[0001] The invention related to a labeling device for automatic net-packing machines.
[0002] Over a period of years and in various stages, machines for packing containers of
fruit and vegetable products have become more and more automatised. In 1983 a completely
automatic machine was realised by the present applicant which was able to net-pack
the containers of fruit and vegetable products and apply support and labeling strips
on them. The machine in question, Italian Patent no. 1,168,656 obtains its aim by
placing several stations in a line: in particular, the machine comprises a container
feeding station, with the containers transiting inside a net-bearing tube and being
brought to a net-packing station for each container, whereat there is also a support-trip-application
and labeling station, all operating in phase. In this way, the production rate was
considerably increased, and the presence of operators almost completely obviated.
In the intervening years various improvements have been made to single stations in
the line, with the aim of further improving the machine's performance, improvement
which have been protected by various patents.
[0003] At present, machines of this kind apply only string-attached labels. To obtain other
kinds of label, for example flag-type labels, up until now feeding devices bringing
one end of the label directly to the clipping point have been used. Since, obviously,
the latter activity cannot be performed at the same time as the clipping, and since
between the printing of one label and the next there is a time-lapse which is longer
than the machine cycle time, the production rhythm is determined by the printing time
of the labels, penalising the packing production speed.
[0004] Further, the machines supply the labels from below, where during operation considerable
dirt collects, and what is more, the labels end up on the bottom of the container's
and are less apparent to consumers.
[0005] The aim of the invention is to eliminate the above-mentioned drawbacks. The invention,
as it is characterised in the claims that follow, solves the problem by freeing the
machine cycle from the label-printing device.
[0006] One of the advantages obtained by the present invention consists in the fact that
the label feeding and printing machine is removed to a cleaner zone, that is, a higher
zone than the main functioning line of the automatic net-packing machine.
[0007] A further important advantage is that the pause times of the label printing and feeding
machine are drastically reduced, since the time necessary for the printing of one
label is also exploited for the application of the preceding label: this leads to
a relevant increase in the number of containers produced per time unit.
[0008] A further advantage in favour of the present invention is that by positioning the
label printer above, the meaningful part of the label is clearly in view to the consumer.
[0009] Further characteristics and advantages of the present invention will better emerge
from the detailed description that follows, of a preferred but non-exclusive embodiment
here illustrated in the form of a non-limiting example in the accompanying drawings,
in which:
- figure 1 shows the machine applying the invention in its entirety in perspective view;
- figure 2 shows the invention in perspective view;
- figures 3, 4 and 5 shows the invention respectively in a frontal view and in two sectioned
lateral views of details evidencing some applicational characteristics.
[0010] As can be seen in the figures, the invention concerns a labeling device for automatic
net-packing machines. The device is particularly suitable for machines of this type
comprising a net-packing station 17 of each container 7, supported by a car 18 bearing
a clipping and cutting group 6. The labeling device 4 is of the type equipped with
a synchronising apparatus 8 with the clipping and cutting group 6 and comprises at
least one label printing and feeding machine 1; it also has a mobile gripping mechanism
3 to take at least one label 2 at a time from the said label printing and feeding
machine 1 and to transport it to the clipping point, keeping it in the same position
during the transport. In this way, the label printing and feeding machine 1 does not
have significant dead times, as the time necessary for printing a new label 2 corresponds
to that required by the mobile gripping mechanism 3 to transport the preceding label
2 to the clipping point and to return to the label 2 feeding point.
[0011] At the feeding moment, the labels 2 are curved as they have been peeled off a roll
of like labels 2, so first stabilising means 9 of the label position are provided,
synchronised with the movement of the mobile gripping mechanism 3 and aimed at guaranteeing
a correct gripping of the label 2 from the said label printing and feeding machine
1.
[0012] The clipping phase is also a very delicate moment. Just as in previous machines,
the operation takes place on a horizontal plane, and the label 2 must also be absolutely
horizontal. Second stabilising means 12 of the label position are provided for this
reason, synchronised with the movement of the mobile gripping mechanism 3 and aimed
at permitting a closing of the net and at least the application of the label 2 with
one single clipping operation.
[0013] In the embodiment shown, the first and the second stabilising means 9 and 12 comprise
respectively a first blowing element 10 acting on the label 2 during the ascending
run of the mobile gripping mechanism 3 so as to predispose the end tract of the label
2 vertically, and a second blowing element 13 solid to the mobile gripping mechanism
3 and acting on the label 2 during the clipping phase so as to keep the end tract
of the label 2 in a substantially horizontal lie.
