[0001] The present invention relates to a process for bleaching of lignocellulose-containing
pulp, in which the pulp is treated at a pH between about 1 and about 7 in the presence
of a magnesium compound, whereupon the pulp is washed and subsequently bleached with
a peroxide-containing compound. The initial treatment removes from the pulp those
trace metal ions that have a negative effect on the subsequent bleaching with a peroxide-containing
compound. Owing to the presence of magnesium ions in dissolved form during the initial
treatment, the magnesium ions are retained in those positions in the pulp where they
have a particularly positive effect on the effectiveness of the bleaching stage.
Background of the Invention
[0002] In the making of lignocellulose-containing pulp of high brightness, the pulp is bleached
in one or more stages. For quite some time, mechanical pulps have been bleached with
chlorine-free bleaching agents, the intention in this case being to remove chromophoric
groups while preserving the content of lignin. For environmental reasons, it has become
increasingly common to treat also chemical pulps with chlorine-free bleaching agents,
such as hydrogen peroxide, peracetic acid and ozone, already in the first bleaching
stages. Unless the pulp is pretreated, however, bleaching with chlorine-free bleaching
agents is less effective. Thus, hydrogen peroxide bleaching in alkaline environment
is disturbed by the presence in the pulp of ions of certain trace metals, primarily
Mn, Cu and Fe. These metal ions cause degradation of hydrogen peroxide into undesirable
products, thereby reducing the effectiveness of the peroxide bleaching and increasing
the consumption of peroxide.
[0003] The prior art teaches bleaching of chemical as well as mechanical pulps in the presence
of magnesium salts. Most of the known bleaching processes do not comprise acid pretreatment,
which preserves the content of undesirable trace metals in the pulp. Furthermore,
bleaching with chlorine-free bleaching agents is normally performed in alkaline environment.
As a result, it becomes impossible to retain or reintroduce the especially desirable
magnesium ions, since these are precipitated at an alkaline pH and thus cannot diffuse
into the pulp to such an extent that a pulp of high brightness and strength can be
obtained.
Description of the Invention
[0004] The invention provides a process for treating lignocellulose-containing pulp under
the conditions disclosed in the claims, whereby the content of trace metal ions in
the pulp is selectively altered to render more effective the subsequent bleaching
with a peroxide-containing compound.
[0005] Thus, the invention relates to a process for bleaching of lignocellulose-containing
pulp, whereby the pulp is treated at a pH within the range of from about 1 up to about
7 in the presence of a magnesium compound, whereupon the pulp is washed and subsequently
the pulp is bleached with a peroxide-containing compound.
[0006] An initial acid treatment effectively removes metal ions from lignocellulose-containing
pulps. However, magnesium ions, especially when in their original positions of the
pulp, are known to have a positive influence on the selectivity of the bleaching and
the consumption of peroxide-containing compounds. By the present process, undesirable
metal ions are removed from the pulp suspension, while the magnesium ions are largely
retained in their original positions. The latter is achieved by the presence of a
magnesium compound in the treatment liquid, at such a pH and temperature that the
compound is in dissolved form when contacted with the pulp. The present process further
has the advantage of reducing the number of treatment stages compared with prior-art
processes.
[0007] In the initial treatment, the magnesium compound should be in dissolved form when
contacted with the pulp to produce a good effect. This can be achieved in various
ways, depending, inter alia, on the type and properties of the pulp. The magnesium
compound can be brought to dissolved form by a suitable choice of pH within the range
of from about 1 up to about 7, in combination with a suitable temperature and concentration
of the magnesium compound.
[0008] Besides a magnesium compound, the initial treatment may be carried out in the presence
of at least one more compound containing an alkaline earth metal. Thus, a compound
containing calcium or barium may also be present. Preferably, the pulp is treated
in the presence of a magnesium compound and calcium compound in optional sequence
or mixture.
[0009] The magnesium-containing compound used is suitably magnesium sulphate, magnesium
chloride, magnesium carbonate or magnesium nitrate, preferably magnesium sulphate.
The calcium-containing compound used is suitably calcium chloride, calcium nitrate,
calcium sulphate or calcium carbonate, preferably calcium chloride.
[0010] In the process according to the invention, the initial treatment is performed at
a pH of from about 1 up to about 7, suitably from 1.5 up to 6, and preferably from
2 up to 5. The initial treatment may also be performed at a pH of from 3.1 up to 4.
