[0001] The present invention relates to a beverage infusion device and, in particular, to
a bag containing leaf tea or ground coffee which is intended to provide an infusion
of tea or coffee, respectively, by placing the bag in a cup or pot and adding hot
water thereto.
[0002] Vending machines which dispense beverage ingredients for reconstitution into hot
or cold drinks are well known in the art. The coffee which is dispensed by such vending
machines is usually so-called "instant" coffee and the tea which is dispensed by such
machines is usually instant tea. The drinks formed by reconstituting the instant coffee
and instant tea with hot water are not acceptable to all consumers and there has therefore
been a need for a system whereby infusion of leaf tea and ground coffee can be provided
in vending machines.
[0003] In EP-A-0158511 we describe a beverage infusion device having a round body portion
providing a receptacle for the beverage ingredient or ingredients, and a handle passing
transversely through the body portion. This was formed of a stiff material such as
metal. The beverage infusion device of this type suffered, in use, a disadvantage
in that the handle could not always be guaranteed to present itself to the user after
the addition of water.
[0004] We have now developed a beverage infusion device which mitigates or overcomes the
problems associated with the prior art devices.
[0005] Accordingly, the present invention provides a disposable beverage infusion device
which comprises a body portion having a first part and a second part which are joined
together around the edges thereof, at least one of the parts being permeable to liquids
and the body portion providing a receptacle for the beverage ingredient or ingredients,
the body portion having a handle sealed thereto characterised in that the body portion
is provided with two diametrically opposed ears which, in use, assist in passively
locating the infusion device in a recess beneath the base of a cup, the ears overlapping
the edges of the recess, and the handle having a density of less than 0.9 g/cm³.
[0006] Preferably, the body portion of the beverage infusion device is generally elliptical.
The body portion is made from a water-permeable material, preferably a water-permeable
cellulosic material, preferably cellulosic fibres, cellulosic fibres comprising paper
fibres being particularly preferred. The cellulosic fibres may be admixed with fibres
of polypropylene, polyvinylchloride and/or polyethylene. The incorporation of these
plastic materials into the cellulosic material renders the cellulosic material heat-sealable.
The body portion may also be made from a water-permeable synthetic material, for example
a spun-bonded polyester web sold under the Trade Name REMAY, a spun-bonded nylon web
sold under the Trade Name CEREX or a spun-bonded non-woven polypropylene sold under
the Trade Mark COROVIN.
[0007] The ears of the body portion extend beyond the receptacle for the beverage ingredient
or ingredients to an extent such that, in use, the ears will overlap the edges of
a recess formed beneath the base of a cup. This, together with careful selection of
the radius used for the central portion of the body greatly assists in the correct
location of the beverage infusion device across the recess. In this manner, the beverage
infusion device for a particular cup in a stack is provided by being located in the
recess of the base of the cup above it in the stack as formed and used in a beverage
dispensing machine.
[0008] In a preferred aspect of the invention, the first part and second part of the body
portion are joined together around the edges thereof by heat-sealing and it is further
preferred to join the handle to the body portion by heat sealing, for example by means
of at least one spot weld.
[0009] The cellulosic material may also be coated with a material which is activated by
heat and/or pressure. In such a case the parts of the body portion may be joined together
by the application of heat and/or pressure. When the cellulosic material is coated
with a material which is activated by both heat and pressure, then if a low temperature
is used a higher pressure is required to effect the sealing than if a high temperature
is used when a lower pressure is required.
[0010] The handle which is used in the beverage infusion device of the present invention
has a density of less than 0.9 g/cm³, so that when a beverage is prepared by the addition
of water to a cup containing the beverage infusion device, the handle floats and presents
itself to the user. The handle preferably has a density of 0.3 to 0.5 g/cm³. The handle
is preferably made from polystyrene. The polystyrene may be mixed or co-extruded with
another thermoplastic material such as polyethylene, polypropylene or polyester based
polymer. Other thermoplastic or blown thermoplastic materials may also be used provided
that they have a density of less than 0.9 g/cc.
[0011] The handle is preferably in the form of a strip of about 1 centimetre in width. The
length of the handle will be adjusted to the particular intended use of the beverage
infusion device, for example if the device is to be used in a cup then the handle
will be of the order of from 5 to 8 centimetres in length. The handle is preferably
formed with one or more crease lines formed therein adjacent the heat seal to the
body portion or is provided with a formed area, so that the handle will readily bend
around the crease line or formed area. In this manner, with the beverage infusion
device in the recess at the bottom of a cup, the handle can be readily placed against
the wall of the cup as a stack of cups is formed.
[0012] The handle on the beverage infuser of the present invention also has an added advantage
in that the parts of the handle either side of the hinge may be squeezed together,
so that at least some of the beverage remaining in the beverage infusion device may
be squeezed out. Furthermore, the parts of the handle on either side of the hinge
are advantageous in that one of the handle parts will be presented to the user even
if the device flips over.
[0013] When the beverage infusion device of the present invention is placed in a cup and
water added thereto, infusion is possible without the need for a spoon or other means
of agitation. The handle is sufficiently stiff to allow the infuser to be swirled
or dunked through the liquid. The beverage infusion device may also be used for white
beverage preparation which permits both the infusion of the beverage and the dispersion
of the whitener. The beverage infusion device may also be used for the preparation
of sweetened drinks by including sugar in the beverage ingredients.
[0014] The present invention also includes within its scope a cup which contains therein
a disposable beverage infusion device of the invention. In another aspect the invention
provides a stack of cups wherein each cup contains therein a disposable beverage infusion
device as above defined. In this latter embodiment the handle of the beverage infusion
must be sufficiently flexible to allow the nesting of non-interlocking cups.
