[0001] The present invention relates to machines for manufacturing shoes and, in particular,
to apparatus for folding the edge of a vamp on a last so that the edge of this vamp
may be glued to a support sole arranged on the last.
[0002] Machines are known that carry out various stages in the assembly of the front part
of a shoe on a last. A machine of this type, together with an assembly procedure,
is described, for example, in the Italian patent No. 912328 held by the present applicant.
[0003] The basic stages in the manufacture consist in arranging the vamp on the last to
which a support sole or insole has been fixed in readiness, in grasping the edges
of the vamp with a plurality of pincers mounted around the last, in stretching the
vamp on the last by relative movement of the last and the pincers, in clamping the
vamp on the last by means of a semi-annular member which exerts pressure on the edge
of the last, in gradually loosening the grip of the pincers on the edge of the vamp,
in folding the edge of the vamp under the last by means of two movable shaped plates
and in pressing the edge of the vamp onto the sole by means of the plates thereby
sticking the vamp to the sole with glue previously applied between the two parts.
[0004] One acutely felt requirement in this type of manufacture is an ability to switch
rapidly from assembling footwear of a given style and size to assembling footwear
of another style or size, or from assembling right shoes to assembling left shoes.
A change of this kind involves modifying the attitude, the position and the configuration
of various members and devices of the machine. In particular, the plates must be adaptable
by adjustment of the profiles of their inner edges so that these edges correspond
as closely as possible to the front part of the shoe to be assembled.
[0005] In prior art devices for folding the edges of a vamp, the plates are pivoted about
a common centre of rotation like jaws and are moved in a direction longitudinally
of the shoe from a rest position, at a certain distance from the last, to a working
position in which their inner edge interacts with the last. During this movement,
the two plates move from an open position to a closed position thanks to the action
of appropriate cams, the profiles of which determine their relative orientation.
[0006] With prior art devices it is not possible to modify the closing movements and angles
except by replacing the cams with others having a different shape, that, is by a somewhat
laborious operation which must, of course, be carried out with the machine stopped
and therefore at the expense of productivity.
[0007] Apparatus for folding the edge of a vamp is also known in which the initial orientation
of the plates may be set by means of rods of variable length which may be adjusted
when the machine itself is adjusted to adapt it to a particular style or size of shoe
to be assembled. In this case also, adjustment takes quite some time and, in any case,
permits only a modest range of adjustment.
[0008] In any case, with prior art devices, the angles of closure of the plates are linked
strictly to the path of approach of the plate-bearing assembly to the last, which
makes adjustment somewhat complicated.
[0009] The object of the present invention is to provide an apparatus for folding the edge
of a vamp on a last in which the orientation of the plates may be adjusted within
a wide range and is independent of the movement from the rest position to the working
position.
[0010] This object is achieved by the apparatus according to the invention as defined and
characterised in the first of the claims which follow this description.
[0011] The invention will be better understood from the following detailed description of
one embodiment, given by way of example and therefore in no way limitative, with reference
to the appended drawings, in which:
Figure 1 is a schematic view from above of apparatus according to the invention;
Figure 2 is a side view of the apparatus of Figure 1 with some parts sectioned, and
Figures 3 and 4 are views similar to that of Figure 1, on a reduced scale, showing
two possible operating conditions of the apparatus according to the invention.
[0012] With reference in particular to Figures 1 and 2, two plates, generally indicated
10, are pivotably coupled together like jaws for rotation about a common centre C.
Each plate 10 has a support part 11, constituted by two elements 11a and 11b (Figure
2), and an interchangeable part 12 arranged between the two elements 11a, 11b. This
part 12 is fixed mechanically to the support part 11 by appropriate fixing means,
not shown, and may be replaced, in known manner, in order to adapt the machine as
necessary to the manufacture of a broad range of styles. The interchangeable part
12 has an inwardly tapered edge 12a defined by a curve which substantially follows
the profile of the last and therefore of the shoe to be assembled. Part of the last
is shown schematically only in Figure 1 where it is indicated 30. The plates 10 are
mounted on support and guide means, generally indicated 16, which include a base element
17 and a support structure 18 slidable on two parallel guides 20. The base element
17 has two part-circular slots 13, centred on the point C, into which two pairs of
guide pins 14 fixed to the support parts 11 of the plates are inserted. Each of the
parts 11 has a rack 15 along part of its outer edge, extending through an arc of a
circle having its centre at the point C.
