[0001] The present invention relates to a water-decomposable non-woven fabric which can
be easily broken and dispersed by throwing into a large amount of water.
[0002] Non-woven fabrics have been widely used as a material for disposable absorbent articles
such as sanitary napkins and paper diapers.
[0003] The non-woven fabrics used for the absorbent articles must have a toughness sufficient
for resisting to breakage when they are wetted with a body fluid such as the menstrual
blood or urine. Therefore, water-insoluble resins are generally used as a binder to
bind fibers.
[0004] On the other hand, it is required of the non-woven fabrics to be used for the disposable
absorbent articles or diaper liners that they can be brought into fine pieces and
dispersed in water (water-decomposability) so that they can be thrown into a flush
toilet. The above-described non-woven fabrics using water-insoluble resins as a binder
are, therefore, unsatisfactory in view of these uses.
[0005] So far several proposals have been made on the water-decomposable non-woven fabric.
For example, Japanese Patent Unexamined Published Application (hereinafter referred
to as "J.P. KOKAI" No. Hei 1-306661 discloses a water-decomposable non-woven fabric
composing a water-decomposable fabric layer, each of faber of which is bound with
one another using a water-soluble binder mainly containing an unsaturated carboxylic
acid/unsaturated carboxylic acid ester copolymer in which a part of the unsaturated
carboxylic acid is neutralized to form a salt. In this case, a fiber web is prepared
from viscose rayon fibers having a length of 26 mm and a size of 2 denier by airlay
method. However, since the viscose rayon fibers employed are of ordinal crimp numbers,
i.e., not more than 19/inch, the resulting water-decomposable non-woven fabric has
weak mechanical strength. The content of binder in the non-woven fabric was increased
in order to increase the mechanical strength, but the resulting non-woven fabric became
hard and sufficient mechanical strength could not be obtained, which properties were
still unsatisfactory in the practical view points.
[0006] A primary object of the present invention is to provide a non-woven fabric having
a good feeling (high softness and good touch), sufficient mechanical strength and
water-decomposability by which the above-described problems in the prior art have
been solved.
[0007] This and other objects of the present invention will be apparent from the following
description and Examples.
[0008] The above-described problems can be solved by using a mixture of specific crimped
fibres as a fabric layer of which non-woven fabric is composed.
[0009] Namely, the present invention provides a water-decomposable non-woven fabric comprising
a water-dispersible fiber layer, each fiber of which is bound with one another using
a water-soluble binder comprising an unsaturated carboxylic acid/unsaturated carboxylic
acid ester copolymer in which 1 to 60 mole % of the repeating units derived from the
unsaturated carboxylic acid is in the form of a salt and which is soluble in tap water
but is insoluble in an aqueous solution containing not less than 0.5 % by weight of
a neutral inorganic salt comprising a monovalent ion; the water-dispersible fiber
layer being composed of a mixture of 40 to 90 % by weight of fibers having a crimp
number of 19/inch or less, 10 to 60 % by weight of fibers having a crimp number of
20/inch to 25/inch, and not more than 10 % by weight of fibers having a crimp number
of 26/inch or more; and the content of the binder in the non-woven fabric being 1
to 30 % by weight relative to the total weight of the non-woven fabric.
[0010] As fibers which compose the water-dispersible fiber layer (also referred to as web),
there can be used conventional ones such as natural fibers (e.g. cotton, flex, jute,
cotton linter and wooden pulp), regenerated cellulose fibers (e.g. rayon and cupro-ammonium
rayon), modified cellulose fibers (e.g. cellulose acetate) and synthetic fibers (e.g.
polyvinylalcohol, polyesters, polyamides and polyolefins). Although these fibers can
be used singly or in combination, it is advantageous to use natural fibers or cellulose
fibers in view of their biodegradability.
