[0001] The present invention relates to an activated-carbon solvent treatment unit for dry-cleaning
machines with improved regeneration unit.
[0002] Dry-cleaning machines are known which include the so-called deodorization cycle in
order to eliminate residual solvent traces from the cleaned garments: in practice,
the washing drum is flushed by a stream of warm air that is able to remove even small
traces of solvent and moisture from the garments; this stream is discharged outside
through an activated-carbon filter which is suitable to recover part of the solvent
present in the expelled air.
[0003] When the carbon is saturated with solvent, the activated-carbon filters are flushed
in countercurrent with superheated steam for a so-called regeneration cycle: after
flowing through the filter, the contact water is discharged into the sewage system.
[0004] At present, however, due to more restrictive pollution-control rules, the discharge
of water containing solvent is no longer allowed if the solvent percentage exceeds
extremely low values.
[0005] In addition to this, conventional activated-carbon filters have some drawbacks related
to the fact that often the shape, dimensions and orientation of the filter are not
such as to produce effective air treatment.
[0006] The technical aim of the present invention is to obviate the above described drawbacks
of conventional devices, i.e. to provide an activated-carbon solvent treatment unit
for dry-cleaning machines with an improved regeneration unit that does not entail
the discharge of contact water containing solvent traces into the sewage system and
produces very high solvent absorption.
[0007] Within the scope of this technical aim, an object of the present invention is to
achieve the above aim and objects with a structure which is simple, relatively easy
to produce in practice, safe in use and effective in operation, and has a relatively
low cost.
[0008] This aim and these objects are all achieved by the present activated-carbon solvent
treatment unit for dry-cleaning machines with improved regeneration unit, characterized
in that it comprises a cylindrical container with a vertical axis that extends vertically
and has a convex hood and base, said container being internally provided with a deflector
that forms an activated-carbon containment compartment in an upward region and, in
a downward region, a water containment compartment which contains heating elements
that are suitable to generate steam for flushing the carbon, the upward region and
the downward region of the container lower compartment being connected by a flushing
water return duct that includes a condensation unit and a water-solvent separator.
[0009] Further characteristics will become apparent and evident from the detailed description
of a preferred but not exclusive embodiment of an activated-carbon solvent treatment
unit for dry-cleaning machines with improved regeneration unit according to the invention,
illustrated only by way of non-limitative example in the accompanying drawings, wherein:
figure 1 is a schematic side view of an activated-carbon solvent treatment unit for
dry-cleaning machines with improved regeneration unit according to the invention.
[0010] With particular reference to the above figure, the reference numeral 1 generally
designates an activated-carbon solvent treatment unit for dry-cleaning machines with
increased absorption according to the invention.
[0011] The treatment unit 1 comprises a cylindrical container 2 with a vertical axis that
extends vertically and preferably has a height that is twice its base diameter.
[0012] The container 2 has an access door 3 at its base.
[0013] The lower end of the container 2 has an edge 2a that is folded outward for fixing,
by means of bolts, the outwardly folded edge 4 of a tubular body 5 that extends the
container and to which a convex base 6 is welded in a downward region: a convex hood
7 is welded to the container 2 in an upward region.
[0014] The hood 7 is centrally connected to a tube 8 for the intake of the gaseous air-solvent
mixture that arrives from a drum, whereas the tubular body 5 is connected to a tube
9 that returns the treated air to the drum (white arrows).
[0015] A filtering deflector 10 is mounted directly above the tube 9 in the body 5; an absorption
chamber 11 is thus formed above the deflector and is filled with activated-carbon
granules with appropriate size characteristics. A compartment 12 for containing the
water for flushing the activated carbon is delimited below the deflector 10.
[0016] Heating elements are present in the compartment 12: in the particular case, these
elements are constituted by an immersed heat-exchange coil 13 which is supplied in
a closed circuit by a source of superheated steam (black arrows).
[0017] The hood 7 and the compartment 12 are mutually connected by a duct 14 for the return
of the water from the flushing of the activated carbon; a condenser 15 and a separator
16 for separating the water from the solvent are installed in the duct 14; the solvent
separated at 16 is drawn through a secondary pipe 17.
[0018] Operation of the treatment unit according to the invention is evident: the activated
carbon is flushed in a closed circuit with locally-generated steam which, after flowing
through the carbon, is condensed and reused after separating and removing the extracted
solvent.
[0019] It is stressed that the shape and dimensions of the container 2 have been studied
so as to give the filter maximum effectiveness: regeneration of the activated carbon
by flushing with steam in countercurrent allows to extract from the activated carbon,
and thus separate from the water, most of the solvent that is present; the closed
circuit of the contact water allows to flush the activated carbon without having to
discharge the contact water externally.
[0020] It has thus been observed that the invention has achieved the intended aim and objects.
[0021] The invention thus conceived is susceptible to numerous modifications and variations,
all of which are within the scope of the inventive concept.
[0022] All the details may furthermore be replaced with other technically equivalent ones.
[0023] In practice, the materials employed, as well as the shapes and dimensions, may be
any according to the requirements without thereby abandoning the protective scope
of the following claims.
[0024] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly such reference signs do not have any limiting effect
on the scope of each element identified by way of example by such reference signs.
1. Activated-carbon solvent treatment unit for dry-cleaning machines with improved regeneration
unit, characterized in that it comprises a cylindrical container (2) with a vertical
axis that extends vertically and has a convex hood (7) and base (6), said container
(2) being internally provided with a deflector (10) that forms an activated-carbon
containment compartment (11) in an upward region and, in a downward region, a water
containment compartment (12) which contains heating elements (13) that are suitable
to generate steam for flushing the carbon, said upward region and said downward region
of said container (2) being connected by a flushing water return duct (14) that includes
a condensation unit (15) and a water-solvent separator (16).
2. Treatment unit according to claim 1, characterized in that said heating elements (13)
are constituted by an immersed coil which is connected to a source of superheated
steam.
3. Treatment unit according to claim 1, characterized in that the height of the container
(2) is substantially twice its diameter.