Ink jet printing method

Description

BACKGROUND OF THE INVENTION

Field of the Invention

[0001] The present invention relates to a method for dyeing cloths by an ink jet method and particularly to the dyestuffs used in the inks.

Related Background Art

[0002] Nowadays, the main techniques of dyeing are screen textile printing and roller textile printing. However, these printing systems are not suitable for the production of many kinds of articles in small amounts, and the prompt application of these systems to fashion is also difficult. Thus, in recent years, it has been desired to develop an electronic textile printing system which does not require any plate making.

[0003] In answer to this demand, many dyeing methods using ink jet have been suggested, and they are largely expected in various fields.

[0004] Requirements of the ink jet dyeing are

(1) that a sufficient density is given to a developed color,

(2) that a color yield of a dye on a cloth is high, and after a washing step, the treatment of a waste solution is easy,

(3) that irregular bleeding due to the mixing of different colors on the cloth is not remarkable,

(4) that colors in wide range can be reproduced, and

(5) that stable productivity is always possible.

[0005] In order to meet these requirements, conventionally, various kinds of additives have been mainly added to an ink, the shot-in quantity of the ink has been adjusted, or the cloth has been beforehand treated. These techniques are insufficient to meet all of the above-mentioned requirements.

[0006] For example, when the inks are mixed or adjacently dyed on the cloth, the density and the color tone of printed colors and the reproducibility of the colors printed under the same dyeing conditions depend largely upon the combination or the shot-in order of dyes to be used. In consequence, the above-mentioned requirements (1), (3), (4), (5) and the like cannot be often met. For the sake of expressing the various colors, the above-mentioned conventional techniques are still poor.

[0007] Particularly, in the ink jet dyeing, it is desired to express more kinds of colors than in a conventional ink jet print onto a recording material such as a paper. With regard to an image of a black color, a black ink has been mixed with other colors so as to express a desired finely different black color, and in this case, the above-mentioned problems have often occurred.

[0008] Furthermore, also in a boundary between a black image and another color image, the above-mentioned problems are remarkable, so that an sharp and bleeding-free image cannot be formed.

[0009] JP-A-62243890 (Toray) discloses ink jet dyeing of a textile, in which master inks are mixed according to previously computed data.

[0010] EP-A-0550872 (Canon) discloses the ink jet printing of cloth with a combination of dyes including the step of adjusting the moisture content of the cloth.

SUMMARY OF THE INVENTION

[0011] Thus, an object of the present invention is to provide an ink jet printing method by which the above-mentioned problems of the ink jet dyeing at the time of the ink jet dyeing can be solved, and especially in the case that an image is formed by printing a black color adjacently to another color or by mixing these colors, good color developing properties and the sharp and bleeding-free image can be obtained stably, even when the shot-in order of dyes and dyeing conditions are changed.

[0012] These objects are achieved by the following method of the present invention which is defined in claim 1 and dependent claims.

BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Fig. 1 is a longitudinal cross section of a head of an ink jet recording apparatus.

[0014] Fig. 2 is a cross section of the head portion of the ink jet recording apparatus.

[0015] Fig. 3 is a perspective view illustrating the appearance of a head obtained by multiplying the head shown in Fig. 1.

[0016] Fig. 4 is a perspective view illustrating one example of the ink jet recording apparatus.

[0017] Fig. 5 is a longitudinal cross section of an ink cartridge.

[0018] Fig. 6 is a perspective view of a recording unit.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0019] An embodiment of the present invention will now be described by way of example only.

[0020] A material constituting a cloth which can be used in the present invention include polyamide fibers. Above all, nylon, silk and wool are preferable. These fibers can be used in any form of fabric, knit and nonwoven fabric.

[0021] Needless to say, the cloth preferably comprises 100% of the polyamide fiber, but a mixed fabric, a mixed nonwoven fabric and the like of the polyamide fiber and another material such as rayon, cotton, acetate fiber, polyurethane fiber or acrylic fiber can also be used as the cloth for textile printing in the present invention, so long as a mixing ratio of the polyamide fiber is 30% or more, preferably 50% or more.

[0022] The physical properties of the polyamide fiber constituting the cloth and a thread comprising this fiber should be present in a certain range. For example, in the case of the nylon, the average thickness of the nylon fiber is preferably controlled to from 1 to 10 d (denier), more preferably from 2 to 6 d, and the average thickness of the nylon thread comprising the nylon fiber is preferably controlled to from 20 to 100 d, more preferably from 25 to 80 d, most preferably from 30 to 70 d.

[0023] In the case of the silk, as characteristics of the fiber itself, the average thickness of the silk fiber is preferably controlled to from 2.5 to 3.5 d, more preferably from 2.7 to 3.3 d, and the average thickness of the silk thread comprising the silk fiber is preferably controlled to from 14 to 147 d, more preferably from 14 to 105 d. The cloth of such a silk which is prepared by a known method can be preferably used.

[0024] The cloth which is used in the present invention can be subjected to a conventional pretreatment, if necessary. In particular, it is more preferable to pretreat the cloth with a solution containing from 0.01 to 20% by weight of urea, a water-soluble metallic salt or a water-soluble polymer.

[0025] Examples of the water-soluble polymer include starch of corn, wheat and the like, cellulosic substances such as carboxymethyl cellulose, methyl cellulose and hydroxyethyl cellulose, polysaccharides such as sodium alginate, gum arabic, locust bean gum, gum tragacanth, guar gum and tamarind seeds, proteins such as gelatin and casein, and known natural water-soluble polymers such as tannin and lignin. Examples of synthetic polymers include known polyvinyl alcohol compounds, polyethylene oxide compounds, acylic acid-based water-soluble polymers and maleic anhydride-based water-soluble polymers. Among these compounds, the polysaccharide polymers and the cellulosic polymers are preferable.

