[0001] This Application relates to fabric cleaning compositions and more particularly to
fabric cleaning compositions capable of providing grease and oily stain removal.
[0002] The surfactant systems of commercially available fabric cleaning compositions are
designed to remove a variety of soil types from the fabric surface. The majority of
such systems are based on one or more anionic surfactants with minor levels of other
surfactant types such as nonionics, ampholytics and cationics. In particular, a combination
of a major proportion of anionic and a minor proportion of nonionic surfactant is
commonly used to obtain an acceptable balance of particulate soil removal and grease
and oily soil removal characteristics. Detergent compositions incorporating surfactant
systems in which the major component is nonionic are known in the art, e.g. EP-A-0006268
and GB-A-2206601 but any commercial application has tended to be of a specialist nature.
This is because compositions based on anionic surfactants provide acceptable detergency
over a broader spectrum of soil types, display greater compatibility with adjuncts
such as optical brighteners and fabric softening additives and are also less aggressive
towards fabric dyestuffs and washing machine components.
[0003] Accordingly, a need still exists for detergent compositions displaying improved grease
and oily soil removal without any sacrifice in the removal of other soil types and
without impact on the performance of other detergent ingredients.
[0004] The present invention provides laundry detergent compositions which contain nonionic
surfactant systems which comprise one or more polyhydroxy fatty acid amides and one
or more additional nonionic surfactants. When included in such laundry detergent compositions,
these nonionic surfactant systems unexpectedly improve the effectiveness of such compositions
against greasy/oily stains across a broad range of laundry conditions.
[0005] The commonly assigned copending US Application Serial No. 07/578760 * (attorney's
docket No. 4265) filed 28 September 1990 discloses nonionic surfactant systems comprising
combinations of certain polyhydroxy fatty acid amides and one or more additional nonionic
surfactants. The polyhydroxy fatty acid amides have the formula

wherein R
1 is H, a C
1-C
4 hydrocarbyl, 2-hydroxyethyl, 2-hydroxypropyl or mixtures thereof, R
2 is a C
5-C
31 hydrocarbyl and Z is a polyhydroxy hydrocarbyl having a linear hydrocarbyl chain
with at least 3 hydroxyl groups directly connected to the chain, or an alkoxylated
derivative thereof. The weight ratio of the polyhydroxy fatty acid amide to the additional
nonionic surfactant can lie in the range from about 1:5 to about 5:1. Other surfactant
types such as anionic, cationic, ampholytic, zwitterionic and semipolar can be included
as optional components and detergent compositions incorporating the surfactant systems
are also disclosed.
(*Equivalent Applications:)
USSN 07/578,760 = PCT/US91/06980 published as WO92/06160 on 16.04.92 European Application
No. 87303761.8 = European Patent 0,251,446, published 7 January 1988
USSN 740,446 = European Patent 0,170,386
[0006] The Applicant has unexpectedly found that detergent compositions incorporating nonionic
surfactant systems of this general type comprising certain combinations of polyhydroxy
fatty acid amides and water insoluble ethoxylated nonionic surfactants together with
other water soluble surfactants provide unexpected oil and greasy soil removal benefits
with no decrease in the detergency performance on other soil types.
BACKGROUND ART
[0007] A variety of polyhydroxy fatty acid amides have been described in the art. N-acyl,
N-methyl glucamides, for example, are disclosed by J. W. Goodby, M. A. Marcus, E.
Chin, and P. L. Finn in "The Thermotropic Liquid-Crystalline Properties of Some Straight
Chain Carbohydrate Amphiphiles," Liquid Crystals, 1988, Volume 3, No. 11, pp 1569-1581,
and by A. Muller-Fahrnow, V. Zabel, M. Steifa, and R. Hilgenfeld in "Molecular and
Crystal Structure of a Nonionic Detergent: Nonanoyl-N-methylglucamide," J. Chem. Soc.
Chem. Commun., 1986, pp 1573-1574. The use of N-alkyl polyhydroxyamide surfactants
has been of substantial interest recently for use in biochemistry, for example in
the dissociation of biological membranes. See, for example, the journal article "N-D-Gluco-N-methyl-alkanamide
Compounds, a New Class of Non-Ionic Detergents For Membrane Biochemistry," Biochem.
J. (1982), Vol. 207, pp 363-366, by J. E. K. Hildreth.
[0008] The use of N-alkyl glucamides in detergent compositions has also been discussed.
U.S. Patent 2,965,576, issued December 20, 1960 to E. R. Wilson, and G.B. Patent 809,060,
published February 18, 1959, assigned to Thomas Hedley & Co., Ltd. relate to detergent
compositions containing anionic surfactants and certain amide surfactants, which can
include N-methyl glucamide, added as a low temperature suds enhancing agent. These
compounds include an N-acyl radical of a higher straight chain fatty acid having 10-14
carbon atoms. These compositions may also contain auxiliary materials such as alkali
metal phosphates, alkali metal silicates, sulfates, and carbonates. It is also generally
indicated that additional constituents to impart desirable properties to the composition
can also be included in the compositions, such as fluorescent dyes, bleaching agents,
perfumes, etc.
[0009] U.S. Patent 2,703,798, issued March 8, 1955 to A. M. Schwartz, relates to aqueous
detergent compositions containing the condensation reaction product of N-alkyl glucamine
and an aliphatic ester of a fatty acid. The product of this reaction is said to be
useable in aqueous detergent compositions without further purification. It is also
known to prepare a sulfuric ester of acylated glucamine as disclosed in U.S. Patent
2,717,894, issued September 13, 1955, to A. M. Schwartz.
[0010] PCT International Application WO 83/04412, published December 22, 1983, by J. Hildreth,
relates to amphiphilic compounds containing polyhydroxyl aliphatic groups said to
be useful for a variety of purposes including use as surfactants in cosmetics, drugs,
shampoos, lotions, and eye ointments, as emulsifiers and dispensing agents for medicines,
and in biochemistry for solubilizing membranes, whole cells, or other tissue samples,
and for preparing of liposomes. Included in this disclosure are compounds of the formula
R'CON(R)CH
2R" and R"CON(R)R' wherein R is hydrogen or an organic grouping, R' is an aliphatic
hydrocarbon group of at least three carbon atoms, and R" is the residue of an aldose.
[0011] European Patent 0 285 768, published October 12, 1988, H. Kelkenberg, et al., relates
to the use of N-polyhydroxy alkyl fatty acid amides as thickening agents in aqueous
detergent systems. Included are amides of the formula R
1C(O)N(X)R
2 wherein R
1 is a C
1-C
17 (preferably C
7-C
17) alkyl, R
2 is hydrogen, a C
1-C
18 (preferably C
1-C
6) alkyl, or an alkylene oxide, and X is a polyhydroxy alkyl having four to seven carbon
atoms, e.g., N-methyl, coconut fatty acid glucamide. The thickening properties of
the amides are indicated as being of particular use in liquid surfactant systems containing
paraffin sulfonate, although the aqueous surfactant systems can contain other anionic
surfactants, such as alkylaryl sulfonates, olefin sulfonate, sulfosuccinic acid half
ester salts, and fatty alcohol ether sulfonates, and nonionic surfactants such as
fatty alcohol polyglycol ether, alkylphenol polyglycol ether, fatty acid polyglycol
ester, polypropylene oxide-polyethylene oxide mixed polymers, etc. Paraffin sulfonate/
N-methyl coconut fatty acid glucamide/nonionic surfactant shampoo formulations are
exemplified. In addition to thickening attributes, the N-polyhydroxy alkyl fatty acid
amides are said to have superior skin tolerance attributes.
[0012] U.S. Patent 2,982,737, issued May 2, 1961, to Boettner, et al., relates to detergent
bars containing urea, sodium lauryl sulfate anionic surfactant, and an N-alkylglucamide
nonionic surfactant which is selected from N-methyl,N-sorbityl lauramide and N-methyl,
N-sorbityl myristamide.
[0013] Other glucamide surfactants are disclosed, for example, in DT 2,226,872, published
December 20, 1973, H. W. Eckert, et al., which relates to washing compositions comprising
one or more surfactants and builder salts selected from polymeric phosphates, sequestering
agents, and washing alkalis, improved by the addition of an N-acylpolyhydroxyalkyl-amine
of the formula R
1C(O)N(R
2)CH
2(CHOH)
nCH
2OH, wherein R
1 is a C
1-C
3 alkyl, R
2 is a C
10-C
22 alkyl, and n is 3 or 4. The N-acylpolyhydroxyalkyl-amine is added as a soil suspending
agent.
[0014] U.S. Patent 3,654,166, issued April 4, 1972, to H. W. Eckert, et al., relates to
detergent compositions comprising at least one surfactant selected from the group
of anionic, zwitterionic, and nonionic surfactants and, as a textile softener, an
N-acyl, N-alkyl polyhydroxylalkyl compound of the formula R
1N(Z)C(O)R
2 wherein R
1 is a C
10-C
22 alkyl, R
2 is a C
7-C
21 alkyl, R
1 and R
2 total from 23 to 39 carbon atoms, and Z is a polyhydroxyalkyl which can be -CH
2(CHOH)
mCH
2OH where m is 3 or 4.
[0015] U.S. Patent 4,021,539, issued May 3, 1977, to H. Möller, et al., relates to skin
treating cosmetic compositions containing N-polyhydroxylalkyl-amines which include
compounds of the formula R
1N(R)CH(CHOH)
mR
2 wherein R
1 is H, lower alkyl, hydroxy-lower alkyl, or aminoalkyl, as well as heterocyclic aminoalkyl,
R is the same as R
1 but both cannot be H, and R
2 is CH
2OH or COOH.
[0016] French Patent 1,360,018, April 26, 1963, assigned to Commercial Solvents Corporation,
relates to solutions of formaldehyde stabilized against polymerization with the addition
of amides of the formula RC(O)N(R
1)G wherein R is a carboxylic acid functionality having at least seven carbon atoms,
R
1 is hydrogen or a lower alkyl group, and G is a glycitol radical with at least 5 carbon
atoms.
[0017] German Patent 1,261,861, February 29, 1968, A. Heins, relates to glucamine derivatives
useful as wetting and dispersing agents of the formula N(R)(R
1)(R
2) wherein R is a sugar residue of glucamine, R
1 is a C
10-C
20 alkyl radical, and R
2 is a C
1-C
5 acyl radical.
[0018] G.B. Patent 745,036, published February 15, 1956, assigned to Atlas Powder Company,
relates to heterocyclic amides and carboxylic esters thereof that are said to be useful
as chemical intermediates, emulsifiers, wetting and dispersing agents, detergents,
textile softeners, etc. The compounds are expressed by the formula N(R)(R
1)C(O)R
2 wherein R is the residue of an anhydrized hexane pentol or a carboxylic acid ester
thereof, R
1 is a monovalent hydrocarbon radical, and -C(O)R
2 is the acyl radical of a carboxylic acid having from 2 to 25 carbon atoms.
[0019] U.S. Patent 3,312,627, issued April 4, 1967 to D. T. Hooker, discloses solid toilet
bars that are substantially free of anionic detergents and alkaline builder materials,
and which contain lithium soap of certain fatty acids, a nonionic surfactant selected
from certain propylene oxide-ethylenediamine-ethylene oxide condensates, propylene
oxide-propylene glycol-ethylene oxide condensates, and polymerized ethylene glycol,
and also contain a nonionic lathering component which can include polyhydroxyamide
of the formula RC(O)NR
1(R
2) wherein RC(O) contains from about 10 to about 14 carbon atoms, and R
1 and R
2 each are H or C
1-C
6 alkyl groups, said alkyl groups containing a total number of carbon atoms of from
2 to about 7 and a total number of substituent hydroxyl groups of from 2 to about
6. A substantially similar disclosure is found in U.S. Patent 3,312,626, also issued
April 4, 1967 to D. T. Hooker.
[0020] The use of nonionic surfactants in detergent compositions is known in the art. U.S.
Patent 3,654,166, issued April 4, 1972 to Eckert et al., discloses detergent compositions
comprising a surfactant selected from anionics, zwitterionics and nonionics and an
N-alkyl-N-acyl-N-polyhydroxyalkyl compound.
[0021] Another disclosure of the use of nonionic surfactants in detergent compositions is
provided by GB Patent 1241754 which teaches that ethylene oxide adducts of C
8-C
15 substantially unbranched monohydric alcohols having an average ethylene oxide content
of from 10% to 51% by weight can serve as detergency improvers for water soluble organic
anionic or nonionic surfactants. The improvers are used in a weight ratio of surfactant
to improver of from 5:1 to 1:1. However, the reference does not contemplate the combinations
of the present invention that employ water insoluble polyhydroxy fatty acid amide
surfactants as well as defined water insoluble ethyoxylated nonionic surfactants.
[0022] According to the present invention, there is provided a laundry detergent composition
useful for cleaning fabrics in automatic washing machines, said composition comprising
one or more water soluble anionic, cationic, ampholytic or zwitterionic detersive
surfactants or mixtures thereof, and optionally detergent builder compounds, said
composition being characterised in that it comprises, in combination,
(a) at least 1% by weight of the composition of a polyhydroxy fatty acid amide having
the formula

