[0001] The present invention is related to headrests for motor vehicle seats, of the type
comprising a resilient body in which a load bearing frame is embodied, having two
lateral hollow parts within which are placed two respective support rods adapted to
be inserted inferiorly within corresponding housings provided in the top zone of a
seat back, and wherein first adjusting means for varying the height position of the
headrest and second adjusting means for modifying the orientation of the headrest
relative to the seat back are provided.
[0002] A headrest of the above-mentioned type is known, for instance, from EP-B-0322373
in the name of the same Applicant, according to which the height adjustment of the
headrest is accomplished by means of a stepped system between the resilient body and
the two support rods, and the orientation adjustment is carried out through two sections
of the rods, mutually articulated to each other below the headrest body.
[0003] The main object of the present invention is to make the height adjustment of the
headrest more simple and efficient, by means of a continuous variation, simplifying
at the same time assembling of the headrest relative to the seat back.
A further object of the invention is to provide a headrest of the above-mentioned
type which, in the assembled condition on the vehicle seat back, is free from plays
and vibrations, so as to ensure effective steadiness and better comfort for the user.
[0004] Still another object of the invention is to provide a sturdy as well as easy and
cheap to manufacture headrest, even in connection with adjustment of the orientation
of the resilient body relative to the seat back.
[0005] The headrest according to the invention is mainly characterised by the fact that
the two support rods are frictionally slidable through respective bushes which in
turn are fitted within respective tubular elements adapted to be incorporated in the
said housings of the seat back, each of the said rods having a notch defining a maximum-height
position of the headrest, and each bush carrying above the respective tubular element
a slidable pressure member which is urged into slidable contact against the corresponding
support rod, substantially transverse thereto, by the action of a thrust spring; the
said pressure member being engageable in the notch of the respective support rod in
the said maximum-height position of the headrest, and being associated with a control
push button operable to move the said pressure member away from the support rod.
[0006] Additional features of the invention are set forth in sub-claims 2 through 8.
[0007] The invention will now be described in details with reference to the accompanying
drawings, provided only by way of non limiting example, in which:
- Figure 1 is a front-elevation fragmentary and partially sectioned view showing a headrest
according to the invention,
- Figure 2 is a vertically-sectioned view taken along line II-II of Figure 1,
- Figure 3 is a view analogous to Figure 2 in the maximum-height position of the headrest,
- Figure 4 is a horizontally-sectioned partial view taken along line IV-IV of Figure
1,
- Figure 5 is a view identical to Figure 4 in the maximum-height position of Figure
3,
- Figure 6 is a view anologous to Figure 1 of a second embodiment of the invention,
- Figure 7 is a vertically-sectioned view taken along line VII-VII of Figure 6, and
- Figure 8 is a view analogous to Figure 7 in the maximum-height position of the headrest.
[0008] Referring initially to the embodiment shown in Figures 1 through 5, reference numeral
1 generally designates a headrest according to the invention, applied on the top of
the seat back S of a motor vehicle seat.
[0009] In the following description and Claims the terms "upper", "lower" and the like are
intended to be referred to the condition of use of the headrest such as shown in the
drawings.
The headrest 1 comprises, in a generally conventional way, a resilient body 2, normally
made of foamed plastic material, provided with an outer covering 3 and containing
a rigid load bearing frame 4 conveniently made of molded plastic material.
[0010] The load bearing frame 4 is formed with two lateral hollow parts 5 having in the
vertical plane of Figure 1 a constant width, and having in the vertical plane of Figures
3 and 4 a width progressively increasing downwardly, i.e. towards the base of the
headrest indicated as 1a. In correspondence of said base 1a, a cover 6 is fixed to
the load bearig frame 4 by means of a snap-fit engagement and, in case, auxiliary
screws 7. The cover 6 has an aesthetical function, and also accomplishes the task
of retaining the lower portion of the outer covering 3.
[0011] Reference numerals 8 indicate two support rods, normally made of metal, by which
the body 2 is supported on top of the seat back S, with adjustable height and orientation
relative thereto, in the way explained herebelow.