[0011] In the initial treatment in the presence of a magnesium compound, the pH can be adjusted
by adding an acid or an acid liquid to the pulp. The acid used may be an inorganic
mineral acid or residual acid from a chlorine dioxide reactor, either separately or
in optional mixture. Suitably, use is made of an inorganic mineral acid, such as sulphuric
acid, nitric acid or hydrochloric acid, preferably sulphuric acid.
[0012] The amount of magnesium compound added in the initial treatment may be within the
range of from about 100 ppm up to about 4000 ppm, calculated as part by weight of
magnesium on part by weight of dry pulp. Suitably, the amount of the magnesium compound
added lies within the range of from 200 ppm up to 3000 ppm, preferably within the
range of from 500 ppm up to 2000 ppm.
[0013] The amount of an optional compound containing an alkaline earth metal added in the
initial treatment may be within the range of from about 100 ppm up to about 4000 ppm,
calculated as part by weight of alkaline earth metal on part by weight of dry pulp.
Suitably, the amount of the compound containing an alkaline earth metal added lies
within the range of from 200 ppm up to 3000 ppm, preferably within the range of from
500 ppm up to 2000 ppm.
[0014] The amount of magnesium compound added as well as the other conditions in the initial
treatment are so chosen that the magnesium content of the pulp prior to the bleaching
with a peroxide-containing compound amounts to at least about 50% of the initial content.
Suitably, the amount of magnesium compound added as well as the other conditions are
so chosen that the magnesium content of the pulp prior to the bleaching with a peroxide-containing
compound lies within the range of from 100% up to 300% of the initial content, preferably
within the range of from 130% up to 200%.
[0015] The peroxide-containing compound includes inorganic peroxide compounds such as hydrogen
peroxide, sodium peroxide or peroxosulphuric acid (Caro's acid), or organic peroxide
compounds, such as peracetic acid. Preferably, the peroxide-containing compound is
hydrogen peroxide or a mixture of hydrogen peroxide and oxygen.
[0016] Bleaching with a peroxide-containing compound is suitably performed at a pH equal
to or higher than the pH in the initial treatment in the presence of a magnesium compound.
In this way, the trace metal ions having a positive effect on the bleaching are retained
also in the bleaching stage itself. When the peroxide-containing compound is hydrogen
peroxide, the pulp can be treated at a pH of from about 7 up to about 13, suitably
at a pH of from 8 up to 12, preferably at a pH of from 9.5 up to 11. Bleaching with
the other peroxide-containing compounds indicated above takes place within the normal
pH ranges for each bleaching agent, which are well-known to the expert.
[0017] Suitably, bleaching with a peroxide-containing compound takes place in the presence
of yet another compound containing an alkaline earth metal. The compound containing
an alkaline earth metal present in the bleaching, may be the same compound that was
used in the initial treatment or another compound. The alkaline earth metal suitably
is calcium, magnesium or barium, or a mixture thereof. This further improves the selectivity
of the bleaching and reduces the consumption of the peroxide-containing compound.
It is especially preferred that the bleaching takes place in the presence of a calcium
compound. The calcium compound can be added to the pulp suspension outside the bleaching
tower, e.g. by introduction into the pipeline leading to the bleaching tower. Also,
the calcium compound can be added to the pulp suspension inside the bleaching tower,
before the bleaching has commenced.
[0018] The amount of the compound containing an alkaline earth metal added in the bleaching,
may lie within the range of from about 100 ppm up to about 4000 ppm, calculated as
part by weight of alkaline earth metal on part by weight of dry pulp. Suitably, the
amount of the compound containing an alkaline earth metal added lies within the range
of from 300 ppm up to 3000 ppm, preferably within the range of from 600 ppm up to
2000 ppm.
[0019] When a calcium compound is present in the bleaching with a peroxide-containing compound,
this compound suitably is calcium chloride, calcium nitrate, calcium sulphate or calcium
carbonate. Calcium chloride is preferably used. Furthermore, the calcium compound
is suitably added at such a combination of pH, temperature and concentration of the
calcium compound that said compound is in active form when contacted with the pulp.