[0026] Examples of the water-soluble metallic salts include halides of alkaline metals and alkaline earth metals which can form typical ion crystals and which have a pH in the range of from 4 to 10. Typical examples of these halides of the alkaline metals include NaCl, Na₂SO₄, KCl and CH₃COONa, and typical examples of these halides of the alkaline earth metals include CaCl₂ and MgCl₂. Above all, the salts of Na, K and Ca are preferable.

[0027] Next, reference will be made to a dyestuff by which the present invention is characterized and which is contained in the ink of the present invention.

[0028] The dyestuffs which can be used in the ink of the present invention are classified into acid dyes and direct dyes, and they are extremely limited from the viewpoints of color tone, dyeing properties, ejection properties and the like.

[0029] The present inventors have found that in an ink jet dyeing technique for successively ejecting ink droplets on a cloth, the quality of a printed article depends largely upon fine differences of a combination of the dyes to be used, the shot-in order and dyeing conditions.

[0030] This phenomenon are particularly influential in forming an image by printing the black color adjacently to another color or by mixing these colors.

[0031] In view of the above-mentioned problems, the present inventors have intensively conducted investigations, and they have found that a stable and good printed article can be obtained without being affected by the fine differences of the shot-in order and the dyeing conditions.

[0032] Among these dyestuffs, a particular interrelation is required, and they are extremely similar to each other in dyeing properties, coloring properties, affinity to another dyes and fibers, and the like.

[0033] In consequence, the dyestuffs which can be used in the present invention are limited to the following substances:

[0034] As dyestuffs in a black ink,

C. I. Acid Black 24, 52, 52:1, 172,

C. I. Direct Black 113,

a compound represented by the formulae (4) and (5)

and

wherein S is an SO₃Li group,

[0035] As dyestuffs in a yellow ink,

C. I. Acid Yellow 19, 49, 79, 141, 169,

C. I. Direct Yellow 58, 86, 132,

[0036] As dyestuffs in an orange ink,

C. I. Acid Orange 56, 95, 156,

C. I. Direct Orange 34,

[0037] As dyestuffs in a red ink,

C. I. Acid Red 35, 114, 127, 145, 266, 318, 337, 361,

C. I. Direct Red 89, 212,

[0038] As dyestuffs in a magenta ink,

C. I. Acid Red 143, 143:1, 249, 254, 265, 274,

C. I. Acid Violet 47, 54,

a compound represented by the formula (3)

wherein Y is a hydrogen atom, a methyl group, a methoxy group, an acetylamino group or a nitro group, and it may form a naphthalene nucleus together with an adjacent benzene ring; X is an acetyl group, a benzoyl group, a paratoluenesulfonyl group or 4-chloro-6-hydroxy-1,3,5-triazine-2-yl group; and M is an alkaline metal, ammonium or an amine, and among them above, especially a compound represented by the formulae (6) and (7)

and

[0039] As dyestuffs in a cyan ink,

C. I. Acid Blue 185,

C. I. Direct Blue 86, 87, 189, 199, and

[0040] As dyestuffs in a blue ink,

C. I. Acid Blue 41, 62, 78, 80, 138, 140, 182, 205, 260, 277:1, 350.

[0041] At least one of these dyestuffs is contained in the ink. The total amount of the dyestuffs is usually in the range of from 1 to 20% by weight, preferably from 1.5 to 15% by weight, more preferably from 2 to 10% by weight based on the total weight of the ink.

[0042] The ink of the present invention contains at least the above-mentioned dyestuff and an aqueous medium.

[0043] The amount of water is usually in the range of from 10 to 93% by weight, preferably from 25 to 87% by weight, more preferably from 30 to 80% by weight.

[0044] In addition, as an aqueous medium, an organic solvent is preferably used together with water.

[0045] Examples of the organic solvent include ketones and ketoalcohols such as acetone and diacetone alcohol; ethers such as tetrahydrofuran and dioxane; oxyethylene or oxypropylene addition polymers such as diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, tripropylene glycol, polyethylene glycol and polypropylene glycol; alkylene glycols containing an alkylene group of 2 to 6 carbon atoms such as ethylene glycol, propylene glycol, trimethylene glycol, butylene glycol, and hexylene glycol; thiodiglycol; glycerin, 1,2,6-hexatriol; lower alkyl ethers of polyvalent alcohols such as ethylene glycol monomethyl (or monoethyl) ether, diethylene glycol monomethyl (or monoethyl) ether and triethylene glycol monomethyl (or monoethyl) ether; lower dialkyl ethers of polyvalent alcohols such as triethylene glycol dimethyl (or diethyl) ether and tetraethylene glycol dimethyl (or diethyl) ether; sulfolane, N-methyl-2-pyrrolidone, and 1,3-dimethyl-2-imidazolidinone.

[0046] The above-mentioned media may be used singly or in combination, but the most preferable aqueous medium composition is a solvent containing at least one polyvalent alcohol. Above all, aqueous media containing thiodiglycol or diethylene glycol alone as well as both diethylene glycol and thiodiglycol in combination are particularly suitable.

[0047] The amount of the water-soluble organic solvent is usually in the range of from 5 to 60% by weight, preferably from 5 to 50% by weight based on the total weight of the ink.

[0048] As other substances to be added, there are chlorine ion and/or sulfate ion. When the chlorine ion and/or the sulfate ion are added in an amount of about 10 to about 20,000 ppm with respect to the dyestuff contained in the ink, coloring properties such as leveling properties and a color yield can be further improved preferably.