[0011] The web used in the present invention consists of a mixture of crimped fibers having
a length of not longer than 30 mm. In this connection, the length of the fiber means
a length when the crimped fiber is stretched in straight line. In other words, the
length indicates a length of fiber which has not been crimped. The mixture comprises
40 to 90 % by weight of fibers having a crimp number of 19/inch or less, 10 to 60
% by weight of fibers having a crimp number of 20/inch to 25/inch, and not more than
10 % by weight of fibers having a crimp number of 26/inch or more, preferably 60 to
70 % by weight of fibers having a crimp number of 19/inch or less, 30 to 40 % by weight
of fibers having a crimp number of 20/inch to 25/inch, and not more than 5 % by weight
of fibers having a crimp number of 26/inch or more.
[0012] The crimped fibers can be easily prepared by a conventional method and the crimp
number thereof can be easily arranged to appropriate numbers by controlling the condition
of the preparation. For example, the fibers such as modified cellulose fibers and
synthetic fibers can be mechanically crimped by a crimper and the crimp number can
be controlled by changing the pressure of the crimper. Further, regarding regenerated
cellulose fibers such as rayon, structural anisotropy is given to fibers in the direction
of the size (width) of the fiber at spinning, cut into short fibers having a certain
length, and heated so as to crimp the fibers due to the difference in the heat shrinkage.
In this respect, the crimp number can be controlled by changing the structural anisotropy
and heating condition such as a temperature and time period.
[0013] Where fibers having a length of longer than 30 mm are used and the resulting non-woven
fabric is water-decomposed in water, there is observed phenomena in which so-called
twined rope is formed by twisting the released fibers with one another. The resulting
rope of fibers is of worse flowability and it is difficult to dispose it through a
flush toilet. Therefore, it is preferable that the length of fibers used in the present
invention be not longer than 30 mm, more preferably not longer than 20 mm. On the
other hand, it is preferable that the length of fibers be not shorter than 5 mm in
view of the preparation of the web.
[0014] The maximum crimp number of fibers is preferably not more than 30/inch. Where the
crimp number is over 30/inch, it tends to easily form a rope of fibers. The minimum
crimp number of fibers is preferably not less than 5/inch. Where the crimp number
is less than 5/inch the mechanical strength of the resulting web lowers. It is further
preferable to use a mixture of 40 to 90 % by weight of fibers having a crimp number
of 5/inch to 19/inch and 10 to 60 % by weight of fibers having a crimp number of 20/inch
to 25/inch.
[0015] The web can be prepared by either so-called wet method according to wet paper-making
method or so-called dry method according to airlay method or carding method, but the
wet method is preferable in view of the resulting web having high softness and good
touch. In this connection, the web can be easily prepared even by a conventional carding
method (dry method) since the present invention uses a mixture of the fibers comprising,
as a main ingredient, crimped fibers having a crimp number of not more than 25/inch.
It is generally believed that it is difficult to prepare a web by a carding method
using short fibers of a length of not longer than 30 mm, but the web can be easily
prepared from the fibers since the fibers have specific crimp number. The web used
as a raw material in the present invention is preferably subjected to water-needling
treatment. In this respect, since the specific crimped fibers are used, the water-needling
treatment can be easily conducted even under a water pressure of 60 kg/cm² or lower
and non-woven fabric having high softness and good touch can be prepared.
[0016] The binders usable in the invention to bind fibers are water-soluble unsaturated
carboxylic acid/unsaturated carboxylic acid ester copolymers in which a part of the
unsaturated carboxylic acid is neutralized to form a salt and which are soluble in
tap water but are insoluble in an aqueous solution containing not less than 0.5 %
by weight of a neutral inorganic salt comprising a monovlent ion such as NaCl, KCl
or NaBr. Although conventional unsaturated carboxylic acids can be used as a monomer
component of the copolymers, acrylic acid and/or methacrylic acid are preferable.
Examples of the unsaturated carboxylic acid ester monomer components include acrylic
esters and/or methacrylic esters having an alkyl group of 1 to 18 carbon atoms or
a cycloalkyl group of 3 to 18 carbon atoms and it is preferable that acrylic esters
and/or methacrylic esters having an alkyl group of 1 to 12 carbon atoms or a cycloalkyl
groups of 3 to 12 carbon atoms be used singly or in combination.
