[0001] The present invention relates to a method of flow packing of articles, that is a
packing method by which the articles are successively deposited on a sheet web, which
is advanced, continually or intermittently, through a folding station, in which the
web is folded into a tubular casing about the articles as likewise advanced and is
welded along a longitudinal seam for stabilizing the tubular shape of the web, whereafter
the web is brought further to a cross welding station, in which the web tube is subjected
to a crosswise welding together in the successive interspaces between the articles,
which are originally supplied with a correspondingly required mutual spacing. Hereby
the tube or hose packing is caused to be end closed about the articles, partly at
the rear end of a preceding article and partly at the leading end of a succeeding
article. Thereafter- or even in connection with the cross welding - the web tube is
cut between the preceding and the succeeding article, whereby the preceding article
is divided off in a totally packed condition.
[0002] This is a very simple, cheap and rapid packing method, which is well suited for many
kinds of articles. Only there is the problem that in connection with the cross welding
the tubular casing is pressed rapidly together, whereby a noticeable volume of air
will be displaced from the relevant area. To a certain extent this air can escape
rearwardly, through the open trailing end of the web tube, but here a noticeable obstruction
will be effected by the succeeding article, which has already been surrounded by the
web, so a good deal of the air will be pressed forwardly, i.e. into the foremost packing
member as already closed at its front end, and since the cross closing of the rear
end thereof is effected as the next step, rapidly thereafter, a resulting effect is
that the leading packing member is finally closed upon a certain air intrusion therein.
[0003] This intrusion of air will normally be undesired, already because it will increase
the volume of the packing. Typically the product will be single packings, which are
placed in a row or a pile in a larger packing, and it may well be a consequence that
this larger packing will have to be e.g. 10-15% larger than required, if the air volume
in the single packings was minimized.
[0004] Such a minimizing, of course, could be effected by running the whole process under
a suitable vacuum, but then the method would no longer be very simple. For the invention
it is a purpose to provide a method, whereby the said problem can be minimized in
a simple manner, without any vacuum being required.
[0005] The invention is based on the simple consideration that in the cross welding area
there is no need of any sealed longitudinal welding of the web tube, as a sealed welding
is required only along the articles, between the opposed end weldings of the packings,
but not outside these, i.e. generally in the area in which the cutting between two
consecutive packings is effected. Thus, according to the invention it will be sufficient
to arrange for the longitudinal welding to be untight or absent at just these places,
because the air will then be able to escape to the surroundings in response to the
cross welding area being pressed together. After that, the escape opening will be
of no further concern, as it is located in or between areas, which, by the associated
cross welding, are entirely sealed towards the adjacent packing portions. The escape
opening, therefore, will only have a purely temporary effect, which, on the other
hand, is decisive for the fact that at least the major part of the air that is pressed
together will be able to escape prior to the said cross welding. Consequently, the
single packings, as desired, will avoid an inclusion of a noticeable surplus of air.
[0006] If the longitudinal welding is effected in an intermittent manner by means of longitudinally
extending welding jaws covering the welding length of each single packing, then the
invention can be realized in a simple manner, by successively advancing the web somewhat
more than corresponding to the length extension of these jaws, such that in or between
the cross welding areas there will be left unwelded partial lengths of the longitudinal
seam. If this seam is fully welded without such spacings, e.g. by a continuous roller
welding, it will be correspondingly possible to prepare the web in such a manner that
despite the welding action it will not be welded together in the relevant areas. Normally,
these should be optically marked anyhow, for an accurate control of the cross weldings,
and on that background it will be particularly easy to prepare the web in the desired
manner, when it is known in advance where the cross weldings will occur.
[0007] In connection with an ordinary heat weldable web it will be possible to pretreat
the web, that is the outer edge areas thereof, in such a manner that a welding together
will be prevented at the relevant places. If the welding is based on a melting together
of a varnish applied to the web it is correspondingly possible to avoid the application
of varnish to the relevant web areas.
[0008] In the following the invention is described in more detail with reference to the
drawing, in which:
Fig. 1 is a perspective view illustrating a packing method according to the invention,
and
Fig. 2 is a top view of an end portion of a packing string produced thereby.