[0049] Furthermore, it is preferable that at least one selected from the group consisting of silicon, iron, nickel and zinc is contained in the ink, in a total amount in the range of from 0.1 to 30 ppm, preferably from 0.2 to 20 ppm, more preferably 0.3 to 10 ppm.

[0050] In addition, it is preferred that the ink contains calcium and/or magnesium together with the above-mentioned metal, the total amount of calcium and/or magnesium being in the range of from 0.1 to 30 ppm, preferably from 0.2 to 20 ppm, more preferably from 0.3 to 10 ppm. The addition of calcium and/or magnesium further improves the color yield.

[0051] The main components of the ink which can be used in the present invention are as described above, but other known additives can also be added, if necessary. Examples of the additives include a known dispersant, surface active agent, viscosity modifier, surface tension modifier and fluorescent brightener.

[0052] Examples of these additives include viscosity modifiers such as polyvinyl alcohols, celluloses and water-soluble resins; cationic and nonionic surface active agents; surface tension modifiers such as diethanolamine and triethanolamine; a pH adjustor such as a buffer solution; and a fungicide.

[0053] In the ink jet printing method of the present invention, a plurality of ink droplets are successively printed on the above-mentioned cloth, so that color-mixing portions of at least two colors are formed. In this case, the total amount of the adhered dyestuffs in the color mixing portions is in the range of from 0.025 to 1 mg/cm², preferably 0.04 to 0.7 mg/cm², more preferably 0.05 to 0.5 mg/cm². This value can be determined by measuring the amount of the ejected ink and the density of the dyestuff in the ink. If the amount of the adhered dyestuff is less than 0.025 mg/cm², it is difficult to develop the colors at the high density, and therefore the effects of the present invention are not definitely exerted. If it is more than 1 mg/cm², the noticeable improvement effects in density, color yield and the like cannot be recognized.

[0054] The ink jet system which can be used in the above-mentioned ink jet method of the present invention may be any of conventional and known ink jet recording systems, but for example, a system in which the ink is subjected to the function of thermal energy in accordance with a process described in Japanese Patent Application Laid-open No. 54-59936 to bring about a volume change and the ink is then ejected through a nozzle by the functional force of this condition change, i.e., a thermal jet system is most effective. This reason can be considered to be that in the above-mentioned system, the ejection rate of the ink is mainly in the range of from 5 to 20 m/sec, and the scatter of the droplets at the time of the ejection is particularly suitable for the cloth containing a polyamide fiber. According to the present invention, even if recording is continuously carried out for a long period of time in accordance with the above-mentioned system, soils on its heater do not settle and disconnection does not occur, which permits the stable textile printing.

[0055] In addition, in carrying out the above-mentioned ink jet printing method regarding the present invention, as conditions for obtaining the particularly high effects, it is preferable that an ejection droplet is from 20 to 200 pl, an ink shot-in quantity is from 4 to 40 nl/mm², a driving frequency is 1.5 kHz or more, and a head temperature is from 35 to 60°C.

[0056] Furthermore, the thus formed ink for the textile printing of the present invention is applied onto the above-mentioned cloth, but this application state is only an adhesive state. Therefore, it is preferable to successively carry out a fixing process for fixing the dyestuff on the fiber and a dyestuff removal process for removing the unfixed dyestuff. As the fixing process and the unfixed dyestuff-removing process, conventional and known methods are acceptable. For example, these processes can be achieved in accordance with the conventional and known technique for washing after a treatment by a steaming method, an HT steaming method or a thermofixing method. Among them, in case of adopting the HT steaming method, the effect of the present invention can be exhibited most effectively.

[0057] Moreover, the thus obtained printed article is cut into a desired size, if necessary, and the cut pieces of the cloth will be subjected to steps of sewing, adhesion, fusing and the like so as to obtain final articles such as neckties and handkerchieves.

[0058] One example of apparatus suitable to carry out the textile printing by the use of the ink of the present invention is an apparatus in which heat energy corresponding to a recording signal is applied to the ink in a chamber of a recording head to eject ink droplets. Now, this kind of apparatus will be described.

[0059] A constitutional example of the head which is the main portion of the apparatus is shown in Figs. 1, 2 and 3.

[0060] A head 13 is obtained by combining a glass, ceramic or plastic plate having a groove 14 for allowing an ink to pass therethrough with a heating head 15 (the head is shown in the drawings, but the present invention is not limited thereto). The heating head 15 is constituted of a protective film 16 formed from silicon oxide and the like, aluminum electrodes 17-1 and 17-2, a heating resistor layer 18 formed with Nichrome or the like, a heat accumulating layer 19 and a base plate 20 made of a material having a good heat releasing property such as alumina.

[0061] An ink 21 reaches an ejection orifice (fine pore) 22 and forms a meniscus 23 by pressure P.

[0062] Now, when an electrical signal is applied to the electrodes 17-1 and 17-2, heat is abruptly generated from a region indicated by n of the heating head 15 to generate bubbles in the ink 21 which comes in contact with the heating head 15. Then, the meniscus 23 is protruded by the resultant pressure to eject the ink 21, so that recording droplets 24 fly from the orifice 22 toward a cloth 25 containing a polyamide fiber. Fig. 3 shows an appearance of a multi-head in which many heads one of which is shown in Fig. 1 are arranged. The multi-head is formed by closely combining a glass plate 27 having a multi-groove 26 with the same heating head 28 as in Fig. 1. In this connection, Fig. 1 a sectional view of the head 13 along an ink flow channel, and Figs. 2 is a sectional view cut along a line A-B in Fig. 1.

[0063] Fig. 4 shows one example of an ink jet recording apparatus incorporated with the head.