[0014] Other embodiments are, however, possible: for example, the first stabilising means
9 might comprise a mechanical guide 11 for the label 2, represented by a broken line
in figure 5, synchronised with the mobile gripping mechanism 3 in such a way as to
pass from a first advanced position, in which the end tract of the label 2 is kept
in a vertical position, up until the interaction of the label 2 with the mobile gripping
mechanism 3, to a second, retracted position in order to avoid interference with the
mobile gripping mechanism 3, which is rising, and to follow the appearance of the
next label 2.
[0015] The embodiment described herein relates to the case in which a guillotine 19 is stationed
on the car 18, which guillotine 19 comprises a first pair of fixed V-conformed contrast
elements 20, arranged transversally to the advancement direction of the containers
7 and distanced parallel to them so as to receive, inferiorly and at the vertex of
the V, a clipping and cutting head 6a which is part of the group 6; a second pair
of mobile contrast elements 21, conformed in an upturned V shape, and operating in
contrast with the first contrast elements 20 but located superiorly to them and on
slightly uneven planes with respect to them. The second elements 21 are slidably supported
by at least one pair of columns 23, solid to the car 18 and vertically translating
in two directions from a first, raised position, wherein the two pairs of elements
20 and 21 create a rhomboidal opening 22 through which the container 7 can transit,
to a second, lowered position, in which the two pairs of elements 20 and 21 grip the
strip of net which is acted upon by the clipping and cutting head 6a. In this case,
the mobile gripping mechanism 3 is solid to the second pair of mobile contrast elements
21, the first stabilising means 9 of the label 2 position being solid to the label
printing and feeding machine 1 and the second stabilising means 12 being solid to
the same second pair of mobile contrast elements 21. The mobile gripping mechanism
3 comprises:
- pliers 14 constituted by a curved appendix 15 fixed to an element 21a of the second
pair of mobile contrast elements 21 and to a contrast element 16 solid to the same
element 21a, the appendix 15 being free to rotate with respect to the contrast element
16;
- a pneumatic piston 17 for controlling the movement of the appendix 15 acting at a
superior level to the level of the horizontal rotation axis 5 of the appendix 15;
- a recall spring 25 of the curved appendix 15, visible in figure 3, representing a
detail in frontal view, aimed at leaving the pliers 14 open when the pneumatic piston
17 is not activated.
[0016] The synchronising apparatus 8 to regulate the functioning of the pneumatic piston
17, the label printing and feeding machine 1, the mobile gripping mechanism 3, the
clipping and cutting group 6 and the first and second stabilising means 9 and 12,
comprises electrical devices 30a and 30b which signal when the lower and upper dead
points have been reached in the run of the mobile gripping mechanism 3.
[0017] The device functioning can be schematised as follows. During the rising of the second
pair of mobile contrast elements 21, to which the mobile gripping mechanism 3 is solid,
the pneumatic piston 17 is released, while the first blowing element 10 keeps the
label 2 disposed vertically so that it can be correctly met and subsequently gripped
between the curved appendix 15 and the contrast element 16. When the second pair of
mobile contrast elements 21 reaches the upper dead point a first electrical device
30a is activated, which commands the cutting of the label 2 by the label printing
and feeding machine 1, the end of the action of the first blowing element 10 and the
contemporaneous beginning of the action of the pneumatic piston 17 which, acting on
the curved appendix 15, determines the gripping of the pliers 14, previously open,
due to the presence of the recall spring 25 associated to the curved appendix 15 itself.
During the lowering, the pneumatic piston 17 continues to act, keeping the pliers
closed. Similarly to the above, a second electrical device 30b is activated when the
second pair of mobile contrast elements 21 reaches the lower dead point. In sequential
order, the following are activated: the second blowing element 13, which keeps the
free end of the label 2 horizontal, resisting its tendency to curl back on itself
and permitting of realising an optimal clipping, the clipping operation, the deactivating
of the second blowing element 13 and the arresting of the pneumatic piston 17 action
on the curved appendix 15. Once all this is achieved, a new cycle begins with the
rising of the second mobile contrast elements 21.