Thus, suitably the pH lies within the range of from about 7 up to about 11. However,
a positive effect is obtained also when the calcium compound is precipitated in the
pulp suspension, e.g. as calcium carbonate.
[0020] The amount of calcium added as well as the other conditions in connection with the
addition of calcium are so chosen that the calcium content of the pulp prior to the
bleaching with a peroxide-containing compound amounts to at least about 25% of the
calcium content prior to the initial treatment. At this, the pulp may be treated with
calcium in the initial treatment as well as in the bleaching with a peroxide-containing
compound. The amount of calcium compound added as well as the other conditions are
suitably so chosen that the calcium content of the pulp prior to the bleaching with
a peroxide-containing compound lies within the range of from 40% up to 150% of the
original content, preferably within the range of from 50% up to 120% and most preferably
within the range of from 50% up to 70%.
[0021] It is also within the scope of the invention, that all or a part of the amount of
magnesium, and optionally any of the other alkaline earth metals, may be added to
the pulp suspension by way of the water used for e.g. pH adjustment, washing or dilution.
Thus, hard water primarily containing magnesium or calcium ions, or a combination
thereof, is advantageously used in the initial treatment, for dilution in the washing
stage, or for achieving a suitable pulp concentration in the bleaching stage. In this
way, it is possible to reduce the added amount of the corresponding alkaline earth
metal, provided that the combination of pH, temperature and concentration of the alkaline
earth metal can be so chosen that said alkaline earth metal is in dissolved form when
contacted with the pulp. Such hard waters include fresh water from limestone bedrock,
white water from papermaking machines using China clay or chalk as filler, or process
water from production of sulphite pulp based on magnesium or calcium.
[0022] The process according to the invention is performed with a washing stage after the
initial treatment and before the bleaching with a peroxide-containing compound. Washing
effectively removes those trace metal ions that have a negative effect on the subsequent
bleaching with a peroxide-containing compound, e.g. ions of manganese, copper and
iron. In order to retain the trace metal ions that have a positive effect on the subsequent
bleaching with a peroxide-containing compound, primarily magnesium and calcium ions,
the pH in the washing liquid is preferably equal to or higher than the pH in the initial
treatment. However, the pH in the washing liquid should lie within the range of from
about 3 up to about 10, suitably within the range of from 5 up to 10. It is especially
preferred that the pH in the washing liquid is at least about 2 pH units higher than
the pH in the initial treatment.
[0023] The washing liquid may be fresh water, optionally containing some added pH-adjusting
chemical, or wastewater from one or more bleaching stages or extraction stages, giving
a suitable pH in the washing stage. Furthermore, the washing liquid may consist of
other types of wastewater, optionally purified, provided that it has a low content
of undesirable ions of metal, such as manganese, iron and copper.
[0024] Washing between the initial treatment and bleaching with a peroxide-containing compound
relates to methods for removing, more or less completely, the liquid phase from the
pulp suspension in order to reduce the content of dissolved trace metal ions in said
suspension. Washing may involve raising the pulp concentration, e.g. by sucking-off
or pressing the suspension through a filter, or lowering the pulp concentration, e.g.
by dilution with a washing liquid. Washing also relates to combinations and sequences
in which the pulp concentration is alternatingly raised and lowered, one or more times.
In the present process, a washing method should be chosen which effectively removes
the trace metal ions released in the initial treatment, aspects of process technique
and economy being considered.
[0025] The effectiveness of the washing may be indicated as the amount of liquid phase removed,
compared with the liquid phase present in the pulp suspension prior to washing. Washing
effectiveness can be at least about 80%, and suitably lies within the range of from
90% up to 100%, preferably within the range of from 95% up to 100%.
[0026] The initial treatment in the presence of a magnesium compound can also be performed
in the presence of a bleaching agent. Bleaching agents that are active within the
pH range suitable for the initial treatment include chlorine dioxide, ozone and acid
peroxide-containing compounds. Acid peroxide-containing compounds include such organic
compounds as peracetic acid and such inorganic compounds as hydrogen peroxide and
peroxosulphuric acid (Caro's acid). Suitably, the initial treatment takes place in
the presence of ozone or peroxosulphuric acid, preferably ozone, since these bleaching
agents affect but to a minor extent the content of ions of alkaline earth metals in
the pulp.
