[0001] The invention relates to a safety ratchet device for preventing an undesired relative
movement of two members movable relative to one another in a lengthwise direction.
[0002] Such a safety ratchet device, as known from FR-A-2 143 627, is used for instance
in vehicle lifting devices to prevent a lifted vehicle falling downward when a component
of the lifting device gives way.
[0003] The invention now has for its object to provide a safety ratchet device of the type
specified in the preamble, the construction of which is simple and which requires
no maintenance, without this adversely affecting reliable operation.
[0004] This object is achieved with the safety ratchet device as characterized in claim
1. Because the ratchet element lies loosely against the support surface, no pivot
shafts and the like which must be regularly lubricated to guarantee proper movement
are necessary. The device is fail-safe because it is normally in the blocking position
and must be moved into the inactive position by the urging means.
[0005] The location of the centre of gravity ensures at all times that when the urging means
are inoperative the ratchet element tilts into the active position.
[0006] A very favourable embodiment is characterized in claim 2. The electromagnet can be
coupled simply to a control device which controls the movement of the movable members.
No separate control therefore need take place with the attendant risk of failure to
place the ratchet element in the active position.
[0007] An economically very favourable embodiment is characterized in claim 3. Only a minimal
number of workings and components is required to realize the safety ratchet device
according to the invention.
[0008] With the further developed embodiment of claim 4 the advantage is achieved that fitting
can take place in very simple manner. The electromagnet can be released and optionally
exchanged with a few hand operations. The step of claim 5 gives additional certainty
that the ratchet is held in the active position.
[0009] The invention will be further elucidated in the following description with reference
to the embodiments shown in the figures.
[0010] Figure 1 shows a partly broken away perspective view of a vehicle lifting device
provided with a safety ratchet device according to the invention.
[0011] Figure 2 shows a broken away perspective view according to arrow II of the vehicle
lifting device in figure 1.
[0012] Figure 3 shows a view corresponding with figure 1 of a vehicle lifting device according
to another embodiment.
[0013] Figure 4 shows a view corresponding with figure 2 according to arrow IV in figure
3.
[0014] Figure 5 shows a sectional side view according to arrow V in figure 4.
[0015] Figure 6 is a partial side view on the ratchet element according to arrow VI in figure
5.
[0016] The vehicle lifting device 1 shown in figure 1 is a so-called two-column lifting
device and accordingly comprises two columns 2 and 3 in each of which is received
a carriage 4 movable vertically up and downward. The carriages 4 bear on their bottom
end arms on which a vehicle can be supported.
[0017] The carriages 4 are driven for vertical movement using a hydraulic cylinder 5. The
latter engages directly between the column 2 and the carriage 4. The movement is transmitted
onto the carriage 4 in column 3 by means of a chain 6 which is fixedly connected to
a support 8 of carriage 4 and guided to the carriage 4 in column 3 via a number of
guide wheels, one of which is shown at 7.
[0018] To prevent undesired downward movement of the carriages 4, for example as a result
of a disturbance in the hydraulic system of which the cylinder 5 forms part, a safety
ratchet device 11 is arranged which is shown in more detail in figure 2.
[0019] The ratchet device 10 comprises a stop frame 11 which is fixed to the one member,
in this case the stationary column 2, and which comprises a series of successive stop
elements 15 in vertical lengthwise direction. These stop elements 15 each form a stop
surface transversely of the longitudinal direction. A ratchet element 12 co-acts with
these stop surfaces 15. This ratchet element lies with one end, in the embodiment
shown the top end 14, against a support 13 which is fixedly connected to the carriage
4 which forms the other of the two members movable relative to one another in lengthwise
direction. The ratchet element 12 is urged into an inclined position shown in figure
2 by urging means 16 which, as shown, can be an electromagnet 16 but which in other
embodiments may also be formed by further self-evident mechanical or hydraulic means.
In this slanted position the bottom end of the ratchet element 12 protrudes into the
path of the stop surfaces 15 so that when the carriage 4 descends relative to column
2 the bottom end of the ratchet element comes into contact with one of the stop surfaces
15. In this situation the carriage 4 cannot descend further. The load of carriage
4 is transmitted directly via the support 13 and ratchet element 12 onto the stop
frame 11 fixedly connected to the column 2.
[0020] When it is desired to have the carriage 4 move downward the electromagnet 16 is activated
to retract the ratchet element 12 out of the path of the stop surfaces 15. When the
ratchet is loaded the carriage is first moved slightly upward using the drive comprising
cylinder 5; thereafter the carriage 4 can move freely downward.
[0021] When the carriage 4 is moved upward in column 2 the ratchet element 12 can lie in
the shown active slanted position. When it passes over the stop elements 15 the ratchet
element 12 is pressed aside and does not therefore obstruct the upward movement.
[0022] Figure 3 shows a lifting device 20 of the same type in a renewed embodiment. In similar
manner as in lifting device 1 a carriage 25 is received in each of the columns 21
and 22. Each carriage 25 is driven by means of its own cylinder 23, 24 which are connected
such that synchronous operation is ensured. The safety ratchet device according to
the invention as applied in this embodiment is shown in figure 4.
[0023] Likewise used herein is a stop frame 26 which, however, is not fixed to the stationary
column 21 but to the movable carriage 25. Conversely, the ratchet element 31 is mounted
on the stationary column 21.
[0024] The stop frame 26 comprises in this embodiment a series of protruded stop elements
27 defining a slanting front surface and a stop surface 28. The latter lies transversely
of the relative movement of direction of the carriage 24 in relation to the column
21.
