SECTOR OF APPLICATION OF THE INVENTION
[0001] The vehicle mat cleaner improvements herein invented are applicable in the industry
that manufactures. special machinery for repair shops, carwashes and automobile accessories.
The said improvements provide an auxiliary element for correctly cleaning vehicle
mats at a minimum cost with maximum performance, obtaining perfectly clean mats with
the proper amount of dampness and a constant scent level to benefit the vehicle's
interior air, making airfresheners unnecessary.
STATE OF THE ART
[0002] At the current time there exist machines for this very purpose, made up of two horizontal,
motorized brushes whose ends lie on bearings. The upper portion of the mat is grasped,
the mat is introduced vertically in the machine, where it is raised and lowered between
the brushes to clean it. The mat may be dry- brushed or wet-washed with a water jet.
[0003] These machines have the drawback that the mats must be moved up and down to be cleaned,
requiring the resulting effort to counteract the pull of the motorized brushes. This
is liable to cause an accident should the pull be great enough to draw the operator's
hands into the cleaning slot.
[0004] This system does not render a complete cleaning service; the operator must wait for
the mat to dry after it comes out.
DESCRIPTION OF THE INVENTION
[0005] The aforesaid vehicle mat cleaner improvements consist in the creation of a machine
comprised of a rigid chassis with a markedly prismatic/rectangular outer casing provided
with wheels for easy transportation. In the upper interior of this is a tank whose
walls slope toward the center and also a set of rollers which lie transversally and
are engaged with one another by means of chain transmissions and driven by a motor
coupled in the interior of the said casing, such that all rollers turn in the same
direction, acting to drive and guide the mat. The mat is inserted through a slot in
the front of the casing and is then treated by a rotating precleaning brush and next
by a series of brushes which receive while rotating plain water or water with suitable
detergents. This water is pumped to the central area by a pressure pump located in
the lower portion of the tank. The mat continues to travel toward the back, away from
the feed end, and continues to be worked on by other rollers which scent it and pressure-dry
it, leaving the mat slightly damp and scented. The mat comes out of the back of the
machine, away from the feed end, where there will be a catch tray.
[0006] Inside the general casing are installed all the necessary means for the driving motor,
the water pump, additional products such as the final scenting product, and a water
catcher from which water may be extracted by the proper hoses running outside the
machine.
[0007] Both the top and the sides are provided with practicable covers for reaching the
interior and the gear area for maintenance and upkeep, with easy access to each of
the main elements which together comprise the machine.
[0008] The following is a detailed description of the aforesaid vehicle mat cleaner improvements,
with references to the attached diagrams depicting, as a mere non-limiting example,
a preferred form of execution subject to all variations of detail that do not entail
a fundamental alteration of the essential characteristics of the improvements.
[0009] The said diagrams illustrate the following:
In figure 1: Side view of the machine's cross section, exposing its internal elements.
In figure 2: Outside side view of the tank.
In figure 3: Cross section detail.
According to the example of execution herein depicted, the vehicle mat cleaner improvements
herein proposed consist in assembling a machine with a markedly prismatic rectangular
chassis or housing (1) equipped with wheels (2) for easy transportation from one place
to another, so it may be placed in the best position for each use. The upper half
of the housing interior is occupied by a tank (3) with a center-sloping bottom where
there is an inlet and an outlet (4) for water alone or mixed with a suitable detergent.
On top of this tank is a set of rollers, the first of which lie facing a feed slot
(5) in the front, with a support tray (6) for easy insertion of the mat to be cleaned.
The first rollers (7) are driving rollers to pull the mat inside the machine. These
are followed by rollers (8) having very stiff, brush-like bristles for initial cleaning.
After these is another set of center rollers (9) with bristles that receive the jet
of water and detergent from the first collector (4) so that these rollers may perform
the washing function. After these is another pair of driving rollers (10 and 11) which
lie in front of a rinsing device (12). Last is a pairof driving and squeezing rollers
(13) which push the mat out of the machine, whereupon it falls into a tray below.
Upon leaving the squeezing rollers, the mat goes through a spraying system (14) where
it is scented before falling, clean, into the tray.
[0010] The entire set of rollers is interconnected by means of chain transmissions and a
motor reducer (15) equipped with a crown on its shaft, which carries all motion to
the set of both top and bottom rollers, which drive the mat from the feed end to the
output end.
[0011] The pressure exerted by the top rollers upon the bottom rollers not only procures
greater cleaning when the mat passes between the rollers (8 and 9) but also pressure
dries the mat, especially in the last rollers (10, 11 and 13) which push the mat out
practically dry, scented, with the proper amount of dampness, perfect for the air
of the vehicle interior in question.
[0012] The machine is simple to maintain. Its top face is equipped with a folding cover
(16) and side covers (17), so the rollers may be reached through the top, and the
gears and transmission means may be reached through the sides for servicing, interior
cleaning and possible repair operations.
[0013] An outside side cover (18) gives access to the electrical and hydraulic control instruments,
such as the pump and the general driving motor. One end is designed with a control
panel for actuating the machine's various options of washing with water, with detergent,
addition or omission of scent, and different possible combinations of actions.
[0014] The machine is simple, requiring just one operator in order continuously to clean
a high number of mats per minute and to obtain clean mats, just barely damp, enough
to give the interior air of the vehicle in question the proper relative humidity.
[0015] The form, materials, and proportions may vary as may generally anything that is accessory
or secondary to the machine, provided that the essence of the improvements described
herein is not altered, changed, or modified.
1. Vehicle mat cleaner improvements, wherein there is a chassis equipped with a markedly
prismatic, rectangular housing in whose upper interior is a tank with a center-sloping
bottom where there is a pressure water inlet and matching outlet, above which, in
the upper area, is mounted a transversal roller train including front and back drive
rollers for pulling in and pushing out the mat to be cleaned, while the central rollers
include first a stiff brushing roller and next, in the center, another brush roller
which receives the washing water, and then a number of double pressure rollers for
drying and scenting the mat.
2. Vehicle mat cleaner improvements as set forth in claim one above, wherein inside
the housing is a main motor which, by chain transmissions, allows all rollers to turn
simultaneously, linked to one another by chain transmissions and pinions at the end
of the shafts of the said rollers.
3. Vehicle mat cleaner improvements as set forth in claims one and two above, wherein
the area immediately preceding the output opening houses a system for scenting the
mat as it falls upon the rollers in this area.
4. Vehicle mat cleaner improvements as set forth in claims one to three above, wherein
the housing has a top folding door and two top side doors for reaching the rollers
and the transmission systems, respectively, and a side door for reaching the assembly's
hydraulic and electrical system.