[0017] More specifically, examples of the copolymers include copolymers of 10 to 90%, preferably
20 to 70 % by weight of acrylic acid and/or methacrylic acid and 90 to 10%, preferably
80 to 30% by weight of acrylic esters and/or methacrylic esters having an alkyl group
of 1 to 18 carbon atoms or a cycloalkyl group of 3 to 18 carbon atoms in which 2 to
60 mole %, preferably 5 to 50 mole % of acrylic acid and/or methacrylic acid is neutralized
to form a salt; or copolymers of 30 to 75%, preferably 40 to 65 % by weight of acrylic
acid, 5 to 30 %, preferably 10 to 25% by weight of acrylic esters and/or methacrylic
esters having an alkyl group of 8 to 12 carbon atoms and 20 to 40 %, preferably 25
to 35 % by weight of acrylic esters and/or methacrylic esters having an alkyl group
of 2 to 4 carbon atoms in which 1 to 50 mole %, preferably 2 to 40 mole % of acrylic
acid is neutralized to form a salt.
[0018] Where the amount of acrylic acid and/or methacrylic acid is larger than the amount
mentioned above, strength of the resulting non-woven fabric against body fluids lowers.
On the other hand, where the amount of acrylic acid and/or methacrylic acid is smaller
than the amount mentioned above, water-solubility of the resulting polymer is reduced.
Furthermore, where the neutralized ratio of the unsaturated carboxylic acid is larger
than the ratio mentioned above strength of the resulting non-woven fabric against
body fluids lowers. Alternatively, where the neutralized ration is smaller than the
ratio mentioned above, water-solubility of the resulting polymer is reduced. The molecular
weight of the copolymers are not particularly limited, although the weight-average
molecular weight of the copolymers is preferably 5,000 to 1,000,000, more preferably
30,000 to 500,000.
[0019] Any inorganic base or organic base can be optionally used as a neutralizing agent
to neutralize the unsaturated carboxylic acid component of the copolymers. Examples
of the neutralizing agents include inorganic bases such as sodium hydroxide, potassium
hydroxide, lithium hydroxide and sodium carbonate, and amines such as monoethanolamine,
diethanolamine, diethylaminoethanol, ammonia, trimethylamine, triethylamine, tripropylamine,
morpholine. Preferred are ethanolamines or sodium hydroxide or a combination of potassium
hydroxide and ethanolamines.
[0020] The water-soluble binders mentioned above can be used singly or in combination with
an appropriate amount (preferably not more than 20 % by weight relative to total weight
of binders) of other water-soluble polymers such as polyvinyl alcohol, polymers of
acrylic acid, methacrylic acid or a salt thereof and carboxymethycellulose.
[0021] The binder may be used in such that the non-woven fabric contains 1 to 30%, preferably
2 to 20 % by weight of the binder. Where the amount of the binder is less than the
amount mentioned above, the resulting non-woven fabric is practically insufficient
in view of the mechanical strength. Alternatively, where the amount of the binder
is more than the amount mentioned above, the resulting non-woven fabric does not have
high softness and good touch.
[0022] The binder can be applied to the web by, for example, a spray method, dipping method,
printing method or coating method. When the binder is applied to the web, it is possible
to uniformly disperse the binder in all area of the web or to disperse in the form
of spot. In this respect, it is preferable that some parts in the web remain unbound
since the unbound parts work to easily absorb water immersed in the non-woven fabric
and to disperse the fabric into each fiber in a short period of time.
[0023] Further, absorption and permiability of the non-woven fabric to body fluids can be
improved by use of a natural surfactant mild to the skin such as sugar esters, glycerin
succinates, alkyl polyglucosides and alkylglycoside acyl esters in combination with
the binder at applying the binder to the web.
[0024] Although the basis weight of the non-woven fabric of the present invention is not
particularly limited, the basis weight is desirably in the range of 15 to 50 g/m²
which is usually considered to be low.