[0027] The process according to the invention may also involve an extraction stage before
the bleaching with a peroxide-containing compound. This is especially convenient when
the initial treatment is performed in the presence of a bleaching agent. Suitably,
the extraction is performed at a pH that is equal to or higher than the pH in the
initial treatment. Suitably, the pH in the extraction stage lies within the range
of from about 7 up to about 11, preferably within the range of from 8 up to 10.
[0028] Regardless of the number of stages or the type of treatment following the initial
treatment, the pH in a subsequent stage suitably is equal to or higher than the pH
in the preceding stage, in order to preserve the content of ions of alkaline earth
metals in the pulp. In a sequence in which the pulp is first treated at a pH of about
2 in the presence of a magnesium compound and then washed and bleached with hydrogen
peroxide, the pH in the washing stage should be at least about 4, and the pH in the
bleaching stage should be at least about 8.
[0029] The term lignocellulose-containing pulp relates to pulps containing fibres that have
been separated by chemical or mechanical treatment, or recycled fibres. The fibres
may be of hardwood or softwood. The term chemical pulp relates to pulps digested according
to the sulphate, sulphite, soda or organosolv process. The term mechanical pulp relates
to pulps produced by refining of chips in a disc refiner (refiner mechanical pulp)
or by grinding of logs in a grinder (groundwood pulp). The term lignocellulose-containing
pulp also relates to pulps produced by modifications or combinations of the above
methods or processes. Such pulps include thermomechanical, chemimechanical and chemi-thermomechanical
pulps. Suitably, the lignocellulose-containing pulp consists of chemically digested
pulp, preferably sulphate pulp of softwood.
[0030] The process according to the invention, can be applied to pulps with a yield of up
to about 90%, suitably a yield within the range of from 40% up to 80%, preferably
within the range of from 45% up to 65%.
[0031] The process according the invention, can be performed at an optional position in
the bleaching sequence, e.g. immediately after the making of the pulp. When the process
according to the invention is applied to a chemically digested pulp, this is preferably
delignified in an oxygen stage before applying the process according to the invention.
[0032] The process according to the invention can be applied to chemically digested pulps
having an initial kappa number within the range of from about 3 up to about 100, suitably
from 4 up to 60, preferably from 5 up to 40. The kappa number is established according
to the Standard Method SCAN-C 1:77.
[0033] In the process according to the invention, the initial treatment can be performed
at a temperature of from about 10°C up to about 100°C, suitably from 25°C up to 90°C,
preferably from 40°C up to 80°C. The initial treatment can be performed for a period
of time of from about 1 s up to about 600 min, suitably from 1 min up to 120 min,
preferably from 10 min up to 60 min. The pulp concentration in the initial treatment
can be from about 1% by weight up to about 60% by weight, suitably from 2% by weight
up to 40% by weight, preferably from 3% by weight up to 35% by weight.
[0034] When hydrogen peroxide is used as peroxide-containing compound, the pulp is treated
at a temperature of from about 30°C up to about 100°C, preferably from 60°C up to
90°C, and for a period of time of from about 30 min up to about 960 min, suitably
from 60 min up to 360 min. Further, when hydrogen peroxide is used as peroxide-containing
compound, the pulp concentration can be from about 1% by weight up to about 70% by
weight, suitably from 3% by weight up to 60% by weight, preferably from 10% by weight
up to 50% by weight. Treatment with the other peroxide-containing compounds indicated
above takes place within the normal ranges as to temperature, period of time and pulp
concentration for each bleaching agent, which are well-known to the expert.
[0035] In preferred embodiments involving the use of hydrogen peroxide as peroxide-containing
compound, the amount of hydrogen peroxide lies within the range of from about 1 kg
up to about 60 kg per tonne of dry pulp, calculated as 100% hydrogen peroxide. The
upper limit is not critical, but has been set for economic reasons. Suitably, the
amount of hydrogen peroxide lies within the range of from 2 kg up to 50 kg per tonne
of dry pulp, preferably from 5 kg up to 40 kg per tonne of dry pulp, calculated as
100% hydrogen peroxide.
[0036] After the initial treatment in the presence of magnesium and subsequent bleaching
with a peroxide-containing compound, the pulp can be used as such for making paper
of lower brightness. Alternatively, the pulp can be finally bleached to the desired
higher brightness by treatment in one or more stages. Suitably, the final bleaching
involves chlorine-free bleaching agents such as the peroxide-containing compounds
indicated above, ozone, oxygen or sodium dithionite, optionally with intermediate
alkaline extraction stages which may be reinforced with peroxide and/or oxygen. In
this way, the formation and discharge of AOX is completely eliminated.
