[0001] The present invention relates to a safety device for a dishwasher, in particular
for canteens, provided with a vertically sliding cover having a spring balance system,
said device being coupled with the cover for preventing it from dropping undesirably
when moved into its raised position in case of accidental breakdowns of the spring
system.
[0002] Dishwashers, in particular dishwashers for canteens, are known which comprise a large-capacity
washing tank in which the spray arms and all the mechanical and electric components
of the dish washing system are mounted, the tank being provided at the back with two
vertical columns extending upward beyond the upper outer edge of the tank, and also
comprising a protective cover fitting on the tank and provided at the back with two
elongate vertical runners extending downward from the lower outer edge of the cover,
the runners sliding vertically along the vertical columns of the tank so as to be
able to move the protective cover from a lowered working position in which the cover
rests on the tank so as to cover it, thus permitting the washing of the dishes introduced
into the tank, to a raised idle position in which the cover is raised vertically from
the tank to permit access to the inside of the tank for removing the dishes already
washed and introducing others to be washed.
[0003] To permit the protective cover to be raised from and lowered onto the tank, every
dishwasher of this type is furthermore provided with a spring balance system comprising
at least one pull spring engaged at each end with a bracket fixed to the back of the
tank along one of its vertical columns, and with a rigid rod jointed along the same
column in which the bracket is fixed, in a position below the bracket, the rod being
connected via an elongate tie rod with a horizontal crosspiece fixed at the back against
the vertical runners of the protective cover. This balance system is dimensioned in
such a way that when the protective cover is moved into its lowered working position
the cover is maintained in this position under the action of its weight, and when
the cover is moved into its raised idle position it is maintained in this position
by the force of the pull spring that exceeds the action of the weight of the cover.
[0004] Although it ensures efficient operation the spring balance system in question does
not meet absolute safety conditions, particularly when the protective cover is moved
into its raised position, since if the spring breaks accidentally or the system functions
deficiently the contrast action adapted to keep the protective cover raised is lacking,
so that the cover can drop undesirably and therefore endanger the users of these dishwashers.
[0005] The present invention is based on the problem of eliminating these disadvantages
by means of a safety device coupled with the protective cover of the machine that
permits the cover to be raised and lowered and prevents it from dropping from its
raised position in case of accidental breakage or deficient operation of the above-described
spring balance system.
[0006] This safety device is realized with the constructional features substantially described,
with particular reference to the adjoined claims of the patent.
[0007] The invention will be better understood from the following description, intended
to be merely exemplary and nonrestrictive, and with reference to the adjoined drawings
in which:
Fig. 1 shows a perspective view of a dishwasher provided with the safety device according
to the invention;
Figs. 2 and 3 show a lateral sectional view of the part of the machine of Fig. 1 in
which the abovementioned safety device is mounted, said device being moved into two
different operating positions.
[0008] Fig. 1 illustrates schematically a dishwasher 4 for canteens incorporating safety
device 5 according to the invention.
[0009] As apparent from this figure, the machine substantially comprises a large-capacity
tank 6 for containing the dishes to be washed and in which the spray arms, the recirculating
pump and the pump for draining the washing liquid as well as all the mechanical and
electric components of the washing system of the machine (that are not represented
in the figure) are mounted, the tank being provided on the bottom with four feet 7
for supporting it on the floor. The machine furthermore comprises a protective cover
8 disposed so as to fit on tank 6. In particular, tank 6 is provided at the back with
two vertical columns 9 formed by corresponding L-shaped sections that are applied
laterally to the tank and extend upward by the same height beyond upper outer edge
10 of the tank.
[0010] In its turn, protective cover 8 is provided at the back with two vertical runners
11 formed by corresponding L-shaped sections that are applied laterally to the cover
and extend downward by the same length beyond lower outer edge 12 of the cover. The
runners are joined together via a horizontal crosspiece 13 fixed to the back thereof
and fit corresponding vertical columns 9 of the tank.
