1. Field of the invention.
[0001] The present invention relates to dye-image receiving elements for use according to
thermal dye sublimation transfer.
2. Background of the invention.
[0002] Thermal dye sublimation transfer also called thermal dye diffusion transfer is a
recording method in which a dye-donor element provided with a dye layer containing
sublimable dyes having heat transferability is brought into contact with a dye-image
receiving element and selectively, in accordance with a pattern information signal,
heated with a thermal printing head provided with a plurality of juxtaposed heat-generating
resistors, whereby dye from the selectively heated regions of the dye-donor element
is transferred to the dye-image receiving element and forms a pattern thereon, the
shape and density of which is in accordance with the pattern and intensity of heat
applied to the dye-donor element.
[0003] A dye-image receiving element for use according to thermal dye sublimation transfer
usually comprises a support, e.g. paper or a transparant film, coated with a dye-image
receiving layer, into which the dye can diffuse more readily. An adhesive layer may
be provided between the support and the receiving layer. On top of said receiving
layer a separate release layer may be provided to improve the releasability of the
receiving element from the donor element after transfer is effected.
[0004] As resins constituting the dye-image receiving layer there are known various thermoplastic
vinylcopolymers having glass transition temperatures in the range of 50°C to 100°C
such as styrene-acrylonitrile acrylates as described in EP 405248.
[0005] Although these resins yield transferred images with improved dye density compared
to resins such as polycarbonate and poly(styrene-co-acrylonitrile) having glass transition
temperatures of respectively 140°C and 110°C, the densities obtained are still not
high enough for some applications.
[0006] In EP 194106 mixtures of vinylchloride copolymers and aromatic polyesters for use
in the receiving layer are described. The addition of aromatic polyesters increases
the density a little, although not sufficiently. Further dyes transferred to such
layers exhibit poor light stability.
[0007] In JP 02/95890 mixtures of vinyl chloride resin and polycaprolactone for use in the
receiving layer are described. The use of chlorine containing resins is to be avoided
for toxicological and ecological reasons.
3. Summary of the invention.
[0008] It is an object of the present invention to provide dye-image receiving layers yielding
improved dye densities, improved light stabilities and improved gloss.
[0009] The present invention provides a dye-image receiving element for use according to
thermal dye sublimation transfer comprising a support having thereon a dye-image receiving
layer comprising a vinylcopolymer having a glass transition temperature in the range
of 50°C to 100°C, the vinylcopolymer comprising (a) 10-80 wt% vinylaromate, (b) 5-40
wt% (meth)acrylonitrile, (c) 5-50 wt% (meth)acrylic acid ester and (d) 0-30 wt% of
other vinyl monomers and a linear aliphatic polyester having a molecular weight above
1000 and/or having at least four recurring units.
[0010] Said dye-image receiving layers yield transferred dye images having improved dye
densities together with improved light stability and improved gloss compared to the
known dye-image receiving layers.
4. Detailed description of the invention.
[0011] The vinyl monomers are selected so that the glass transition temperature of the obtained
copolymer is in the range of 50°C to 100°C, preferably in the range of 60°C to 95°C.
[0012] Suitable vinylaromates include styrene, α-methylstyrene, p-methylstyrene, m-methylstyrene,
p-t-butylstyrene, p-chlorostyrene, p-chloromethylstyrene and vinylnaphthalene. Styrene
is preferred.
[0013] The term (meth)acrylonitrile means methacrylonitrile as well as acrylonitrile. The
term (meth)acrylic acid ester means methacrylic acid ester as well as acrylic acid
ester.
[0014] The (meth)acrylic acid esters are derived from aliphatic or cycloaliphatic or aromatic
or mixed aromatic aliphatic alcohols, which may be substituted. The aliphatic residue
may be branched or non-branched or may be interrupted by oxygen.
