[0001] The invention relates to an electric fence wire construction according to the preamble
of claim 1.
[0002] An electric fence wire construction of this type is disclosed in U.S. Patent 3,291,897.
This known electric fence wire construction is a twined construction.
[0003] For the conducting material, metal, in particular typically tinned copper or stainless
galvanized steel, is proposed. Steel offers the advantage of having great mechanical
strength. On the other hand, this material offers quite some resistance to electric
current. Copper conducts electric current much (ca. 57 times in alloys suitable for
use in electric fence wire) better than steel, but has inferior mechanical properties.
Basically, the same applies in fact to aluminum.
[0004] In particular when the mechanically weaker conductor materials are used, the problem
of fracture of the conductors occurs. This is caused in particular by fatigue (for
instance by swinging of the electric fence wire in the wind, frequently knotting or
winding and unwinding) and by local tensile load of the conductor at knots and other
fastenings. An additional problem is that in the case of fracture of the conductor
it is difficult to locate where it is broken, because the supporting structure holds
the portions of the conductor closely together on both sides of the fracture.
[0005] In the more than twenty-five years since the electric fence wire construction of
this type has been known, various attempts were made to increase the working life
and reliability of the electric conduction.
[0006] In European patent application 0 104 669, it is proposed that the problem of fracture
of the conductors be solved by manufacturing the supporting structure from low-elasticity
material, such as glass fiber material.
[0007] However, the use of a low-elasticity supporting material seems to contribute little
to limiting the load of the conductors during bending of the electric fence wire.
Further, low-stretch materials are relatively expensive, low-stretch wire is more
difficult to apply tautly than relatively elastic wire, they have a relatively slight
impact resistance, and the low-stretch filaments of the supporting structure for supporting
the conductors offer most support to the conductors if the conductors are always disposed
directly next to filaments of the supporting structure, embedded in that supporting
structure and hence do not project from the supporting structure. However, in order
to promote the current conduction to animals touching the electric fence wire, it
is desired that the conductors project from the supporting structure. Moreover, glass
fibre material is not sufficiently resistant to bending loads and the breaking strength
thereof is so great that in the event of calamities there is a substantial chance
of injuries by cutting of the electric fence wire.
[0008] In European patent application 0 256 841, it is proposed that in one electric fence
wire construction conductors of different materials be used, such as stainless steel
and copper. The first conductor material has a greater tensile strength than the second
conductor material and the second conductor material conducts electricity better than
the first conductor material. However, this involves the drawback that in the electric
fence wire construction a conductor is present which hardly contributes to the conduction
of electric current. A further drawback of this construction is that the fact that
different metals are in contact with each other may cause electrolytic corrosion.
Experiments conducted by applicant have shown that under unfavorable conditions (moist
climate, air pollution, acid rain) a degree of electrolytic corrosion which is relevant
to the working life still occurs. In this connection, it is particularly inconvenient
that especially in heavily loaded locations such as in knots and at points of attachment,
moisture evaporates relatively slowly, so that especially at those locations, corrosion
causes accelerated weakening of the conductor.
[0009] The object of the invention is to provide an electric fence wire having an increased
durability and in which the drawbacks of the electric fence wire constructions described
hereinabove are not inherent.
[0010] According to the invention, this object is attained by applying the characterizing
features according to claim 1 to an electric fence wire construction of the type described
in the preamble.
[0011] In an electric fence wire construction according to the invention, the intertwined
conductor filaments of a strand are held together more properly and the forces exerted
on the conductors are distributed over the filaments thereof more properly, so that
the maximum mechanical load of individual filaments is limited. In particular the
maximum tensile and upsetting forces exerted on individual filaments during bending
of the electric fence wire are limited considerably. A further advantage of the intertwining
of the conductor filaments is that these filaments cut less into the supporting structure
than when the filaments of the conducting material are provided in the electric fence
wire construction in a conventional manner.
[0012] Moreover, because of the two above-mentioned effects, the conducting filaments may
be relatively thin. In a given bending, the stretching and upsetting of the filaments
will be less according as they are thinner. Hence, thinner filaments are less susceptible
to fatigue due to repeated bending loads. Thus, a further increase of the working
life and the reliability of the electric fence wire can be realized.