[0012] Each support rod 8 is monolithic and is provided in proximity of its upper end with
a transverse hole 9 through which a pivot pin 10, carried by the load bearing frame
4 adjacent to the top of the respective hollow lateral part 5, is fitted. The rod
8 passes through a corresponding opening 11 of the cover 6 and protrudes below the
body 2 with a lower one-piece part, having a substantially straight portion 12 and
a final arcuate-shaped portion 13, both having a circular cross section and connected
to each other through an annular groove 14.
[0013] The portion 12 of each support rod 8 is frictionally slidably engaged through a respective
bush 15, normally made of molded plastic material, which in turn is fitted within
a respective tubular element 16, inserted from above into a housing A formed at the
top of of the seat back S. As it can be better seen in Figures 4 and 5, each tubular
element 16 has an enlarged cross section, and the corresponding bush 15 is formed
with an outer axial centering rib 17 and, above the latter, with at least one locking
tooth 18 which is axially and irreversibly snap-engaged within a corresponding axial
slit 19 formed in the tubular element 16.
[0014] The two tubular elements 16 associated with the two support rods 8 are rigidly connected
to a transverse support body 20 which in turn is fixed to the structure of the seat
back S within the housing A. This disposition ensures the correct mutual parallelism
of the two tubular elements 16, as well as an even distribution of the loads applied,
in use, to the headrest 1.
[0015] Each bush 15 is further provided with an end portion 21 extending below the corresponding
tubular element 16 and having a radially-contractable configuration originated by
at least one axial slot 22 (Figure 1) and by the presence of a peripheral elastic
ring 23 therearound. Such a configuration defines a first area of frictional sliding
between the lower part 12, 13 of the rod 8 and the respective bush 15.
[0016] Above the respective tubular element 16, each bush 15 is provided with an enlarged
hollow head 24 placed outside the top of the seat back S and within which is movable
a pressure member 25, urged in sliding contact against the portion 12 of the correspoding
support rod 8, transverse thereto, by the thrust of a reaction helical spring 26.
As it is better shown in Figures 4 and 5, the pressure member 25 is formed on the
inner edge of an annular push button 27 pivotally mounted around a vertical pin 28
carried by the bush 15 and having a manoeuvre portion 27a protruding from an opening
29 of the enlarged head 24 and operable, against the action of the spring 26, to shift
the pressure member 25 away from the portion 12 of the rod 8. The pressure member
25 and the spring 26 define a second area of frictional sliding between each support
rod 8 and the corresponding bush 15.
[0017] In use, the headrest 1 is movable between the fully lowered position depicted in
Figures 1 and 2, and the fully raised position shown in Figure 3, and further, starting
from such fully raised position, it can be removed from the seat back S.
[0018] In the fully lowered position, the base 1a rests with a shape-matching upon the top
of the seat back S. Starting from this position, a displacement of the body 2 upwardly
performs the frictional sliding of the lower portions 12 and 13 of the support rods
8 relative to the bushes 15: as previously explained, friction is generated superiorly
by the pressure members 25 and inferiorly by the elastically-contracted lower ends
21, with the addition of the arcuate shape of the terminal portions 13 of the rods
8 and of the resilient deformability of the bushes 15. The body 2 of the headrest
1 can then be positioned with a continuous adjustment at any intermediate height comprised
between the fully lowered and fully raised positions, firmly maintaining the selected
position.
[0019] The fully raised position of Figure 3 is reached as soon as the peripheral grooves
14 are placed at the level of the enlarged heads 24 of the bushes 15: in such a position,
the pressure members 25 are engaged within the respective grooves 14, under the action
of springs 26. This situation is also depicted in the left side of Figure 5. A further
displacement of the body 2 upwardly, so as to perform the complete extraction of the
rods 8 from the bushes 15 and thus the removal of the headrest 1 from the seat back
S, is only allowed following actuation of the push buttons 27, so as to withdraw the
pressure members 25 from the grooves 14.
[0020] The pivot pins 10 between the upper ends of the support rods 8 and the load bearing
frame 4 allow adjustment of the angular position of the body 2 relative to the said
rods 8 and, therefore, relative to the seat back S.
