[0001] The present invention refers to a control device of an actuating element in washing
machines, particularly a dishwasher, of the type comprising an electronic control
circuit and means for supplying a control signal to the actuating element.
[0002] In domestic washing machines, such as laundry washers and dishwashers, various actuating
elements are present. Such actuating elements are used for activating other components
being part of the washing machine and which carry out well defined functions.
[0003] For instance said functional elements can be electrovalves which have to be controlled
in a suitable way for providing the water supply to the washing machines; or they
can be used for energizing an electromagnet which allows the release of the small
lid of a washing agent dispenser, so as to cause the delivery of said agents (detergents)
in the inside of a washing chamber of a washing machine.
[0004] Actuating elements are also used for allowing the execution of other internal functions
of said washing machines.
[0005] When said actuating elements require for their operation of a non alternate or unidirectional
supply, this latter must be obtained in a certain way starting from the alternate
supply which supplies the whole machine.
[0006] In particular, when in the inside of the machine electronic modules are provided,
which themselves require a supply voltage in direct current, one of the simplest ways
for obtaining the supply voltage for said actuators is that of taking the supply from
the circuit which already produces the direct current for the other electronic components,
instead of specifically providing a transformer, a rectifier circuit and a filtering
and stabilizing circuit of the rectified current.
[0007] Such a solution has however the drawback of determining an increase in the manufacturing
costs of the washing machine, inasmuch as it obliges to oversize the supply circuit
of direct current; furthermore, this causes a reduction of the useful space in the
inside of the washing machine, and it also makes more difficult the mounting of the
components on the electronic module.
[0008] Aim of the present invention is that of obtaining a device which does not suffer
the above described drawbacks and which, in the meanwhile, results in being reliable,
efficient and of low cost.
[0009] Consequently, for attaining said aims, the present invention has for subject a control
device of an actuating element in washing machine, particularly a dishwasher, of the
type comprising an electronic control circuit and means for supplying a control signal
to the actuating element, characterised in that a supply of alternate current is supplied
through an electronic switch driven by the electronic control circuit, to rectifying
means which produces the control signal for the actuating element.
[0010] Further aims and advantages of the present invention will result in being clear from
the description which follows, supplied as an explanatory and not limiting example,
and from the annexed drawing, wherein a circuit implementation of the device according
to the invention is represented.
[0011] As an applicative, but not limiting, example, with reference to the essential part
of the drawing a control device for an automatic detergent dispenser in a dishwashing
machine is described.
[0012] In the figure, with M an electric motor is indicated, for the driving, by means of
a pump, of the sprinklers in the inside of the washing chamber of a dishwashing machine.
[0013] Said motor is generally constituted by a stator element and a rotor element, in addition
to a ferromagnetic core.
[0014] With RL1 a control relay of the motor M is indicated, while with P a programmer,
or timer, of the dishwashing machine is indicated.
[0015] With reference letter T a driver transistor is indicated, the output of which (collector)
is connected to relays RL1; the emitter is connected to ground and its base receives,
through a resistor R16, a driving signal from a pin of a integrated electronic circuit
of control (micro controller), indicated with MP.
[0016] Between the base and the emitter of said transistor T a biasing resistor is connected,
indicated with R17.
[0017] At one of the ends of said motor M, by means of a terminal indicated with 10, the
anode of a diode indicated with D5 and the cathode of a second diode indicated with
D2 are connected.
[0018] To the anode of diode D2 the anode of a third diode indicated with D4 is connected.
To the cathode of this last diode D4 the anode of a fourth diode D7 is connected,
having its cathode connected to the cathode of said diode D5.
[0019] Said four diodes D2, D5, D4 and D7 are connected in a diode bridge configuration.
At the common point between the cathode of diode D4 and the anode of diode D7 a terminal
MT2 of an electronic switch (triac) indicated with TR1 is connected.
[0020] A second terminal of said triac, indicated with MT1, is connected to ground, while
gate G of said triac TR1 is connected, through a resistor R14 and a capacitor C7,
to one of the pins of said microcontroller MP.
[0021] The cathodes of said diodes D5 and D7 are connected, by means of a terminal indicated
with 1, to an end of a coil indicated with EA.
[0022] The second end of said coil EA is connected, by means of a terminal 3, to the anodes
of diodes D2 and D4. Said coil EA realizes the actuating element of the detergent
dispenser of the dishwashing machine.
[0023] Finally, two conductors indicated with N and F refer to the electric mains supply
and identify respectively phase and neutral pole of the electric supply signal.
[0024] The circuit operates in the following way.
[0025] During the washing phase, relay RL1, appropriately energized by the microcontroller
MP, allows that the electric supply coming from the two conductors N or F reaches
the ends of the motor M.