[0025] Even when the non-woven fabric of the present invention is brought into contact with
a body fluid such as blood, menstrual blood or urine and wetted with it, the binder
is not dissolved therein, since the salt concentration of the body fluid is above
the level of dissolution, and the structure of the non-woven fabric is kept to exhibit
a toughness and softness satisfactory for the practical use. On the contrary, when
the non-woven fabric is brought into contact with water, e.g., tap water, the binder
is dissolved, since the salt concentration is reduced to a level low enough for the
dissolution of the binder; and the non-woven fabric is easily broken and dispersed
in water. Thus the non-woven fabric of the present invention can be disposed through
a flush toilet.
[0026] The non-woven fabric of the present invention is useful as a surface material or
wrapping material for various absorbent articles for absorbing body fluids such as
sanitary napkins, sheets for a discharge from the womb, paper diapers and pads for
hemorrhoids, or as materials for disposable non-woven fabric products such as bed
sheets, toilet sheets for pets and diaper liners which can be disposed through a flush
toilet after the use.
[0027] The present invention will be illustrated with reference to the following Examples.
Referential Example 1
[0028] 47 g of acrylic acid, 53 g of cyclohexyl acrylate, 80 g of ethanol and 50 g of distilled
water were fed in a 1000 ml four-necked separable flask provided with a stirrer, reflux
condenser and nitrogen-introducing tube to obtain a homogeneous solution. Then nitrogen
gas was introduced into the flask through the nitrogen-introducing tube under stirring.
20 minutes after, a solution of a polymerization initiator prepared by dissolving
0.25 g of 2,2'-azobis(2,4-dimethylvaleronitrile) in 20 g of ethanol was added to the
resultant solution to initiate the polymerization reaction under heating in a water
bath maintained at 80 °C. After conducting the polymerization at 80 °C for 6 hours
in nitrogen gas stream, the reaction mixture was cooled to room temperature and then
neutralized by addition of 24.5 g of 48 wt. % aqueous sodium hydroxide solution and
380 g of distilled water (neutralization rate: 45 molar % based on acrylic acid).
The solid content of the resultant polymer solution as determined with a Kett moisture
meter was found to be 18.3% and the weight-average molecular weight was 32,000.
Referential Example 2
[0029] 55 g of acrylic acid, 15 g of 2-ethylhexyl acrylate, 30 g of butyl acrylate, 110
g of acetone and 30 g of distilled water were fed in a 1000 ml four-necked separable
flask provided with a stirrer, reflux condenser and nitrogen-introducing tube to obtain
a homogeneous solution. Then nitrogen gas was introduced into the flask through the
nitrogen-introducing tube under stirring. 20 minutes after, a solution of a polymerization
initiator prepared by dissolving 0.88 g of 2,2'-azobis(2-amidinopropane) dihydrochloride
in 10 g of distilled water was added to the resultant solution to initiate the polymerization
reaction under heating in a water bath maintained at 70°C. After conducting the polymerization
at 70 °C for 6 hours in nitrogen gas stream, the reaction mixture was cooled to room
temperature and then neutralized by addition of 7.64 g of 48 wt. % aqueous sodium
hydroxide solution and 400 g of distilled water (neutralization rate: 12 molar % based
on acrylic acid). The solid content of the resultant polymer solution as determined
with a Kett moisture meter was found to be 15.4 % and the weight-average molecular
weight was 300,000.
Example 1
[0030] There were used cellulose acetate crimped fibers having a size of 2 denier, length
and crimp number shown in Table 1.
[0031] The web was prepared by mixing the fibers according to the carding method, subjected
to water-needling method under a water pressure of 30 kg/cm² and dried to form the
web having a basis weight of 30 g/m².
[0032] An aqueous solution containing 3 % by weight of the binder prepared by the referential
example 1 was applied to the web and dried by the printing method so as to obtain
a non-woven fabric having a content of 6 % by weight of the binder.
[0033] The properties of the non-woven fabrics were examine by the methods described below
to obtain the results given in Table 1.
(1) Feeling (softness)
[0034] The feeling of the non-woven fabric was evaluated by an organoleptic test and the
results were classified into the following three grades:
- ○:
- soft,
- △:
- slightly hard (tense), and
- X:
- hard (stiff).