[0013] Hereinafter, the invention will be explained in more detail on the basis of two exemplary
embodiments, with reference to the accompanying drawings. In these drawings:
Fig. 1 schematically shows a sectional view of a first exemplary embodiment of an
electric fence wire construction according to the invention,
Fig. 2 shows a side view of the electric fence wire construction according to Fig.
1, and
Fig. 3 shows a top plan view of a second exemplary embodiment of an electric fence
wire construction according to the invention.
[0014] The invention will first be explained in more detail with reference to the exemplary
embodiment shown in Figs 1 and 2.
[0015] The electric fence wire construction shown in these figures comprises a conventional
supporting structure consisting of three strands 1, 2, 3, each comprising intertwined
filaments 4 of synthetic material, for instance polyethylene. For the sake of convenience,
only some of these synthetic filaments 4 are designated by a reference numeral.
[0016] Two of the three strands 1, 2, 3, which two strands are designated by the reference
numerals 1 and 2, each comprise a group of filaments 6 of electric current-conducting
material. For the sake of convenience, again, only some of the conducting filaments
6 are designated by a reference numeral.
[0017] The conducting filaments 6 of each group are intertwined into a strand 5. As a result,
they are held together more properly and the forces exerted on the conductors are
distributed more properly over the conducting filaments 6 than in known electric fence
wire constructions. Thus, the maximum mechanical loads of individual filaments 6 are
limited. In this manner, in particular the maximum tensile force exerted on individual
filaments 6 during bending of the electric fence wire is limited considerably. A further
advantage of the intertwining of the conductor filaments 6 is that they cut less into
the supporting structure than when the conducting filaments 6 are provided in the
electric fence wire construction in a conventional manner.
[0018] Moreover, because of the lower maximum mechanical load and the slighter cutting action
thereof, the conducting filaments 6 may be relatively thin. At a given bending of
the electric fence wire, thinner filaments are deformed less and are hence less susceptible
to fatigue due to repeated bending loads. In this manner, a further increase of the
working life and the reliability of the electric fence wire can be realized.
[0019] Preferably, the filaments 6 of conducting material have a diameter smaller than or
equal to 0.25 mm. In the known electric fence wire constructions, the use of filaments
having such a small diameter has the drawback that the tensile strength of the individual
conducting filaments is too slight. In an electric fence wire construction according
to the present invention, the most favorable thickness of the filaments is obtained
at a diameter of at least 0.10 mm and at most 0.16 mm.
[0020] The electric fence wire construction according to the exemplary embodiment shown
in Figs 1 and 2 is provided with seven conducting filaments 6 per conducting strand
5.
[0021] Preferably, the conducting strand 5 comprises at least four filaments 6 of conducting
material. Most preferable is an electric fence wire construction wherein the strand
consisting of filaments of conducting material comprises at least seven and at most
eighteen filaments of conducting material. In the case of such a number of conducting
filaments 6 per conducting strand 5, the most favorable combination is obtained between
on the one hand flexibility of the conducting filaments and on the other hand strength
of the individual filaments and cost price of the electric fence wire construction.
[0022] It is observed that optionally, together with the conducting filaments, one or more
non-conducting filaments may also be twined along in one or more of the conducting
strands, for instance as mark wire in order to increase visibility of the intertwining
of the conducting filaments, so that the difference between the electric fence wire
construction according to the invention and the existing electric fence wire constructions
are made more clearly visible.
[0023] Analogously with the filaments 4 of the supporting structure, the conductor filaments
6, twined into a strand 5, are twined along in the first two strands 1 and 2. As a
result, the conductor is incorporated into the electric fence wire construction in
an efficient and evenly distributed manner. It is observed that, obviously, it is
also possible to incorporate a twined conducting strand into each strand or into one
of the strands only.
[0024] The exemplary embodiment of the electric fence wire construction according to claim
1 shown in Fig. 3 is designed as a woven electric fence ribbon having a fabric-shaped
strip 7, with the strands 5, consisting of conducting filaments, forming warps of
that fabric-shaped strip 7. In this manner, the conductor can be incorporated into
an electric fence ribbon in an efficient and evenly distributed manner.
[0025] The electric fence ribbon according to Fig. 3 has an outward appearance with twined
ropes 8 along the lateral edges thereof. An electric fence ribbon with such an appearance
is known from international model deposit No. DM/019243.