[0064] In Fig. 4, reference numeral 61 is a blade as a wiping member, and its one end is a fixed end which is supported by a blade supporting member and which functions as a cantilever. The blade 61 is disposed adjacent to a recording region for the recording head. In this embodiment, the blade 61 is held so as to protrude into a moving passage of the recording head. Reference numeral 62 is a cap which is disposed at a home position adjacent to the blade 61 and which can move in the moving direction of the recording head and a vertical direction in order to come in contact with an ejection hole surface and cap the same.
Furthermore, reference numeral 63 is an ink absorber arranged adjacent to the blade 61 and held so as to protrude into the moving passage of the recording head. An ejection recovery portion 64 is constituted of the blade 61, the cap 62 and the absorber 63, and water and dust on the ink ejection hole surface are removed therefrom by the blade 61 and the absorber 63.

[0065] Reference numeral 65 is a recording head which has an ejection energy generating means and ejects the ink to the cloth containing a polyamide fiber which is disposed so as to confront the ejection hole surface, thereby carrying out the recording. Reference numeral 66 is a carriage on which the recording head 65 is mounted and which can move the recording head 65. The carriage 66 is slidably engaged with a guide axis 67, and a part of the carriage 66 is connected (not shown) with a belt 69 which can be driven by a motor 68, whereby the carriage 66 can be moved along the guide axis 67 to the recording region for the recording head 65 and a region adjacent thereto.

[0066] Reference numeral 51 is a cloth feeder for feeding the cloth containing the polyamide fiber, and reference numeral 52 is a cloth feed roller which can be driven by a motor not shown in the figure. According to this constitution, the cloth containing the polyamide fiber is fed to a position which confronts the ejection hole surface of the recording head, and as the recording proceeds, the cloth is forwarded to a cloth discharge section where cloth discharge rollers 53 are arranged.

[0067] In the above-mentioned constitution, when the recording head 65 returns to the home position at the time of the end of the recording or the like, the cap 62 of the head recovery portion 64 retracts from the moving passage of the recording head 65, but the blade 61 protrudes into the moving passage. As a result, the ejection hole surface of the recording head 65 is wiped. In this connection, when the cap 62 comes in contact with the ejection hole surface of the recording head 65 to cap the ejection hole surface, the cap 62 moves so as to protrude into the moving passage of the recording head.

[0068] In the case that the recording head 65 moves from the home position to a recording start position, the cap 62 and the blade 61 are at the same position as in the above-mentioned wiping operation. As a result, even at the time of this movement of the recording head 65, the ejection hole surface of the recording head 65 can be wiped.

[0069] The movement of the recording head to the home position adjacent to the recording region is carried out at a predetermined interval at the end of the recording, at the time of ejection recovery and during the movement of the recording head in the recording region, and the above-mentioned wiping operation is made during this movement.

[0070] Fig. 5 shows one example of an ink cartridge in which an ink fed to the head via an ink feed member such as a tube is contained. Here, reference numeral 40 is an ink containing section containing the ink to be fed, and for example, it is an ink bag. At the tip of the ink bag 40, a plug 42 made of a rubber is mounted. The ink in the ink bag 40 can be fed to the head by inserting a needle (not shown) into this plug 42. Reference numeral 44 is an ink absorber for absorbing and receiving a waste ink. In the present invention, the surface of the ink absorber which comes in contact with the ink is preferably made of polyolefin, particularly polyethylene. The ink jet recording apparatus for use in the present invention is not limited to the above-mentioned apparatus in which the head and the ink cartridge are separated. Therefore, an apparatus in which they are integrally associated as shown in Fig. 6 can also be used.

[0071] In Fig. 6, reference numeral 70 is a recording unit, and in this recording unit, an ink containing section for containing the ink, for example, an ink absorber is placed. The ink absorber is constituted so that the ink in the ink absorber can be ejected in the form of ink droplets through the head portion 71 having a plurality of orifices. As the material of the ink absorber, it is preferable for the present invention to use polyurethane. Reference numeral 72 is an air passage for communicating the interior of the recording unit 70 to the atmosphere. This recording unit 70 can also be used in place of the recording head shown in Fig. 4 and it is detachably attached to the carriage 66.

Examples

[0072] Next, the present invention will be described more detail in reference to examples and comparative examples, but the scope of the present invention should not be limited to these examples. In this connection, it is to be noted that parts and percent are based on weight, unless otherwise specified.

Preparation of Ink

[0073] 

Ink A
Acid dye (C. I. Acid Black 24)	6 parts
Thiodiglycol	22 parts
Diethylene glycol	11 parts
Water	61 parts

[0074] All of the above-mentioned components were mixed, and the pH of the mixed solution was adjusted to 7.5 with sodium hydroxide, followed by stirring for 2 hours. Afterward, the solution was filtered through a fluoropore filter FP-100 (trade name, made by Sumitomo Electric Industries, Ltd.) to obtain a black ink A.

Ink B
Direct dye (C. I. Direct Yellow 86)	5 parts
Diethylene glycol	30 parts
Water	65 parts

[0075] All of the above-mentioned components were mixed, and the pH of the mixed solution was adjusted to 7.5 with sodium hydroxide, followed by stirring for 2 hours. Afterward, the solution was filtered through a fluoropore filter FP-100 (trade name, made by Sumitomo Electric Industries, Ltd.) to obtain a yellow ink B.

Ink C
Acid dye (C. I. Acid Orange 95)	7 parts
Diethylene glycol	29 parts
Water	64 parts

[0076] All of the above-mentioned components were mixed, and the pH of the mixed solution was adjusted to 7.5 with sodium hydroxide, followed by stirring for 2 hours. Afterward, the solution was filtered through a fluoropore filter FP-100 (trade name, made by Sumitomo Electric Industries, Ltd.) to obtain an orange ink C.