where R1 is H, C1-C4 hydrocarbyl, 2-hydroxyethyl, 2-hydroxypropyl or a mixture thereof, R2 is C5-C31 hydrocarbyl and Z is a polyhydroxyhydrocarbyl having a linear hydrocarbon chain with
at least 3 hydroxy groups directly connected to said chain, or an alkyoxylated derivative
thereof; and
(b) at least 1% by weight of the composition of a substantially water-insoluble ethoxylated
C11-C15 primary aliphatic alcohol containing an average of no more than five ethylene oxide
groups per mole and having an ethylene oxide content of less than 50% by weight.
[0023] Preferably the composition is granular and comprises from 3 % to 15% by weight of
anionic surfactant, from 1% to 10% of component (a) and from 1% to 10% of component
(b), the weight ratio of anionic surfactant to the combined weights of components
(a) and (b) lying in the range from 1:3 to 3:1. More preferably the anionic surfactant
comprises a mixture of a major proportion of a water soluble C
14-C
15 alkyl sulfate and a minor proportion of a C
12-C
15 alkyl ethoxy sulfate containing an average of three ethoxy groups per mole of alkyl
ethoxy sulfate.
[0024] The detergent composition of the present invention comprise three essential components,
viz. a polyhydroxy fatty acid amide, a water insoluble ethylene oxide adduct of a
C
11-C
15 aliphatic alcohol and a water soluble surfactant that may be anionic, cationic, ampholytic
or zwitterionic.
Polyhydroxy Fatty Acid Amide
[0025] The polyhydroxy fatty acid amide surfactant component of the present invention comprises
compounds of the structural formula:

wherein: R
1 is H, C
1-C
4 hydrocarbyl, 2-hydroxy ethyl, 2-hydroxy propyl, or a mixture thereof, preferably
C
1-C
4 alkyl, more preferably C
1 or C
2 alkyl, most preferably C
1 alkyl (i.e., methyl); and R
2 is a C
5-C
31 hydrocarbyl, preferably straight chain C
11-C
19 alkyl or alkenyl, more preferably straight chain C
15-C
19 alkyl or alkenyl, most preferably straight chain C
15-C
17 alkyl or alkenyl, or mixture thereof; and Z is a polyhydroxyhydrocarbyl having a
linear hydrocarbyl chain with at least 3 hydroxyls directly connected to the chain,
or an alkoxylated derivative (preferably ethoxylated or propoxylated) thereof. Z preferably
will be derived from a reducing sugar in a reductive amination reaction; more preferably
Z is a glycityl. Suitable reducing sugars include glucose, fructose, maltose, lactose,
galactose, mannose, and xylose. As raw materials, high dextrose corn syrup, high fructose
corn syrup, and high saltose corn syrup can be utilized as well as the individual
sugars listed above. These corn syrups may yield a mix of sugar components for Z.
It should be understood that it is by no means intended to exclude other suitable
raw materials. Z preferably will be selected from the group consisting of -CH
2-(CHOH)
n-CH
2OH, -CH(CH
2OH)-(CHOH)
n-1-CH
2OH, -CH
2-(CHOH)
2(CHOR')(CHOH)-CH
2OH, where n is an integer from 3 to 5, inclusive, and R' is H or a cyclic or aliphatic
monosaccharide, and alkoxylated derivatives thereof. Most preferred are glycityls
wherein n is 4, particularly -CH
2-(CHOH)
4-CH
2OH.
[0026] In Formula (I), R
1 can be, for example, N-methyl, N-ethyl, N-propyl, N-isopropyl, N-butyl, N-Z-hydroxy
ethyl, or N-2-hydroxy propyl.
[0027] R
2-CO-N< can be, for example, cocamide, stearamide, oleamide, lauramide, myristamide,
capricamide, palmitamide, tallowamide. etc.
[0028] Z can be 1-deoxyglucityl, 2-deoxyfructityl, 1-deoxymaltityl, 1-deoxylactityl, 1-deoxygalactityl,
1-deoxymannityl, 1-deoxymaltotriotityl, etc.
[0029] The most preferred polyhydroxy fatty acid amide has the general formula

wherein R
2 is a C
11-C
19 straight-chain alkyl or alkenyl group.
[0030] Methods for caking polyhydroxy fatty acid amides are known in the art. In general,
they can be made by reacting an alkyl amine with a reducing sugar in a reductive amination
reaction to form a corresponding N-alkyl polyhydroxyamine, and then reacting the N-alkyl
polyhydroxyamine with a fatty aliphatic ester or triglyceride in a condensation/amidation
step to form the N-alkyl, N-polyhydroxy fatty acid amide product. Processes for making
compositions containing polyhydroxy fatty acid amides are disclosed, for example,
in G.B. Patent Specification 809,060, published February 18, 1959, by Thomas Medley
& Co., Ltd., U.S. Patent 2,965,576, issued December 20, 1960 to E. R. Wilson, and
U.S. Patent 2,703,798, Anthony M. Schwartz, issued March 8, 1955, and U.S. Patent
1,985,414, issued December 25, 1934 to Piggott.
[0031] In a preferred process for producing N-alkyl or N-hydroxyalkyl, N-deoxyglycityl fatty
acid amides wherein the glycityl component is derived from glucose and the N-alkyl
or N-hydroxyalkyl functionality is N-methyl, N-ethyl, N-propyl, N-butyl, N-hydroxyethyl,
or N-hydroxypropyl, the product is made by reacting N-alkyl- or N-hydroxyalkyl-glucamine
with a fatty ester selected from fatty methyl esters, fatty ethyl esters, and fatty
triglycerides in the presence of a catalyst selected from the group consisting of
trilithium phosphate, trisodium phosphate, tripotassium phosphate, tetrasodium pyrophosphate,
pentapotassium tripolyphosphate, lithium hydroxide, sodium hydroxide, potassium hydroxide,
calcium hydroxide, lithium carbonate, sodium carbonate, potassium carbonate, disodium
tartrate, dipotassium tartrate, sodium potassium tartrate, trisodium citrate, tripotassium
citrate, sodium basic silicates, potassium basic silicates, sodium basic aluminosilicates,
and potassium basic aluminosilicates, and mixtures thereof. The amount of catalyst
is preferably from 0.5 mole % to 50 mole %, more preferably from 2.0 mole % to 10
mole %, on an N-alkyl or N-hydroxyalkyl-glucamine molar basis. The reaction is preferably
carried out at from 138°C to 170°C for typically from 20 to 90 minutes. When triglycerides
are utilized in the reaction mixture as the fatty ester source, the reaction is also
preferably carried out using from 1 to 10 weight % of a phase transfer agent, calculated
on a weight percent basis of total reaction mixture, selected from saturated fatty
alcohol polyethoxylates, alkylpolyglycosides, linear glycamide surfactant, and mixtures
thereof.
[0032] Preferably, this process is carried out as follows:
(a) preheating the fatty ester to from 138°C to 170°C;
(b) adding the N-alkyl or N-hydroxyalkyl glucamine to the heated fatty acid ester
and mixing to the extent needed to form a two-phase liquid/liquid mixture;
(c) mixing the catalyst into the reaction mixture; and
(d) stirring for the specified reaction time.
[0033] Also preferably, from 2% to 20% of preformed linear N-alkyl/N-hydroxyalkyl, N-linear
glucosyl fatty acid amide product is added to the reaction mixture, by weight of the
reactants, as the phase transfer agent if the fatty ester is a triglyceride. This
seeds the reaction, thereby increasing reaction rate. A detailed experimental procedure
is provided below in the Experimental.
[0034] The polyhydroxy "fatty acid" amide materials used herein also offer the advantages
to the detergent formulator that they can be prepared wholly or primarily from natural,
renewable, non-petrochemical feedstocks and are degradable. They also exhibit low
toxicity to aquatic life.
[0035] In one particularly preferred embodiment of the invention the polyhydroxy fatty acid
amide materials are sourced from tallow fat such that R
2 is a C
15-C
17 straight chain alkyl group.
It should be recognized that along with the polyhydroxy fatty acid amides of Formula
(I), the processes used to produce them will also typically produce quantities of
nonvolatile by-product such as esteramides and cyclic polyhydroxy fatty acid amide.
The level of these by-products will vary depending upon the particular reactants and
process conditions. Preferably, the polyhydroxy fatty acid amide incorporated into
the detergent compositions hereof will be provided in a form such that the polyhydroxy
fatty acid amide-containing compositions added to the detergent contains less than
10%, preferably less than 4%, of cyclic polyhydroxy fatty acid amide. The preferred
processes described above are advantageous in that they can yield rather low levels
of by-products, including such cyclic amide by-product.
[0036] The polyhydroxy fatty acid amide component is present at a level of at least 1% by
weight of the composition, more preferably at a level of from 1% to 10% by weight
and most preferably at a level of from 2% to 6% by weight.
Nonionic Surfactants
[0037] Laundry detergent compositions of the present invention comprise, in addition to
the polyhydroxy fatty acid amide component, one or more of the nonionic surfactants
described herein. The nonionic surfactants described herein will hereinafter by referred
to as "additional nonionic surfactants." Nonionic compounds other than these additional
nonionic surfactants may be optionally included in the nonionic surfactant system
of the present invention. These other, optional nonionic compounds will hereinafter
be referred to as "optional nonionics." Without intending to be limited thereby, it
is believed that when such optional nonionics are included in the nonionic surfactant
system of the present invention, they do not provide the unexpected stain-removal
benefits already described herein.
Additional Nonionic Surfactants
[0038] Primary C
11-C
15 aliphatic alcohols condensed with an average of no more than five ethylene oxide
groups per mole of alcohol comprise the additional nonionic surfactants useful in
compositions of the present invention. Such alcohol ethyoxylates should have an ethylene
oxide content of less than 50% by weight and should be water insoluble.
[0039] A preferred aliphatic alcohol ethoxylate is a linear or substantially linear aliphatic
alcohol containing an average of 12-15 carbon atoms in the alkyl chain, ethoxylated
with an average of three ethoxy groups per mole of alcohol.
[0040] The additional nonionic surfactant is present at a level of at least 1%, preferably
from 1% to 10% and more preferably from 1% to 6% by weight of the composition.
[0041] The third essential component of laundry detergent compositions in accordance with
the invention is one or more water soluble surfactants selected from anionic, cationic,
ampholytic and zwitterionic surfactants.
Anionic Surfactants
[0042] The laundry detergent compositions of the present invention can contain, in addition
to the nonionic surfactant system of the present invention, one or more anionic surfactants
as described below.
Alkyl Ester Sulfonate Surfactant
[0043] Alkyl ester sulfonate surfactants hereof include linear esters of C
8-C
20 carboxylic acids (i.e., fatty acids) which are sulfonated with gaseous SO
3 according to "The Journal of the American Oil Chemists Society," 52 (1975), pp. 323-329.
Suitable starting materials would include natural fatty substances as derived from
tallow or palm oil.
[0044] The preferred alkyl ester sulfonate surfactant, especially for laundry applications,
comprise alkyl ester sulfonate surfactants of the structural formula:

wherein R
3 is a C
8-C
20 hydrocarbyl, preferably an alkyl, or combination thereof, R
4 is a C
1-C
6 hydrocarbyl, preferably an alkyl, or combination thereof, and M is a cation which
forms a water soluble salt with the alkyl ester sulfonate. Suitable salt-forming cations
include metals such as sodium, potassium, and lithium, and substituted or unsubstituted
ammonium cations, such as monoethanolamine, diethanolamine, and triethanolamine. Preferably,
R
3 is C
10-C
16 alkyl, and R
4 is methyl, ethyl or isopropyl. Especially preferred are the methyl ester sulfonates
wherein R
3 is C
10-C
16 alkyl.
Alkyl Sulfate Surfactant
[0045] Alkyl sulfate surfactants hereof are water soluble salts or acids of the formula
ROSO
3M wherein R preferably is a C
10-C
24 hydrocarbyl, preferably an alkyl or hydroxyalkyl having a C
10-C
20 alkyl component, more preferably a C
12-C
18 alkyl or hydroxyalkyl, and M is H or a cation, e.g., an alkali metal cation (e.g.,
sodium, potassium, lithium), or ammonium or substituted ammonium (e.g., methyl-, dimethyl-,
and trimethyl ammonium cations and quaternary ammonium cations such as tetramethyl-ammonium
and dimethyl piperdinium cations and quaternary ammonium cations derived from alkylamines
such as ethylamine, diethylamine, triethylamine, and mixtures thereof).
[0046] Alkyl chains of 12-16 carbon atoms, more preferably 14-15 carbon atoms are preferred.
Alkyl Alkoxylated Sulfate Surfactant
[0047] Alkyl alkoxylated sulfate surfactants hereof are water soluble salts or acids of
the formula RO(A)
mSO
3M wherein R is an unsubstituted C
10-C
24 alkyl or hydroxyalkyl group having a C
10-C
24 alkyl component, preferably a C
12-C
20 alkyl or hydroxyalkyl, more preferably an alkyl group having from 12 to 18 carbon
atoms, especially from 12 to 15 carbon atoms.
[0048] A is an ethoxy or propoxy unit, m is greater than zero, typically between 0.5 and
6, more preferably between 0.5 and 3, and M is H or a cation which can be, for example,
a metal cation (e.g., sodium, potassium, lithium, calcium, magnesium), ammonium or
substituted-ammonium cation. Alkyl ethoxylated sulfates as well as alkyl propoxylated
sulfates are contemplated herein. Specific examples of substituted ammonium cations
include methyl-, dimethyl-, trimethyl-ammonium cations and quaternary ammonium cations
such as tetramethyl-ammonium and dimethyl piperdinium cations and those derived from
alkylamines such as ethylamine, diethylamine, triethylamine and mixtures thereof.
[0049] Preferred examples of alkyl alkoxylated sulfate surfactants are the C
12-C
18 alkyl ethoxy sulfates containing an average of up to three ethoxy groups per mole
of alkyl ethoxy sulfate.
[0050] A particularly preferred surfactant is C
12-C
15 alkyl polyethoxylate (3.0) sulfate (C
12-C
15 E(3.0)M). Other exemplary surfactants include C
12-C
18 alkyl polyethoxylate (1.0) sulfate (C
12-C
18 E(1.0)M), C
12-C
18 alkyl polyethoxylate (2.25) sulfate (C
12-C
18E(2.25)M), C
12-C
18 alkyl polyethoxylate (3.0) sulfate (C
12-C
18E(3.0)M), and C
12-C
18 alkyl polyethoxylate (4.0) sulfate (C
12-C
18E(4.0)M), wherein M is conveniently selected from sodium and potassium.
Other Anionic Surfactants
[0051] Other anionic surfactants useful for detersive purposes can also be included in the
laundry detergent compositions of the present invention. These can include salts (including,
for example, sodium, potassium, ammonium, and substituted ammonium salts such as mono-,
di- and triethanolamine salts) of soap, C
9-C
20 linear alkylbenzenesulfonates, C
8-C
22 primary or secondary alkanesulfonates, C
8-C
24 olefinsulfonates, sulfonated polycarboxylic acids prepared by sulfonation of the
pyrolyzed product of alkaline earth metal citrates, e.g., as described in British
patent specification No. 1,082,179, C
8-C
24 alkylpolyglycolethersulfates (containing up to 10 moles of ethylene oxide); alkyl
glycerol sulfonates, fatty acyl glycerol sulfonates, fatty oleyl glycerol sulfates,
alkyl phenol ethylene oxide ether sulfates, paraffin sulfonates, alkyl phosphates,
isethionates such as the acyl isethionates, N-acyl taurates, alkyl succinamates and
sulfosuccinates, monoesters of sulfosuccinates (especially saturated and unsaturated
C
12-C
18 monoesters) and diesters of sulfosuccinates (especially saturated and unsaturated
C
6-C
12 diesters), acyl sarcosinates, sulfates of alkylpolysaccharides such as the sulfates
of alkylpolyglucoside (the nonionic nonsulfated compounds being described below),
branched primary alkyl sulfates, and alkyl polyethoxy carboxylates such as those of
the formula RO(CH
2CH
2O)
kCH
2COO
-M
+ wherein R is a C
8-C
22 alkyl, k is an integer from 0 to 10, and M is a soluble salt-forming cation. Resin
acids and hydrogenated resin acids are also suitable, such as rosin, hydrogenated
rosin, and resin acids and hydrogenated resin acids present in or derived from tall
oil. Further examples are described in "Surface Active Agents and Detergents" (Vol.
I and II by Schwartz, Perry and Berch). A variety of such surfactants are also generally
disclosed in U.S. Patent 3,929,678, issued December 30, 1975 to Laughlin, et al. at
Column 23, line 58 through Column 29, line 23.
[0052] Preferred anionic surfactant systems employed in the laundry detergent compositions
of the invention are free of alkyl benzene sulfonate salts. A highly preferred system
comprises a mixture of a major proportion of a water-soluble C
14-C
15 alkyl sulfate and a minor proportion of a C
12-C
15 alkyl ethoxysulfate containing an average of three ethoxy groups per mole of alkyl
ethoxy sulfate. The laundry detergent compositions of the present invention typically
comprise from 1% to 20%, preferably from 3% to 15% and most preferably from 5% to
10% by weight of anionic surfactants.
Other Surfactants
[0053] The laundry detergent compositions of the present invention may also to contain cationic,
ampholytic, zwitterionic, and semi-polar surfactants.
[0054] Cationic detersive surfactants suitable for use in the laundry detergent compositions
of the present invention are those having one long-chain hydrocarbyl group. Examples
of such cationic surfactants include the ammonium surfactants such as alkyldimethylammonium
halogenides, and those surfactants having the formula:
[R
2(OR
3)
y][R
4(OR
3)
y]
2R
5N
+X
-
wherein R
2 is an alkyl or alkyl benzyl group having from about 8 to about 18 carbon atoms in
the alkyl chain, each R
3 is selected from the group consisting of -CH
2CH
2-, -CH
2CH(CH
3)-, -CH
2CH(CH
2OH)-, -CH
2CH
2CH
2-, and mixtures thereof; each R
4 is selected from the group consisting of C
1-C
4 alkyl
, C
1-C
4 hydroxyalkyl, benzyl ring structures forced by joining the two R
4 groups, -CH
2CHOH-CHOHCOR
6CHOHCH
2OH wherein R
6 is any hexose or hexose polymer having a molecular weight less than 1000, and hydrogen
when y is not 0; R
5 is the same as R
4 or is an alkyl chain wherein the total number of carbon atoms of R
2 plus R
5 is not more than 18; each y is from 0 to 10 and the sum of the y values is from 0
to 15; and X is any compatible anion.
[0055] Other cationic surfactants useful herein are also described in U.S. Patent 4,228,044,
Cambre, issued October 14, 1980.
[0056] When included therein, the laundry detergent compositions of the present invention
typically comprise from 0% to 25%, preferably from 3% to 15% by weight of such cationic
surfactants.
[0057] Ampholytic surfactants are also suitable for use in the laundry detergent compositions
of the present invention. These surfactants can be broadly described as aliphatic
derivatives of secondary or tertiary amines, or aliphatic derivatives of heterocyclic
secondary and tertiary amines in which the aliphatic radical can be straight- or branched-chain.
One of the aliphatic substituents contains at least 8 carbon atoms, typically from
8 to 18 carbon atoms, and at least one contains an anionic water-solubilizing group,
e.g., carboxy, sulfonate, sulfate. See U.S. Patent No. 3,929,678 to Laughlin et al.,
issued December 30, 1975 at column 19, lines 18-35 for examples of ampholytic surfactants.
[0058] When included therein, the laundry detergent compositions of the present invention
typically comprise from 0% to 15%, preferably from 1% to 10% by weight of such ampholytic
surfactants.
[0059] Zwitterionic surfactants are also suitable for use in laundry detergent compositions.
These surfactants can be broadly described as derivatives of secondary and tertiary
amines, derivatives of heterocyclic secondary and tertiary amines, or derivatives
of quaternary ammonium, quaternary phosphonium or tertiary sulfonium compounds. See
U.S. Patent No. 3,929,678 to Laughlin et al., issued December 30, 1975 at column 19,
line 38 through column 22, line 48 for examples of zwitterionic surfactants.
[0060] When included therein, the laundry detergent compositions of the present invention
typically comprise from 0% to 15%, preferably from 1% to 10% by weight of such zwiterionic
surfactants.
[0061] Semi-polar nonionic surfactants are a special category of nonionic surfactants which
include water-soluble amine oxides containing one alkyl moiety of from 10 to 18 carbon
atoms and 2 moieties selected from the group consisting of alkyl groups and hydroxyalkyl
groups containing from 1 to 3 carbon atoms; water-soluble phosphine oxides containing
one alkyl moiety of from 10 to 18 carbon atoms and 2 moieties selected from the group
consisting of alkyl groups and hydroxyalkyl groups containing from 1 to 3 carbon atoms;
and water-soluble sulfoxides containing one alkyl moiety of from 10 to 18 carbon atoms
and a moiety selected from the group consisting of alkyl and hydroxyalkyl moieties
of from 1 to 3 carbon atoms.
[0062] Semi-polar nonionic detergent surfactants include the amine oxide surfactants having
the formula