[0026] In an electric fence ribbon with such an outward appearance, the contact between
the conductor material and an animal touching the ribbon can be promoted by incorporating
strands 5, twined from conductor material, into the twined ropes 8. As a result, conducting
material is present along the lateral edges, which increases the chance of sufficiently
intensive contact of the conductor material with the animal.
[0027] Preferably, an electric fence wire construction according to the invention, of whatever
design, incorporates such an oversize in longitudinal direction of the strand 5 or
strands 5 consisting of filaments 6 of conducting material, that portions thereof
project from the supporting structure. In practice, a difference in length up to ca.
10% between the filaments of the supporting structure and of the conducting strand
or strands proves to be very satisfactory. Also because of the greater length of the
conducting strands, the contact between conductor material and an animal touching
the electric fence wire construction is promoted. In particular in an electric fence
wire construction wherein the conducting filaments are disposed loosely, rather than
tautly, in the supporting structure, the load of the conductor filaments is considerably
different from the load of the supporting structure and hence it is particularly favorable
when the conducting filaments 6 are intertwined, so that they support each other and
an even distribution of loads over the conducting filaments is promoted.
[0028] Because in the electric fence wire construction according to the invention, the conducting
filaments are loaded relatively lowly, it is advantageous to manufacture them from
copper, aluminum or at least alloys thereof, which metals readily conduct electric
current, but which are mechanically relatively weak. Further, for all conducting filaments
of the electric fence wire construction the same material can be used. This offers
the advantage of preventing electrolytical corrosion due to potential difference between
different metals.
[0029] Hereinafter, two other embodiments of the invention are described, preferred most
at present. These embodiments are provided with conducting strands, each having seven
filaments of tinned copper with a diameter of 0.16 mm each, respectively eighteen
filaments of tinned copper with a diameter of 0.10 mm each. The thickness of the strand
of conducting filaments is always ca. 0.5 mm. The constructions are each provided
with two conducting strands, each being twined along in a separate strand of the supporting
structure. The supporting structure always consists of three strands, each having
three to eight synthetic filaments having a thickness of 400-1,600 denier, i.e., a
diameter of a fourth to half a millimeter, while the strand that does not comprise
a conducting strand has one synthetic filament more than the two strands that do comprise
a conducting strand. The conducting strands are always twined with ca. 90 lays per
meter in an opposite direction of the twining direction of the strands of the supporting
structure wherein they are twined along.
1. An electric fence wire construction comprising a supporting structure and a plurality
of filaments (6) of electric current-conducting material, characterized in that at
least one group of the filaments (6) of conducting material is intertwined into a
strand (5) substantially consisting of filaments (6) of conducting material.
2. An electric fence wire construction according to claim 1, characterized in that the
electric fence wire comprises a plurality of intertwined strands (1, 2, 3), each comprising
intertwined filaments (4), while a strand (5) substantially consisting of filaments
(6) of conducting material is twined along in at least one of the strands (1, 2, 3).
3. An electric fence wire construction according to claim 1, characterized in that the
electric fence wire is designed as ribbon having a fabric-shaped strip (7) and the
strand (5) substantially consisting of filaments (6) forms a warp of said fabric-shaped
strip (7).
4. An electric fence wire construction according to any one of the preceding claims,
characterized by such an oversize in longitudinal direction of the strand (5) substantially
consisting of filaments (6) of conducting material, that portions thereof project
from the supporting structure.
5. An electric fence wire construction according to any one of the preceding claims,
characterized in that the conducting material substantially consists of copper.
6. An electric fence wire construction according to any one of claims 1-4, characterized
in that the conducting material substantially consists of aluminum.
7. An electric fence wire construction according to any one of the preceding claims,
characterized in that the diameter of the filaments (6) of conducting material is
smaller than or equal to 0.25 mm.
8. An electric fence wire construction according to any one of the preceding claims,
characterized in that the diameter of the filaments (6) of conducting material is
smaller than or equal to 0.16 mm and greater than or equal to 0.10 mm.
9. An electric fence wire construction according to any one of the preceding claims,
characterized in that the strand (5) substantially consisting of filaments (6) of
conducting material comprises at least four filaments (6).
10. An electric fence wire construction according to any one of the preceding claims,
characterized in that the strand (5) substantially consisting of filaments (6) of
conducting material comprises at least seven and at most eighteen filaments (6).