[0001] This invention is concerned with a feed device for headed fasteners, e.g. tacks,
nails and the like, especially, but not exclusively, for use in a heel seat lasting
machine, and also with heel seat lasting machines incorporating a feed device for
headed fasteners.
[0002] One feed device for headed fasteners is currently supplied on commercially available
heel seat and side and heel seat lasting machines supplied by the Applicants and comprises
a feed device for headed fasteners, e.g. tacks, nails and the like, comprising a plurality
of raceways along each of which headed fasteners can pass, supported by the heads
thereof, from a supply to an outlet end, a separator device comprising a bar arrangement
movable between first and second positions transversely of the outlet ends of the
raceways and provided with a plurality of recesses, each associated with one of the
raceways, for receiving a headed fastener, the arrangement being such that by moving
the bar arrangement between its first and second positions each recess is moved past
the outlet end of its associated raceway and the leading headed fastener at said outlet
end is transferred to the recess, together with drive means for effecting movement
of the bar arrangement between said positions, and a collector arrangement disposed
beneath the separator device and having a plurality of openings, one associated with
each recess, for receiving the transferred fastener from its associated recess, when
the bar arrangement is moved as aforesaid, from which opening the fastener can then
be supplied to a desired location. More particularly, in the commercially available
device a maximum number of headed fasteners which can be supplied in a cycle of operation
of the machine is twenty-two, and in cases where less than twenty-two are required
(and conventionally in some instances, according to the style and/or size of the shoe
to be lasted, eighteen or indeed fourteen fasteners are required), it is necessary
for the operator to cause certain of the raceways to be blocked off, thus to prevent
the supply of fasteners where they are not required.
[0003] Whereas when a lasting machine using such a feed device has a dedicated operator,
the operation of blocking of the raceways, even though time-consuming, can be readily
accommodated as part of the work of the operator. In cases where a more automated
process is being utilised, e.g. which will dispense completely with an operator for
the lasting machine, or indeed where the operator looks after not only the heel seat
lasting machine (or side and heel seat lasting machine) but also the pulling over
and forepart lasting machine and has time only to load the shoe on the shoe support
of the heel seat lasting machine, reliance on the operator to block off the raceways
would be significantly disruptive to the work flow.
[0004] It is thus one of the various objects of the present invention to provide an improved
feed device for headed fasteners wherein variations in the number of fasteners required
to be fed can be more readily accommodated.
[0005] It is another of the various objects of the present invention to provide an improved
machine for lasting heel seat portions of shoes wherein the control of the number
of fasteners to be driven into the shoe bottom is enhanced.
[0006] The first of the above objects is resolved in accordance with the invention, in a
feed device as set out in the second paragraph above, in that the bar arrangement
comprises a plurality of sections, each having a plurality of recesses, and the drive
means comprises a plurality of motors, one associated with each of the sections, and
further in that control means is provided for selectively controlling the operation
of said motors, and thus the movement of the sections of the bar arrangement, according
to the number of headed fasteners required to be fed.
[0007] It will be appreciated that, by effectively "splitting" the bar arrangement into
a plurality of sections, it is thus now possible, by selecting only certain of the
sections, to vary the number of headed fasteners to be fed. Although, moreover, it
may be desirable in some instances to use more than two sections, it has been found
satisfactory in fact for the bar arrangement to comprise two sections and indeed for
the two sections to be movable along a rectilinear path past the outlet ends of the
raceways, the arrangement being such that one of said sections has a plurality of
recesses determined according to a minimum number of headed fasteners required to
be fed, and the other of said sections has a plurality of recesses which, in combination
with those of said one of said sections, provide for a maximum number of headed fasteners
required to be fed.