[0015] Suitable (meth)acrylic acid esters are: methacrylate, methylmethacrylate, ethylacrylate,
ethylmethacrylate, propylacrylate, propylmethacrylate, isopropylmethacrylate, n-butylacrylate,
n-butylmethacrylate, iso-butylacrylate, iso-butylmethacrylate, n-hexylacrylate, n-hexylmethacrylate,
ethylhexylacrylate, ethylhexylmethacrylate, n-octylacrylate, n-octylmethacrylate,
decylacrylate, decylmethacrylate, stearylacrylate, stearylmethacrylate, cyclohexylacrylate,
cyclohexylmethacrylate, 4-t-butylcyclohexylmethacrylate, benzylacrylate, benzylmethacrylate,
phenylethylacrylate, phenylethylmethacrylate, phenylpropylacrylate, phenylpropylmethacrylate,
phenyloctylacrylate, phenylnonylacrylate, phenylnonylmethacrylate, 3-methoxybutylmethacrylate,
butoxyethylacrylate, furfurylmethacrylate and tetrahydrofurfurylacrylate.
[0016] Also suitable are mixtures of (meth)acrylates. Preferred are mixtures that contain
ethylhexylacrylate, decylmethacrylate, dodecylmethacrylate or phenylethylacrylate.
[0017] As other monomers (d) are useful: vinylidenechloride, vinylchloride, vinylacetate,
vinylpropionate, vinyllaurate and vinyladipate.
[0018] The ratio of the components a:b is important for the dyeability of the receiving
layer. This ratio is preferably between 1:1 and 4:1, more preferably between 2:1 and
4:1.
[0019] The component (c) can influence important properties of the copolymer for use in
the image receiving layer. For example, use of long chain alkyl (meth)acrylates (e.g.
decylmethacrylate and dodecylmethacrylate) lead to improved abhesivity of the receiving
element.
[0020] The molecular weight of the vinylcopolymer is preferably between about 10000 and
about 1000000.
[0021] The vinylcopolymers of the present invention can be prepared according to polymerisation
methods known in the art such as bulkpolymerisation, suspensionpolymerisation and
emulsionpolymerisation.
[0022] Examples of useful copolymers are given hereinafter in tables 1 and 2.
Table 1
| No. |
(a) |
(b) |
(c) |
(d) |
| 1 |
60% S |
20% AN |
20% DMA |
/ |
| 2 |
55% S |
20% AN |
25% DMA |
/ |
| 3 |
30% S |
40% AN |
30% DMA |
/ |
| 4 |
56% S |
19% AN |
25% EHA |
/ |
| 5 |
50% S |
25% AN |
25% EHA |
/ |
| 6 |
52% S |
20% AN |
20% DMA |
/ |
| |
|
|
8% FA |
|
| 7 |
55% S |
20% AN |
15% EHA |
/ |
| |
|
|
10% PEMA |
|
| 8 |
50% S |
20% MAN |
30% DMA |
/ |
| 9 |
50% S |
20% AN |
15% DMA |
15% VDC |
| 10 |
45% S |
20% AN |
15% EHA |
20% VDC |
| 11 |
52% S |
16% AN |
10% DMA |
12% VDC |
| |
|
|
10% FA |
|
S = styrene
AN = acrylonitrile
DMA = decylmethacrylate
EHA = ethylhexylacrylate
FA = furfurylacrylate
PEMA = phenylethylmethacrylat
MAN= methacrylonitrile
VDC = vinylidenechloride |
[0023] The vinylcopolymer according to the present invention can also be crosslinked, for
example, a vinylcopolymer containing reactive hydrogen radicals (e.g. OH, NH₂) can
be crosslinked by polyisocyanate.
[0024] The vinylcopolymers of the present invention can also contain epoxy groups by introduction
of an epoxy-containing comonomer. Crosslinking of said vinylcopolymers can be achieved
by reaction with low molecular weight compounds such as polyols, polyamines, polyacids
and polyisocyanates or with polymers containing a plurality of hydroxy, amino, carboxylic
acid or isocyanate groups.
[0025] The linear aliphatic polyester for use according to the present invention is a polyester
obtained by condensation of one or more linear aliphatic diols with one or more linear
aliphatic dicarboxylic acids. Instead of linear aliphatic diols and/or dicarboxylic
acids linear aliphatic hydroxy-carboxylic acids can be used.
[0026] Examples of suitable linear aliphatic diols are: ethylene glycol, diethylene glycol,
triethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol, isobutylenediol,
1,5-pentanediol, neopentyl glycol, 1,2-hexanediol, 1,6-hexanediol, 1,7-heptanediol,
1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, 1,11-undecanediol, 1,12-dodecanediol,
1,13-tridecanediol.
