[0001] The purpose of this invention patent is the declaration upon which the exclusive
privilege of industrial exploitation must fall on in the national territory in accordance
with the industrial property law in force which as indicated in the enunciation deals
about the procedures introduced into the manufacture of partitions and building walls
as well as facings the patent relates to consisting in the placing, of expanded polystyrene
plates of different sizes as required from the floor to the ceiling and leaving an
interseparation of about 20-30 mm. and on which black plaster mined with a retarder
and an adherent material is applied by means of a projection machine. The production
is carried out in two layers, the first to fasten the plates and the second to obtain
a 15 mm. thickness on each face. The added plaster, main component of this patent,
consists of a plaster paste with the product became liquid without solvent to convert
the mass in a building material and due to the binding material is a liquid element
and its mixture is made in the mixing water, allows and secures an homogenous didtribution
of the paste and consequently the adherence is equal in all its use allowing also
the incorporation of color into de mass for in certain cases, to finish the work where
the application of paint is unavoidable. THE obtainment of this adherent paste offers
an extensive application field which up to now was closed to some conventional systems.
The possibility of substituting the ceramic Material for expanded polystyrene plates
from the "floor to the ceiling" develops a building procedure whore the elimination
of humidity, the weight reduction, the obtainment of a high thermal and acoustic insulation,
the protection against fire and deviation to a fully competitive cost, make possible
to convert an entelechy into reality.
[0002] The application of this product, with the technique of placing plates and plaster
mass, goes from partitions, air chambers, closings, aisle roofs, reinforced walls,
forgings, one-family dwelling houses, structural systems, etc. to the manufacture
of small pieces such as plaster plates with insulation incorporated into the old work,
shelves, dummy insulating ceilings, decoratives panels, etc.
[0003] This statement of the procedures enhances the importance of this project with the
use thereof in the very wide building field. The continous use of ceramic material
as main or unique element in different applications in the building field and the
possibility of being substituted for expanded polystyrene in every application, opens
an extensive and prospective market to place millions of square meters with this plate
and added-plaster system for the building of every type of partitions, thick partitions
or walls.
[0004] Besides the economic and commercial exposure, it is necessary to pint out the reflection
points and consider the final result of this project. In addition to the above, it
is also necessary to mention the easy assembly system which does not require any specialization
but in the handling of the projection machine, the use of which is usual in developped
countries.
[0005] For a better understanding of the above and only as non limitative exemple, a drawing
is enclosed on which
figure 1 shows a side perspective view of the plate assembly with the added plaster
in a coupling exemple.
[0006] Reference is made in this figure to the following elements:
1. Layout strip
2. Face plate
3. Added plaster
4. Assembly separation
Concerning the above mentioned figures representing schematically their industrial
performance which are included as merely informative and no limitative purposes, we
have:
Procedures introduced into the manufacture of partitions and building walls constituted
by a first layout strip 1) around the work perimeter and the corresponding face plates
2) made of polystyrene anchored with extensible metal elements and aluminium tubes
from the floor to the ceiling and the added-plaster layers 3) on both sides of the
face plates 2). These plates are placed separated each other in the assembly separation
4) about 2-3 cm.
[0007] Sufficiently described the nature of the invention as well as its practic performance,
only must be added that the circunstances of the size, shape, and material are variable,
specially as far as the integrating elements of the assembly is concerned as everything
not implying alteration of the essence of the exposed object could be modified. This
description must be taken in widest sense and not as a limitation of performance possibilities
and consequently an invention patent is applied for in Spain as per the following
1. PROCEDURES INTRODUCED INTO THE MANUFACTURE OF PARTITIONS AND BUILDING WALLS, cgaracterized
by the layout of the partition, thick partition or wall on the work by means of a
polystyrene strip of a certain thickness fastened with added plaster. The polystyrene
strip is placed around the perimeter where the partition is to be built including
the wooden or metal preframes of doors for acces, passing doors, wardrobe doors, windows,
etc. The whole thickness of the polystyrene will match with the thickness of the finished
parameter.
2. PROCEDURES INTRODUCED INTO THE MANUFACTURE OF PARTITIONS AND BUILDING WALLS as per
the first claim characterized by the parameters being constituted by the placing of
the polystyrene plates of certain measurements on the perimeter layout strip from
the floor to the ceiling in the desired thickness. The polystyrene plates are separated
each other and from the walls, floor, ceiling and wooden frames about 2-3 cm. These
plates mus have 3 cm. less than the layout strip and are centered in order to leave
a 15 mm. space at each side for the application of added plaster, plates and until
they are well fastened by the added plaster they are attached to by extensible metal
rules and aluminium tubes from the floor to the ceiling and the placing of door frames,
windows and wardrobes is made at the same time of the plates.
3. PROCEDURES INTRODUCED INTO THE MANUFACTURE OF PARTITIONS AND BUILDING WALLS as per
the second claim characterized by the fact that after the plates have been placed
and fastened together with the frames, the conduits for conductors, electricity and
plumbing boxes will be provided with marks which will be covered with adhesive strips
of proper wideness for the conductors. Afterwards, the added-plaster layer is applied
by means of a mixing pump or similar until filling up the repair joints between the
plates and the holes made in the plates after being placed so that a 2-3 mm. thick
plaster layer is formed on both sides for giving them consistency and later, before
the plaster sets, the adhesive strips are removed to expose the installation marks.
4. PROCEDURES INTRODUCED INTO THE MANUFACTURE OF PARTITIONS AND BUILDING WALLS as per
the first, second and third claims characterized by the fact that the rules and the
alumium tubes are withdrawn and installation recesses are made with high temperature
air heating to compress the polystyrene in order to receive the conductor tubes and
inspection boxes.
5. PROCEDURES INTRODUCED INTO THE MANUFACTURE OF PARTITIONS AND BUILDING WALLS as per
the first, second, third and fourth claims characterized by the fact that on the parameter
the second and definitive added-plaster layer has been applied to obtain a total of
15 mm in each parameter face and the projection is made by means of a mixing pump
and finished after levelled with a rule, is trowelled to obtain a smooth and fully
finished surface.
6. PROCEDURES INTRODUCED INTO THE MANUFACTURE OF PARTITIONS AND BUILDING WALLS as per
the first, second, thid, fourth and fifth claims characterized by the fact that in
the building parameters made for the forming insulating chambers on concrete or ceramics,
the joints or separations between the plates are removed and there is no filling hole
and plates are mounted after the plaster projection on concrete bricks. Previously,
the perimeter has determined the layout strip which protudes from the plate face 15
mm. so that the added-plaster projection makes level with the same after the plaster
coat application as in the wall building procedure.
7. PROCEDURES INTRODUCED INTO THE MANUFACTURE OF PARTITIONS AND BUILDING WALLS. In accordance
with the description and claims and the corresponding report consisting of nine typewritten
sheets on only one page and an illustrative drawing.