[0008] In the commercially available feed device referred to above the collector arrangement
comprises a fastener-receiving element having a plurality of sets of openings and
movable relative to the bar arrangement between a plurality of positions to bring
a selected set of openings into alignment with the recesses of the bar arrangement
thus to receive the transferred fasteners therefrom into the selected openings when
the bar arrangement is moved as aforesaid. In this way it is possible effectively
to increase the number of fasteners which can be fed using the same number of raceways
and recesses. In the feed device in accordance with the invention the collector arrangement
conveniently also comprises a fastener-receiving element as described above. In this
case, moreover, the control means controls the operation of the motors of the drive
means, and thus the movement of the sections of the bar arrangement, selectively for
each position of the fastener-receiving element, according to the number of headed
fasteners required to be fed. More particularly, for a minimum number of headed fasteners
required to be fed the control means causes movement of said one of said sections
of the bar arrangement between its first and second positions to be effected for each
position of the fastener-receiving element without any such movement of said other
of said sections being effected, for a maximum required number both of said sections
are so moved for each position of the fastener-receiving element, and for an intermediate
required number said one of said sections is moved as aforesaid while said other of
said sections is so moved for a selected one of the two positions of the fastener-receiving
element only.
[0009] Conveniently, and as in the commercially available feed device, the fastener-receiving
element of the collector arrangement has two positions and the operation of the feed
device is such that for a minimum required number of headed fasteners to be fed the
control means causes movement of said one of said sections between its first and second
positions to be effected for each position of the fastener-receiving element without
any such movement of said other of said sections being effected, for a maximum required
number both of said sections are so moved for each position of the fastener-receiving
element, and for an intermediate required number said one of said sections is moved
as aforesaid while said other of said sections is so moved for a selected one of the
two positions of the fastener-receiving element only.
[0010] If desired, for further reducing the space requirements of the feed device, furthermore,
each raceway or one or more selected raceways may have associated therewith two recesses
in the associated section of the bar arrangement, each recess having associated therewith
an opening in the fastener-receiving element. In such a case, as either of the bar
arrangement sections is moved from its first to its second position one of the recesses
picks off the leading tack from the end of its associated raceway and deposits it
in its associated opening and then on the return movement from the second to the first
position of the bar arrangement the other recess picks of the leading tack from the
raceway and deposits it in its own associated opening.
[0011] It will thus be appreciated that using the feed device in accordance with the invention,
it is now possible automatically to control the number of fasteners to be supplied
by the feed device, and indeed such an arrangement lends itself to preprogramming,
especially, but not exclusively, when used in a machine for lasting heel seat portions
of shoes where firstly the shoe may be presented automatically to such machine and
secondly the number of fasteners required will vary according to the style and/or
size of the shoe, which information may also be pre-programmed into the machine control.
[0012] The invention also provides, in another of its several aspects, a machine for lasting
heel seat portions of shoes comprising a shoe support for supporting a shoe, comprising
a shoe upper on a last and an insole on the last bottom, a wiper assembly for wiping
lasting marginal portions of the shoe upper in the heel seat region thereof over and
pressing them against corresponding marginal portions of the insole of such shoe,
fastener-inserting means associated with the wiper assembly for driving headed fasteners
through the wiped-over lasting marginal portions and thus securing them to the corresponding
marginal portions of the insole while thus pressed thereagainst, and a feed device
as set out above for feeding headed fasteners individually to the fastener-inserting
means according to the number of fasteners required to be inserted.
[0013] More particularly, there is described in our co-pending UK Patent Application No.
9225487.9 a machine for lasting heel seat portions of shoes generally as referred
to above, wherein the fastener-inserting units are individually actuatable under the
control of electronic control means by which, inter alia, the units may selectively
be actuated and rendered inactive, in accordance with a programmed instruction selected
according to the style and/or size of the shoe to be lasted. In said machine, however,
it was necessary for the operator to block off the supply of fasteners to such units
in the manner previously referred to.