Ink D
Acid dye (C. I. Acid Red 266)	5 parts
Diethylene glycol	31 parts
Water	64 parts

[0077] All of the above-mentioned components were mixed, and the pH of the mixed solution was adjusted to 7.5 with sodium hydroxide, followed by stirring for 2 hours. Afterward, the solution was filtered through a fluoropore filter FP-100 (trade name, made by Sumitomo Electric Industries, Ltd.) to obtain a red ink D.

Ink E
Compound (6)	5 parts
Diethylene glycol	31 parts
Water	64 parts

[0078] All of the above-mentioned components were mixed, and the pH of the mixed solution was adjusted to 7.5 with sodium hydroxide, followed by stirring for 2 hours. Afterward, the solution was filtered through a fluoropore filter FP-100 (trade name, made by Sumitomo Electric Industries, Ltd.) to obtain a magenta ink E.

Ink F
Acid dye (C. I. Acid Blue 78)	6 parts
Diethylene glycol	33 parts
Water	61 parts

[0079] All of the above-mentioned components were mixed, and the pH of the mixed solution was adjusted to 7.7 with sodium hydroxide, followed by stirring for 2 hours. Afterward, the solution was filtered through a fluoropore filter FP-100 (trade name, made by Sumitomo Electric Industries, Ltd.) to obtain a blue ink F.

Ink G
Direct dye (C. I. Direct Blue 199)	6 parts
Diethylene glycol	33 parts
Water	61 parts

[0080] All of the above-mentioned components were mixed, and the pH-of the mixed solution was adjusted to 7.7 with sodium hydroxide, followed by stirring for 2 hours. Afterward, the solution was filtered through a fluoropore filter FP-100 (trade name, made by Sumitomo Electric Industries, Ltd.) to obtain a cyan ink G.

Ink H
Compound (4)	3 parts
Compound (5)	2 parts
Diethylene glycol	33 parts
Water	62 parts

[0081] All of the above-mentioned components were mixed, and the pH of the mixed solution was adjusted to 7.7 with sodium hydroxide, followed by stirring for 2 hours. Afterward, the solution was filtered through a fluoropore filter FP-100 (trade name, made by Sumitomo Electric Industries, Ltd.) to obtain a black ink H.

Ink a
Acid dye (C. I. Acid Black 194)	6 parts
Thiodiglycol	22 parts
Diethylene glycol	11 parts
Water	61 parts

[0082] All of the above-mentioned components were mixed, and the pH of the mixed solution was adjusted to 7.7 with sodium hydroxide, followed by stirring for 2 hours. Afterward, the solution was filtered through a fluoropore filter FP-100 (trade name, made by Sumitomo Electric Industries, Ltd.) to obtain a black ink a.

Ink b
Direct dye (C. I. Direct Black 154)	5 parts
Diethylene glycol	33 parts
Water	62 parts

[0083] All of the above-mentioned components were mixed, and the pH of the mixed solution was adjusted to 7.7 with sodium hydroxide, followed by stirring for 2 hours. Afterward, the solution was filtered through a fluoropore filter FP-100 (trade name, made by Sumitomo Electric Industries, Ltd.) to obtain a black ink b.

Ink c
Direct dye (C. I. Direct Yellow 106)	5 parts
Diethylene glycol	30 parts
Water	65 parts

[0084] All of the above-mentioned components were mixed, and the pH of the mixed solution was adjusted to 7.5 with sodium hydroxide, followed by stirring for 2 hours. Afterward, the solution was filtered through a fluoropore filter FP-100 (trade name, made by Sumitomo Electric Industries, Ltd.) to obtain a yellow ink c.

Ink d
Direct dye (C. I. Direct Orange 102)	7 parts
Diethylene glycol	29 parts
Water	64 parts

[0085] All of the above-mentioned components were mixed, and the pH of the mixed solution was adjusted to 7.5 with sodium hydroxide, followed by stirring for 2 hours. Afterward, the solution was filtered through a fluoropore filter FP-100 (trade name, made by Sumitomo Electric Industries, Ltd.) to obtain an orange ink d.

Ink e
Acid dye (C. I. Acid Red 336)	5 parts
Diethylene glycol	31 parts
Water	64 parts

[0086] All of the above-mentioned components were mixed, and the pH of the mixed solution was adjusted to 7.5 with sodium hydroxide, followed by stirring for 2 hours. Afterward, the solution was filtered through a fluoropore filter FP-100 (trade name, made by Sumitomo Electric Industries, Ltd.) to obtain a red ink e.

Ink f
Direct dye (C. I. Direct Red 9)	5 parts
Diethylene glycol	31 parts
Water	64 parts

[0087] All of the above-mentioned components were mixed, and the pH of the mixed solution was adjusted to 7.5 with sodium hydroxide, followed by stirring for 2 hours. Afterward, the solution was filtered through a fluoropore filter FP-100 (trade name, made by Sumitomo Electric Industries, Ltd.) to obtain a magenta ink f.

Ink g
Direct dye (C. I. Direct Blue 160)	6 parts
Diethylene glycol	33 parts
Water	61 parts

[0088] All of the above-mentioned components were mixed, and the pH of the mixed solution was adjusted to 7.7 with sodium hydroxide, followed by stirring for 2 hours. Afterward, the solution was filtered through a fluoropore filter FP-100 (trade name, made by Sumitomo Electric Industries, Ltd.) to obtain a blue ink g.

