[0001] This invention relates to valves and is particularly concerned with spray nozzle
valves.
[0002] When spray nozzles are used in contaminated environments, and especially when the
spray nozzles are only required to be employed intermittently, major problems can
occur if debris builds up within the orifice of the nozzle. When pressure is reapplied
such debris can compress in the orifice with consequent blocking rendering the nozzle
ineffective.
[0003] The object of the present invention is to provide a valve, particularly, but not
necessarily exclusively, for a spray nozzle, that avoids those disadvantages mentioned
above.
[0004] According to the present invention, a valve comprises an attachment means, a nozzle
means provided on the attachment means, a housing means on the attachment means diametrically
opposite said nozzle means, piston and associated plunger means located within the
housing, said piston and associated plung- ermeans being biased towards the nozzle
means and whereby the plunger means closes an outlet through the nozzle means, guide
means being provided for the plunger means, said guide means extending across said
attachment means, there being inlet openings through the guide means, and said guide
means being structured to generate laminar flow of any fluid passing through said
openings and to the outlet through the nozzle means.
[0005] It will readily be understood that the valve of the invention is intended to be secured
to a fluid feed pipe and to secure the nozzle means in an outlet from the feed pipe.
Thus, the attachment means may be a generally cylindrical two-part clamp, one clamp
part being provided with a nozzle and the other clamp part being provided with the
housing for the piston and plunger means, the feed pipe being provided with a hole
diametrically opposite the outlet, and of a diameter to enable the introduction therethrough
of the guide means for the plunger means. It is therefore simply the case of securing
the two-part clamp to the pipe such as by appropriate bolts to locate the nozzle against
the outlet from the pipe and to position the plunger means, the biasing means associated
with the piston means, for example a spring, causing the plunger means to close the
outlet through the nozzle means.
[0006] When activation of the spray nozzle is required, pressure fluid is supplied to the
feed pipe and which passes through the openings in the guide means to apply pressure
to the piston until the biasing force is overcome, and when the plunger means is withdrawn
to open the nozzle opening. Particularly when, and as is desirable, a nozzle insert
is provided, the arrangement is such that the plunger means in its closed position
penetrates to an appreciable degree the nozzle insert leaving no more than a small
exposed orifice opening and which of itself may be of frusto-conical configuration.
It will therefore readily be appreciated that, irrespective as to the environment
in which the spray nozzle is intended to operate an no matter how intermittent is
the required operation of the spray valve, it is virtually impossible for contamination,
such as in the form of dirt or debris, to penetrate into the nozzle opening and be
compacted there, with a consequent substantial elimination of any risk of the nozzle
becoming blocked during its period of inactivity.
[0007] By ensuring laminar flow of liquid to the nozzle, there is the substantial reduction
of turbulence in the liquid flow emerging from the nozzle, and consequent significant
improvement on the effectiveness of the spray jet from the nozzle.
[0008] One embodiment of the invention will now be described with reference to the accompanying
drawings, in which:-
Figure 1 is a front elevation of valve means in accordance with the invention;
Figure 2 is a rear elevation of the valve means of Figure 1;
Figure 3 is a sectional side elevation on the line III-III of Figure 1; and
Figure 4 is a perspective view of one form of employment of the valve means of Figures
1 to 3.
[0009] In the drawings, a valve means in accordance with the invention is formed by an attachment
means 1 formed by two cooperating part-circular members 2, 3 to embrace around a pipe,
and secured together by bolts 4 extending through flanges 5 on the part-circular members
2, 3. On the member 3 is a nozzle 6, the orifice 7 of which is of frusto-conical configuration,
the nozzle lying within an annular flange 8 of a bore 9 through the part-circular
member 3, there being a sealing ring 10 to seal the nozzle to the bore.