[0014] To overcome this problem, and with the second object as set out above in mind, the
invention more particularly provides a machine for lasting heel seat portions of shoes
comprising a shoe support for supporting a shoe, comprising a shoe upper on a last
and an insole on the last bottom, a wiper assembly for wiping lasting marginal portions
of the shoe upper in the heel seat region thereof over and pressing them against corresponding
marginal portions of the insole of such shoe, and fastener-inserting means, comprising
a plurality of fastener-inserting units, associated with the wiper assembly for driving
headed fasteners through the wiped-over lasting marginal portions and thus securing
them to the corresponding marginal portions of the insole while thus pressed thereagainst,
wherein the fastener-inserting units are individually actuatable under the control
of electronic control means by which, inter alia, the units may selectively be actuated
and rendered inactive, in accordance with a programmed instruction selected according
to the style and/or size of the shoe to be lasted, said machine further comprising
a feed device for supplying headed fasteners to the fastener-inserting means, said
device comprising a plurality of raceways along each of which headed fasteners can
pass, supported by the heads thereof, from a supply to an outlet and, a separator
device comprising a bar arrangement movable between first and second positions transversely
of the outlet ends of the raceways and provided with a plurality of recesses, each
associated with one of the raceways, for receiving a headed fastener, the arrangement
being such that by moving the bar arrangement between its first and second positions
each recess is moved past the outlet end of its associated raceway and the leading
headed fastener at said outlet end is transferred to the recess, together with drive
means for effecting movement of the bar arrangement between said positions, and a
collector arrangement disposed beneath the separator device and having a plurality
of openings, one associated with each recess, for receiving the transferred fastener
from its associated recess, when the bar arrangement is moved as aforesaid, from which
opening the fastener can then be supplied to a desired location, said machine being
characterised in that the bar arrangement of the feed device comprises a plurality
of sections, each having a plurality of recesses, and the drive means thereof comprises
a plurality of motors, one associated with each of the sections, and further in that
the electronic control means also controls the operation of the motors of the drive
means of the feed device, and thus the movement of the sections of the bar arrangement
thereof, whereby headed fasteners are supplied only to those fastener-inserting units
selected for actuation prevented, according to the number of fasteners required to
be driven into the shoe bottom, as determined by the style of shoe to be lasted, and
further whereby those units to which no fasteners are to be supplied can be rendered
inoperable.
[0015] It will thus be appreciated that using such a machine the number of fasteners to
be supplied can be set and the number of units to be operated can be accordingly adjusted
by the same control, with consequent benefits, in addition to those of the feed device
per se, in terms of more efficient operation of the machine and its programming. Moreover,
such an arrangement lends itself to the use of control means comprising computer control
means including a memory for storing data sets relating to each style of shoe the
heel seat of which is to be lasted using the machine, and to the number of fasteners
to be supplied by the feed device for insertion as aforesaid.
[0016] There now follows a detailed description, to be read with reference to the accompanying
drawings, of one feed device in accordance with the invention and a machine for lasting
heel seat portions of shoes incorporating such a device, said machine also being illustrative
of the invention in its machine aspects. It will of course be appreciated that this
device and this machine have been selected for description merely by way of non-limiting
example of the invention.
[0017] In the accompanying drawings:-
Fig. 1 is a plan view, partly in section, of a wiper head of the machine in accordance
with the invention, showing opposite halves (taken along a longitudinal centre line
of the wiper head) in a retracted, rest, condition and an advanced, operative, condition;
Fig. 2 is a view in side elevation of parts of the machine shown in Fig. 1;
Fig. 3 is a view in side elevation of a fastener-inserting unit of said machine;
Fig. 4 is an end view, partly in section, of the feed device for headed fasteners
in accordance with the invention;
Fig. 5 is a plan view taken along the arrow V of Fig. 4; and
Fig. 6 is a circuit diagram illustrating a pneumatic circuit of fastener-inserting
means of the machine.
[0018] The feed device shown in Figs. 4 and 5 forms part of a so-called heel seat and side
lasting machine in the operation of which heel seat and side portions of a shoe upper,
which is carried on a last having an insole on the last bottom and which has already
been lasted in the toe region thereof, are lasted. More particularly, the feed device
is especially, but not exclusively, for use in a machine as described in EP-A-0 511
811 (which is a machine by which lasted marginal portions of the upper which have
been wiped over and pressed against corresponding marginal portions of the insole
of a shoe in the heel seat and side regions thereof are secured by adhesive), but
modified as described in our co-pending European Patent Application No. 93309565.5
(which describes a modification of said machine whereby the lasting marginal portions
in the heel seat region are secured to corresponding marginal portions of the insole
by means of headed fasteners, more particularly small fasteners known as tacks). Thus,
in the machine in accordance with the present invention while the general arrangement
of the machine and also the specific construction of the shoe support, side lasting
instrumentalities and heel band mechanism (respectively designated 20,230 and 150
in EP-A-0 511 811) are the same as in the machine described in said EP-A, the wiper
assembly is generally similar to that described in EP-A-0 091 299, as is also the
manner in which over-wiped lasting marginal portions of the shoe upper are secured
to corresponding portions of the insole in the heel seat region, viz. by means of
tacks rather than by adhesive. It should however be noted that, bearing in mind that
the adhesive-applying means (designated 190 in EP-A-0 511 811) are retained in the
machine of the present invention in order to apply adhesive along the side portions
of the shoe, if desired adhesive can also still be applied to the heel seat portion
of the shoe, as described in EP-A-0 511 811, and prior to the insertion of tacks.