Ink h
Acid dye (C. I. Acid Blue 23)	5 parts
Diethylene glycol	31 parts
Water	64 parts

[0089] All of the above-mentioned components were mixed, and the pH of the mixed solution was adjusted to 7.5 with sodium hydroxide, followed by stirring for 2 hours. Afterward, the solution was filtered through a fluoropore filter FP-100 (trade name, made by Sumitomo Electric Industries, Ltd.) to obtain a cyan ink h.

Example 1

[0090] A fabric comprising 100% of nylon was first immersed in a 15% aqueous urea solution, squeezed to a pickup of 30%, and then dried so that a moisture content might be 10%.

[0091] Inks A, B, C and D were fed to a color bubble jet printer BJC82OJ (trade name, made by Canon Inc.) having an ejection rate of 12 m/sec, and two colors of all combinations of black and other colors were shot in a patch (2 × 4 cm) of the above-mentioned fabric in shot-in quantities of 2, 4, 6 and 8 nl/mm² so that an overlapped portion and a boundary portion might be observed, while the shot-in order of the inks was changed. In this case, same three patches were prepared in respective cases. Two of the three patches were superposed upon each other, and fixing was then carried out by subjecting them to a steaming treatment at 100°C for 30 minutes. For the one remaining patch, the same treatment was done at 95°C for 25 minutes. Afterward, they were washed using a neutral detergent. Next, evaluation was made by observing sharpness along the edge of a boundary, coloring properties of an overlapped portion at the time of the change of the shot-in order, and a difference of color development among the three printed patches. The results are shown in Table 1.

Example 2

[0092] A fabric comprising 85% of nylon and 15% of rayon was first immersed in a 30% aqueous urea solution, squeezed to a pickup of 30%, and then dried so that a moisture content might be 25%.

[0093] This fabric was printed by the same procedure as in Example 1, and then similarly evaluated. The results are shown in Table 1.

Example 3

[0094] A fabric comprising 100% of silk was first immersed in an aqueous solution containing 3% of polyvinyl alcohol and 5% of calcium chloride, squeezed to a pickup of 30%, and then dried so that a moisture content might be 21%.

[0095] This fabric was printed with inks E, F, G and H by the same procedure as in Example 1, and then similarly evaluated. The results are shown in Table 1.

Example 4

[0096] A fabric comprising 100% of wool was first immersed in a 10% aqueous sodium alginate solution, squeezed to a pickup of 30%, and then dried so that a moisture content might be 30%.

[0097] This fabric was printed by the same procedure as in Example 3, and then similarly evaluated. The results are shown in Table 1.

Example 5

[0098] A mixed fabric comprising 70% of nylon and 30% of polyurethane was first immersed in a 30% aqueous urea solution, squeezed to a pickup of 30%, and then dried so that a moisture content might be 25%.

[0099] This fabric was printed by the same procedure as in Example 3, and then similarly evaluated. The results are shown in Table 1.

Comparative Example 1

[0100] The same fabric comprising 100% of nylon as used in Example 1 was first immersed in a 15% aqueous urea solution, squeezed to a pickup of 30%, and then dried so that a moisture content-might be 10%.

[0101] This fabric was printed with inks B, C, D and a by the same procedure as in Example 1, and then similarly evaluated. The results are shown in Table 1. As apparent from these results, sharpness along the edge of a printed portion and coloring properties at the time of the change of a shot-in order were poorer than in Example 1, and three printed patches were different in the coloring properties.

Comparative Example 2

[0102] The same fabric comprising 100% of silk as used in Example 3 was first immersed in an aqueous solution containing 3% of polyvinyl alcohol and 5% of calcium chloride, squeezed to a pickup of 30%, and then dried so that a moisture content might be 21%.

[0103] This fabric was printed with inks E, F, G and b by the same procedure as in Example 3, and then similarly evaluated. The results are shown in Table 1. As apparent from these results, sharpness along the edge of a printed portion and coloring properties at the time of the change of a shot-in order were poorer than in Example 3, and three printed patches were different in the coloring properties.

Comparative Example 3

[0104] The same fabric comprising 100% of nylon as used in Example 1 was first immersed in a 15% aqueous urea solution, squeezed to a pickup of 30%, and then dried so that a moisture content might be 10%.

[0105] This fabric was printed with inks B, D, a and b by the same procedure as in Example 1, and then similarly evaluated. The results are shown in Table 1. As apparent from these results, sharpness along the edge of a printed portion and coloring properties at the time of the change of a shot-in order were poorer than in Example 1, and three printed patches were different in the coloring properties.

Comparative Example 4

[0106] The same fabric comprising 100% of nylon as used in Example 1 was first immersed in a 15% aqueous urea solution, squeezed to a pickup of 30%, and then dried so that a moisture content might be 10%.

[0107] This fabric was printed with inks a, c, d and e by the same procedure as in Example 1, and then similarly evaluated. The results are shown in Table 1. As apparent from these results, sharpness along an edge of a printed portion and coloring properties at the time of the change of a shot-in order were poorer than in Example 1, and three printed patches were different in the coloring properties.

Comparative Example 5

[0108] The same fabric comprising 100% of silk as used in Example 3 was first immersed in an aqueous solution containing 3% of polyvinyl alcohol and 5% of calcium chloride, squeezed to a pickup of 30%, and then dried so that a moisture content might be 21%.

[0109] This fabric was printed with inks b, f, g and h by the same procedure as in Example 3, and then similarly evaluated. The results are shown in Table 1. As apparent from these results, sharpness along the edge of a printed portion and coloring properties at the time of the change of a shot-in order were poorer than in Example 3, and three printed patches were different in the coloring properties.