(2) Dry strength:
[0035] The non-woven fabric was cut to pieces of a size of 2.5 cm x 9 cm. The samples thus
obtained were tested with a tensile strength tester (Model GAC-100 by Toyo Boldwin
Co. Ltd.) at a chuck distance of 5 cm and a stress rate of 100 mm/min.
(3) Wet strength:
[0036] The samples 2.5 cm x 9 cm prepared as described above were immersed in the following
artificial urine for 1 minute, taken out therefrom and then dehydrated with a filter
paper to a pickup of 150 % by weight. The samples thus treated were tested in the
same manner as that of the above-described dry strength test.
Formulation of the artificial urine urea 2.0 wt %; NaCl 1.0 wt %; CaCl₂ 0.1 wt
%; MgCl₂ 0.07 wt %; and a balance of water
(4) Water dispersibility:
[0037] 500 ml solution prepared by diluting the artificial urine 200 times with tap water
and a piece of the non-woven fabric having a size of 6 cm x 6 cm were put in a 1000
ml cylindrical vessel with a lid. The vessel was placed in a shaker and shaken at
300 stroke per min. The degree of breakage of the non-woven fabric and dispersion
thereof in the solution were determined.
- 3:
- almost complete dispersion,
- 2:
- somewhat insufficient dispersion,
- 1:
- no dispersion.
Table 1
| Non-woven fabric No. |
1 |
2 |
3* |
4* |
5* |
6 |
7* |
| Fiber 1 length 15 mm crimp n. 7 |
|
|
|
|
|
35 |
100 |
| Fiber 2 length 15 mm crimp n. 15 |
90wt% |
40 |
90 |
|
|
|
|
| Fiber 3 length 15 mm crimp n. 21 |
10wt% |
60 |
|
|
35 |
60 |
|
| Fiber 4 length 15 mm crimp n. 30 |
|
|
|
|
65 |
5 |
|
| Fiber 5 length 35 mm crimp n. 7 |
|
|
|
50 |
|
|
|
| Fiber 6 length 35 mm crimp n. 21 |
|
|
10 |
50 |
|
|
|
| Feeling |
○ |
○ |
○ |
○ |
○ |
○ |
△ |
| Dry strength (g) |
870 |
960 |
900 |
1060 |
930 |
920 |
500 |
| Wet strength (g) |
380 |
410 |
390 |
450 |
370 |
350 |
180 |
| Water dispersibility |
3 |
3 |
1 |
1 |
1 |
3 |
3 |
| Note: crimp n. means crimp number/inch |
| * shows comparative examples. |
[0038] As is apparent from Table 1, since the length of the fibers used in the preparation
of non-woven fabric Nos. 3 and 4 is too long, the dispersibility thereof is not sufficient,
and non-woven fabric No. 5 is also insufficient in terms of dispersibility since the
amount of fiber 4 having a high crimp number is too large. The non-woven fabric No.
7 is insufficient in terms of mechanical strength and feeling since the fabric is
composed of only fiber 1 having less crimp number. On the other hand, non-woven fabric
Nos. 1, 2 and 6 of the present invention are of good properties.
Example 2
[0039] The web having a basis weight of 30 g/m² was prepared by the same method as in Example
1 except that rayon fibers having a size of 2 denier were used. An aqueous solution
containing the binder used in Example 1 was applied to the web and dried so as to
obtain a non-woven fabric having a basis weight of about 33 g/m². In this respect,
the application of the solution was conducted by a printing method (P), spray method
(S) or dripping method (D).
[0040] The properties of the resulting non-woven fabrics were determined by the same method
in Example 1 and the results are shown in Table 2.