The application of adhesive in this manner serves not only to consolidate the fixing
of the lasting marginal portions of the upper to corresponding marginal portions of
the insole, but also provides a seal therebetween, which may be desirable for certain
applications, e.g. in the case of shoes on to the lasted bottoms of which a sole-and-heel
unit is to be injection moulded.
[0019] Reliance is therefore placed upon the disclosure of EP-A-0 511 811 for details of
the various parts of the machine of the present invention which are common, and only
those parts which are different will now be described in detail. (Where reference
is made to a part which is common to both machines but not shown in the drawings of
the present case, reference numerals taken from EP-A-0 511 811 are used, but in brackets.)
[0020] The machine in accordance with the invention thus comprises a shoe support (20) for
supporting, bottom uppermost, a shoe comprising an upper on a last and an insole on
the last bottom. In general it would be expected that the shoe will already have been
toe-lasted and the machine of the present invention is then effective to last the
remaining portions of the shoe, i.e. the heel seat and side portions. Mounted in a
frame portion 250 (Fig. 1) of the machine is a wiper mechanism generally designated
170', which, as already mentioned, is generally similar except as hereinafter described
to the wiper mechanism described in EP-A-0 091 299, and comprises a wiper head 172'
mounted for movement towards and away from the shoe support 20 under the action of
a double piston-and-cylinder arrangement 252 mounted on the frame portion 250. The
wiper head supports a pair of wiper plates 174' which, under the action of a cam plate
176', effect a forward and inward wiping movement over the heel seat portion of the
shoe bottom. The wiper head 172' is bodily movable into an operative position determined
according to the desired position in which fasteners are to be driven into the backseam
region of the heel seat of the shoe, as will be discussed later. More particularly,
for effecting forward and inward wiping movement of the wiper plates 174' the cam
plate 176' is formed with two cam grooves, one arranged at each side of a longitudinal
centre line of the wiper head, in each of which run a pair of cam rolls 256, each
pair being carried by a wiper carrier 258, and the two wiper carriers each supporting
a wiper plate 174'. In addition, each wiper carrier 258 is provided with a part-circular
groove 260 in which is accommodated a part-circular slide member 262, relative to
which the wiper carriers, and thus the wipers 174', can slide about an axis at the
centre of curvature of the member 262 and grooves 260. The slide member 262 is fixedly
secured, in its central region, to a longitudinal slide member 264 which extends along
the longitudinal centre line of the wiper head and carries a so-called stud 266 which
is located at the centre of curvature of the slide member 262 and grooves 260, and
about which the two wipers 174' thus can be caused to pivot under the action of the
cam plate. For operating the wiper head to effect forward and inward wiping movement
of the wiper plates 174', a piston-and-cylinder arrangement 268 is provided, mounted
on an end plate of the wiper head, a piston rod 270 of said device supporting a block
272 to which are pivotally secured two links 274, one at each side of the longitudinal
centre line of the wiper head. Each link 274 is pivotally connected in turn to a wiper
carrier 258 on an axis coincident with that of the rearward (viewed from the shoe
support) cam roll 256. In the operation of the wiper head, after it has been moved
to its operative position under the action of the double cylinders 252, actuation
of piston-and-cylinder arrangement 268 causes movement of the block 272 in a direction
towards the shoe support and thus, through the links 274, corresponding movement also
of the wipers 174'. The cam tracks 254 are so configured that in an initial portion
of the movement both forward and inward wiping movement of the wipers 174' is achieved,
namely by causing some movement of the wiper carriers relative to the member 262 but
also causing said member to move forwardly, taking with it also the two slide members
262,264 and thus also the stud 266. For the second portion of the movement of the
block 272, each cam track 254 has part-circular sections centred on the stud 266 and
consequently in said second part of the movement the wiper carriers effect only radial
movement of the wiper carriers, and thus of the wipers 174', about the stud 266. It
will be appreciated that, using such an arrangement, the stud 266 is always brought
under the action of the piston-and-cylinder arrangement 268 to the same position,
hereinafter referred to as the "back tack" position, viz. the position at which tacks
are driven into the backseam region of the heel seat portion of the shoe, regardless
of the extent of the further movement of the wipers, which takes place radially only.