[0027] Examples of suitable linear aliphatic dicarboxylic acids are: oxalic acid, suberic
acid, glutaric acid, adipic acid, pimelic acid, succinic acid, azelaic acid, sebacic
acid, nonanedicarboxylic acid, decanedicarboxylic acid, undecanedicarboxylic acid,
dodecanedicarboxylic acid, fumaric acid, maleic acid, itaconic acid, citraconic acid,
mesaconic acid, malonic acid.
[0028] Examples of suitable linear aliphatic hydroxy-carboxylic acids are: 2,3-dihydroxynonanoic
acid, 11-hydroxyundecanoic acid, 2-hydroxy-4,6,6-trimethylheptanoic acid, 16-hydroxyhexadecanoic
acid, 12-hydroxystearic acid, 12-hydroxy-9-octadecenic acid, hydroxyacetic acid, β-hydroxypropionic
acid, γ-hydroxybutyric acid, 2,3-dihydroxybutyric acid, δ-hydroxyvaleric acid, α-hydroxy-α-methylbutyric
acid, β-hydroxyisovaleric acid, 2,3-dihydroxypentanoic acid, α-hydroxycaproic acid,
ε-hydroxycaproic acid, α-hydroxy-α-methylvaleric acid, β,β,β-trimethyllactic acid,
2,3-dihydroxyhexanoic acid, methyl-n-butylglycollic acid, α-hydroxycaprilic acid,
methyl-n-amylglycolic acid, methyl-neopentylglycollic acid.
[0029] Also suitable as linear aliphatic polyester for use according to the present invention
are polyesters obtained by ring-opening polymerisation. Monomers suitable for preparing
said polyesters include β-propiolactone, ε-caprolactone, dimethylpropiolactone.
[0030] Further suitable linear aliphatic polyesters are described in EP 228066.
[0031] Preferred linear aliphatic polyesters for use according to the present invention
are polyethyleneadipate, polybutyleneadipate and polycaprolactone.
[0032] Mixed polyesters (e.g. two or more diols, hydroxyacids or diacids) can also be used
in the present invention. These copolyesters can have the advantage of reducing the
degree of crystallinity, resulting in a higher gloss of the receiving sheet after
the drying procedure.
[0033] The molecular weight of the aliphatic polyester of the present invention is 1000
or higher and/or the aliphatic polyester has at least four recurring units. The use
of lower molecular weight polyesters results in a higher degree of sticking between
the donor element and the receiving element.
[0034] The molecular weight of the copolyesters can be increased by the addition of a small
amount of a multi (i.e. more than two) functional comonomer.
[0035] The linear aliphatic polyester may be present in any concentration which is effective
for the intended purpose. Preferably the polyester is present in an amount of from
1 to 70% by weight of the mixture vinylcopolymer/polyester, preferably 20% to 60%
by weight. Higher amounts result in a higher degree of sticking between donor element
and receiving element.
[0036] In addition to the vinylcopolymer and the linear aliphatic polyester according to
the present invention the dye-image receiving layer may also contain a conventional
receiving layer binder known in the art such as a polycarbonate, a polyurethane, a
polyester, a polyamide, polyvinyl chloride, polystyrene-co-acrylonitrile or mixtures
thereof.
[0037] The dye receiving element of the present invention can contain a release agent for
improvement of the release property with respect to the donor element. As the release
agent, solid waxes such as polyethylene wax, amide wax, and Teflon powder; fluorine
based and phosphate ester based surfactants; and paraffin based, silicone based and
fluorine based oils can be used. Silicone oils, preferably reactive silicone oils
and silicone containing copolymers such as polysiloxane-polyether copolymers and blockcopolymers,
are preferred (e.g. TEGOGLIDE supplied by Goldschmidt and SILWET supplied by Union
Carbide).
[0038] For the purpose of improving the whiteness of the receiving layer to enhance sharpness
of the transferred image and also imparting writability to the receiving surface as
well as preventing retransfer of the transferred image, a white pigment can be added
to the receiving layer. As white pigment, titanium oxide, zinc oxide, kaolin, clay,
calcium carbonate, fine powdery silica, etc. can be employed, and these can be used
as a mixture of two or more kinds as described above.