[0021] The alternative embodiment shown in Figures 6 through 8 differs from the embodiment
of Figures 1-5 solely as far as the system for adjusting the angular orientation of
the headrest 1 is concerned. Therefore, only these differences will be described herebelow,
using the same numeral references for parts which are identical or similar to those
of the embodiment described in the foregoing.
[0022] A hollow plastic-material element 29 is applied by molding on the upper end of each
support rod 8 ; adhesion thereof on the rod 8 can be improved by means of one or more
outer impressions 30 of the latter.
[0023] Each hollow element 29 is provided with an upper solid appendage 31 formed at the
top with a central axial slot 32 , across which the respective pivot pin 10 is inserted.
A helical thrust spring 33, housed within the slot 32 and held therein by means of
a radial locking pin 34, urges the pivot 10 downwardly, against the bottom of the
slot 32.
[0024] Inferiorly, each hollow element 29 is formed with a pair of opposed outer lateral
teeth 35 (Figure 6) over which are engaged, under the action of the respective thrust
spring 33, two toothed sectors 36 formed in the lower zones of the lateral sides of
the corresponding tubular part 5 of the load bearing frame 4.
[0025] In order to modify the angular position of the body 2 relative to the support rods
8, and thus relative to the seat back S, it is sufficient to displace upwardly the
said body 2 so as to disengage the toothed sectors 36 from the lateral teeth 35, against
the action of the springs 33. After reaching the desired position of adjustment, following
release of the body 2 the headrest 1 is again firmly locked in the selected angular
position.
[0026] Evidently the utmost positions of angular adjustment are defined by the contrast
, respectively frontal and dorsal, between the support rods 8 ( or their hollow elements
29 ) and the corresponding fore and back walls, respectively, of the relative lateral
hollow parts 5 of the load bearing frame 4.
[0027] It will be apparent from the foregoing that the headrest according to the invention
is constituted by an essential number of components, adapted to be manufactured and
assembled easily and economically. Mounting thereof on the seat back S can be performed
with a high degree of accuracy and steadiness, and adjustment thereof in connection
with both height and angular position can be carried out in a practical, convenient
and functional way.
[0028] Naturally the details of construction and the embodiments may be widely modified
with respect to what has been described and illustrated, without departing from the
scope of the present invention such as defined in the following claims.
1. A headrest (1) for motor vehicle seats (S), comprising a resilient body (2) in which
a load bearing frame (4) is embodied, having two lateral hollow parts (5) within which
are placed two respective support rods (8) adapted to be inserted inferiorly within
corresponding housings (A) provided in the top zone of a seat back (S), and wherein
first adjusting means for varying the height position of the headrest (1) and second
adjusting means for modifying the orientation of the headrest (1) relative to the
seat back (S) are provided, characterised by the fact that the two support rods (8) are frictionally slidable through respective bushes
(15) which in turn are fitted within respective tubular elements (16) adapted to be
incorporated in the said housings (A) of the seat back (S), each of the said rods
(8) having a notch (14) defining a maximum-height position of the headrest (1), and
each bush (15) carrying above the respective tubular element (16) a slidable pressure
member (25) which is urged into slidable contact against the corresponding support
rod (8), substantially transverse thereto, by the action of a thrust spring (26);
the said pressure member (25) being engageable in the notch (14) of the respective
support rod (8) in the said maximum-height position of the headrest (1), and being
associated with a control push button (27) operable to move the said pressure member
(25) away from the support rod (8).
2. A headrest according to Claim 1, characterised in that the said two bushes (15) are resiliently deformable and are engaged within the respective
tubular elements (16) by means of an irreversible axial snap coupling (18, 19).
3. A headrest according to Claim 1 or Claim 2, characterised in that the two tubular elements (16) are rigidly fixed to a transverse support body (20).
4. A headrest according to any of the preceding Claims, characterised in that each bush (15) has a lower end portion (21) protruding from the corresponding tubular
element (16) and resiliently tightened against the respective support rod (8).