[0021] It will of course be appreciated that the degree of radial movement of the wipers
174' will be determined according to the size of the shoe being operated upon, and
thus the desired tack pattern. To this end, there is associated with the piston-and-cylinder
arrangement 268 a so-called "Hydrocheck" device 280, by which the speed of movement
of the wiper head under the action of the piston-and-cylinder arrangement 268 can
be controlled, the piston rod 270 of the latter arrangement carrying a lug 282 connected
to a piston rod 284 of the Hydrocheck device 280 for this purpose. More particularly,
the piston rod 284 carries two end stops 286, 288 which allow relative sliding movement
to take place between the piston rod 284 and the lug 282 over a distance corresponding
to the "forward and radial" movement of the wiper plates in an operating stroke of
the arrangement 268. Thereafter, the lug 282 engages end stop 286 and, by moving the
piston rod 284 with the piston rod 270, control the speed of approach of the wipers
174' over their "radial only" movement. The end stop 288 has a similar action on the
return stroke. Also associated with the Hydrocheck device 280 is a linear potentiometer
290 which constantly monitors the position of the block 272, to which it is operatively
connected, and thus monitors the amount of movement of the wiper plates, as will be
discussed hereinafter.
[0022] The wiper assembly also comprises a base plate 292, spaced from the cam plate 176'
for containing the various elements of the wiper head therebetween.
[0023] As already mentioned, the machine in accordance with the present invention is adapted
for securing over-wiped lasting marginal portions of the heel seat portion of the
upper to corresponding marginal portions of the insole by means of fasteners, more
specifically in the present case tacks. To this end, the machine also comprises a
plurality of fastener-inserting units, or tackers 300, each of which comprises two
drivers 302. One of the tackers 300 is associated with the stud 266 and is mounted
on the slide member 264 for movement with the stud while the remaining tackers 300
are arranged in two sets, one at each side of the longitudinal centre line of the
wiper head, and each set of tackers is fixedly mounted on and thus for movement with
the corresponding wiper carrier, in such a manner that in each case the driver is
aligned with a corresponding aperture provided adjacent the leading edge portion of
the stud 266 or of the appropriate wiper plate 174', as the case may be. The tackers
300 are all essentially of similar construction, and one only will now be described
in detail with reference to Fig. 3.
[0024] The tacker shown in Fig. 3 comprises a mounting 304 having at its upper end a bracket
306 carrying a piston-and-cylinder arrangement 308. Secured to a piston rod 310 of
said arrangement 308 is a hammer block 312, which is provided essentially for affording
to the tacker a sufficient mass to be able to drive a tack under the action of the
arrangement 308. Secured to the lower portion of the block 312 are the two drivers
302 arranged side-by-side. Carried at the lower end of the mounting 304, furthermore,
is a block 314 having two longitudinal (i.e. heightwise) passages 316 along each of
which a driver 302 can pass and into each of which a tack supply tube 318 opens. At
the bottom of each block 314, furthermore, one aligned with each of the passages 316,
are two tack-retaining devices generally designated 320, each comprising two jaws
by which a tack supplied along the appropriate tack supply tube can be held in position
until driven by the drivers 302 into the shoe bottom, the jaws of the device 320 opening
to allow passage therebetween of both the tacks and the drivers. Such tack-retaining
devices are of conventional construction.