[0011] Thus, when protective cover 8 is mounted on tank 6 vertical runners 11 of the cover
engage vertical columns 9 of the tank, thus permitting the cover to slide vertically
from a lowered working position, in which it rests on tank 6 so as to cover it during
the washing of the dishes introduced into the tank, to a raised idle position, shown
in Fig. 1, in which the cover is raised vertically from the tank to permit access
to its interior for removing the dishes already washed and introducing others to be
washed.
[0012] As usual, the dishwasher is provided with a spring balance system 14 for protective
cover 8 adapted to permit the cover to be raised from and lowered onto the tank and
substantially comprising at least one spring 15, preferably a pull spring, a straight
rigid rod 16 and a straight tie rod 17.
[0013] In particular, pull spring 15 respectively engages with its hook-shaped ends 18 and
19 a hook 20 provided with a vertical elongate rod 21 supported by a rigid bracket
22 fixed against the inside surface of one of vertical columns 9 of tank 6, and a
hook 23 protruding from the central zone of rigid rod 16. In its turn the rigid rod
is pivoted with its end 24 against the inside surface of the same column 9 in which
bracket 22 is fixed, in a position below the bracket, and jointed with its other,
free end 25 with lower end part 26 of tie rod 17.
[0014] This tie rod 17 is furthermore connected in jointed fashion with its upper end part
27 with the outer back surface of horizontal crosspiece 13.
[0015] Thus, with expedient dimensioning of the tension of spring 15 and the moments generated
by the lever system consisting of straight rod 16 and straight tie rod 17, it is possible
to balance the weight of protective cover 8 when it is moved into its lowered working
position and maintained in this position under the action of its weight, and it is
furthermore possible to move this protective cover toward its raised idle position,
maintaining it in this position with a force exceeding that exerted by the weight
of the cover. Referring now to Figs. 2 and 3, one sees the safety device according
to the invention substantially comprising an elongate rod 28 adapted to slide horizontally
and inserted through a bush 29 inserted into a through hole 30 formed in lateral wall
31 of the section constituting vertical column 9 in correspondence with the position
in which bracket 22 is fixed, the elongate rod being provided with a hook-shaped end
32 that engages elongate rod 21 of hook 20, and with a free end 33 that can be inserted
within corresponding through holes 34 formed in the vertical direction along lateral
wall 35 of vertical runner 11 of the protective cover, which is disposed adjacent
vertical column 9 under consideration. In its turn, elongate rod 21 is threaded on
the outside to permit three nuts 36, 37 and 38 to be screwed along it. Nut 36 is applied
on the upper part of vertical elongate rod 21 and furthermore rests on plane upper
surface 39 of bracket 22, thus acting as a support for this vertical rod 21 and permitting
it to oscillate to a limited degree through an arc along a vertical plane, in the
way described below. Nuts 37 and 38 are applied close to one and the other side of
hook 32, thus limiting any lateral excursions of this hook and of connected elongate
rod 28 with respect to its horizontal sliding plane, where nut 37 is furthermore applied
close to the plane lower surface (not indicated in the figure) of bracket 22 opposite
abovementioned upper surface 39 and serves to limit any vertical raising of rod 21
during operation of the machine since it hits against the plane lower surface.
[0016] The present safety device furthermore comprises at least one spring 40, preferably
a compression spring, whose hook-shaped ends 41 and 42 are respectively connected
with hook 20 of vertical rod 21 and with a corresponding seat 43 formed along the
inside surface of vertical column 9 in which bracket 22 is fixed, in a position below
horizontal rod 28 previously described.