[0025] Instead of the stop frame 26 with protruded stop elements 27 a stop frame with holes
could be used, wherein the upper boundaries of the holes form the stop surfaces.
[0026] Welded fixedly to the column 21 is a support element 29 which defines on the top
side a support surface 30 facing toward the stop surfaces 28.
[0027] The ratchet element 31 used in this embodiment rests with its bottom end 39 on the
support surface 30. The bottom end 39 is rounded so that it can easily pivot on the
support surface 30. The contact area is shifted towards the column, so that the center
of gravity of the ratchet element 31 is positioned at the side of the stop surfaces
28 relative to the supporting surface 30.
[0028] The ratchet element 31 is held in place by means of a locking element 40 which is
screwed to the wall of column 21 by means of a bolt 37. Due to the shoulder of the
element 40 the ratchet element 31 cannot move away from the support 29. The opening
41 in ratchet element 31 which co-acts with the locking element 40 has considerably
larger dimensions than the locking element 40 so that a very loose closure is obtained.
In normal operation there is no or hardly any contact between the locking element
40 and the inner wall of hole 41.
[0029] The ratchet element 31 has an upper end surface 32 which can co-act with the stop
surfaces 28. This co-action takes place when the ratchet element 31 is pivoted into
the slanting active position shown in figure 4. This slanting active position is the
rest position. The ratchet element 31 pivots automatically to the right because its
centre of gravity as seen in figure 5 lies to the right of the contact point with
the support 29. The safety ratchet device is thus normally active and is moved out
of the active position by a specific action. The safety ratchet device is therefore
fail-safe.
[0030] The movement out of the active slanting position shown in figure 4 to the retracted
position shown in figure 5 in which the carriage 25 can move freely in relation to
the column 21 takes place in this embodiment by means of an electromagnet 33. This
latter is mounted simply by means of a bracket 34 and a bolt 35 engaging in a screw
threaded hole 36 of the column 21. For the sake of clarity the fastening means 34,
35, 36 are shown in figure 5 rotated upward through 90° relative to figure 4.
[0031] The electromagnet 33 has a plunger 42 which is received for free movement in a channel
of the electromagnet 33. When electromagnet 33 is energized the plunger 42 is pulled
inward, that is, to the left as seen in figure 5.
[0032] According to a preferred feature the electromagnet 33 is of the type with a plunger
loaded outward, that is, to the right as seen in figure 5, by spring means. This spring
loading supports the bias brought about by the force of gravity which will normally
hold ratchet element 31 in the slanting active position.
[0033] The plunger 42 has a head 43 and a portion 44 located thereunder with a smaller diameter.
The ratchet element 31 is, as shown more clearly in figure 6, provided with a keyhole-like
gripping opening 45 comprising a wide portion 46 and a slot-like portion 47 connecting
thereto. The head of the plunger 42 can be pushed through the wide portion 46 of the
opening, whereafter the thinner portion 44 of plunger 42 can be pushed into the slot-like
portion 47 of the opening. The dimensioning of plunger 42 and opening 45 is again
such that a very broad clearance results.
[0034] It will be apparent that due to the keyhole connection the electromagnet 33 can be
released and removed very simply and if necessary replaced with a new one when damaged.
It will also be apparent that the ratchet device is itself extremely simple in construction
and comprises in addition to electromagnet 33 only one moving part, the ratchet element.
The mounting of this safety ratchet device is also extremely simple and requires only
a few operations.
[0035] The operation of the shown preferred embodiment of the ratchet device is electrical
and can thus be connected in simple manner to the control of the drive of the lifting
device.
[0036] The invention is not limited to the preferred embodiments shown in the figures. The
urging means for example can also be mechanical or for instance hydraulic means. Nor
of course is the application of the safety ratchet device limited to the use shown
with a vehicle lifting device. In all situations where it is desired to enable blocking
of two organs movable relative to one another in a longitudinal direction the device
according to the invention can be used in the one or other embodiment.
1. Safety ratchet device for two organs movable relative to one another in a longitudinal
direction comprising a series of successive stop elements in the longitudinal direction
each defining a stop surface in a plane transversely of the longitudinal direction
on the one member, a support surface on the other member facing toward the stop surfaces,
a ratchet element which lies loosely with one end against the support surface and
which is pivotable between a slanting position in which another end can come into
contact with a stop element and a retracted position in which the stop elements can
pass freely, and urging means for urging the ratchet element into the retracted position
counter to a bias, in which retracted position the center of gravity of the ratchet
element is positioned at the side of the stop surfaces, relative to the support surface.
2. Safety ratchet device as claimed in claim 1, wherein the urging means comprise an
electromagnet, a plunger of which grips onto the ratchet element.
3. Safety ratchet device as claimed in claim 2, wherein the ratchet element and the electromagnet
are mounted on either side of a wall and the plunger grips the ratchet element through
an opening in the wall.
4. Safety ratchet device as claimed in claim 2 or 3, wherein the plunger of the electromagnet
comprises on its end a head with a portion of smaller diameter thereunder and the
ratchet element is provided with a keyhole-like gripping opening with a wide portion
and a connecting slot-like portion, wherein the head of the plunger fits through the
wide portion and the portion of the plunger with smaller diameter can be pushed with
clearance into the slot-like portion.
5. Safety ratchet device as claimed in any of the claims 2-4, wherein the electromagnet
is of a type with a plunger loaded outward by spring means.