[0015] The present invention also includes withins its scope a method of forming a stack
of cups as defined above, which method comprises placing a disposable beverage infusion
device as defined herein in a recess formed beneath the base of a cup, the cup being
in an inverted position, and stacking a plurality of cups with associated infusion
devices one on top of the other to form the said stack. The stack of cups may, if
desired, be wrapped with a sheet material.
[0016] The beverage infusion device of the invention preferably contains leaf tea or ground
coffee as the, or one of the, beverage ingredient(s), although it can be used for
the packaging of other beverage ingredients such as chocolate and fruit drinks.
[0017] The present invention will be further described by way of example and with reference
to Figures 1 to 4 of the accompanying drawings in which:
Figure 1 is a plan view of a beverage infusion device according to the invention;
Figure 2 is a side view of a beverage infusion device of the invention;
Figure 3 is a side elevation of a cup with a recess beneath the base, the recess having
a beverage infusion device of the invention located therein; and
Figure 4 is a part sectional view of a cup according to Figure 3 stacked above another
similar cup and with the beverage infusion device of the invention located in the
recess between the base of each cup.
[0018] The beverage infusion device comprises a body portion generally shown at 1 having
first and second parts which are joined together around the edges thereof at 2, thus
providing a receptacle 3 for the beverage ingredient or ingredients. The body portion
is provided with two diametrically opposed ears 4 and 5 which give the beverage infusion
device a generally elliptical shape. The ears 4 and 5 are formed in the parts of the
body portion which are joined together around the edges. A handle 6 is heat sealed
to one ear 4 of the body portion by means of a heat seal 7. Adjacent to the heat seal
are crease lines 8 and 9. The handle is preferably made from polystyrene which may
be mixed or co-extruded with other thermoplastic materials. The handle may be folded
about the crease lines 8 and 9 and this enables the beverage infusion device as shown
in Figures 1 and 2 to be incorporated into stacking cups as is best shown in Figures
3 and 4.
[0019] Referring to Figures 3 and 4, a cardboard, paper or plastic cup is generally shown
at 10. The cup 10 is shown in inverted position for the sake of clarity. The cup 10
has a recess formed in the base thereof in which a beverage infusion device 1 according
to the invention is located.
[0020] As best shown in Figure 4, two cups 12 and 13 are formed into a stack. Cup 12 has
a recess 14 formed in the base thereof whilst cup 13 has a recess 15 formed in the
base thereof. In recess 14 a beverage infusion device 16 is positioned and in recess
15 a beverage infusion device 17 is positioned. The ears 18 and 19 on the beverage
infusion device 16 assist in locating this device correctly on the recess 14 of the
cup 12 and overlap the bottom edges of the side walls of the recesses 14 and 15. The
handle 20 of the infusion device 16 is shown bent around the corner of the recessed
base. The flexibility of the handle on the beverage infusion device of the invention
and the folding around the crease lines formed in the handle thus enables one cup
to be stacked inside another, with the handle of the infusion device extending up
the side of the next cup in the stack. This is best shown in Figure 4 with reference
to the infusion device 17. It will be noted that the handle 21 of this device extends
along the inside of the wall 22 of cup 12.
[0021] In use, the stack of cups will be inverted and the beverage infusion device located
in the recess of cup 13 will in fact be used in combination with cup 12.
[0022] The infusion device contains a beverage ingredient or ingredients, for example leaf
tea or ground coffee, together with a whitener and/or sugar, if desired.
1. A disposable beverage infusion device which comprises a body portion having a first
part and a second part which are joined together around the edges thereof, at least
one of the parts being permeable to liquids and the body portion providing a receptacle
for the beverage ingredient or ingredients, the body portion having a handle sealed
thereto characterised in that the body portion is provided with two diametrically
opposed ears which, in use, assist in positively locating the infusion device in a
recess beneath the base of a cup, the ears overlapping the edges of the recess, and
the handle having a density of less than 0.9 g/cm³.
2. A disposable beverage infusion device as claimed in claim 1 wherein the handle has
a density of 0.3 to 0.5 g/cm³.
3. A disposable beverage infusion device as claimed in claim 1 or claim 2 wherein the
handle is formed from polystyrene or polystyrene co-extruded or admixed with another
thermoplastic material.
4. A disposable beverage infusion device as claimed in any one of the preceding claims
wherein the body portion has a generally elliptical shape.
5. A disposable beverage infusion device as claimed in any one of the preceding claims
wherein the body portion is made from a water-permeable cellulosic material.
6. A disposable beverage infusion device as claimed in claim 5 wherein the water-permeable
material comprises a mixture of cellulosic fibres and thermoplastic fibres.
7. A disposable beverage infusion device as claimed in claim 6 wherein the cellulosic
fibres are mixed with fibres of polypropylene, polyvinylchloride and/or polyethylene.
8. A disposable beverage infusion device as claimed in any one of the preceding claims
wherein the first part and second part of the body portion are joined together by
heat sealing.
9. A disposable beverage infusion device as claimed in any one of the preceding claims
wherein the handle is joined to the first part and second part of the body portion
by heat sealing.
10. A disposable beverage infusion device as claimed in any one of the preceding claims
which contains leaf tea or ground coffee therein.
11. A cup containing therein a disposable beverage infusion device as claimed in any one
of the preceding claims.
12. A stack of cups wherein each cup contains therein a disposable beverage infusion device
as claimed in any one of claims 1 to 11.
13. A method of forming a stack of cups as claimed in claim 12, which method comprises
placing a disposable beverage infusion device as claimed in claim 1 in a recess formed
beneath the base of a cup, the cup being in an inverted position, and stacking a plurality
of cups with associated infusion devices one on top of the other to form the said
stack.
14. A method as claimed in claim 13 wherein the stack of cups is wrapped with a sheet
material.