Table 2
| Non-woven fabric No. |
1 |
2* |
3 |
4* |
5 |
6 |
| Fiber 7 length 15 mm crimp n. 7 |
70wt% |
35 |
70 |
70 |
50 |
70 |
| Fiber 8 length 15 mm crimp n. 23 |
30wt% |
65 |
30 |
30 |
50 |
30 |
| Application of binder solution |
P |
P |
S |
S |
D |
D |
| Binder content in the non-woven fabric |
6wt% |
6 |
30 |
35 |
20 |
6 |
| Feeling |
○ |
○ |
○ |
X |
○ |
○ |
| Dry strength (g) |
850 |
910 |
860 |
1050 |
1180 |
900 |
| Wet strength (g) |
370 |
380 |
320 |
380 |
410 |
400 |
| Water dispersibility |
3 |
1 |
3 |
2 |
3 |
3 |
| Note: crimp n. means crimp number/inch |
| * shows comparative examples. |
[0041] As shown in Table 2, non-woven fabric No. 4 is inferior in terms of feeling since
the content of the binder in the fabric is high.
Example 3
[0042] Rayon fibers (3 denier; length: 10 mm) and water-soluble vinyl alcohol fibers (3
denier; length: 3 mm) were dispersed in water to a fiber concentration of 0.05 % by
weight with a TAPPI test paper machine and then scooped with a screen to obtain a
wet fiber sheet having a dry basis weight of 30 g/m². The sheet was pressed through
a felt to squeeze cut water from it and dried at a temperature of 90 °C so as to make
the vinyl alcohol fibers melt. The resulting sheet was then placed on a 80-mesh plain-weave
metal gauze and water-needed with a water needling tester under a water pressure of
30 kg/cm².
[0043] 5 weight % aqueous solution of binder of referential Example 2 was sprayed over the
front and back surfaces of the sheet in an each amount of 5 % by weight. After drying
with a hot dryer, a water-decomposable non-woven fabric was obtained.
[0044] The properties of the resulting non-woven fabrics were determined by the same method
in Example 1 and the results are shown in Table 3.
Table 3
| Non-woven fabric No. |
1 |
2* |
| Rayon 1 length 10 mm crimp n. 7 |
70wt% |
95wt% |
| Rayon 2 length 10 mm crimp n. 21 |
25wt% |
0 |
| PVA length 3 mm crimp n. 5 |
5wt% |
5 |
| Basis weight |
33 |
33 |
| Feeling |
○ |
△ |
| Dry strength (g) |
1050 |
890 |
| Wet strength (g) |
310 |
130 |
| Water dispersibility |
3 |
3 |
| Note: crimp n. means crimp number/inch |
| * shows comparative example. |
[0045] As shown in Table 3, even though the length of the fibers for non-woven fabric No.
1 of the present invention is short as 10 mm, the non-woven fabric could be prepared
by a wet method, having good mechanical strength and feeling which are the same as
those of the non-woven fabrics of the present invention in Examples 1 and 2. However,
since the non-woven fabric No. 2 of the comparative example is composed of a large
amount of fibers of crimp number of less than 7/inch, the fabric is practically unsatisfactory
in terms of wet strength and feeling.
1. A water-decomposable non-woven fabric comprising a water-dispersible fiber layer,
each fiber of which is bound with one another using a water-soluble binder comprising
an unsaturated carboxylic acid/unsaturated carboxylic acid ester copolymer in which
1 to 60 mole % of the repeating units derived from the unsaturated carboxylic acid
is in the form of a salt and which is soluble in tap water but is insoluble in an
aqueous solution containing not less than 0.5 % by weight of a neutral inorganic salt
comprising a monovalent ion; the water-dispersible fiber layer being composed of a
mixture of 40 to 90 % by weight of fibers having a crimp number of 19/inch or less,
10 to 60 % by weight of fibers having a crimp number of 20/inch to 25/inch, and not
more than 10 % by weight of fibers having a crimp number of 26/inch or more; and a
content of the binder in the non-woven fabric being 1 to 30 % by weight relative to
the total weight of the non-woven fabric.
2. The water-decomposable non-woven fabric of claim 1 wherein the water-dispersible fiber
layer is composed of a mixture of 40 to 90 % by weight of fibers having a crimp number
of 5/inch to 19/inch, 10 to 60% by weight of fibers having a crimp number of 20/inch
to 25/inch, and not more than 10 % by weight of fibers having a crimp number of 26/inch
to 30/inch.