wherein R
3 is an alkyl, hydroxyalkyl, or alkyl phenyl group or mixtures thereof containing from
8 to 22 carbon atoms; R
4 is an alkylene or hydroxyalkylene group containing from 2 to 3 carbon atoms or mixtures
thereof; x is from 0 to 3; and each R
5 is an alkyl or hydroxyalkyl group containing from 1 to 3 carbon atoms or a polyethylene
oxide group containing from 1 to 3 ethylene oxide groups. The R
5 groups can be attached to each other, e.g., through an oxygen or nitrogen atom, to
form a ring structure.
[0063] These amine oxide surfactants in particular include C
10-C
18 alkyl dimethyl amine oxides and C
8-C
12 alkoxy ethyl dihydroxy ethyl amine oxides.
[0064] When included therein, the laundry detergent compositions of the present invention
typically comprise from 0% to 15%, preferably from 1% to 10% by weight of such semi-polar
nonionic surfactants.
Builders
[0065] The laundry detergent compositions of the present invention can comprise inorganic
or organic detergent builders to assist in mineral hardness control.
[0066] The level of builder can vary widely depending upon the end use of the composition
and its desired physical form. Liquid fomulations typically comprise at least 1%,
more typically from 5% to 50%, preferably 5% to 30%, by weight of detergent builder.
Granular formulations typically comprise at least 1%, more typically from 10% to 80%,
preferably from 15% to 50% by weight of the detergent builder. Lower or higher levels
of builder, however, are not meant to be excluded.
[0067] Inorganic detergent builders include, but are not limited to, the alkali metal, ammonium
and alkanolammonium salts of polyphosphates (exemplified by the tripolyphosphates,
pyrophosphates, and glassy polymeric meta-phosphates), phosphonates, phytic acid,
silicates, carbonates (including bicarbonates and sesqui-carbonates), sulfates, and
aluminosilicates. Borate builders, as well as builders containing borate-forming materials
that can produce borate under detergent storage or wash conditions can also be used
but are not preferred at wash conditions less than 50°C, especially less than 40°C.
Preferred builder systems are also free of phosphates.
[0068] Examples of silicate builders are the alkali metal silicates, particularly those
having a SiO
2:Na
2O ratio in the range 1.6:1 to 3.2:1 and layered silicates, such as the layered sodium
silicates.
[0069] Preferred crystalline layered sodium silicates have the general formula
NaMSi
xO
2x+1.yH
2O
wherein M is sodium or hydrogen, x is a number from 1.9 to 4 and y is a number from
0 to 20. Crystalline layered sodium silicates of this type are disclosed in EP-A-0164514
and methods for their preparation are disclosed in DE-A-3417649 and DE-A-3742043.
For the purposes of the present invention, x in the general formula above has a value
of 2, 3 or 4 and is preferably 2. More preferably M is sodium and y is 0 and preferred
examples of this formula comprise the α-, β-, γ - and δ- forms of Na
2Si
2O
5. These materials are available from Hoechst AG FRG as respectively NaSKS-5, NaSKS-7,
NaSKS-11 and NaSKS-6. The most preferred material is δ -Na
2Si
2O
5, NaSKS-6.
[0070] Other silicates may also be useful such as for example magnesium silicate, which
can serve as a crispening agent in granular formulations, as a stabilizing agent for
oxygen bleaches, and as a component of suds control systems.
[0071] Examples of carbonate builders are the alkaline earth and alkali metal carbonates,
including sodium carbonate and sesquicarbonate and mixtures thereof with ultra-fine
calcium carbonate as disclosed in German Patent Application No. 2,321,001 published
on November 15, 1973.
[0072] Aluminosilicate builders are especially useful in the present invention. Aluminosilicate
builders are of great importance in most currently marketed heavy duty granular detergent
compositions, and can also be a significant builder ingredient in liquid detergent
formulations. Aluminosilicate builders include those having the empirical formula:
M
z(zAlO
2.ySiO
2)
wherein M is sodium, potassium, ammonium or substituted ammonium, z is from 0.5 to
2; and y is 1; this material having a magnesium ion exchange capacity of at least
50 milligram equivalents of CaCO
3 hardness per gram of anhydrous aluminosilicate. Preferred aluminosilicates are zeolite
builders which have the formula:
Na
z[(AlO
2)
z(SiO
2)
y]·xH
2O
wherein z and y are integers of at least 6, the molar ratio of z to y is in the range
from 1.0 to 0.5, and x is an integer from 15 to 264.
[0073] Useful aluminosilicate ion exchange materials are commercially available. These aluminosilicates
can be crystalline or amorphous in structure and can be naturally-occurring aluminosilicates
or synthetically derived. A method for producing aluminosilicate ion exchange materials
is disclosed in U.S. Patent 3,985,669, Krummel, et al., issued October 12, 1976. Preferred
synthetic crystalline aluminosilicate ion exchange materials useful herein are available
under the designations Zeolite A, Zeolite P (B), and Zeolite X. In an especially preferred
embodiment, the crystalline aluminosilicate ion exchange material has the formula:
Na
12[(AlO
2)
12(SiO
2)
12]·xH
2O
wherein x is from 20 to 30, especially about 27. This material is known as Zeolite
A. Preferably, the aluminosilicate has a particle size of 0.1-10 microns in diameter.
[0074] Specific examples of polyphosphates are the alkali metal tripolyphosphates, sodium,
potassium and ammonium pyrophosphate, sodium and potassium and ammonium pyrophosphate,
sodium and potassium orthophosphate, sodium polymetaphosphate in which the degree
of polymerization ranges from 6 to 21, and salts of phytic acid.
[0075] Examples of phosphonate builder salts are the water-soluble salts of ethane 1-hydroxy-1,1-diphosphonate
particularly the sodium and potassium salts, the water-soluble salts of methylene
diphosphonic acid, e.g. the trisodium and tripotassium salts, and the water-soluble
salts of substituted methylene diphosphonic acids, such as the trisodium and tripotissium
ethylidene, isopyropylidene benzylmethylidene and halo methylidene phosphonates. Phosphonate
builder salts of the aforementioned types are disclosed in U.S. Patent Nos. 3,159,581
and 3,213,030 issued December 1, 1964 and October 19, 1965, to Diehl; U.S. Patent
No. 3,422,021 issued January 14, 1969, to Roy; and U.S. Patent Nos. 3,400,148 and
3,422,137 issued September 3, 1968, and January 14, 1969 to Quimby.
[0076] Polycarboxylate builder can generally be added to the composition in acid form, but
can also be added in the form of a neutralized salt. When utilized in salt form, alkali
metals, such as sodium, potassium, and lithium salts, especially sodium salts, or
ammonium and substituted ammonium (e.g., alkanolammonium) salts are preferred.
[0077] Included among the polycarboxylate builders are a variety of categories of useful
materials. One important category of polycarboxylate builders encompasses the ether
polycarboxylates. A number of ether polycarboxylates have been disclosed for use as
detergent builders. Examples of useful ether polycarboxylates include oxydisuccinate,
as disclosed in Berg, U.S. Patent 3,128,287, issued April 7, 1964, and Lamberti et
al., U.S. Patent 3,635,830, issued January 18, 1972.
[0078] A specific type of ether polycarboxylates useful as builders in the present invention
also include those having the general formula:
CH(A)(COOX)-CH(COOX)-O-CH(COOX)-CH(COOX)(B)
wherein A is H or OH; B is H or -O-CH(COOX)-CH
2(COOX); and X is H or a salt-forming cation. For example, if in the above general
formula A and B are both H, then the compound is oxydissuccinic acid and its water-soluble
salts. If A is OH and B is H, then the compound is tartrate monosuccinic acid (TMS)
and its water-soluble salts. If A is H and B is -O-CH(COOX)-CH
2(COOX), then the compound is tartrate disuccinic acid (TDS) and its water-soluble
salts. Mixtures of these builders are especially preferred for use herein. Particularly
preferred are mixtures of TMS and TDS in a weight ratio of TMS to TDS of from 97:3
to 20:80. These builders are disclosed in U.S. Patent 4,663,071, issued to Bush et
al., on May 5, 1987.
[0079] Suitable ether polycarboxylates also include cyclic compounds, particularly alicyclic
compounds, such as those described in U.S. Patents 3,923,679; 3,835,163; 4,158,635;
4,120,874 and 4,102,903.
[0080] Other useful detergency builders include the ether hydroxypolycarboxylates represented
by the structure:
HO-[C(R)(COOM)-C(R)(COOM)-O]
n-H
wherein M is hydrogen or a cation wherein the resultant salt is water-soluble, preferably
an alkali metal, ammonium or substituted ammonium cation, n is from 2 to 15 (preferably
n is from 2 to 10, more preferably n averages from 2 to 4) and each R is the same
or different and selected from hydrogen, C
1-4 alkyl or C
1-4 substituted alkyl (preferably R is hydrogen).
[0081] Still other ether polycarboxylates include copolymers of maleic anhydride with ethylene
or vinyl methyl ether, 1, 3, 5-trihydroxy benzene-2, 4, 6-trisulfonic acid, and carboxymethyloxysuccinic
acid.
[0082] Organic polycarboxylate builders also include the various alkali metal, ammonium
and substituted ammonium salts of polyacetic acids. Examples of polyacetic acid builder
salts are the sodium, potassium, lithium, ammonium and substituted ammonium salts
of ethylenediamine tetraacetic acid and nitrilotriacetic acid.
[0083] Also included are polycarboxylates such as mellitic acid, succinic acid, polymaleic
acid, benzene 1,3,5-tricarboxylic acid, benezene pentacarboxylic acid, and carboxymethyloxysuccinic
acid, and soluble salts thereof.
[0084] Citric builders, e.g., citric acid and soluble salts thereof, is a polycarboxylate
builder of particular importance for heavy duty liquid detergent formulations, but
can also be used in granular compositions. Suitable salts include the metal salts
such as sodium, lithium, and potassium salts, as well as ammonium and substituted
ammonium salts.
[0085] Other carboxylate builders include the carboxylated carbohydrates disclosed in U.S.
Patent 3,723,322, Diehl, issued March 28, 1973.
[0086] Also suitable in the laundry detergent compositions of the present invention are
the 3,3-dicarboxy-4-oxa-1,6-hexanedioates and the related compounds disclosed in U.S.
Patent 4,566,984, Bush, issued January 28, 1986. Useful succinic acid builders include
the C
5-C
20 alkyl succinic acids and salts thereof. A particularly preferred compound of this
type is dodecenylsuccinic acid. Alkyl succinic acids typically are of the general
formula R-CH(COOH)CH
2(COOH) i.e., derivatives of succinic acid, wherein R is hydrocarbon, e.g., C
10-C
20 alkyl or alkenyl, preferably C
12-C
16 or wherein R may be substituted with hydroxyl, sulfo, sulfoxy or sulfone substituents,
all as described in the above-mentioned patents.
[0087] The succinate builders are preferably used in the form of their water-soluble salts,
including the sodium, potassium, ammonium and alkanolammonium salts.
[0088] Specific examples of succinate builders include: laurylsuccinate, myristylsuccinate,
palmitylsuccinate, 2-dodecenylsuccinate (preferred), 2-pentadecenylsuccinate, and
the like. Laurylsuccinates are the preferred builders of this group, and are described
in European Patent Application 86200690.5/0,200,263, published November 5, 1986.
[0089] Examples of useful builders also include sodium and potassium carboxymethyloxymalonate,
carboxymethyloxysuccinate, cis-cyclohexanehexacarboxylate, cis-cyclopentane-tetracarboxylate,
water-soluble polyacrylates (these polyacrylates having molecular weights to above
2,000 can also be effectively utilized as dispersants), and the copolymers of maleic
anhydride with vinyl methyl ether or ethylene.
[0090] Other suitable polycarboxylates are the polyacetal carboxylates disclosed in U.S.
Patent 4,144,226, Crutchfield et al., issued March 13, 1979. These polyacetal carboxylates
can be prepared by bringing together, under polymerization conditions, an ester of
glyoxylic acid and a polymerization initiator. The resulting polyacetal carboxylate
ester is then attached to chemically stable end groups to stabilize the polyacetal
carboxylate against rapid depolymerization in alkaline solution, converted to the
corresponding salt, and added to a surfactant.
[0091] Polycarboxylate builders are also disclosed in U.S. Patent 3,308,067, Diehl, issued
March 7, 1967. Such materials include the water-soluble salts of homo- and copolymers
of aliphatic carboxylic acids such as maleic acid, itaconic acid, mesaconic acid,
fumaric acid, aconitic acid, citraconic acid and methylenemalonic acid.
[0092] Other organic builders known in the art can also be used. For example, monocarboxylic
acids, and soluble salts thereof, having long chain hydrocarbyls can be utilized.
These would include materials generally referred to as "soaps." Chain lengths of C
10-C
20 are typically utilized. The hydrocarbyls can be saturated or unsaturated.
Enzymes
[0093] Detersive enzymes can be included in the laundry detergent compositions of the present
invention for a variety of reasons including removal of protein-based, carbohydrate-based,
or triglyceride-based stains, for example, and prevention of refugee dye transfer.
The enzymes to be incorporated include proteases, amylases, lipases, cellulases, and
peroxidases, as well as mixtures thereof. They may be of any suitable origin, such
as vegetable, animal, bacterial, fungal and yeast origin. However, their choice is
governed by several factors such as pH-activity and/or stability optima, thermostability,
stability versus active detergents, builders and so on. In this respect bacterial
or fungal enzymes are preferred, such as bacterial amylases and proteases, and fungal
cellulases.
[0094] Suitable examples of proteases are the subtilisins which are obtained from particular
strains of B.subtilis and B.licheniforms. Another suitable protease is obtained from
a strain of Bacillus, having maximum activity throughout the pH range of 8-12, developed
and sold by Novo Industries A/S under the registered trade name Esperase®. The preparation
of this enzyme and analogous enzymes is described in British patent specification
No. 1,243,784 of Novo. Proteolytic enzymes suitable for removing protein-based stains
that are commercially available include those sold under the tradenames ALCALASE™
and SAVINASE™ by Novo Industries A/S (Denmark) and MAXATASE™ by International Bio-Synthetics,
Inc. (The Netherlands).
[0095] Of interest in the category of proteolytic enzymes, especially for liquid detergent
compositions, are enzymes referred to herein as Protease A and Protease B. Protease
A and methods for its preparation are described in European Patent Application 130,756,
published January 9, 1985. Protease B is a proteolytic enzyme which differs from Protease
A in that it has a leucine substituted for tyrosine in position 217 in its amino acid
sequence. Protease B is described in European Patent Application Serial No. 87303761.8,*
filed April 28, 1987. Methods for preparation of Protease B are also disclosed in
European Patent Application 130,756, Bott et al., published January 9, 1985.
[0096] Amylases include, for example, α-amylases obtained from a special strain of B.licheniforms,
described in more detail in British patent specification No. 1,296,839 (Novo). Amylolytic
proteins include, for example, RAPIDASE™, International Bio-Synthetics, Inc. and TERMAMYL™,
Novo Industries.
[0097] The cellulases usable in the present invention include both bacterial or fungal cellulase.
Preferably, they will have a pH optimum of between 5 and 9.5. Suitable cellulases
are disclosed in U.S. Patent 4,435,307, Barbesgoard et al., issued March 6, 1984,
incorporated herein by reference, which discloses fungal cellulase produced from Humicola
insolens. Suitable cellulases are also disclosed in GB-A-2.075.028; GB-A-2.095.275
and DE-OS-2.247.832.
[0098] Examples of such cellulases are cellulases produced by a strain of Humicola insolens
(Humicola grisea var. thermoidea), particularly the Humicola strain DSM 1800, and
cellulases produced by a fungus of Bacillus N or a cellulase 212-producing fungus
belonging to the genus Aeromonas, and cellulase extracted from the hepatopancreas
of a marine mollusc (Dolabella Auricula Solander).
[0099] Suitable lipase enzymes for detergent usage include those produced by microorganisms
of the Pseudomonas group, such as Pseudomonas stutzeri ATCC 19.154, as disclosed in
British Patent No. 1,372,034. Suitable lipases include those which show a positive
immunological cross-reaction with the antibody of the lipase, produced by the microorganism
Pseudomonas fluoroscens IAM 1057. This lipase and a method for its purification have been described in Japanese
Patent Application No. 53-20487, laid open to public inspection on February 24, 1978.
This lipase is available from Amano Pharmaceutical Co. Ltd., Nagoya, Japan, under
the trade name Lipase P "Amano," hereinafter referred to as "Amano-P." Such lipases
of the present invention should show a positive immunological cross reaction with
the Amano-P antibody, using the standard and well-known immunodiffusion procedure
according to Ouchterlony (Acta. Med. Scan., 133, pages 76-79 (1950)). These lipases,
and a method for their immunological cross-reaction with Amano-P, are also described
in U.S. Patent 4,707,291, Thom et al., issued November 17, 1987. Typical examples
thereof are the Amano-P lipase, the lipase ex
Pseudomonas fragi FERM P 1339 (available under the trade name Amano-B), lipase ex
Psuedomonas nitroreducens var.
lipolyticum FERM P 1338 (available under the trade name Amano-CES), lipases ex
Chromobacter viscosum, e.g.
Chromobacter viscosum var.
lipolyticum NRRLB 3673, commercially available from Toyo Jozo Co., Tagata, Japan; and further
Chromobacter viscosum lipases from U.S. Biochemical Corp., U.S.A. and Disoynth Co., The Netherlands, and
lipases ex Pseudomonas gladioli. An especially preferred lipase enzyme is manufactured
and sold by Novo Industri A/S, Denmark, under the trade name Lipolase (Biotechnology
Newswatch, 7 March 1988, page 6) and mentioned, along with other suitable lipases,
in EP-A-258 068 (Novo).
[0100] Peroxidase enzymes are used in combination with oxygen sources, e.g., percarbonate,
perborate, persulfate, hydrogen peroxide, etc. They are used for "solution bleaching,"
i.e. to prevent transfer of dyes or pigments removed from substrates during wash operations
to other substrates in the wash solution. Peroxidase enzymes are known in the art,
and include, for example, horseradish peroxidase, ligninase, and haloperoxidase such
as chloro- and bromo-peroxidase. Peroxidase-containing detergent compositions are
disclosed, for example, in PCT International Application WO 89/099813, published October
19, 1989, by O. Kirk, assigned to Novo Industries A/S.
[0101] A wide range of enzyme materials and means for their incorporation into synthetic
detergent granules is also disclosed in U.S. Patent 3,553,139, issued January 5, 1971
to McCarty et al.. Enzymes are further disclosed in U.S. Patent No. 4,101,457, Place
et al., issued July 18, 1978, and in U.S. Patent 4,507,219, Hughes, issued March 26,
1985. Enzyme materials useful for liquid detergent formulations, and their incorporation
into such formulations, are disclosed in U.S. Patent 4,261,868, Hora et al., issued
April 14, 1981.
[0102] Enzymes are normally incorporated at levels sufficient to provide up to 5 mg by weight,
more typically 0.05 mg to 3 mg, of active enzyme per gram of the composition.
[0103] For granular detergents, the enzymes are preferably coated or prilled with additives
inert toward the enzymes to minimize dust formation and improve storage stability.
Techniques for accomplishing this are well known in the art. In liquid formulations,
an enzyme stabilization system is preferably utilized. Enzyme stabilization techniques
for aqueous detergent compositions are well known in the art. For example, one technique
for enzyme stabilization in aqueous solutions involves the use of free calcium ions
from sources such as calcium acetate, calcium formate, and calcium propionate. Calcium
ions can be used in combination with short chain carboxylic acid salts, preferably
formates. See, for example, U.S. Patent 4,318,818, Letton, et al., issued March 9,
1982. it has also been proposed to use polyols like glycerol and sorbitol. Alkoxy-alcohols,
dialkylglycoethers, mixtures of polyvalent alcohols with polyfunctional aliphatic
amines (e.g., alkanolamines such as diethanolamine, triethanolamine, di-isopropanolamine,
etc.), and boric acid or alkali metal borate. Enzyme stabilization techniques are
additionally disclosed and exemplified in U.S. Patent 4,261,868, issued April 14,
1981 to Horn, et al., U. S. Patent 3,600,319, issued August 17, 1971 to Gedge, et
al., and European Patent Application Publication No. 0 199 405, Application No. 86200586.5,
published October 29, 1986, Venegas. Non-boric acid and borate stabilizers are preferred.
Enzyme stabilization systems are also described, for example, in U.S. Patents 4,261,868,
3,600,319, and 3,519,570.
Bleaching Compounds - Bleaching Agents and Bleach Activators
[0104] The laundry detergent compositions of the present invention may contain bleaching
agents or bleaching compositions containing bleaching agent and one or more bleach
activators. When included, present bleaching compounds will typically comprise from
1% to 20%, more typically from 1% to 10%, of such laundry detergent composition. In
general, bleaching compounds are optional components in non-liquid formulations, e.g.,
granular detergents. If present, the amount of bleach activators will typically be
from 0.1% to 60%, more typically from 0.5% to 40% of the bleaching composition.
[0105] The bleaching agents used herein can be any of the bleaching agents useful for detergent
compositions in textile cleaning, hard surface cleaning, or other cleaning purposes
that are now known or become known.
[0106] One category of bleaching agent that can be used encompasses percarboxylic acid bleaching
agents and salts thereof. Suitable examples of this class of agents include magnesium
monoperoxyphthalate hexahydrate, the magnesium salt of meta-chloro perbenzoic acid,
4-nonylamino-4-oxoperoxybutyric acid and diperoxydodecanedioic acid. Such bleaching
agents are disclosed in U.S. Patent 4,483,781, Hartman, issued November 20, 1984,
U.S. Patent Application 740,446,* Burns et al., filed June 3, 1985, European Patent
Application 0,133,354, Banks et al., published February 20, 1985, and U.S. Patent
4,412,934, Chung et al., issued November 1, 1983. Highly preferred bleaching agents
also include 6-nonylamino-6-oxoperoxycaproic acid as described in U.S. Patent 4,634,551,
issued January 6, 1987 to Burns, et al..
[0107] The laundry detergent compositions of the present invention will generally include
a peroxygen bleaching agent, usually an inorganic perhydrate bleach, normally in the
form of the sodium salt.
[0108] Suitable perhydrate bleaches may be any of the inorganic salts such as perborate,
percarbonate, perphospbate and persilicate salts but is conventionally an alkali metal
normally sodium, perborate or percarbonate. Sodium perborate can be in the form of
the monohydrate of nominal formula NaBO
2H
2O
2 or the tetrahydrate NaBO
2H
2O
2.3H
2O.
[0109] Sodium percarbonate, which is the preferred perhydrate, is an addition compound having
a formula corresponding to 2Na
2CO
3.3H
2O
2, and is available commercially as a crystalline solid. Most commercially available
material includes a low level of a heavy metal such as EDTA, 1-hydroxyethylidene,
1, 1-diphosphonic acid (HEDP) or an amino-phosphonate, that is incorporated into detergent
compositions during the manufacturing process. Although the percarbonate can be incorporated
into detergent compositions without additional protection, preferred executions of
such compositions utilise a coated form of the material. A variety of coatings can
be used, but the most economical is sodium silicate of SiO
2:Na
2O ratio from 1.6:1 to 3.4:1, preferably 2.8:1, applied as an aqueous solution to give
a level of from 2% to 10%, (normally from 3% to 5%) of silicate solids by weight of
the percarbonate. Magnesium silicate can also be included in the coating.
[0110] Peroxygen bleaching agents are preferably combined with bleach activators, which
lead to the in situ production in aqueous solution (i.e., during the washing process)
of the peroxy acid corresponding to the bleach activator.
[0111] A wide range of bleach activators can be used, examples being disclosed in Spadini
et al US-A-4179390. Preferred bleach activators include the tetraacetyl alkylene diamines,
particularly tetraacetyl ethylene diamine (TAED) and tetraacetyl glycoluril (TAGU).