[0039] Also, for further enhancing the light resistance of the transferred image, one or
two or more kinds of additives such as UV-ray absorbers, light stabilizers and antioxidants,
can be added, if necessary. The amounts of these UV-ray absorbers and light stabilizers
is preferably 0.05 to 10 parts by weight and 0.5 to 3 parts by weight, respectively,
per 100 parts of the resin constituting the receiving layer.
[0040] A toplayer can be provided on top of the receiving layer to improve the release from
the donor element after transfer is effected. Said toplayer generally comprises a
release agent of the type described above, e.g. a polysiloxane-polyether copolymer.
[0041] As the support for the receiver sheet it is possible to use a transparant film or
sheet of various plastics such as polyethylene terephthalate, polyolefin, polyvinyl
chloride, polystyrene, polycarbonate, polyether sulfone, polyimide, cellulose ester
or polyvinyl alcohol-co-acetal. Blue-colored polyethylene terephthalate film can also
be used. The support may also be a reflective support such as paper e.g. top quality
paper, art paper, cellulose fiber paper; baryta-coated paper; polyolefin-coated paper
e.g. dual polyethylene-coated paper; synthetic paper e.g. polyolefin type, polystyrene
type or white polyester type i.e. white-pigmented polyester.
[0042] Also, a laminated product by any desired combination of the above can be used. Typical
examples of the laminates include a laminate of cellulose fiber paper and synthetic
paper and a laminate of cellulose fiber paper and a plastic film or sheet. As further
examples of the laminates, a plastic film can be used with synthetic paper instead
of cellulose fiber paper. Further, a laminate of cellulose fiber paper, plastic film
and synthetic paper can also be used.
[0043] The support sheet serves to support the dye receiving layer, and it is desirable
that the support sheet has mechanical strength sufficient enough to handle the dye
receiving sheet which is heated at the time of heat transfer recording. If the dye-receiving
layer alone has the necessary mechanical strength, the support sheet may be omitted.
[0044] The dye-receiving layer of the present invention preferably has an overall thickness
of from 0.5 to 50 µm, more preferably from 2.5 to 10 µm, when the dye-receiving layer
is provided on a support sheet, or preferably from 3 to 120 µm when it is self-supporting
i.e. a support sheet is omitted.
[0045] The image receiving layer may be a single layer, or two or more such layers may be
provided on the support.
[0046] Also receiving layers may be formed on both surfaces of the support. In the case
of a transparant support recto-verso printing on both receiving layers as described
in EP 452566 then leads to an increase in density of the transferred image.
[0047] In case a toplayer is provided the thickness of such a toplayer is preferably 0.01
to 5 µm, particularly 0.05 to 2 µm.
[0048] The image receiving element of the present invention may also have one or more intermediate
layers between the support and the image receiving layer. Depending on the material
from which they are formed, the intermediate layers may function as cushioning layers,
porous layers or dye diffusion preventing layers, or may fulfill two or more of these
functions, and they may also serve the purpose of an adhesive, depending on the particular
application.
[0049] The material constituting the intermediate layer may include, for example, an urethane
resin, an acrylic resin, an ethylenic resin, a butadiene rubber, or an epoxy resin.
The thickness of the intermediate layer is preferably from 1 to 20 µm.
[0050] Dye diffusion preventing layers are layers which prevent the dye from diffusing into
the support (particularly if the support is polyethylene-coated paper). The binders
used to form these layers may be water soluble or organic solvent soluble, but the
use of water soluble binders is preferred, and especially gelatin is most desirable.
[0051] Porous layers are layers which prevent the heat which is applied at the time of thermal
transfer from diffusing from the image receiving layer to the support to ensure that
the heat which has been applied is used efficiently.
[0052] Fine powders consisting of silica, clay, talc, diatomaceous earth, calcium carbonate,
calcium sulfate, barium sulfate, aluminum silicate, synthetic zeolites, zinc oxide,
lithophone, titanium oxide or alumina for example, can be included in the image receiving
layers, cushioning layers, porous layers, diffusion preventing layers and adhesive
layers, etc. constituting the thermal transfer image receiving element of the present
invention.
[0053] Also, the image receiving element of the present invention can have antistatic treatment
applied to the front or back surface thereof. Such antistatic treatment may be carried
out by incorporating an antistatic agent in, for example, the image receiving layer
which becomes the front surface or in an antistatic preventive layer applied to the
image receiving surface. A similar treatment can also be effected to the back surface.