3. The water-decomposable non-woven fabric of claim 1 wherein the water-dispersible fiber
layer is composed of a mixture of 60 to 70 % by weight of fibers having a crimp number
of 19/inch or less, 30 to 40 % by weight of fibers having a crimp number of 20/inch
to 25/inch, and not more than 5 % by weight of fibers having a crimp number of 26/inch
or more.
4. The water-decomposable non-woven fabric of claim 3 wherein the water-dispersible fiber
layer is composed of a mixture of 60 to 70 % by weight of fibers having a crimp number
of 5/inch to 19/inch, 30 to 40 % by weight of fibers having a crimp number of 20/inch
to 25/inch, and not more than 5 % by weight of fibers having a crimp number of 26/inch
to 30/inch.
5. The water-decomposable non-woven fabric of claim 1 wherein the water-dispersible fiber
layer is composed of a mixture of 40 to 90 % by weight of fibers having a crimp number
of 5/inch to 19/inch and 10 to 60 % by weight of fibers having a crimp number of 20/inch
to 25/inch.
6. The water-decomposable non-woven fabric of claim 1 wherein the fibers have a length
of not longer than 30 mm.
7. The water-decomposable non-woven fabric of anyone of claims 1 to 6 wherein the fibers
have a length of 5 to 30 mm.
8. A water-decomposable non-woven fabric comprising a water-dispersible fiber layer,
each fiber of which is bound with one another using a water-soluble binder comprising
an unsaturated carboxylic acid/unsaturated carboxylic acid ester copolymer in which
1 to 60 mole % of the repeating units derived from the unsaturated carboxylic acid
is in the form of a salt and which is soluble in tap water but is insoluble in an
aqueous solution containing not less than 0.5 % by weight of a neutral inorganic salt
comprising a monovalent ion; the water-dispersible fiber layer being composed of a
mixture of 40 to 90 % by weight of fibers having a crimp number of 5/inch to 19/inch
and 10 to 60 % by weight of fibers having a crimp number of 20/inch to 25/inch; the
fibers having a length of 5 to 30 mm; a content of the binder in the non-woven fabric
being 2 to 20% by weight relative to the total weight of the non-woven fabric; and
the fabric having a basis weight of 15 to 50 g/m².
9. The water-decomposable non-woven fabric of anyone of claims 1 to 8 wherein the water-soluble
binder is a copolymer of 10 to 90 % by weight of acrylic acid and/or methacrylic acid
and 90 to 10 % by weight of acrylic esters and/or methacrylic esters having an alkyl
group of 1 to 18 carbon atoms or a cycloalkyl group of 3 to 18 carbon atoms in which
2 to 60 mole % of the repeating units derived from acrylic acid and/or methacrylic
acid is in the form of a salt.
10. The water-decomposable non-woven fabric of claim 9 wherein the water-soluble binder
is a copolymer of 20 to 70 % weight of acrylic acid and/or methacrylic acid and 80
to 30 % by weight of acrylic esters and/or methacrylic esters having an alkyl group
of 1 to 18 carbon atoms or a cycloalkyl groups of 3 to 18 carbon atoms in which 5
to 50 mole % of the repeating units derived from acrylic acid and/or methacrylic acid
is in the form of a salt.
11. The water-decomposable non-woven fabric of anyone of claims 1 to 8 wherein the water-soluble
binder is a copolymer of 30 to 75 % by weight of acrylic acid, 5 to 30 % by weight
of acrylic esters and/or methacrylic esters having an alkyl group of 8 to 12 carbon
atoms and 20 to 40 % by weight of acrylic esters and/or methacrylic esters having
an alkyl group of 2 to 4 carbon atoms in which 1 to 50 mole % of the repeating units
derived from acrylic acid is in the form of a salt.
12. The water-decomposable non-woven fabric of anyone of claims 1 to 11 wherein the content
of the binder in the non-woven fabric is 2 to 20 % by weight relative to the total
weight of the non-woven fabric.
13. The water-decomposable non-woven fabric of anyone of claims 1 to 12 wherein the fabric
has a basis weight of 15 to 50 g/m².