wherein R is an alkyl group containing from 1 to 18 carbon atoms wherein the longest
linear alkyl chain extending from and including the carbonyl carbon contains from
6 to 10 carbon atoms and L is a leaving group, the conjugate acid of which has a pK
a in the range of from 4 to 13. These bleach activators are described in U.S. Patent
4,915,854, issued April 10, 1990 to Mao, et al., and U.S. Patent 4,412,934.
[0112] Bleaching agents other than oxygen bleaching agents are also known in the art and
can be utilized herein. One type of non-oxygen bleaching agent of particular interest
includes photo-activated bleaching agents such as the sulfonated zinc and/or aluminum
phthalocyanines. These materials can be deposited upon the substrate during the washing
process. Upon irradiation with light, in the presence of oxygen, such as by hanging
clothes out to dry in the daylight, the sulfonated zinc phthalocyanine is activated
and, consequently, the substrate is bleached. Preferred zinc phthalocyanine and a
photoactivated bleaching process are described in U.S. Patent 4,033,718, issued July
5, 1977 to Holcombe et al.. Typically, detergent compositions will contain 0.025%
to 1.25%, by weight, of sulfonated zinc phthalocyanine.
Polymeric Soil Release Agent
[0113] Any polymeric soil release agents known to those skilled in the art can be employed
in the laundry detergent compositions of the present invention. Polymeric soil release
agents are characterized by having both hydrophilic segments, to hydrophilize the
surface of hydrophobic fibers, such as polyester and nylon, and hydrophobic segments,
to deposit upon hydrophobic fibers and remain adhered thereto through completion of
washing and rinsing cycles and, thus, serve as an anchor for the hydrophilic segments.
This can enable stains occurring subsequent to treatment with the soil release agent
to be more easily cleaned in later washing procedures.
[0114] Polymeric soil release agents include cellulosic derivatives such as hydroxyether
cellulosic polymers, copolymeric blocks of ethylene terephthalate or propylene terephthalate
with polyethylene oxide or polypropylene oxide terephthalate, and the like.
[0115] Cellulosic derivatives that are functional as soil release agents are commercially
available and include hydroxyethers of cellulose such as Methocel
R (Dow).
[0116] Cellulosic soil release agents also include those selected from the group consisting
of C
1-C
4 alkyl and C
4 hydroxyalkyl cellulose such as methylcellulose ethylcellulose, hydroxypropyl methylcellulose,
and hydroxybutyl methylcellulose. A variety of cellulose derivatives useful as soil
release polymers are disclosed in U.S. Patent 4,000,093, issued December 28, 1976
to Nicol, et al..
[0117] Soil release agents characterized by poly(vinyl ester) hydrophobe segments include
graft copolymers of poly(vinyl ester), e.g., C
1-C
6 vinyl esters, preferably poly(vinyl acetate) grafted onto polyalkylene oxide backbones,
such as polyethylene oxide backbones. Such materials are known in the art and are
described in European Patent Application 0 219 048, published April 22, 1987 by Kud,
et al. Suitable commercially available soil release agents of this kind include the
Sokalan™ type of material, e.g., Sokalan™ HP-22, available from BASF (West Germany).
[0118] One type of preferred soil release agent is a copolymer having random blocks of ethylene
terephthalate and polyethylene oxide (PEO) terephthalate. More specifically, these
polymers are comprised of repeating units of ethylene terephthalate and PEO terephthalate
in a mole ratio of ethylene terephthalate units to PEO terephthalate units of from
25:75 to 35:65, said PEO terephthalate units containing polyethylene oxide having
molecular weights of from 300 to 2000. The molecular weight of this polymeric soil
release agent is in the range of from 25,000 to 55,000. See U.S. Patent 3,959,230
to Hays, issued May 25, 1976. See also U.S. Patent 3,893,929 to Basadur issued July
8, 1975 which discloses similar copolymers.
[0119] Another preferred polymeric soil release agent is polyester with repeat units of
ethylene terephthalate units containing 10-15% by weight of ethylene terephthalate
units together with 90-80% by weight of polyoxyethylene terephthalate units, derived
from a polyoxyethylene glycol of average molecular weight 300-5,000, and the mole
ratio of ethylene terephthalate units to polyoxyethylene terephthalate units in the
polymeric compound is between 2:1 and 6:1. Examples of this polymer include the commercially
available material Zelcon
R 5126 (from Dupont) and Milease
R T (from ICI). These polymers and methods of their preparation are more fully described
in U.S. Patent 4,702,857, issued October 27, 1987 to Gosselink.
[0120] Another preferred polymeric soil release agent is a sulfonated product of a substantially
linear ester oligomer comprised of an oligomeric ester backbone of terephthaloyl and
oxyalkyleneoxy repeat units and terminal moieties covalently attached to the backbone,
said soil release agent being derived from allyl alcohol ethoxylate, dimethylterephthalate,
and 1,2 propylene diol, wherein the terminal moieties of each oligomer have, on average,
a total of from 1 to 4 sulfonate groups. These soil release agents are described fully
in U.S. Patent 4968451, issued 6 November 1990 to J. J. Scheibel and E. P. Gosselink,
U.S. Serial No. 07/474,709, filed January 29, 1990.
[0121] Other suitable polymeric soil release agents include the ethyl- or methyl-capped
1,2-propylene terephthalate-polyoxyethylene terephthalate polyesters of U.S. Patent
4,711,730, issued December 8, 1987 to Gosselink et al., the anionic end-capped oligomeric
esters of U.S. Patent 4,721,580, issued January 26, 1988 to Gosselink, wherein the
anionic end-caps comprise sulfo-polyethoxy groups derived from polyethylene glycol
(PEG), the block polyester oligomeric compounds of U.S. Patent 4,702,857, issued October
27, 1987 to Gosselink, having polyethoxy end-caps of the formula X-(OCH
2CH
2)
n- wherein n is from 12 to 43 and X is a C
1-C
4 alkyl, or preferably methyl.
[0122] Additional soil release polymers include the soil release polymers of U.S. Patent
4,877,896, issued October 31, 1989 to Maldonado et al., which discloses anionic, especially
sulfoaroyl, end-capped terephthalate esters. The terephthalate esters contain unsymmetrically
substituted oxy-1,2-alkyleneoxy units.
[0123] If utilized, soil release agents will generally comprise from 0.01% to 10.0%, preferably
from 0.1% to 5.0%, more preferably from 0.2% to 3.0% by weight of the laundry detergent
compositions of the present invention.
Chelating Agents
[0124] The laundry detergent compositions of the present invention may also optionally contain
one or core iron and manganese chelating agents as a builder adjunct material. Such
chelating agents can be selected from the group consisting of amino carboxylates,
amino phosphonates, polyfunctionally-substituted aromatic chelating agents and mixtures
thereof, all as hereinafter defined. Without intending to be bound by theory, it is
believed that the benefit of these materials is due in part to their exceptional ability
to remove iron and manganese ions from wasning solutions by formation of soluble chelates.
[0125] Amino carboxylates useful as optional chelating agents in compositions of the invention
can have one or more, preferably at least two, units of the substructure

