[0001] The invention relates to self-adhesive tapes on plastic or equivalent film for packing
and other purposes.
[0002] The forms in which these plastic films are currently presented for use in the home
or office, or for use in workshops and factories for taping up cardboard packaging
boxes by hand, have the self-adhesive film wound on cores, usually of board, with
tape widths generally of from 35 to 80 mm and tape lengths of around 35 to 130 m and
with the tubular core having a diameter of around 3 inches, that is approximately
75 mm, while the external diameter of the finished article, that is with the plastic
film wound on the core, is around 12 cm. Figs 1 and 2 show on a scale of 1:1, i.e.
actual size, two known rolls of this type for shorter lengths and longer lengths of
tape respectively.
[0003] This known kind of roll has considerable disadvantages. In particular there is a
considerable space requirement in view of the diameter of the core, relative to the
lengths of tape wound thereon, and consequently a considerable space requirement and
cost both for the material of the core (that is the ring on which the tape is wound)
and for the completed roll and the packaging of these products in either single or
multiple packs; consequently space requirements (and costs) of shipping and storage
are also considerable and there are difficulties in respect of display space for sales
purposes. So large a size in relation to the amount of plastic or equivalent film
also creates an ecological problem when it comes to disposal, because of the great
volumes and weights to be disposed of, both of the wrapping itself - consisting of
the protective packing and of the packs in which a multiple number of single components
are wrapped - and also of the very material of the core, which is relatively large
owing to the great thickness and even more to the large diameter of this core; the
large diameter also means that the tubular core has to be very thick in order to give
it strength.
[0004] All these problems are attenuated and in practice almost overcome by the embodiment
of the invention which enables these disadvantages to be greatly diminished.
[0005] The subject of the model is basically a roll of self-adhesive tape made from plastic
or equivalent film wound on a tubular core of board (or equivalent) whose diameter
is between 22 and 50.8 mm for lengths of tape of from 36 m to 300 m. The result is
much reduced space requirements, by as much as a third, in comparison with those of
a conventional roll, and moreover the waste to be disposed of is in consequence much
less than that generated by conventional types of roll. Furthermore, for the same
external diameter (of around 120 mm) a roll of tape can be prepared with a length
of up to approximately three times that of a conventional roll.
[0006] A roll according to the invention may have an approximately 22-mm diameter core for
an approximately 36-m long tape. The roll having a core with a diameter of not more
than 50.8 mm may take a length of up to 300 m but take up the same amount of space
as the equivalent conventional roll.
[0007] In the drawing:
Figs 1 and 2 show two conventional rolls whose cores are approximately 75 mm, that
is 3 inches, in diameter;
Figs 3, 4 and 5 in contrast show three rolls made with cores whose diameter is no
more than 2 inches, that is less than 50 mm, and in most cases approximately 40 (38.2)
mm.
[0008] As can be seen in Figs 3, 4 and 5, the core is much smaller than those of the conventional
rolls shown in Figs 1 and 2. The smaller diameter of the tubular core also means that
the thickness of the tubular wall can be reduced without strength being reduced below
that of the tubular cores of the conventional rolls shown in Figs 1 and 2. The smaller
amount of material and the smaller dimensions of the cores illustrated in Figs 3,
4 and 5 or any other form according to the invention provide a reduction in costs
and a great reduction in space requirements for the same amount of tape wound on the
core, or less total space requirements and a smaller amount of materials for the various
single and multiple packs of the products produced in this way.
[0009] The smaller amount of materials of both the tubular core and the completed roll provides
a solution that creates few difficulties for disposal and from the ecological point
of view, and also creates a lesser problem from the point of view of space requirements
during storage and shipping, with consequent yet further reductions in costs, as well
as a lesser problem with regard to the space taken up in premises and areas of display.
[0010] The use of individual rolls is also more convenient owing to the smaller size of
the roll made according to Figs 3, 4 and 5 when compared with conventional rolls.
[0011] If Figs 2 and 5 are compared it will be seen that a very large amount of self-adhesive
plastic film can be contained in the same amount of overall space in a roll as shown
in Fig. 5 compared with that shown in Fig. 2. In practice around 1.5 to 3 times the
length of packed film can be achieved within an equivalent final volume.
[0012] If Figs 1 and 3 are compared, it will be observed that for an equivalent length of
plastic film the roll shown in Fig. 3 according to the invention is much smaller than
that shown in Fig. 1, while holding the same amount of plastic film.
[0013] A comparison furthermore of Figs 2 and 4 leads to the same conclusion, namely that
a smaller volume can be achieved for the same amount of wound plastic film.
[0014] The same principle can be adopted for rolls of self-adhesive tape made from plastic
film as used in industrial type taping machines because up to 3000 m of tape can be
wound within the diameter of no more than 400-500 mm, a significant advantage over
conventional solutions which take up more space than those according to the invention
for an equivalent length of wound tape, or contrariwise a smaller amount of wound
tape for the same dimensions. The small size of the tubular core in the industrial
application represents a great advantage over the use of conventional cores of the
type illustrated in Figs 1 and 2.
[0015] The use of tubular rods of small diameters to produce the tubular cores on the principles
of the present invention, i.e.according to Figs 3, 4 and 5, as opposed to the use
of rods for making cores like the conventional ones shown in Figs 1 and 2, affords
great convenience and a great cost saving as far as disposal of the cores and their
production is concerned, and hence a greater utility of the solution according to
the invention. A further advantage is that for the same deformation resistance the
necessary thickness of a small-diameter core is less than for a large-diameter core.
[0016] The solution according to the invention can also be employed for products in which
the supporting tape is other than plastic film, e.g. paper, fabric, composites and
the like.
1. Roll of self-adhesive tape made from plastic or equivalent film wound on a tubular
core of board or equivalent, in which the diameter of the tubular core is between
22 and 50.8 mm for lengths of tape of from 36 m to 300 m, with space requirements
reduced by up to approximately one third in comparison with those of a conventional
roll, or alternatively with a length of wound tape of the order of up to approximately
three times that of a conventional roll.
2. Roll according to Claim 1, with an approximately 38.2-mm diameter core for an approximately
40-m to 220-m length of tape.