[0025] The piston-and-cylinder arrangement 308 is pneumatically operated and, in order to
supply pressurised air thereto, the machine in accordance with the invention comprises
a pneumatic circuit incorporating a reservoir capacity for compressed air of six litres,
said capacity being provided in the present case by two containers R1,R2 (Fig. 6).
The pressure of compressed air thus contained is achieved from a factory source (which
is usually in the order of 80psi (5.516 bar) but intensified by an intensifier I to
a pressure of 100psi (6.895 bar). Associated with the arrangement 308, furthermore,
is a solenoid valve SV80, SV81, SV81A ... SV85A, the operation of which is controlled
in a manner to be described hereinafter, and the port sizes on both the inlet and
exhaust sides of the arrangement 308 are such as to allow a sufficient quantity of
air into the inlet side so as to maintain the applied pressure over the whole of the
stroke of the drivers 302. In practice, it has been found that this can be achieved
using essentially standard cylinders but with end caps having enlarged bores for both
inlet and exhaust.
[0026] Since each tacker 300 is mounted for movement with its associated wiper plate 174'
or, in the case of the "back tack" tackers, is mounted for movement with the stud
266, the positioning of the wiper plates 174' according to shoe size will ensure that
the tackers are correctly located in relation to the portions of the shoe bottom into
which they are to drive tacks. For controlling, inter alia, the end position of the
wiper plates 174', therefore, the machine in accordance with the invention comprises
electronic control means operable, in accordance with a programmed instruction, to
control all the various functions of the machine according to the style and/or size
of the shoe to be operated upon. Thus, the machine is provided with facilities (not
shown, but conventional in machine control) for inputting the various data relating
to shoe style and size. This may be by keyboard or, especially in the case of shoe
size, by a measuring device (not shown) forming part of the shoe support (20). So
far as concerns the end position of the wiper plates 174', moreover, from the data
input a comparison value is calculated, being representative of the end position of
the wiper plates, and this comparison value is then compared by the electronic control
means with the output signal from the potentiometer 290, as the wiper plates are advanced
under the action of piston-and-cylinder arrangement 268. When the two values being
compared match, actuation of said arrangement 268 is discontinued, and thus the wiper
plates are positioned in the correct position according to the style and size of the
shoe. As already mentioned, furthermore, the "back tack" position of the stud 266
is not varied in this way, and thus the amount of forward movement of the wipers remains
the same, but the amount of radial movement, and thus the tack pattern, is varied
under the control of the potentiometer 290 in cooperation with the electronic control
means.
[0027] It may of course be desirable from time to time to vary the "back tack" position
lengthwise of the shoe bottom, e.g. according to the width of the lasting margin or
for any other shoe-making consideration. Bearing in mind that the stud 266 is always
moved to the same position in relation to the wiper head 172', however, it is thus
necessary, in order to vary the position of the stud in relation to the shoe bottom,
to vary the position of the wiper head 172' as a whole in relation to the shoe. In
the machine described in EP-A-0 511 811, the position of the wiper head is determined
by the engagement of a block (178) engaging a rearward surface of the heel band (152),
thus setting the relationship between the heel seat portion of a shoe gripped by the
heel band and the wiper head. Moreover, provision is made in said machine for varying
this relationship by means of a variably positionable stop pin 182, but such adjustment
of the position of the stop pin is relatively difficult to achieve and in any event
is intended for use only essentially in initially setting up the machine (since in
the case of cement seat lasting the end position of the wiper plates is in any event
not critical). In the machine in accordance with the invention, on the other hand,
since the end position of the wiper plates 174' determines the tack pattern, provision
is now made for the setting of the relationship between the rearward surface of the
heel band and the wiper head 172' according to the style and/or size of the shoe to
be operated upon under programmed control. To this end, in place of the heel band-engaging
block (178) of the previous machine, there is now provided, for the same purpose,
a V-block 330 pivotally mounted on a slide 332 supported for sliding movement in a
slideway 334 on the underside of the base plate 292 of the wiper head 172'. Connected
to a rearward end of the slide 332 is a lead screw 336 in such a manner that rotation
of the lead screw effects sliding movement of the slide 332. For rotating the lead
screw 336 an n.c. motor 338, more particularly a stepping motor, is carried on the
frame portion 250 of the machine, an output shaft 340 of said motor being connected
via a universal link 342 to the lead screw. Thus, operation of the stepping motor
338 is effective to cause sliding movement of the block 334 to take place relative
to the wiper head, so that the position of the wiper head in relation to the heel
band mechanism when the rearward face of the heel band is engaged by the block 330
will be varied accordingly. It will of course be appreciated that the electronic control
means of the machine in accordance with the present invention utilises data supplied
to it concerning the style and/or size of the shoe to be operated on in order to supply
control signals to the stepping motor 338 in order to position the V-block 330 appropriately.