wherein M is hydrogen, alkali metal, ammonium or substituted ammonium (e.g. ethanolamine)
and x is from 1 to 3, preferably 1. Preferably, these amino carboxylates do not contain
alkyl or alkenyl groups with more than 6 carbon atoms. Operable amine carboxylates
include ethylenediaminetetraacetates, N-hydroxyethylethylenediaminetriacetates, nitrilotriacetates,
ethylenediamine tetraproprionates, triethylenetetraaminehexaacetates, diethylenetriaminepentaacetates,
and ethanoldiglycines, alkali metal, ammonium, and substituted ammonium salts thereof
and mixtures thereof.
[0126] Amino phosphonates are also suitable for use as chelating agents in the laundry detergent
compositions of the present invention when at least low levels of total phosphorus
are permitted in detergent compositions. Compounds with one or more, preferably at
least two, units of the substructure

wherein M is hydrogen, alkali metal, ammonium or substituted ammonium and x is from
1 to 3, preferably 1, are useful and include ethylenediaminetetrakis(methylenephosphonates),
nitrilotris (methylenephosphonates) and diethylenetriaminepentakis (methylenephosphonates).
Preferably, these amino phosphonates do not contain alkyl or alkenyl groups with more
than 6 carbon atoms. Alkylene groups can be shared by substructures.
[0127] Polyfunctionally-substituted aromatic chelating agents are also useful in the compositions
herein. These materials can comprise compounds having the general formula

wherein at least one R is -SO
3H or -COOH or soluble salts thereof and mixtures thereof. U.S. Patent 3,812,044, issued
May 21, 1974, to Connor et al., discloses polyfunctionally - substituted aromatic
chelating and sequestering agents. Preferred compounds of this type in acid form are
dihydroxydisulfobenzenes such as 1,2-dihydroxy-3,5-disulfobenzene. Alkaline detergent
compositions can contain these materials in the form of alkali metal, ammonium or
substituted ammonium (e.g. mono-or triethanol-amine) salts.
[0128] If utilized, these chelating agents will generally comprise from 0.1% to 10% by weight
of the laundry detergent compositions of the present invention. More preferably chelating
agents will comprise from 0.1% to 3.0% by weight of such compositions.
Clay Soil Removal/Anti-redeposition Agents
[0129] Clay soil removal/anti-redeposition agents useful in the laundry detergent compositions
of the present invention include polyethylene glycols and water-soluble ethoxylated
amines having clay soil removal and anti-redeposition properties.
[0130] Polyethylene glycol compounds useful in the laundry detergent compositions of the
present invention typically have a molecular weight in the range of from 400 to 100,000,
preferably from 1,000 to 20,000, more preferably from 2,000 to 12,000, most preferably
from 4,000 to 8,000. Such compounds are commercially available and are sold as Carbowax®,
which is available from Union Carbide, located in Danbury, Conn.
[0131] The water-soluble ethoxylated amines are preferably selected from the group consisting
of:
(1) ethoxylated monoamines having the formula:
(X-L-)-N-(R2)2
(2) ethoxylated diamines having the formula:

or
(X-L-)2-N-R1-N-(R2)2
(3) ethoxylated polyamines having the formula:

(4) ethoxylated amine polymers having the general formula:

and
(5) mixtures thereof; wherein A
1 is

or -O-; R is H or C
1-C
4 alkyl or hydroxyalkyl; R
1 is C
2-C
12 alkylene, hydroxyalkylene, alkenylene, arylene or alkarylene, or a C
2-C
3 oxyalkylene moiety having from 2 to 20 oxyalkylene units provided that no O-N bonds
are formed; each R
2 is C
1-C
4 or hydroxyalkyl, the moiety -L-X, or two R
2 together form the moiety -(CH
2)
r, -A
2-(CH
2)
s-, wherein A
2 is -O- or -CH
2-, r is 1 or 2, s is 1 or 2, and r + s is 3 or 4; X is a nonionic group, an anionic
group or mixture thereof; R
3 is a substituted C
3-C
12 alkyl, hydroxyalkyl, alkenyl, aryl, or alkaryl group having substitution sites; R
4 is C
1-C
12 alkylene, hydroxyalkylene, alkenylene, arylene or alkarylene, or a C
2-C
3 oxyalkylene moiety having from 2 to 20 oxyalkylene units provided that no O-O or
O-N bonds are formed; L is a hydrophilic chain which contains the polyoxyalkylene
moiety -[(R
5O)
m(CH
2CH
2O)
n]-, wherein R
5 is C
3-C
4 alkylene or hydroxyalkylene and m and n are numbers such that the moiety -(CH
2CH
2O)
n- comprises et least 50% by weight of said polyoxyalkylene moiety; for said monoamines,
m is from 0 to 4, and n is at least 12; for said diamines, m is from 0 to 3, and n
is at least 6 when R
1 is C
2-C
3 alkylene, hydroxyalkylene, or alkenylene, and at least 3 when R
1 is other than C
2-C
3 alkylene, hydroxyalkylene or alkenylene; for said polyamines and amine polymers,
m is from 0 to 10 and n is at least 3; p is from 3 to 8; q is 1 or 0; t is 1 or 0,
provided that t is 1 when q is 1; w is 1 or 0; x + y + z is at least 2; and y + z
is at least 2. The most preferred soil release and anti-redeposition agent is ethoxylated
tetraethylenepentamine. Exemplary ethoxylated amines are further described in U.S.
Patent 4,597,898, VanderMeer, issued July 1, 1986. Another group of preferred clay
soil removal/anti-redeposition agents are the cationic compounds disclosed in European
Patent Application 111,965, Oh and Gosselink, published June 27, 1984. Other clay
soil removal/anti-redeposition agents which can be used include the ethoxylated amine
polymers disclosed in European Patent Application 111,984, Gosselink, published June
27, 1984; the zwitterionic polymers disclosed in European Patent Application 112,592,
Gosselink, published July 4, 1984; and the amine oxides disclosed in U.S. Patent 4,548,744,
Connor, issued October 22, 1985.
[0132] The most preferred soil release and anti-redeposition agents are ethoxylated tetraethylenepentamine
and the polyethylene glycols having a molecular weight in the range of from 4,000
to 8,000.
[0133] Granular detergent compositions which contain such compounds typically contain from
0.01% to 10.0% by weight of the clay removal agent; liquid detergent compositions
typically contain from 0.01% to 5.0% by weight.
Polymeric Dispersing Agents
[0134] Polymeric polycarboxylate dispersing agents can advantageously be utilized in the
laundry detergent compositions of the present invention. These materials can aid in
calcium and magnesium hardness control. In addition to acting as a builder adjunct
analogously to the polycarboxylate described above in the Builder description, it
is believed, though it is not intended to be limited by theory, that these higher
molecular weight dispersing agents can further enhance overall detergent builder performance
by inhibiting crystal growth of inorganics, by particulate soil peptization, and by
antiredepositions, when used in combination with other builders including lower molecular
weight polycarboxylates.
[0135] The polycarboxylate materials which can be employed as the polymeric polycarboxylate
dispersing agent are these polymers or copolymers which contain at least 60% by weight
of segments with the general formula