[0037] The invention and its advantages will be illustrated in more detail by the Examples
below which however, are only intended to illustrate the invention without limiting
the same. The percentages and parts stated in the description, claims and Examples,
refer to percent by weight and parts by weight, respectively, unless otherwise stated.
Furthermore, the pH values given in the description, claims and Examples refer to
the pH at the end of each treatment, unless otherwise stated.
[0038] In the following Examples, the kappa number, viscosity and brightness of the pulp
were established according to SCAN Standard Methods, and the consumption of hydrogen
peroxide was determined by iodometric titration.
Example 1
[0039] Oxygen-delignified sulphate pulp of softwood having a kappa number of 18, a brightness
of 34.2% ISO and a viscosity of 1000 dm³/kg was treated at a pH of 2.1 +/-0.1 in the
presence of various alkaline earth metals. After oxygen delignification, the sulphate
pulp had a pH of about 11, which was adjusted by an addition of 15 kg sulphuric acid/tonne
dry pulp. The amount of alkaline earth metal added was 1000 ppm, calculated as part
by weight of each alkaline earth metal on part by weight of dry pulp. In the initial
treatment, the temperature was 50°C, the treatment time was 30 min and the pulp concentration
was 10% by weight. In the initial treatment, the general conditions as well as the
compound containing an alkaline earth metal were so chosen that the alkaline earth
metal present was dissolved in the pulp suspension. After the initial treatment, the
pulp was washed at a pH of 6-7, in order to remove those metal ions that have a negative
effect on the subsequent chlorine-free bleaching. Subsequently, the pulp was bleached
with hydrogen peroxide at a temperature of 90°C, a residence time of 240 min, and
a pulp concentration of 10% by weight. The addition of hydrogen peroxide was 25 kg/
tonne dry pulp, calculated as 100% hydrogen peroxide, and the pH was about 10.5. For
comparative purposes, the pulp was treated without addition of an alkaline earth metal,
and subsequently bleached with hydrogen peroxide under the conditions stated above
(Test 4). For further comparison, the pulp was treated with magnesium as in Test 1,
but without an intermediate washing stage (Test 5). The results of the tests appear
from Table I below.
TABLE I
| Test |
Alkaline earth metal |
Pulp properties after peroxide bleaching |
| |
|
Kappa number |
Viscosity (dm³/kg) |
Brightness (% ISO) |
| 1 |
Mg |
9.2 |
830 |
63.4 |
| 2 |
Ca |
10.5 |
800 |
53.0 |
| 3 |
Ba |
11.4 |
880 |
51.0 |
| 4 |
--- * |
12.8 |
840 |
45.5 |
| 5 |
Mg ** |
12.2 |
880 |
41.0 |
| * No alkaline earth metal added. |
| ** No washing stage after the magnesium treatment. |
[0040] As is evident from the Table, pulp treatment according to the invention at a pH of
about 2.1 in the presence of a magnesium compound, results in a much higher increase
in brightness and a more substantial reduction of the kappa number than does a treatment
in the absence of such a compound.
Example 2
[0041] The oxygen-delignified sulphate pulp of softwood employed in Example 1 was treated
in the presence of a magnesium compound at a pH within the range of from 1.5 up to
11 in order to illustrate the effect of pH in the initial treatment. The amount of
magnesium added was 1000 ppm, calculated as part by weight of magnesium on part by
weight of dry pulp. The conditions in the initial treatment were identical with those
in Example 1, except the pH variation. Likewise, the conditions in the subsequent
hydrogen peroxide bleaching were identical with those in Example 1. After the initial
treatment, the pulp was washed at a pH that was about 2 pH units higher than that
in the initial treatment. The results of the tests appear from Table II below.