Claims

1. An ink jet printing method for printing a cloth with inks of at least two colors by an ink jet system which comprises at least three steps of:

(a) printing the cloth with the inks of at least two colors of a black ink and an another ink of at least one color selected from the group consisting of yellow, orange, red, magenta, blue and cyan so that the inks may at least partially overlap,

(b) thermally treating the cloth printed with the inks, and

(c) washing the thermally treated cloth,

said cloth comprising a polyamide fiber, and

said black ink containing, as a dyestuff, at least one selected from the group consisting of C.I. Acid Black 24, 52, 52:1 and 172, C.I. Direct Black 113, and a dyestuff of the formula

or of the formula

wherein S is SO₃Li group,

said yellow ink containing, as a dyestuff, at least one selected from the group consisting of C.I. Acid Yellow 19, 49, 79, 141 and 169, and C.I. Direct Yellow 58 and 86,

said orange ink containing, as a dyestuff, at least one selected from the group consisting of C.I. Acid Orange 56, 95 and 156 and C.I. Direct Orange 34,

said red ink containing, as a dyestuff, at least one selected from the group consisting of C.I. Acid Red 35, 114, 127, 145, 266, 318, 337 and 361, and C.I. Direct Red 89 and 212,

said magenta ink containing as a dyestuff, at least one selected from the group consisting of C.I. Acid Red 143, 249, 254, 265 and 274, C.I. Acid Violet 47 and 54, and a dyestuff represented by the formula (3)

wherein Y is hydrogen, methyl, methoxy, acetylamino or nitro, and it may from a naphthalene nucleus together with an adjacent benzene ring; X is acetyl, benzoyl, paratoluene-sulfonyl or 4-chloro-6-hydroxy-1,3,5-triazin-2-yl; and M is an alkaline metal, ammonium or an amine,

said cyan ink containing, as a dyestuff, at least one selected from the group consisting of C.I. Acid Blue 185, and C.I. Direct Blue 86, 87, 189 and 199, and

said blue ink containing, as a dyestuff, at least one selected from the group consisting of C.I. Acid Blue 41, 62, 78, 80, 138, 140, 182, 205, 260, 277:1, and 350, C.I. Direct Blue 106, 192, 193, 229, 237, 290 and 291.

2. The ink jet printing method according to Claim 1 wherein said ink jet system is an ink jet system in which thermal energy is utilized.

3. The ink jet printing method according to Claim 1 or 2 wherein an ejection rate of said ink is in the range of from 5 to 20 m/sec.

4. The ink jet printing method according to Claim 1 wherein said thermal treatment is a high-temperature steaming method (HT-steaming).

5. The ink jet printing method according to any preceding Claim wherein said cloth is subjected to a pretreatment prior to the step (1).

6. The ink jet printing method according to any preceding claim wherein the total amount of adhered dyestuffs in the colour mixing portions is in the range from 0.025 to 1mg/cm².

Ansprüche

1. Tintenstrahl-Druckverfahren zum Bedrucken eines Stoffs mit Tinten von mindestens zwei Farben mittels eines Tintenstrahlsystems, das mindestens die drei nachstehenden Schritte umfaßt:

(a) Bedrucken des Stoffs mit Tinten von mindestens zwei Farben, bestehend aus einer schwarzen Tinte und einer anderen Tinte von mindestens einer Farbe, die aus der Gruppe bestehend aus gelb, orange, rot, magentarot, blau und zyanblau ausgewählt ist, dergestalt, daß sich die Tinten zumindestens teilweise überlappen können,

(b) eine Wärmebehandlung des mit den Tinten bedruckten Stoffs, und

(c) Waschen des wärmebehandelten Stoffs,

wobei der Stoff eine Polyamidfaser umfaßt, und

die schwarze Tinte als Farbstoff mindestens einen Farbstoff enthält, der aus der Gruppe bestehend aus Colour-Index Säureschwarz 24, 52, 52:1 und 172, Colour-Index Direktschwarz 113 und einem Farbstoff mit der Formel:

oder der Formel:

worin S eine SO₃Li-Gruppe ist,
ausgewählt ist,

wobei die gelbe Tinte als Farbstoff mindestens einen Farbstoff enthält, der aus der Gruppe bestehend aus Colour-Index Säuregelb 19, 49, 79, 141 und 169 und Colour-Index Direktgelb 58 und 86 ausgewählt ist,

wobei die orange Tinte als Farbstoff mindestens einen Farbstoff enthält, der aus der Gruppe bestehend aus Colour-Index Säureorange 56, 95 und 156 und Colour-Index Direktorange 34 ausgewählt ist,

wobei die rote Tinte als Farbstoff mindestens einen Farbstoff enthält, der aus der Gruppe bestehend aus Colour-Index Säurerot 35, 114, 127, 145, 266, 318, 337 und 361 und Colour-Index Direktrot 89 und 212 ausgewählt ist,

wobei die magentarote Tinte als Farbstoff mindestens einen Farbstoff enthält, der aus der Gruppe bestehend aus Colour-Index Säurerot 143, 249, 254, 265 und 274, Colour-Index Säureviolett 47 und 54, und einem Farbstoff ausgewählt ist, der durch die nachstehende Formel (3) wiedergegeben wird:

worin Y Wasserstoff, Methyl, Methoxy, Acetylamino oder Nitro ist, und zusammen mit einem benachbarten Benzolring einen Naphthalinring bilden kann; X ist Acetyl, Benzoyl, para-Toluolsulfonyl oder 4-Chlor-6-hydroxy-1,3,5-triazin-2-yl; und M ist ein Alkalimetall, Ammonium oder ein Amin,

wobei die zyanblaue Tinte als Farbstoff mindestens einen Farbstoff enthält, der aus der Gruppe bestehend aus Colour-Index Säureblau 185 und Colour-Index Direktblau 86, 87, 189 und 199 ausgewählt ist, und

wobei die blaue Tinte als Farbstoff mindestens einen Farbstoff enthält, der aus der Gruppe bestehend aus Colour-Index Säureblau 41, 62, 78, 80, 138, 140, 182, 205, 260, 277:1 und 350, Colour-Index Direktblau 106, 192, 193, 229, 237, 290 und 291 ausgewählt ist.