wherein X, Y, and Z are each selected from the group consisting of hydrogen, methyl,
carboxy, carboxymethyl, hydroxy and hydroxymethyl; a salt-forming cation and n is
from 30 to 400. Preferably, X is hydrogen or hydroxy, Y is hydrogen or carboxy, Z
is hydrogen and M is hydrogen, alkali metal, ammonia or substituted ammonium.
[0136] Polymeric polycarboxylate materials of this type can be prepared by polymerizing
or copolymerizing suitable unsaturated monomers, preferably in their acid form. Unsaturated
monomeric acids that can be polymerized to form suitable polymeric polycarboxylates
include acrylic acid, maleic acid (or maleic anhydride), fumaric acid, itaconic acid,
aconitic acid, mesaconic acid, citraconic acid and methylenemalonic acid. The presence
in the polymeric polycarboxylates herein of monomeric segments, containing no carboxylate
radicals such as vinylmethyl ether, styrene, ethylene, etc. is suitable provided that
such segments do not constitute more than 40% by weight.
[0137] Particularly suitable polymeric polycarboxylates can be derived from acrylic acid.
Such acrylic acid-based polymers which are useful herein are the water-soluble salts
of polymerized acrylic acid. The average molecular weight of such polymers in the
acid form ranges from 2,000 to 10,000, more preferably from 4,000 to 7,000 and most
preferably from 4,000 to 5,000. Water-soluble salts of such acrylic acid homopolymers
can include, for example, the alkali metal, ammonium and substituted ammonium salts.
Soluble polymers of this type are known materials. Use of polyacrylates of this type
in detergent compositions has been disclosed, for example, in Diehl, U.S. Patent No.
3,308,067, issued March 7, 1967.
[0138] Acrylic/maleic-based copolymers may also be used as a preferred component of the
dispersing agent. Such materials include the water-soluble salts of copolymers of
acrylic acid and maleic acid. The average molecular weight of such copolymers in the
acid form ranges from 5,000 to 100,000, preferably from 6,000 to 60,000, more preferably
from 7,000 to 60,000. The ratio of acrylate to maleate segments in such copolymers
will generally range from 30:1 to 1:1, more preferably from 10:1 to 2:1. Water-soluble
salts of such acrylic acid/ maleic acid copolymers can include, for example, the alkali
metal, ammonium and substituted ammonium salts. Soluble acrylate/maleate copolymers
of this type are known materials which are described in European Patent Application
No. 66915, published December 15, 1982.
[0139] If utilized, the polymeric dispersing agents will generally comprise from 0.2% to
10%, preferably from 1% to 5% by weight of the laundry detergent compositions.
Brightener
[0140] Optical brighteners or other brightening or whitening agents known to those skilled
in the art can be incorporated into the laundry detergent compositions of the present
invention. However, the choice of brightener will depend upon a number of factors,
such as the type of detergent, the nature of other components present in the detergent
composition, the temperatures of wash water, the degree of agitation, and the ratio
of the material washed to tub size.
[0141] The brightener selection is also dependent upon the type of material to be cleaned,
e.g., cottons, synthetics, etc. Since most laundry detergent products are used to
clean a variety of fabrics, the detergent compositions should contain a mixture of
brighteners which will be effective for a variety of fabrics. It is of course necessary
that the individual components of such a brightener mixture be compatible.
[0142] Commercial optical brighteners can be classified into subgroups which include, but
are not necessarily limited to, derivatives of stilbene, pyrazoline, coumarin, carboxylic
acid, methinecyanines, dibenzothiphene-5,5-dioxide, azoles, 5- and 6-membered-ring
heterocycles, and other miscellaneous agents. Examples of such brighteners are disclosed
in "The Production and Application of Fluorescent Brightening Agents", M. Zahradnik,
Published by John Wiley & Sons, New York (1982).
[0143] Stilbene derivatives include, but are not necessarily limited to, derivatives of
bis(triazinyl)amino-stilbene; bisacylamino derivatives of stilbene; triazole derivatives
of stilbene; oxadiazole derivatives of stilbene; oxazole derivatives of stilbene;
and styryl derivatives of stilbene.
[0144] Certain derivatives of bis(triazinyl)aminostilbene may be prepared from 4,4'-diamine-stilbene-2,2'-disulfonic
acid.
[0145] Coumarin derivatives include, but are not necessarily limited to, derivatives substituted
in the 3-position, in the 7-position, and in the 3- and 7-positions.
[0146] Carboxylic acid derivatives include, but are not necessarily limited to, fumaric
acid derivatives; benzoic acid derivatives;
p-phenylene-bis-acrylic acid derivatives; naphthalenedicarboxylic acid derivatives;
heterocyclic acid derivatives; and cinnamic acid derivatives.
[0147] Cinnamic acid derivatives can be further subclassified into groups which include,
but are not necessarily limited to, cinnamic acid derivatives, styrylazoles, styrylbenzofurans,
styryloxadiazoles, styryltriazoles, and styrylpolyphenyls, as disclosed on page 77
of the Zahradnik reference.
[0148] The styrylazoles can be further subclassified into styrylbenzoxazoles, styrylimidazoles
and styrylthiazoles, as disclosed on page 78 of the Zahradnik reference. It will be
understood that these three identified subclasses may not necessarily reflect an exhaustive
list of subgroups into which styrylazoles may be subclassified.
[0149] Other optical brighteners are the derivatives of dibenzothiophene-5,5-dioxide disclosed
at page 741-749 of
The Kirk-Othmer Encyclopedia of Chemical Technology, Volume 3, pages 737-750 (John Wiley & Son, Inc., 1962), and include 3,7-diaminodibenzothiophene-2,8-disulfonic
acid 5,5 dioxide.
[0150] Other optical brighteners are azoles, which are derivatives of 5-membered ring heterocycles.
These can be further subcategorized into monoazoles and bisazoles. Examples of monoazoles
and bisazoles are disclosed in the
Kirk-Othmer reference.
[0151] Still other optical brighteners are the derivatives of 6-membered-ring heterocycles
disclosed in the
Kirk-Othmer reference. Examples of such compounds include brighteners derived from-pyrazine and
brighteners derived from 4-aminonaphthalamide.
[0152] In addition to the brighteners already described, miscellaneous agents may also be
useful as brighteners. Examples of such miscellaneous agents are disclosed at pages
93-95 of the Zahradnik reference, and include 1-hydroxy-3,6,8-pyrenetrisulfonic acid;
2,4-dimethoxy-1,3,5-triazin-6-yl-pyrene; 4,5-diphenylimidazolonedisulfonic acid; and
derivatives of pyrazolinequinoline.
[0153] Other specific examples of optical brighteners are those identified in U.S. Patent
4,790,856, issued to Wixon on December 13, 1988. These brighteners include the Phorwhite™
series of brighteners from Verona. Other brighteners disclosed in this reference include:
Tinopal UNPA, Tinopal CBS and Tinopal 5BM; available from Ciba-Geigy; Arctic White
CC and Artic White CWD, available from Hilton-Davis, located in Italy; the 2-(4-styrylphenyl)-2H-naphthol[1,2-d]triazoles;
4,4'-bis-(1,2,3-triazol-2-yl)-stilbenes; 4,4'-bis(styryl)bisphenyls; and the y-aminocoumarins.
Specific examples of these brighteners include 4-methyl-1-diethylamino coumarin; 1,2-bis(-benzimidazol-2-yl)ethylene;
1,3-diphenylphrazolines; 2,5-bis(benzoxazol-2-yl)thiophene; 2-styryl-naphth-[1,2-d]-oxazole;
and 2-(stilbene-4-yl)2H-naphtho[1,2-d]triazole.
[0154] Still other optical brighteners include those disclosed in U.S. Patent 3,646,015,
issued February 29, 1972 to Hamilton.
[0155] If utilized, the optical brighteners will generally comprise from 0.05% to 2.0%,
preferably from 0,1% to 1.0% by weight of the laundry detergent compositions.
Suds Suppressors
[0156] Compounds known, or which become known, for reducing or suppressing the formation
of suds can be incorporated into the laundry detergent compositions of the present
invention. The incorporation of such materials, hereinafter "suds suppressors," can
be desirable because the polyhydroxy fatty acid amide surfactants hereof can increase
suds stability of the detergent compositions. Suds suppression can be of particular
importance when the detergent compositions include a relatively high sudsing surfactant
in combination with the polyhydroxy fatty acid amide surfactant. Suds suppression
is particularly desirable for compositions intended for use in front loading automatic
washing machines. These machines are typically characterized by having drums, for
containing the laundry and wash water, which have a horizontal axis and rotary action
about the axis. This type of agitation can result in high suds formation and, consequently,
in reduced cleaning performance. The use of suds suppressors can also be of particular
importance under hot water washing conditions and under high surfactant concentration
conditions.
[0157] A wide variety of materials may be used as suds suppressors. Suds suppressors are
well known to those skilled in the art. They are generally described, for example,
in Kirk Othmer Encyclopedia of Chemical Technology, Third Edition, Volume 7, pages
430-447 (John Wiley & Sons, Inc., 1979). One category of suds suppressor of particular
interest encompasses monocarboxylic fatty acids and soluble salts thereof. These materials
are discussed in U.S. Patent 2,954,347, issued September 27, 1960 to Wayne St. John.
The monocarboxylic fatty acids, and salts thereof, for use as suds suppressor typically
have hydrocarbyl chains of 10 to 24 carbon atoms, preferably 12 to 18 carbon atoms.
Suitable salts include the alkali metal salts such as sodium, potassium, and lithium
salts, and ammonium and alkanolammonium salts. These materials are a preferred category
of suds suppressor for detergent compositions.
[0158] The laundry detergent compositions of the present invention may also contain non-surfactant
suds suppressors. These include, for example, high molecular weight hydrocarbons such
as paraffin, fatty acid esters (e.g., fatty acid triglycerides), fatty acid esters
of monovalent alcohols, aliphatic C
18-C
40 ketones (e.g. stearone), etc. Other suds inhibitors include N-alkylated amino triazines
such as tri- to hexa-alkylmelamines or di- to tetra-alkyldiamine chlortriazines formed
as products of cyanuric chloride with two or three moles of a primary or secondary
amine containing 1 to 24 carbon atoms, propylene oxide, and monostearyl phosphates
such as monostearyl alcohol phosphate ester and monostearyl di-alkali metal (e.g.,
sodium, potassium, lithium) phosphates and phosphate esters. The hydrocarbons, such
as paraffin and haloparaffin, can be utilized in liquid form. The liquid hydrocarbons
will be liquid at room temperature and atmospheric pressure, and will have a pour
point in the range of -40°C and 5°C, and a minimum boiling point not less than 110°C
(atmospheric pressure). It is also known to utilize waxy hydrocarbons, preferably
having a melting point below 100°C. The hydrocarbons constitute a preferred category
of suds suppressor for detergent compositions. Hydrocarbon suds suppressors are described,
for example, in U.S. Patent 4,265,779, issued May 5, 1981 to Gandolfo, et al.. The
hydrocarbons, thus, include aliphatic, alicyclic, aromatic, and heterocyclic saturated
or unsaturated hydrocarbons having from 12 to 70 carbon atoms. The term "paraffin,"
as used in this suds suppressor discussion, is intended to include mixtures of true
paraffins and cyclic hydrocarbons.
[0159] Another preferred category of non-surfactant suds comprises silicone suds suppressors.
This category includes the use of polyorganosiloxane oils, such as polydimethylsiloxane,
dispersions or emulsions of polyorganosiloxane oils or resins, and combinations of
polyorganosiloxane with silica particles wherein the polyorganosiloxane is chemisorbed
of fused onto the silica. Silicone suds suppressors are well known in the art and
are, for example, disclosed in U.S. Patent 4,265,779, issued May 5, 1981 to Gandolfo
et al. and European Patent Application. No. 89307851.9, published February 7, 1990,
by Starch, M. S..
[0160] Other silicone suds suppressors are disclosed in U.S. Patent 3,455,839 which relates
to compositions and processes for defoaming aqueous solutions by incorporating therein
small amounts of polydimethylsiloxane fluids.
[0161] Mixtures of silicone and silanated silica are described, for instance, in German
Patent Application DOS 2,124,526. Silicone defoamers and suds controlling agents in
granular detergent compositions are disclosed in U.S. Patent 3,933,672, Bartolotta
et al., and in U.S. Patent 4,652,392, Baginski et al., issued March 24, 1987.
[0162] An exemplary silicone based suds suppressor for use herein is a suds suppressing