TABLE II
| Test |
pH in the initial treatment |
Pulp properties after peroxide bleaching |
| |
|
Kappa number |
Viscosity (dm³/kg) |
Brightness (% ISO) |
| 1 |
1.5 |
9.1 |
795 |
64.0 |
| 2 |
2.0 |
9.2 |
835 |
63.2 |
| 3 |
3.3 |
9.6 |
820 |
61.0 |
| 4 |
4.4 |
9.7 |
815 |
60.2 |
| 5 |
6.1 |
9.9 |
825 |
59.3 |
| 6 |
6.8 |
10.2 |
840 |
57.5 |
| 7 |
10.8 |
12.1 |
880 |
43.6 |
[0042] As is evident from the Table, pulp treatment according to the invention at a pH within
the range of from about 1 up to about 7, results in a much higher increase in brightness
and a more substantial reduction of the kappa number than does treatment at a pH above
this range.
Example 3
[0043] The oxygen-delignified sulphate pulp of softwood employed in Example 1 was treated
in the presence of a magnesium compound at a pH of 2.1 +/- 0.1 in order to illustrate
the effect of pH in the subsequent washing stage. In the initial treatment, the pH
was adjusted by addition of sulphuric acid. The amount of magnesium added was 1000
ppm, calculated as part by weight of magnesium on part by weight of dry pulp. The
conditions in the initial treatment as well as in the hydrogen peroxide bleaching
were identical with those in Example 1. After the initial treatment, the pulp was
washed at a pH within the range of from 3 up to about 11 where appropriate by deionised
water to which sodium hydroxide had been added. The results of the tests appear from
Table III below.
TABLE III
| Test |
pH in the washing stage |
Pulp properties after peroxide bleaching |
| |
|
Kappa number |
Viscosity (dm³/kg) |
Brightness (% ISO) |
| 1 |
3.0 |
11.9 |
890 |
52.9 |
| 2 |
4.3 |
10.2 |
830 |
58.9 |
| 3 |
4.8 |
10.2 |
840 |
59.4 |
| 4 |
6.9 |
9.0 |
835 |
63.4 |
| 5 |
8.2 |
9.0 |
830 |
64.0 |
| 6 |
10.8 |
9.0 |
800 |
59.5 |
[0044] As is evident from the Table, pulp treatment according to the invention with an intermediate
washing stage at a pH within the range of from about 3 up to about 10 results in a
considerable increase in brightness and a considerable reduction of the kappa number.
Example 4
[0045] The oxygen-delignified sulphate pulp of softwood employed in Example 1 was treated
in the presence of a magnesium compound at a pH of 2.1 +/- 0.1 in order to illustrate
the effect of pH in the bleaching with hydrogen peroxide within the range of from
7 up to 12. The amount of magnesium added was 1000 ppm, calculated as part by weight
of magnesium on part by weight of dry pulp. The conditions in the initial treatment
were identical with those in Example 1, as were the conditions in the hydrogen peroxide
bleaching, except the pH variation. After the initial treatment, the pulp was washed
at a pH of 6-7. The results of the tests appear from Table IV below.
TABLE IV
| Test |
pH in the bleaching stage |
Pulp properties after peroxide bleaching |
| |
|
Kappa number |
Viscosity (dm³/kg) |
Brightness (% ISO) |
| 1 |
7.1 |
12.0 |
900 |
50.2 |
| 2 |
8.2 |
9.9 |
830 |
58.0 |
| 3 |
10.3 |
9.2 |
825 |
63.1 |
| 4 |
11.9 |
9.1 |
780 |
62.5 |
[0046] As is evident from the Table, pulp treatment according to the present invention using
hydrogen peroxide as the peroxide-containing compound, results in a very high increase
in brightness and a considerable reduction of the kappa number.
Example 5
[0047] The oxygen-delignified sulphate pulp of softwood employed in Example 1 was treated
in the presence of a magnesium compound at a pH of 2.1 +/- 0.1 in order to illustrate
the effect of a calcium compound on the hydrogen peroxide bleaching (Test 2). The
amount of magnesium added was 1000 ppm, calculated as part by weight of magnesium
on part by weight of dry pulp. After washing, calcium was added in an amount of 1000
ppm, calculated as part by weight of calcium on part by weight of dry pulp. The conditions
in the initial treatment were identical with those in Example 1, as were the conditions
in the hydrogen peroxide bleaching, except the presence of a calcium compound. After
the initial treatment, the pulp was washed at a pH of 6-7. For comparative purposes,
the pulp was also bleached in the absence of the calcium compound (Test 1). The results
of the tests appear from Table V below.