1. A labeling device for automatic net-packing machines of the type comprising a net-packing
station (27) for each container (7), supported by a car (18), a clipping and cutting
group (6) being fixed on the car (18), the labeling device (4) being equipped with
a synchronising apparatus (8) to synchronise the labeling device (4) with the clipping
and cutting group (6) and said labeling device (4) comprising at least one label printing
and feeding machine (1), the labeling device being characterised in that it comprises
a mobile gripping mechanism (3) aimed at receiving at least one label (2) from the
label printing and feeding machine (1) and transporting it to a clipping point, keeping
it in a same position during transport.
2. A labeling device as in claim 1, characterised in that a first stabilising means (9)
of a position of the label (2) are provided, synchronised to a movement of the mobile
gripping mechanism (3), to allow the mobile gripping mechanism (3) correctly to receive
the label (2) from the label printing and feeding machine (1).
3. A labeling device as in claim 1, characterised in that a second stabilising means
(12) of the label (2) position are provided, synchronised with a movement of the mobile
gripping mechanism (3) and aimed at permitting of closing a net and at least applying
the label (2) with a single clipping operation.
4. A labeling device as in claim 1, of a type wherein a guillotine device (19) is also
fixed on the said car (18), which guillotine (19) comprises a first pair of fixed
V-conformed contrast elements (20), arranged transversally to the advancement direction
of the containers (7) and distanced parallel to them so as to receive, inferiorly
and at the vertex of the V, a clipping and cutting head (6a) which is part of the
group (6); a second pair of mobile contrast elements (21), conformed in an upturned
V shape, and operating in contrast with the first contrast elements (20) but located
superiorly to them and on slightly uneven planes with respect to them which second
elements 21 are slidably supported by at least one pair of columns (23), solid to
the car (18) and vertically translating in two directions from a first, raised position,
wherein the two pairs of elements (20) and (21) identify a rhomboidal opening (22)
in which the container (7) can transit, to a second, lowered position, in which the
two pairs of elements (20 and 21) hold back the strip of net acted upon by the clipping
and cutting head (6a), the labeling device (4) being characterised in that the mobile
gripping mechanism (3) is solid to the second pair of mobile contrast elements (21),
a first stabilising means (9) being solid to the label printing and feeding machine
(1) and a second stabilising means (12) being solid to the second pair of mobile contrast
elements (21), the mobile gripping mechanism (3) comprising:
- pliers (14) constituted by a curved appendix (15) fixed to an element (21a) of the
second pair of mobile contrast elements (21) and to a contrast element (16) solid
to the same element (21a), the appendix (15) being free to rotate with respect to
the contrast element (16);
- a pneumatic piston (17) for controlling movement of the appendix (15) acting at
a superior level to a level of a horizontal rotation axis (5) of the appendix (15);
- a recall spring (25) of the curved appendix (15), aimed at leaving the pliers (14)
open when the pneumatic piston (17) is not activated.
5. A labeling device as in claim 2, characterised in that the first stabilising means
(9) comprise a first blowing element (10), acting on the label (2) during an ascendent
run of the mobile gripping mechanism (3), in such a way as to dispose an end tract
of the label (2) vertically.
6. A labeling device as in claim 2, characterised in that the first stabilising means
(9) comprise a mechanical guide (11) of the label (2), synchronised to the mobile
gripping mechanism (3) in such a way as to pass from a first advanced position wherein
the mechanical guide 11 keeps the end tract of the label (2) vertical up until an
interaction of the end tract with the mobile gripping mechanism (3), to a second retracted
position to avoid interference with the mobile gripping mechanism (3) which is rising,
and to follow the appearance of a successive label (2).
7. A labeling device as in claim 3, characterised in that the second stabilising means
(12) comprise a second blowing element (13), solid to the mobile gripping mechanism
(3) and acting on the label (2) during a descendent run of the mobile gripping mechanism
(3), in such a way as to keep the end tract of the label (2) in a horizontal position.
8. A labeling device as in claim 4, characterised in that it provides a synchronising
apparatus (8) to regulate functioning of the pneumatic piston (17), the label printing
and feeding machine (1), the mobile gripping mechanism (3), the clipping and cutting
group (6), and the first and second stabilising means (9 and 12).
9. A labeling device as in claim 8, characterised in that the synchronising apparatus
(8) comprises a plurality of electronic devices (30) to signal when an upper and a
lower dead points have been reached in the mobile gripping mechanism (3) run.