[0026] During the washing, in a predetermined period of time, microcontroller MP produces
the stop of motor M, by disconnecting it from at least one of the two conductors N
or F which carry the supply voltage; in this case from conductor N.
[0027] Just during this stop the delivery of the washing agents in the inside of the washing
chamber is carried out.
[0028] For obtaining this, the triac TR1 is driven by microcontroller MP so as to be made
conductive.
[0029] The conduction of triac TR1 delivers therefore a signal of alternate supply to the
gates of diodes D2, D4, D5, D7.
[0030] In particular the triac TR1 is driven by microcontroller MP on gate G, through resistor
R14 and condenser C7.
[0031] Diodes D2, D4, D5 and D7 deliver to the ends of coil EA a unidirectional supply having
the higher potential on terminal 1. The flow of current in coil EA allows, for instance,
the release of the washing agents, so that the latters fall in the inside of the washing
chamber of the dishwashing machine.
[0032] The inductance constituted by windings of motor M, connected to the common point
of diodes D2 and D5, and therefore in series to the triac, has the purpose of reducing
the speed with which the current in the triac decreases, so as to overcoming the difficulty
of the triac in sustaining this kind of commutation, wherein the use of the triac
for controlling a load by means of a rectifying bridge is particularly hard.
[0033] The inductance value of the windings of motor M must be substantially lower than
that of the windings of coil EA. This has the purpose of avoiding that a too higher
value of the inductance presented by the windings of motor M prevents the normal flow
towards the rectifying circuit of the electric supply signal coming from conductor
F.
[0034] The present implementation of the device is made possible by the acknowledgement
of the fact that, during the phase of release of the washing agents in the inside
of the washing chamber of a washing machine, the washing motor is deactivated.
[0035] In this way it is therefore possible to take advantage of the windings of the motor
M of the washing machine, using them as inductance of the triac driving circuit, without
requiring the use of a dedicated inductance.
[0036] The characteristics of the control device of an actuating element in washing machine
subject of the present invention result in being clear from the given description;
from the given description are also clear its advantages.
[0037] Particularly they are represented by the fact that an economic saving is obtained
in the embodiment of the device, inasmuch as the use of transformers or other devices
is not required, for obtaining a direct current supply having high value for driving
the actuating device; as inductance to be connected in series to the electronic switch
(triac TR1) and to the rectifying means of direct current, an inductance already being
present in the washing machine is used, normally employed for different purposes.
[0038] In addition the simplicity of the realization of the devices and its efficiency in
operation are highlighted.
[0039] It is however clear that numerous changes can be made to the control device of an
actuating element in washing machine subject of the present invention (for instance
applying such a device for the control of an electrovalve of a washing machine, or
using another inductance presented by windings provided in the machine, such as those
of a drain pump of a washing machine) without departing from the novelty principles
inherent the invention; it is also clear that in the practical embodiment the used
components could be realized by technical equivalents.
1. Control device of an actuating element in washing machine, particularly a dishwasher,
of the type comprising an electronic control circuit and means for supplying a command
signal to the actuating element, characterised in that a supply of alternate current
is supplied through an electronic switch (TR1) driven by the electronic control circuit
(MP), to rectifying means (D2, D4, D5, D7) which produces the control signal for the
actuating element (EA).
2. Control device of an actuating element according to claim 1, characterized in that
the electronic switch is constituted by a triac (TR1).
3. Control device of an actuating element according to claim 2, characterized in that
the electronic switch (TR1) is supplied through an inductance connected in series
obtained by a winding already present in said washing machine.
4. Control device of an actuating element according to claim 3, characterized in that
said inductance in series to said electronic switch (TR1) has an impedance value substantially
lower than that of the actuating element (EA).
5. Control device of an actuating element according to claim 1, characterized in that
it is used in washing machines for the detergent automatic distribution.
6. Control device of an actuating element according to claim 1, characterized in that
it is used in washing machines for the control of an electrovalve.
7. Control device of an actuating element according to claim 3, characterized in that
said inductance in series to said electronic switch (TR1) is that of the windings
of a washing motor (M).
8. Control device of an actuating element according to claim 3, characterized in that
said inductance in series to said electronic switch (TR1) is that presented by a drain
pump at its ends.
9. Control device of an actuating element according to claim 1, characterized in that
said electronic control circuit is constituted by a microcontroller circuit (MP).
10. Control device of an actuating element according to claim 1, characterized in that
the current which is supplied to the winding of said actuating element (EA) is unidirectional.
11. Control device of an actuating element according to claim 1, characterized in that
said rectifying means which supplies the control signal to the actuating element are
constituted by a diodes bridge (D2, D4, D5, D7).