TABLE V
| Test |
Pulp properties after peroxide bleaching |
Remaining H₂O₂ (kg/tonne) |
| |
Kappa number |
Viscosity (dm³/kg) |
Brightness (% ISO) |
|
| 1 |
9.2 |
830 |
63.1 |
0 |
| 2 |
8.9 |
850 |
68.2 |
3.1 |
[0048] As is evident from the Table, pulp treatment according to the invention using a calcium
compound in the hydrogen peroxide bleaching, results in a much higher brightness at
a lower consumption of hydrogen peroxide than does bleaching in the absence of calcium.
Example 6
[0049] The oxygen-delignified sulphate pulp of softwood employed in Example 1 was treated
in the presence of a magnesium compound at a pH of 2.1 +/- 0.1, washed and bleached
with hydrogen peroxide, in order to illustrate the effect of a selective metal profile
in the pulp prior to bleaching. The amount of magnesium added was 1000 ppm, calculated
as part by weight of magnesium or part by weight of dry pulp. After wash-ing, calcium
was added in an amount of 1000 ppm, calculated as part by weight of calcium on part
by weight of dry pulp (Test 4). The conditions in the initial treatment were identical
with those in Example 1, as were the conditions in the hydrogen peroxide bleaching,
except the presence of a calcium compound in Test 4. After the initial treatment,
the pulp was washed at a pH of about 3 (Test 1) and 6-7 (Tests 2-4), respectively.
For comparative purposes, the pulp was treated without any magnesium in the initial
treatment and without any calcium in the bleaching stage (Tests 1 and 2). The content
of certain metal ions in the sulphate pulp before (test 0) and after the initial treatment,
as well as the brightness after the hydrogen peroxide bleaching, appear from Table
VI below.
TABLE VI
| Test |
Metal content before bleaching, ppm |
Brightness after bleaching (%ISO) |
| |
Mg |
Ca |
Mn |
Fe |
Cu |
|
| 0 |
300 |
1800 |
68 |
8.3 |
1.5 |
---- |
| 1 |
30 |
220 |
6.5 |
5.8 |
< 0.5 |
45.5 |
| 2 |
100 |
640 |
20 |
7.0 |
0.9 |
45.7 |
| 3 |
550 |
690 |
18 |
6.3 |
0.7 |
63.2 |
| 4 |
550 |
1700 |
18 |
6.3 |
0.7 |
68.2 |
[0050] As is evident from the Table, the process according to the invention involving treatment
in the presence of a magnesium compound, followed by hydrogen peroxide bleaching,
results in a much higher brightness at a lower consumption of hydrogen peroxide than
does bleaching in the absence of calcium.
1. A process for bleaching of lignocellulose-containing pulp, characterised in that the pulp is treated at a pH within the range of from about 1 up to about
7 in the presence of a magnesium compound, whereupon the pulp is washed and subsequently
the pulp is bleached with a peroxide-containing compound.
2. A process according to claim 1, characterised in that the lignocellulose-containing pulp consists of a chemically digested pulp.
3. A process according to claim 1 or 2, characterised in that the pulp is treated in the presence of a magnesium compound and calcium compound
in optional sequence or mixture.
4. A process according to any of the preceding claims, characterised in that a bleaching agent is present in the treatment in the presence of a magnesium
compound.
5. A process according to any of the preceding claims, characterised in that the treatment in the presence of a magnesium compound is carried out at a
pH within the range of from 1.5 up to 6.
6. A process according to any of the preceding claims, characterised in that the pH in the washing liquid is equal to or higher than the pH in the treatment
in the presence of a magnesium compound.
7. A process according to any of the preceding claims, characterised in that the magnesium content of the pulp after treatment in the presence of a magnesium
compound and subsequent washing, and prior to the bleaching with a peroxide-containing
compound lies within the range of from 100% up to 300% of the initial content.
8. A process according to any of the preceding claims, characterised in that the peroxide-containing compound consists of hydrogen peroxide or a mixture
of hydrogen peroxide and oxygen.
9. A process according to any of the preceding claims, characterised in that the pH in the bleaching with a peroxide-containing compound is equal to or
higher than the pH in the preceding stage.
10. A process according to any of the preceding claims, characterised in that the bleaching with a peroxide-containing compound is carried out in the presence
of a calcium compound.