2. Tintenstrahl-Druckverfahren nach Anspruch 1, in dem das Tintenstrahlsystem ein Tintenstrahlsystem ist, das von Wärmeenergie Gebrauch macht.

3. Tintenstrahl-Druckverfahren nach Anspruch 1 oder Anspruch 2, in dem die Ausstoßgeschwindigkeit der Tinte in einem Bereich von 5 bis 20 m/sec liegt.

4. Tintenstrahl-Druckverfahren nach Anspruch 1, in dem die Wärmebehandlung aus einem Hochtemperatur-Dämpfungsverfahren (HT-Dampfbehandlung) besteht.

5. Tintenstrahl-Druckverfahren nach einem der vorstehenden Ansprüche, in dem der Stoff vor dem Schritt (1) einer Vorbehandlung unterzogen wird.

6. Tintenstrahl-Druckverfahren nach einem der vorstehenden Ansprüche, in dem die Gesamtmenge der in den Farbmischbereichen anhaftenden Farbstoffe in einem Bereich von 0,025 bis 1 mg/cm² liegt.

Revendications

1. Procédé d'impression par jets d'encre pour impression sur une étoffe avec des encres d'au moins deux couleurs par un système à jets d'encre, qui comprend au moins trois étapes consistant :

(a) à imprimer l'étoffe avec des encres d'au moins deux couleurs consistant en une encre noire et une autre encre d'au moins une couleur choisie dans le groupe consistant en jaune, orange, rouge, magenta, bleu et cyan de telle sorte que les encres puissent se chevaucher au moins partiellement,

(b) à soumettre à un traitement thermique l'étoffe imprimée avec les encres, et

(c) à laver l'étoffe ayant subi le traitement thermique, et

ladite étoffe comprenant des fibres de polyamide, et

ladite encre noire contenant, comme matière tinctoriale, au moins une matière tinctoriale choisie dans le groupe consistant en les colorants noirs C.I. Acid Black 24, 52, 52:1 et 172, C.I. Direct Black 113, et une matière tinctoriale de formule

ou de formule

dans laquelle S représente un groupe SO₃Li,

ladite encre jaune contenant, comme matière tinctoriale, au moins une matière tinctoriale choisie dans le groupe consistant en les colorants jaunes C.I. Acid Yellow 19, 49, 79, 141 et 169 et C.I. Direct Yellow 58 et 86,

ladite encre orange contenant, comme matière tinctoriale, au moins une matière tinctoriale choisie dans le groupe consistant en les colorants orange C.I. Acid Orange 56, 95 et 156 et C.I. Direct Orange 34,

ladite encre rouge contenant, comme matière tinctoriale, au moins une matière tinctoriale choisie dans le groupe consistant en les colorants rouges C.I. Acid Red 35, 114, 127, 145, 266, 318, 337 et 361 et C.I. Direct Red 89 et 212,

ladite encre magenta contenant comme matière tinctoriale au moins une matière tinctoriale choisie dans le groupe consistant en les colorants rouge C.I. Acid Red 143, 249, 254, 265 et 274, les colorants violets C.I. Acid Violet 47 et 54 et une matière tinctoriale représentée par la formule (3)

dans laquelle Y représente l'hydrogène, un groupe méthyle, méthoxy, acétylamino ou nitro, et peut former un noyau naphtalène conjointement avec un noyau benzénique adjacent, X représente un groupe acétyle, benzoyle, para-toluènesulfonyle ou 4-chloro-6-hydroxy-1,3,5-triazine-2-yle ; et M représente un métal alcalin, un ion ammonium ou une amine,

ladite encre cyan contenant, comme matière tinctoriale, au moins une matière tinctoriale choisie dans le groupe consistant en les colorants bleus C.I. Acid Blue 185 et C.I. Direct Blue 86, 87, 189 et 199, et

ladite encre bleue contenant comme matière tinctoriale, au moins une matière tinctoriale choisie dans le groupe consistant en les colorants bleus C.I. Acid Blue 41, 62, 78, 80, 138, 140, 182, 205, 260, 277:1 et 350, C.I. Direct Blue 106, 192, 193, 229, 237, 290 et 291.

2. Procédé d'impression par jets d'encre suivant la revendication 1, dans lequel le système à jet d'encre est un système à jet d'encre dans lequel de l'énergie thermique est utilisée.

3. Procédé d'impression par jets d'encre suivant la revendication 1 ou 2, dans lequel la vitesse d'éjection de l'encre est comprise dans l'intervalle de 5 à 20 m/s.

4. Procédé d'impression par jets d'encre suivant la revendication 1, dans lequel le traitement thermique est un procédé de traitement à la vapeur d'eau à haute température (traitement à la vapeur HT).

5. Procédé d'impression par jets d'encre suivant l'une quelconque des revendications précédentes, dans lequel l'étoffe est soumise à un prétraitement avant l'étape (1).

6. Procédé d'impression par jets d'encre suivant l'une quelconque des revendications précédentes, dans lequel la quantité totale de matières tinctoriales adhérentes dans les portions de mélange de couleurs est comprise dans l'intervalle de 0,025 à 1 mg/cm².

Drawing