[0009] By the flow packing method illustrated in Fig. 1 a sheet web 2 is advanced, by means
mot shown, along a non-illustrated support, and in a depositing station articles 4
to be packed separately are deposited with uniform spacing on the web. The articles
are supplied with such a timing that they will be deposited on the web in a row with
reasonably well defined and optimized short mutual spacing. As the web and the ar-
tides 4 are advanced, the web is caused, by known means, to be folded about the row
of articles 4, such that these will be enclosed in a web casing 6. By this folding
the free side edge areas 8 of the web 2 will be gripped by special gripping means
causing these areas, as shown, to be laid together, such that they can then be joined
into a longitudinal welding seam 12, e.g. by means of opposed welding rollers 10.
Thereby the row of articles 4 will be enclosed in the surrounding sheet tube 6, which
will extend with unchanged cross section over the gap between two consecutive articles
4.
[0010] Thereafter the casing is advanced to a cross welding station 14, in which a pair
of welding jaws 16 and 18 are moved together, thus pressing the casing flat and producing
two parallel cross welding zones 20. The casing can be cut between these zones for
dividing off the foremost packing member 22, which is now entirely closed. This cutting
may be effected in direct association with the operation ofthejaws 16,18 or in a subsequent
operation or station.
[0011] As mentioned, the bringing together of the jaws 16 and 18 and the associated displacement
of air inside the casing may cause extra air to be introduced into the packing 22
as now being finally closed, and since the closing should be fully tight the packing
member 22 will thus be somewhat inflated just prior to being sealed. According to
the present invention this drawback is counteracted in that the sheet web is in advance
prepared in such a manner that at those areas, which will later be located between
adjoining cross welding zones 20, there are provided edge sub areas 24 that are unfit
to be welded together by the action of the tools producing the longitudinal welding.
In this welding, therefore, a non-welded penetration area 26 will occur, through which
the said surplus air can escape widely during the pressing togetherof the jaws. Once
the cross weldings 20 have been made, the penetration 26 will be without any effect,
and a rest or trace of it may well occur at the free ends of the packings outside
the respective welding lines 20.
[0012] The penetrations 26 may be established otherwise, e.g. by neutralisation of the longitudinal
welding at the relevant places. If the welding is effected by means of jaws having
the full length of the packings, the penetrations may be established by the web casing
being advanced, per operation, somewhat longer than the length of the packings. Also,
a real perforation may be provided at the relevant places, either by stamping away
the sub areas 24 or by stamping a hole in the sheet, spaced from the edge area, e.g.
as shown at 28 in Fig. 1. Optionally, such a perforation may be arranged in connection
with an optical marking of the relevant places, as such a marking may well be required
anyway for a correct controlling of the advancing of the sheet web.
[0013] Alternatively, the perforation may be effected by a working immediately adjacent
the cross jaws 16,18, e.g. by introducing through one of these jaws a stamping rod,
which carries out a short blow just before the jaws are brought together, or a cutting
of the casing can be initiated in association with the bringing together of the jaws,
e.g. by means of a glow wire.
1. A method of flow packing of articles, whereby the articles are successively deposited
on a sheet web which, continually or intermittently, is advanced through a folding
station, in which the web is folded into a tubular casing about the co- advanced articles
and is welded together along a longitudinal seam for stabilizing the tubular shape
of the web, whereafter the web is conveyed further to a cross welding station, in
which there is effected a crosswise welding together of the sheet casing in the successive
interspaces between the articles, which are deposited onto the sheet web with correspondingly
required mutual spacing, characterized in that the sheet web, by previous preparation
or by discontinuous longitudinal welding, is treated in a manner such that in the
cross welding areas there is established a leakiness located in an interspace between
sealed cross weldings (20) at the rear end of a preceding packing and the front end
of the following packing, respectively.
2. A method according to claim 1, characterized in that the sheet web is previously
prepared with holes (28) or non-weldable edge area portions (24) positionable in the
cross welding areas.
3. A method according to claim 1, characterized in that the longitudinal welding is
effected in a discontinuous manner by a selective activation of the applied welding
tools.
4. A method according to claim 1, characterized in that the leakiness in the cross
welding area is provided by perforating the sheet immediately prior to the cross welding
operation.