By such treatment, mutual sliding between the image receiving sheets can be smoothly
performed, and there is also the effect of preventing the attachment of dust on the
image receiving sheet.
[0054] Furthermore, the image receiving sheet can have a lubricating layer provided on the
back surface of the sheet support. The material for the lubricating layer may include
methacrylate resins such as methyl methacrylate, etc. or corresponding acrylate resins,
vinyl resins such as vinyl chloride-vinyl acetate copolymer.
[0055] The receiving element can have detection marks provided on one surface, preferably
the back surface so that the receiving element can be accurately set at a desired
position during transfer, whereby the image can be formed always at a correct desired
position.
[0056] A dye-donor element for use according to thermal dye sublimation transfer in combination
with the present receiving element usually comprises a very thin support e.g. a polyester
support, one side of which is covered with a dye layer, which contains the printing
dyes. Usually an adhesive or subbing layer is provided between the support and the
dye layer, Normally the opposite side is covered with a slipping layer that provides
a lubricated surface against which the thermal printing head can pass without suffering
abrasion. An adhesive layer may be provided between the support and the slipping layer.
[0057] The dye layer can be a monochrome dye layer or it may comprise sequential repeating
areas of different colored dyes like e.g. of cyan, magenta, yellow and optionally
black hue. When a dye-donor element containing three or more primary color dyes is
used, a multicolor image can be obtained by sequentially performing the dye transfer
process steps for each color.
[0058] The dye layer of such a thermal dye sublimation transfer donor element is formed
preferably by adding the dyes, the polymeric binder medium, and other optional components
to a suitable solvent or solvent mixture, dissolving or dispersing the ingredients
to form a coating composition that is applied to a support, which may have been provided
first with an adhesive or subbing layer, and dried.
[0059] The dye layer thus formed has a thickness of about 0.2 to 5.0 µm, preferably 0.4
to 2.0 µm, and the ratio of dye to binder is between 9:1 and 1:3 by weight, preferably
between 3:1 and 1:2 by weight.
[0060] As polymeric binder the following can be used: cellulose derivatives, such as ethyl
cellulose, hydroxyethyl cellulose, ethylhydroxy cellulose, ethylhydroxyethyl cellulose,
hydroxypropyl cellulose, methyl cellulose, nitrocellulose, cellulose acetate formate,
cellulose acetate hydrogen phthalate, cellulose acetate, cellulose acetate propionate,
cellulose acetate butyrate, cellulose acetate pentanoate, cellulose acetate benzoate,
cellulose triacetate; vinyl-type resins and derivatives, such as polyvinyl alcohol,
polyvinyl acetate, polyvinyl butyral, copolyvinyl butyral-vinyl acetal-vinyl alcohol,
polyvinyl pyrrolidone, polyvinyl acetoacetal, polyacrylamide; polymers and copolymers
derived from acrylates and acrylate derivatives, such as polyacrylic acid, polymethyl
methacrylate and styrene-acrylate copolymers; polyester resins; polycarbonates; copolystyrene-acrylonitrile;
polysulfones; polyphenylene oxide; organosilicones, such as polysiloxanes; epoxy resins
and natural resins, such as gum arabic. Preferably cellulose acetate butyrate or poly(styrene-acrylonitrile(-co-butadieen))
is used as binder for the dye layer.
[0061] Any dye can be used in such a dye layer provided it is easily transferable to the
dye-image-receiving layer of the receiver sheet by the action of heat.
[0062] Typical and specific examples of dyes for use in thermal dye sublimation transfer
have been described in, e.g., EP 453020, EP 209990, EP 209991, EP 216483, EP 218397,
EP 227095, EP 227096, EP 229374, EP 235939, EP 247737, EP 257577, EP 257580, EP 258856,
EP 279330, EP 279467, EP 285665, EP 400706, US 4743582, US 4753922, US 4753923, US
4757046, US 4769360, US 4771035, JP 84/78894, JP 84/78895, JP 84/78896, JP 84/227490,
JP 84/227948, JP 85/27594, JP 85/30391, JP 85/229787, JP 85/229789, JP 85/229790,
JP 85/229791, JP 85/229792, JP 85/229793, JP 85/229795, JP 86/41596, JP 86/268493,
JP 86/268494, JP 86/268495 and JP 86/284489.