5. A headrest according to any of the preceding Claims, characterised in that the support rods (8) have at least partially an arcuate configuration (13).
6. A headrest according to any of the preceding Claims,
characterised in that:
- the upper end of each support rod (8) is journalled to the load bearing frame (4)
by means of a respective pivot pin (10),
- each of the the said tubular parts (5) of the load bearing frame (4) widens towards
the base (1a) of the headrest (1),
- the upper end of each support rod (8) is provided with an axial slot (32) which
is crossed by the said pivot pin (10) and in which an axial thrust spring (33), urging
the said pivot pin (10) downwardly, is housed,
- each support rod (8) is provided with at least one lateral stop projection (35)
on which is engaged, under the action of the respective thrust spring (33), at least
one respective toothed sector (36) formed in the corresponding tubular part (5) of
the load bearing frame (4).
7. A headrest according to Claim 1, characterised in that the axial slot (32) with the thrust spring (33) and the said at least one stop projection
(35) are formed on a hollow plastic-material element (29) molded over the upper end
of the respective support rod (8).
8. A headrest according to any of the preceding Claims, characterised in that the load bearing frame (4) is provided at the base (1a) of the headrest (1) with
a snap- fitted cover (6).
Amended claims in accordance with Rule 86(2) EPC.
A headrest (1) for motor vehicle seats (S), comprising a resilient body (2) in which
a load bearing frame (4) is embodied, having two lateral hollow parts (5) within which
are placed two respective support rods (8) adapted to be inserted inferiorly within
corresponding housings (A) provided in the top zone of a seat back (S), wherein first
adjusting means for varying the height position of the headrest (1) and second adjusting
means for modifying the orientation of the headrest (1) relative to the seat back
(S) are provided, and wherein the two support rods (8) are frictionally slidable through
respective bushes (15) which in turn are fitted within respective tubular elements
(16) adapted to be incorporated in the said housings (A) of the seat back (S), each
of the said rods (8) having a notch (14) defining a maximum-height position of the
headrest (1) and cooperating with stop means,
characterised in that:
- the said stop means comprise a slidable pressure member (25) carried by each bush
(15) above the respective tubular element (16) and urged into slidable contact against
the corresponding support rod (8), substantially transverse thereto, by the action
of a thrust spring (26), each said pressure member (25) being engageable in the notch
(14) of the respective support rod (8) in the said maximum-height position of the
headrest (1), and being associated with a control push button (27) operable to move
the said pressure member (25) away from the support rod (8);
- the said two bushes (15) are resiliently deformable and are engaged within the respective
tubular elements (16) by means of an irreversible axial snap coupling (18, 19);
- each bush (15) has a lower end portion (21) protruding from the corresponding tubular
element (16) and resiliently tightened against the respective support rod (8).
A headrest according to Claim 1, characterised in that the two tubular elements (16) are rigidly fixed to a transverse support body (20).
A headrest according to Claim 1, characterised in that the support rods (8) have at least partially an arcuate configuration (13).
A headrest according to any of the preceding Claims,
characterised in that:
- the upper end of each support rod (8) is journalled to the load bearing frame (4)
by means of a respective pivot pin (10),
- each of the the said tubular parts (5) of the load bearing frame (4) widens towards
the base (1a) of the headrest (1),
- the upper end of each support rod (8) is provided with an axial slot (32) which
is crossed by the said pivot pin (10) and in which an axial thrust spring (33), urging
the said pivot pin (10) downwardly, is housed,
- each support rod (8) is provided with at least one lateral stop projection (35)
on which is engaged, under the action of the respective thrust spring (33), at least
one respective toothed sector (36) formed in the corresponding tubular part (5) of
the load bearing frame (4).
A headrest according to Claim 1, characterised in that the axial slot (32) with the thrust spring (33) and the said at least one stop projection
(35) are formed on a hollow plastic-material element (29) molded over the upper end
of the respective support rod (8).
A headrest according to any of the preceding Claims, characterised in that the load bearing frame (4) is provided at the base (1a) of the headrest (1) with
a snap- fitted cover (6).