[0028] The electronic control means is also effective to control the operation of the tackers
300, more particularly the solenoid valves SV80, SV81, SV81A ... SV85A, whereby the
insertion of tacks takes place in a sequential manner starting with the operation
of the tacker 300 associated with the stud 266 and thereafter continuing with each
pair of tackers 300, one at each side of the longitudinal centre line of the wiper
head, away from the stud toewardly. In the circuitry shown in Fig. 6, solenoid valve
SV80 is associated with the "back tack" tacker and operates the piston-and-cylinder
arrangement 308 of said tacker when switched under the control of the electronic control
means. With regard to the remaining solenoid valves SV81, SV81A ... SV85A, there are
associated with each pair of solenoid valves SV81,81A, SV82,82A ... a pair of tackers
300, one tacker at each side of said longitudinal centre line, so that they are actuated
simultaneously and under substantially the same pressure upon actuation of their associated
pair of solenoid valves.
[0029] For supplying tacks to the tackers 300 the machine in accordance with the invention
comprises the feed device, generally designated 400, which is illustrative of the
invention in its feed device aspects and will now be described with reference to Figs.
4 and 5. Thus, the feed device in accordance with the invention comprises two brackets
402 mounted on the machine frame and supporting therebetween a casting 404 by which
a plurality of (in this case six) raceways 406 are supported; the raceways are inclined
so that tacks entering from a supply (e.g. a hopper (not shown)) at the upper end
can pass along the raceway to a lower, outlet, end thereof. Mounted for sliding movement
transversely of the outlet ends of the raceways 406 is a separator device generally
designated 408, comprising first and second slide bars 410 and 412 (see Fig. 5). The
slide bars have first and second drive motors 414,416 respectively, each for moving
its associated slide bar transversely of the outlet ends of the raceways 406. More
particularly, the first slide bar 410 has four raceways 406 associated therewith,
while the second slide bar 412 has the remaining two raceways 406 associated therewith.
Furthermore, arranged in the face of each slide bar 410 (or 412) facing the outlet
ends of the raceways 406 and opening into an upper surface of the bar are a plurality
of V-formed recesses 418 for receiving a tack therein. The first slide bar 410 has
seven such recesses, one being associated with the most outwardly disposed raceway
(uppermost in Fig. 5) associated with the first slide bar, and a pair of such recesses
418 being associated with each of the remaining raceways. The second slide bar 412
has four such recesses 418 arranged in pairs. The slide bars are each movable, independently
of the other, under the operation of their respective motors 414,416 between first
and second positions; in the first position of each slide bar (shown in Fig. 5) one
of each pair of recesses 418 is aligned with its associated raceway 406 and in the
case of the most outwardly disposed raceway its associated recess is aligned therewith,
while in the second position the other of each pair of recesses is aligned with its
associated raceway and in the case of the most outwardly disposed raceway no recess
is in opposed relationship therewith. In the operation of the feed device, therefore,
when the slide bars are in a first position a leading tack from each raceway is transferred
into each of the aligned recesses 418, while when the slide bars are moved to their
second position, again a leading tack from each raceway (other than in this case the
most outwardly disposed raceway) is transferred to the other recess now aligned therewith.