[0063] The coating layer may also contain other additives, such as curing agents, preservatives,
organic or inorganic fine particles, dispersing agents, antistatic agents, defoaming
agents, viscosity controlling agents, etc., these and other ingredients being described
more fully in EP 133011, EP 133012, EP 111004 and EP 279467.
[0064] Any material can be used as the support for the dye-donor element provided it is
dimensionally stable and capable of withstanding the temperatures involved, up to
400°C over a period of up to 20 msec, and is yet thin enough to transmit heat applied
on one side through to the dye on the other side to effect transfer to the receiver
sheet within such short periods, typically from 1 to 10 msec. Such materials include
polyesters such as polyethylene terephthalate, polyamides, polyacrylates, polycarbonates,
cellulose esters, fluorinated polymers, polyethers, polyacetals, polyolefins, polyimides,
glassine paper and condenser paper. Preference is given to a polyethylene terephthalate
support. In general, the support has a thickness of 2 to 30 µm. The support may also
be coated with an adhesive or subbing layer, if desired.
[0065] The dye layer of the dye-donor element may be coated on the support or printed thereon
by a printing technique such as a gravure process.
[0066] A dye-barrier layer comprising a hydrophilic polymer may also be employed in the
dye-donor element between its support and the dye layer to improve the dye transfer
densities by preventing wrong-way transfer of dye towards the support. The dye barrier
layer may contain any hydrophilic material which is useful for the intended purpose.
In general, good results have been obtained with gelatin, polyacryl amide, polyisopropyl
acrylamide, butyl methacrylate grafted gelatin, ethyl methacrylate grafted gelatin,
ethyl acrylate grafted gelatin, cellulose monoacetate, methyl cellulose, polyvinyl
alcohol, polyethylene imine, polyacrylic acid, a mixture of polyvinyl alcohol and
polyvinyl acetate, a mixture of polyvinyl alcohol and polyacrylic acid or a mixture
of cellulose monoacetate and polyacrylic acid. Suitable dye barrier layers have been
described in e.g. EP 227091 and EP 228065. Certain hydrophilic polymers, for example
those described in EP 227091, also have an adequate adhesion to the support and the
dye layer, thus eliminating the need for a separate adhesive or subbing layer. These
particular hydrophilic polymers used in a single layer in the donor element thus perform
a dual function, hence are referred to as dye-barrier/subbing layers.
[0067] Preferably the reverse side of the dye-donor element can be coated with a slipping
layer to prevent the printing head from sticking to the dye-donor element. Such a
slipping layer would comprise a lubricating material such as a surface active agent,
a liquid lubricant, a solid lubricant or mixtures thereof, with or without a polymeric
binder. The surface active agents may be any agents known in the art such as carboxylates,
sulfonates, phosphates, aliphatic amine salts, aliphatic quaternary ammonium salts,
polyoxyethylene alkyl ethers, polyethylene glycol fatty acid esters. fluoroalkyl C₂-C₂₀
aliphatic acids. Examples of liquid lubricants include silicone oils, synthetic oils,
saturated hydrocarbons and glycols. Examples of solid lubricants include various higher
alcohols such as stearyl alcohol, fatty acids and fatty acid esters. Suitable slipping
layers are described in e.g. EP 138483. EP 227090, US 4567113, US 4572860, US 4717711.
Preferably the slipping layer comprises as binder a styrene-acrylonitrile copolymer
or a styrene-acrylonitrile-butadiene copolymer or a mixture thereof or a cellulose
ester and as lubricant in an amount of 0.1 to 10 % by weight of the binder (mixture)
a polysiloxane-polyether copolymer or polytetrafluoroethylene or a mixture thereof.
[0068] The dye layer of the dye-donor element may also contain a releasing agent that aids
in separating the dye-donor element from the dye-receiving element after transfer.
The releasing agents can also be applied in a separate layer on at least part of the
dye layer. For the releasing agent solid waxes, fluorine- or phosphate-containing
surfactants and silicone oils are used. Suitable releasing agents are described in
e.g. EP 133012, JP 85/19138, EP 227092.
[0069] The dye-receiving elements according to the invention are used to form a dye transfer
image. Such a process comprises placing the dye layer of the donor element in face-to-face
relation with the dye-receiving layer of the receiver sheet and imagewise heating
from the back of the donor element. The transfer of the dye is accomplished by heating
for about several milliseconds at a temperature of 400°C.