[0010] To the opposite side and on the part-circular member 2, is a housing 11 within which
is a piston 12 spring-loaded by a spring 13, the piston having a plunger 14 that extends
across the part-circular members 2 and 3, to enter the nozzle 6, the spring 13 biasing
the piston and such that the valve means is in a normally closed condition with the
end of the plunger 14 closing the orifice 7 of the valve of the nozzle 6. The orifice
through the nozzle is formed by a first inwardly extending, counterbored portion terminating
in the orifice 7 itself of small depth, and such that the plunger in the closed position
penetrates into the nozzle to a considerable degree.
[0011] The plunger extends through a guide means 15 also extending diametrically across
the part-circular members 2 and 3, the guide means 15 having spaced, radial plate-like
members 16 the inner edges of which form a guide for the plunger, but which serve
the additional function of providing access openings between the plates to permit
fluid to flow to the nozzle and causing a laminar flow of fluid to and through the
nozzle.
[0012] Thus, it is simply a case of forming two diametrically opposed holes in a pipe 17
or, as is particularly shown in Figure 4, the provision of three pairs of opposed
holes to provide three valve means and hence spray jets, at the same location, and
clamping the or each set of part-circular members 2, 3 around the pipe and such that
the nozzle 6 extends through a respective hole in the pipe and the plunger extends
through the opposite respective hole, a respective guide/laminar flow means 15 bridging
respective holes.
[0013] At the point that a spray jet is required, pressure water is fed to the pipe 17 at
an inlet end, and with the opposite end of the pipe 17 closed, there is a relatively
rapid and progressive buil-up of pressure within the pipe until such as pressure on
the piston is sufficient to overcome the loading of the spring 13 causing a retraction
of the piston along the housing 11 and the withdrawing of the plunger closing the
orifice 7, and when a spray jet issues from the or each nozzle 6.
[0014] By providing the laminar flow control means 15 within the pipe, turbulence of fluid
issuing from the nozzle orifice 7 is reduced to a considerable degree in comparison
with the simple opening of an outlet hole in the pipe and as a consequence, a considerably
more effective jet of fluid is caused to issue. Also by forming the orifice in the
nozzle of generally frusto-conical configuration, and with the plunger 14 penetrating
the nozzle to a considerable degree, there is the substantial, if not complete avoidance
of foreign matter lodging in the nozzle orifice irrespective as to the environment
in which the valve means is intended to operate and irrespective as to the longevity
of any period where spraying of fluid is not required.
1. A valve characterised by an attachment means (1, 2, 3), a nozzle means (6) provided
on the attachment means (3), a housing means (11) on the attachment means (2) diametrically
opposite said nozzle means, piston (12) and associated plunger means (14) located
within the housing, said piston and associated plunger means being biased towards
the nozzle means and whereby the plunger means closes an outlet (7) through the nozzle
means, guide means (15, 16) being provided for the plunger means, said guide means
extending across said attachment means, there being inlet openings through the guide
means, and said guide means being structured to generate laminar flow of any fluid
passing through said openings and to the outlet through the nozzle means.
2. A valve as in Claim 1, characterised in that the attachment means 1 is a generally
cylindrical two-part clamp (2, 3), one clamp part (3) being provided with the nozzle
(6) and the other clamp part (2) being provided with the housing for the piston (12)
and plunger means (14).
3. A valve as in Claim 1 or Claim 2, characterised in that the attachment means are
secured to a feed pipe (17), the feed pipe being provided with diametrically opposed
holes, one to receive the nozzle (6) and the other to be co-axial with the housing
(11) and through which the plunger (14) passes.
4. A valve as in Claim 3, characterised in that the guide means (15,16) extend across
the feed pipe co-axially with the diametrically opposed holes.
5. A valve as in any of Claims 1 to 4, characterised in that the piston (12) is biased
by biasing means (13) to cause the plunger (14) to close an orifice (7) through the
nozzle 96).
6. A valve as in Claim 6, characterised in that the orifice (7) is of generally frusto-conical
configuration at the end of a counterbore through the nozzle (6).