[0017] In particular, this spring 40 is loaded so as to urge vertical rod 21 to move in
the direction indicated by arrow A, along an arc in a vertical plane, in which state
this vertical rod urges hook 32 and connected horizontal rod 28 to move in direction
B, identical to A, thus maintaining free end 33 of the horizontal rod in light contact
with the opposite inside surface of lateral wall 35 of vertical runner 11 of protective
cover 8. Still examining Fig. 2, one can see that when protective cover 8 is raised
from tank 6, end 33 of the horizontal rod is always kept away from corresponding through
hole 34 in lateral wall 35 formed in a position opposite this end, thanks to the action
of spring balance system 14 that exceeds that of spring 40. Conversely, Fig. 3 represents
the state assumed by the components in the case of accidental breakage of spring 15
or deficient operation of balance system 14. In this state lacking the contrast action
of spring 15, horizontal rod 28 is driven by spring 40 such that its end 33 penetrates
one of holes 34, thus locking together vertical column 9 of tank 6 and corresponding
vertical runner 11 of protective cover 8 and preventing any mutual displacement so
that protective cover 8 cannot drop from this raised position. To release horizontal
rod 28 from vertical runner 11 in order to move protective cover 8 into another operating
position, it is sufficient to move this horizontal rod manually so as to disengage
it from corresponding through hole 34 and return protective cover 8 to the lowered
working position.
[0018] It is therefore evident that the safety device according to the invention is realized
and functions in a simple way and reliably prevents the protective cover from dropping
from its raised position if the above-described functional difficulties should occur,
thus excluding any danger for the users of these dishwashers.
1. A safety device for a dishwasher, in particular for canteens, comprising a tank for
washing the dishes provided with spray arms and the various mechanical and electric
components of the dish washing system and also having a protective cover fitting on
the tank and adapted to move vertically from a lowered working position to a raised
idle position in which the protective cover rests on and is raised from the tank,
respectively, the tank being provided at the back and laterally with two vertical
columns extending upward by the same height beyond the upper outer edge of the tank,
and the protective cover being provided at the back and laterally with two vertical
runners extending downward by the same length beyond the lower outer edge of the cover,
the runners slidingly engaging the corresponding columns when the protective cover
is mounted on the tank, the machine furthermore comprising a spring balance system
for the protective cover adapted to permit the cover to be raised from and lowered
onto the tank and substantially comprising at least one spring, a rigid rod and a
straight tie rod, the spring respectively engaging with its ends a hook provided with
a vertical elongate rod supported by a rigid bracket fixed against one of the columns,
and the central zone of the rigid rod, and the rigid rod being respectively pivoted
with its ends with the vertical column in a position below the bracket, and with the
lower end part of the tie rod, its upper end part being jointed with a crosspiece
fixed to the back of the protective cover, characterized in that it comprises at least
one sliding element (28) cooperating with the vertical rod (21) and urged by at least
one spring (40) or similar elastic means so as to engage the vertical column (9) and
the corresponding vertical runner (11) only when the protective cover (8) is raised
from the tank (6) in case of accidental breakage of the spring (15) or deficient functioning
of the spring balance system (14).
2. The safety device of claim 1, characterized in that the sliding element comprises
a horizontally sliding elongate rod (28) inserted through a bush (29) or the like
inserted into a through hole (30) in the lateral wall (31) of the vertical column
(9), in correspondence with the position in which the bracket (22) is fixed, the horizontal
rod (28) being provided with a hook-shaped end (32) engaging the vertical rod (21)
and with a free end (33) insertable through corresponding through holes (34) formed
in the vertical direction along the lateral wall (35) of the relevant vertical runner
(11).
3. The safety device of claim 2, characterized in that the spring (40) is preferably
embodied by a compression spring provided with hook-shaped ends (41, 42) respectively
connected with the hook (20) of the vertical rod (21) and with a corresponding seat
(43) of the vertical column (9) in a position below the horizontal rod (28), the spring
(40) being adapted to urge continuously, via the vertical rod (21), the end (33) of
the horizontal rod (28) toward the through holes (34).
4. The safety device of the above claims, characterized in that the vertical rod (21)
is provided with a first, a second and a third nut (36, 37, 38) disposed close together
along the rod, the first nut (36) being applied on the upper part of the rod (21)
and resting on the plane upper surface (39) of the bracket (22) so as to support the
vertical rod (21) in oscillating fashion, and the second and third nuts (37, 38) being
applied on each side of the hook (32) of the horizontal rod (28) to limit any lateral
excursions thereof relative to the horizontal sliding plane thereof.