[0070] When the process is performed for but one single color, a monochrome dye transfer
image is obtained. A multicolor image can be obtained by using a donor element containing
three or more primary color dyes and sequentially performing the process steps described
above for each color. The above sandwich of donor element and receiver sheet is formed
on three occasions during the time when heat is applied by the thermal printing head.
After the first dye has been transferred, the elements are peeled apart. A second
dye-donor element (or another area of the donor element with a different dye area)
is then brought in register with the dye-receiving element and the process repeated.
The third color and optionally further colors are obtained in the same manner.
[0071] In order to accomplish a perfect register when the process is performed for more
than one color and in order to detect what color is existing at the printing portion
of the donor element, detection marks are commonly provided on one surface of the
donor element. Generally optically detectable marks are used that can be detected
by a light source and a photo sensor; detection can be done by measuring the light
transmitted through the detection mark or reflected from said mark. The marks being
in the form of a light-absorbing or light-reflecting coating are formed in a preassigned
position on the donor element by e.g. gravure printing. The detection marks can comprise
an infrared absorbing compound such as carbon black. The detection mark can also comprise
one of the image dyes that are used for the image formation, with the detection being
in the visible range.
[0072] In addition to thermal heads, laser light, infrared flash or heated pens can be used
as the heat source for supplying heat energy. Thermal printing heads that can be used
to transfer dye from the dye-donor element to the receiver sheet are commercially
available. In case laser light is used, the dye layer or another layer of the dye
element has to contain a compound that absorbs the light emitted by the laser and
converts it into heat, e.g. carbon black.
[0073] Alternatively, the support of the dye-donor element may be an electrically resistive
ribbon consisting of, for example, a multi-layer structure of a carbon loaded polycarbonate
coated with a thin aluminum film. Current is injected into the resistive ribbon by
electrically adressing a print head electrode resulting in highly localized heating
of the ribbon beneath the relevant electrode. The fact that in this case the heat
is generated directly in the resistive ribbon and that it is thus the ribbon that
gets hot leads to an inherent advantage in printing speed using the resistive ribbon/electrode
head technology compared to the thermal head technology where the various elements
of the thermal head get hot and must cool down before the head can move to the next
printing position.
[0074] The following examples are provided to illustrate the invention in more detail without
limiting, however, the scope thereof.
EXAMPLE 1
[0075] A receiving element was prepared as follows:
A 10% solution in methylethylketone for forming the receiving layer comprising
a vinylcopolymer and a linear aliphatic polyester, the nature and amount (in g/m²)
of which are indicated below in table 2 was coated (wet layer thickness 50 µm) on
paper provided on both sides with a polyethylene coating and on one side thereof (the
receiving layer side) supplementary with a gelatine coating. After coating the layers
were dried at 90°C for 15 minutes.
[0076] The obtained dye receiving element was printed in combination with a commercially
available donor element type CP100S supplied by Mitsubishi in a Mitsubishi video printer
type CP 100E.
[0077] The receiver sheet was separated from the dye-donor element and the dye density of
the transferred black image was measured in reflection by means of a Macbeth TD102
densitometer.
[0078] The results are indicated in table 2 below.
Table 2
| vinylcopolymer |
amount |
polyester |
amount |
density |
| no. 3 |
5 |
/ |
0 |
1.78 |
| no. 3 |
4.75 |
no. 1 |
0.25 |
1.85 |
| no. 3 |
4.50 |
no. 1 |
0.50 |
1.95 |
| no. 3 |
4.25 |
no. 1 |
0.75 |
1.94 |
| no. 5 |
5 |
/ |
0 |
1.6 |
| no. 5 |
4.75 |
no. 2 |
0.25 |
1.73 |
| no. 5 |
4.50 |
no. 2 |
0.5 |
1.9 |
| no. 5 |
4.25 |
no. 2 |
0.75 |
1.9 |
Vinylcopolymers nos 3 and 5 are given in table 1 above. Polyester no.1 is a polyester
having a molecular weight of 1500 derived from adipic acid and 1,3-butanediol. Polyester
no. 2 is polycaprolactone with molecular weight of 2000.
[0079] The above results show that the addition of aliphatic polyesters to receiving layers
containing the present vinylcopolymers with Tg between 50°C and 100°C yield improved
dye densities.