amount of a suds controlling agent consisting essentially of:
(i) polydimethylsiloxane fluid having a viscosity of from 20 cs. to 1500 cs. at 25°C;
(ii) from 5 to 50 parts per 100 parts by weight of
(i) of siloxane resin composed of (CH3)3 SiO1/2 units of SiO2 units in a ratio of from (CH3)3 SiO1/2 units and to SiO2 units of from 0.6:1 to 1.2:1; and
(iii) from 1 to 20 parts per 100 parts by weight of
(i) of a solid silica gel;
[0163] Suds suppressors, when utilized, are present in a "suds suppressing amount." By "suds
suppressing amount" is meant that the formulator of the composition can select an
amount of this suds controlling agent that will control the suds to the extent desired.
The amount of suds control will vary with the detergent surfactant selected. For example,
with high sudsing surfactants, relatively more of the suds controlling agent is used
to achieve the desired suds control than with low foaming surfactants.
[0164] The laundry detergent compositions of the present invention will generally comprise
from 0% to 5% of suds suppressor. When utilized as suds suppressors, monocarboxylic
fatty acids, and salts thereof, will be present typically in amounts up to 5%, by
weight, of the detergent composition. Preferably, from 0.5% to 3% of fatty monocarboxylate
suds suppressor is utilized. Silicone suds suppressors are typically utilized in amounts
up to 2.0%, by weight, of the detergent composition, although higher amounts may be
used. This upper limit is practical in nature, due primarily to concern with keeping
costs minimized and effectiveness of lower amounts for effectively controlling sudsing.
Preferably from 0.01% to 1% of silicone suds suppressor is used, more preferably from
0.25% to 0.5%. As used herein, these weight percentage values include any silica that
may be utilized in combination with polyorganosiloxane, as well as any adjunct materials
that may be utilized. Monostearyl phosphates are generally utilized in amounts ranging
from 0.1% to 2% by weight of the compositions.
[0165] Hydrocarbon suds suppressors are typically utilized in amounts ranging from 0.01%
to 5.0%, although higher levels can be used.
Other Ingredients
[0166] A wide variety of other ingredients which can be included in the laundry detergent
compositions of the present invention include other active ingredients, carriers,
hydrotropes, processing aids, dyes or pigments or solvents for liquid formulations.
[0167] Liquid detergent compositions can contain water and other solvents as carriers. Low
molecular weight primary or secondary alcohols exemplified by methanol, ethanol, propanol,
and isopropanol are suitable. Monohydric alcohols are preferred for solubilizing surfactant,
but polyols such as those containing from 2 to 6 carbon atoms and from 2 to 6 hydroxy
groups (e.g., propylene glycol, ethylene glycol, glycerine, and 1,3-propanediol) can
also be used.
[0168] The laundry detergent compositions of the present invention will preferably be formulated
such that during use in aqueous cleaning operations, the wash water will have a pH
of between 6.5 and 11, preferably between 7.5 and 10.5. Liquid product formulations
preferably have a pH between 7.5 and 9.5, more preferably between 7.5 and 9.0. Techniques
for controlling pH at recommended usage levels include the use of buffers, alkali
or acids, and are well known to those skilled in the art.
EXPERIMENTAL
[0169] This exemplifies a process for making a N-methyl, 1-deoxyglucityl lauramide surfactant
for use herein. Although a skilled chemist can vary apparatus configuration, one suitable
apparatus for use herein comprises a three-liter four-necked flask fitted with a motor-driven
paddle stirrer and a thermometer of length sufficient to contact the reaction medium.
The other two necks of the flask are fitted with a nitrogen sweep and a wide-bore
sidearm (caution: a wide-bore side-arm is important in case of very rapid methanol
evolution) to which is connected an efficient collecting condenser and vacuum outlet.
The latter is connected to a nitrogen bleed and vacuum gauge, then to an aspirator
and a trap. A 500 watt heating mantle with a variable transformer temperature controller
("Variac") used to heat the reaction is so placed on a lab-jack that it may be readily
raised or lowered to further control temperature of the reaction.
[0170] N-methylglucamine (195 g., 1.0 mole, Aldrich, M4700.0) and methyl laurate (Procter
& Gamble CE 1270, 220.9 g., 1.0 mole) are placed in a flask. The solid/liquid mixture
is heated with stirring under a nitrogen sweep to form a melt (approximately 25 minutes).
When the melt temperature reaches 145° C, catalyst (anhydrous powdered sodium carbonate,
10.5 g., 0.1 mole, J. T. Baker) is added. The nitrogen sweep is shut off and the aspirator
and nitrogen bleed are adjusted to give 5 inches Hg. (5/31 atm.) vacuum. From this
point on, the reaction temperature is held at 150° C by adjusting the Variac and/or
by raising or lowering the mantle.
[0171] Within 7 minutes, first methanol bubbles are sighted at the meniscus of the reaction
mixture. A vigorous reaction soon follows. Methanol is distilled over until its rate
subsides. The vacuum is adjusted to give about 10 inches Hg. (10/31 atm.) vacuum.
The vacuum is increased approximately as follows (in inches Hg. at minutes): 10 at
3, 20 at 7, 25 at 10. 11 minutes from the onset of methanol evolution, heating and
stirring are discontinued co-incident with some foaming. The product is cooled and
solidifies.
[0172] The following examples are meant to exemplify compositions of the present invention,
but are not necessarily meant to limit or otherwise define the scope of the invention,
said scope being determined according to claims which follow.
[0173] The invention is illustrated in the following examples in which all amounts are by
weight unless otherwise specified.
[0174] In the Examples, the abbreviated component identifications have the following meanings:
- C12LAS :
- Sodium linear C12 alkyl benzene sulfonate
- TGA :
- Glucityl tallow fatty acid amide
- TAS :
- Sodium tallow alcohol sulfate
- C14/15AS :
- Sodium C14-C15 alkyl sulfate
- C12/15AE3S :
- Sodium C12-C15 alkyl ether sulfate containing an average of three moles of ethylene oxide per mole
of alkyl sulfate
- TAEn :
- Tallow alcohol ethoxylated with n moles of ethylene oxide per mole of alcohol.
- 45E7 :
- A C14-15 predominantly linear primary alcohol condensed with an average of 7 moles of ethylene
oxide.
- 25E3 :
- A C12-C15 primary alcohol condensed with an average of 3 moles of ethylene oxide.
- TAED :
- Tetraacetyl ethylene diamine
- Silicate :
- Amorphous Sodium Silicate (SiO2:Na2O ratio normally follows).
- Carbonate :
- Anhydrous sodium carbonate
- CMC :
- Sodium carboxymethyl cellulose
- Zeolite A :
- Hydrated Sodium Aluminosilicate of formula Na12(AlO2SiO2)12.27H2O having a primary particle size in the range from 1 to 10 micrometers
- Citrate :
- Tri-sodium citrate dihydrate
- MA/AA :
- Copolymer of 1:4 maleic anhydride/acrylic acid, average molecular weight about 80,000.
- Perborate :
- Anhydrous sodium perborate
- Monohydrate
- bleach empirical formula
NaBO2.H2O2
- Enzyme :
- Mixed proteolytic and amyloytic enzyme sold by Novo Industries AS.
- Brightener: :
- Disodium 4,4'-bis(2-morpholino-4-anilino-s-triazin-6-ylamino)stilbene-2:2'-disulphonate.
- DETPMP :
- Diethylene triamine penta (Methylene phosphonic acid), marketed by Monsanto under
the Trade name Dequest 2060
- SUDS :
- 25% paraffin wax Mpt 50°C, 17% Suppressor hydrophobic silica, 58% paraffin oil.
Example I
[0175] The following particulate detergent compositions were prepared:
| |
A |
B |
C |
| TAS |
2.43 |
|
|
| C14/15AS |
5.4 |
|
|
| C12/15AE3 S |
1.5 |
|
|
| TGA |
3.5 |
6.5 |
- |
| 25E3 |
3.0 |
- |
6.5 |
| Zeolite A |
15.0 |
|
|
| Citrate |
6.5 |
|
|
| Silicate (2.0 ratio) |
3.5 |
|
|
| Carbonate |
13.6 |
|
|
| MA/AA |
4.25 |
|
|
| DETPMP |
0.38 |
|
|
| CMC |
0.48 |
|
|
| TAED |
5.0 |
|
|
| Perborate |
16.0 |
|
|
| Enzyme |
1.4 |
|
|
| Brightener |
0.19 |
|
|
| Suds Suppressor |
3.0 |
|
|
[0176] The Performance of the three compositions was compared in both Tergotometer Tests
and in full scale washing machine tests.
Tergotometer Tests
[0177] 6 x 2 litre metal pots were filled with water of 12° Clark Hardness (Ca:Mg = 4:1)
and heated to 60°C. 14g of product was added to each pot and dissolved/dispersed to
give a product weight concentration of 0.7%. Stained 7.5 cm x 7.5 cm cotton and polycotton
fabric swatches were made by applying separate stripes of artificial sebum, shoe polish
and dirty motor oil (DMO) uniformly on to each fabric swatch. A swatch of each fabric
type was then attached to the paddle of each pot and the paddles were then agitated
in the pots for 45 minutes. The total number of replicates for each product was 6.
The swatches were then rinsed in cold water, dried overnight and then assessed by
an expert panel using a five point Scheffé scale.
Washing Machine Tests
[0178] AEG Lavamat 980 automatic washing machines were used to carry out a similar comparison
of the products. A 45 minute main wash cycle at 60°C was selected and a product concentration
of 0.7% in 12° Clark Hardness water (Ca:Mg = 4:1) was used. Six replicates for each
product were carried out. Each wash load comprised 3kg of realistically soiled ballast
fabrics composed of cotton sheets and towels together with polycotton items to give
a cotton:polycotton weight ratio of approximately 3:1, together with sets of stained
swatches.
[0179] The stain sets comprised:
2 greasy stains on cotton (lipstick, DMO).
2 greasy stains on polyester (make up, polish).
After rinsing with cold water, each swatch was dried and then assessed by an expert
panel using a five point Scheffé scale.
[0180] The results of both test techniques are set out below.
[0181] The LH column shows the advantage for Composition A over Composition B while the
RH column shows the advantage for Composition A over Composition C.
| Tergotometer |
A/B |
A/C |
| Cotton |
|
|
| - sebum |
-0.3 |
-0.3 |
| - polish |
+0.6 |
+0.2 |
| - DMO |
+1.1(s) |
+0.8 |
| |
| Polycotton |
|
|
| - sebum |
+0.2 |
+0.4 |
| - polish |
+0.8 |
+0.5 |
| - DMO |
+1.5(s) |
+0.5 |
| |
| Washing Machine |
|
|
| Lipstick/Cotton |
+1.5(s) |
+0.2 |
| DMO/cotton |
+1.2 |
+0.5 |
| Makeup/polyester |
+1.0 |
+0.3 |
| Polish/polyester |
+1.4(s) |
+1.1(s) |
| (s) = statistically significant at 95% confidence level. |
[0182] Product C represents a prior art composition and the comparison A/C shows that composition
A, in accordance with the invention,provides stain removal benefits relative to Composition
C over a wide spectrum of soil types and fabrics. The comparison of compositions A&B
shows the surprising benefit provided by the use of a combination in accordance with
the invention relative to that provided by use of a higher level of the polyhydroxy
fatty acid amide alone.
Example II
[0183] Composition A of Example I was compared to a commercially available detergent composition
(D) which differed from Composition A only in that the 45AS, 25AE
3S, TGA and 25E3 components were replaced by 7.6% C
12 LAS, 3% 45E7 and 1.1% TAF
11. The comparison was carried out in AEG Lavamat 980 washing machines using the wash
conditions and procedure of Example 1 and a variety of stains on cotton, polycotton
and polyester fabric swatches. Assessment of the washed fabric swatches by an expert
panel using a five point Scheffé scale showed that Composition A provided a stain
removal benefit over Composition D of
> 2 psu on polish from polyester
> 1 psu on DMO from polycotton
> 1.5 psu on make up from cotton
Example III
[0184] The performance of Composition A of Example I was compared to that of two further
detergent Compositions D and E which differed from A only in that the 25E3 component
was replaced by 68E3 and 68E5 respectively, where 68E3 and 68E5 are C
16-C
18 predominantly linear primary alcohols condensed with an average of three and five
moles of ethylene oxide respectively. The performance comparisons were made using
the conditions and procedure of the tergotometer test of Example I.
[0185] Assessment of the washed fabric swatches by an expert panel using a five point Scheffé
scale showed that Composition A, in accordance with the invention, provided significant
stain removal benefits over both compositions D and E, neither of which is a composition
in accord with the invention.
[0186] The results of the comparisons are set out below.
[0187] The LH column shows the advantage for Composition A over Composition D while the
RH column shows the advantage for Composition A over Composition E.
| |
A/D |
A/E |
| Polycotton |
|
|
| - Sebum |
+0.8s |
+0.3 |
| - polish |
-0.3 |
-0.6 |
| - DMO |
+1.8s |
+2.0s |
| |
| Polyester |
|
|
| |
| - sebum |
+2.6s |
+2.7s |
| - polish |
+1.6s |
+0.5 |
| - DMO |
+0.8s |
+1.5s |
| s= statistically significant at 95% confidence level |