[0013] Two electric motors 21 are mounted on the support structure 18 and pinions 22 splined
to their respective shafts engage the racks 15. An electric motor 23, only partly
shown in the drawings, is fixed to the base of the machine indicated at 24 and coupled
to the structure 18 by means of a recirculating-ball screw of which part of the screw
is visible in Figures 3 and 4 and indicated 23a. The guides 20 are also fixed to the
base of the machine by means, not shown, so that the starting of the motor 23 causes
the entire plate-support assembly to move on the guides thereby moving the plates
10 from a rest position remote from the last, when the screw is retracted, to a working
position on the last when the screw is extended.
[0014] Both the electric motor 23 and the electric motors 21 are connected through appropriate
connection and control means to a control unit, for example a programmable electronic
unit, so that they may be operated by the unit independently of each other according
to a predetermined programme. In particular, the plates 10 are pivoted by their respective
motors 21 so that, in their working positions, they are oriented at predetermined
angles so as to follow the profile of a shoe of a particular style or size. The orientation
of the plates is normally adjusted while the entire plate-support assembly is being
moved forwards from its rest position to its working position but it can also be adjusted
before the assembly is moved. The forward movement is, of course, also programmed
according to the position of the last 30. Figures 3 and 4 show two possible working
situations. Both the programmable control unit and the relative connection and control
apparatuss of the motors are known to experts in automatic control systems and it
is not therefore necessary to describe them.
[0015] It is easily seen that the object of the invention is fully achieved. In fact, thanks
to the independent and programmed control of the motors, the path and the final position
of the plates may be perfectly and automatically adjusted to any style or size whatever
of shoe to be assembled. In addition, this adjustment may be carried out very rapidly
simply by supplying the control unit with data relating to the shoe to be assembled
so that the machine's versatility and productivity are greatly increased over those
of prior art machines.
[0016] Although only one embodiment has been described and illustrated, it is clear that
numerous variants and modifications are possible within the scope of the same inventive
concept. For example, in order to advance the plates, a hydraulic motor and an appropriate
coupling between the motor and the plate-support assembly could be used instead of
the motor 23; for the kinematic coupling beteen the motors and the plates, other members
capable of fulfilling the same function could be used instead of the pinions and racks.
1. Apparatus for folding the edge of a vamp on a last in a machine for manufacturing
shoes, the apparatus including
a pair of plates (10) pivotable like jaws about a common centre of rotation (C)
and having inner edges (12a) shaped so as to interact with the vamp on the last (30),
means (16) for supporting and guiding the plates,
means (21, 15, 22) for adjusting the angles of orientation of the plates,
drive means (23, 23a) for moving the plates (10) and their respective support and
guide means (16) from a rest position remote from the last to a working position in
which the inner edges (12a) of the plates (10) interact with the vamp on the last
(30), and
a control unit for controlling the means for setting the angles and the drive means,
and characterised in that the means (21, 15, 22) for adjusting the angles of orientation
of the plates (10) include a motor (21) for each plate and kinematic coupling members
for coupling the motor and to the plate and in that the control unit includes programmable
means arranged to operate the motors (21) for adjusting the angles of the plates (10)
and the drive means (23, 23a) independently so that the plates may be oriented at
predetermined angles and moved, together with their respective support and guide means
(16), through a predetermined distance.
2. Apparatus according to Claim 1, characterised in that the means (16) for supporting
and guiding the plates (10) include a base element (17) having a slot (13) for each
plate in the form of a circular arc centred on the centre of rotation (C) and at least
one pin (14) fixed to the respective plate (10) for engagement in the slot (13).
3. Apparatus according to Claim 1 or Claim 2, characterised in that the members for kinematically
coupling a motor (21) to a plate (10) include a pinion (22) splined to the motor shaft
and a rack (15) fixed to the plate (10).
4. Apparatus according to any one of the preceding Claims, characterised in that each
plate (10) includes a support part (11) and an interchangeable part (12) shaped so
that its inner edge (12a) substantially corresponds to the profile of the last (30).