[0030] For transferring onward each thus separated tack from its recess, furthermore, there
is arranged in a forwardly extending portion of the casting 404 a plurality of (in
this case, eleven) apertures 420 which are disposed beneath the ends of the raceways
and through which tacks can pass. One such aperture 420 (also forming part of the
separator device 408) is associated with the most outwardly disposed raceway 406,
while in the case of each other raceway two such apertures are associated therewith,
one at either side; in each case, furthermore, the aperture is spaced from the outlet
end of its associated raceway by a distance equal to the distance moved by the slide
bars 410,412 from their first to their second positions. It will thus be appreciated
that in this way as the slide bars 410,412 are moved from their first to their second
position in each case the tacks accommodated in the recesses therein are transferred
to the corresponding aperture 420, and further upon the slide bars moving from their
second to their first positions, again the tacks received in the other recesses of
each pair are transferred to their corresponding apertures 420. It will thus be appreciated
that by moving the first slide bar 410 from its first to its second position and back,
fourteen tacks can be supplied through the apertures 420 associated therewith, while
by moving the second slide bar from its first to its second position and back eight
tacks can be transferred, while if the second slide bar is moved only either from
its first to its second position or from its second to its first, four tacks will
be transferred. In this way, therefore, it will be apparent, either fourteen, eighteen
or twenty-two tacks can be transferred in a single operation of the separator device
408.
[0031] The feed device in accordance with the invention further comprises a collector arrangement
generally designated 422, which is disposed beneath the separator device 408 and comprises
a fastener-receiving element 424 having a plurality of (in this case, two) rows of
openings 426, each row having a plurality of (in this case, eleven) openings. The
element 424 is movable fore-and-aft, i.e. parallel to the direction the direction
of movement of tacks along the raceways 404, thus selectively to bring one of the
rows of openings 426 into alignment with the underside of the apertures 420 formed
in the casting 404; to this end, the device comprises a motor 428. In the operation
of the machine, therefore, between the movement of the slide bars from their first
to their second positions and the movement thereof back from their second to their
first positions, the motor 428 is operable to move the element 424 to bring the other
(or another) row of openings 426 into alignment with the apertures 420 to receive
the second quantity of tacks. The openings 426, further, open into the supply tubes
318 (Fig. 3) associated with the various tackers 300.
[0032] It will thus be appreciated that using the feed device in accordance with the invention
it is now possible, by reason of the independent control of the motors 414,416 and
the consequent facility of varying the number of tacks being separated by the feed
device, reliably to control the number of tacks supplied to the tackers 300. Moreover,
by controlling the operation of the motors 414,416 through the electronic control
means of the machine, the same data by which the operation of the motors 414,416 is
controlled can be used for controlling the operation of the tackers 300. One of the
advantages of this arrangement is that in the event that, say, fourteen tacks have
been selected, then the last two pairs of tackers 300 are not actuated. The effect
of this is that the drivers of those tackers are therefore not actuated and consequently
there is no risk of damage being caused to the over-wiped lasting marginal portion
and/or to the insole by any impact from the driver head itself, which often occurs
where, instead of de-actuating the drivers, the supply of tacks to the drivers is
merely prevented. This may be especially important in cases where, following the lasting
operation, the shoe is completed by injection moulding a sole-and-heel unit onto the
bottom of the lasted shoe, since there is a tendency for the injection moulded material
to find its way through any orifices left in the shoe bottom and appear on the inside
of the shoe, leading to an unsightly, if not indeed an unacceptable, appearance in
the finished shoe.
[0033] In determining the tack pattern for a given shoe, it is only necessary using the
machine in accordance with the invention to determine the pattern for a model size.
Thereafter, for different sizes of shoe in the same style it is possible to effect
a grading operation using the electronic control means in a manner which is generally
well known in shoe-making practice. The comparison signal produced by the electronic
control means for comparison with the signal from the potentiometer 290 will in fact
be determined by "grading" rules from the data obtained using the model size for the
style of shoe.
1. A feed device for headed fasteners, e.g. tacks, nails and the like, comprising
a plurality of raceways along each of which headed fasteners can pass, supported
by the heads thereof, from a supply to an outlet end,
a separator device comprising a bar arrangement movable between first and second
positions transversely of the outlet ends of the raceways and provided with a plurality
of recesses, each associated with one of the raceways, for receiving a headed fastener,
the arrangement being such that by moving the bar arrangement between its first and
second positions each recess is moved past the outlet end of its associated raceway
and the leading headed fastener at said outlet end is transferred to the recess, together
with drive means for effecting movement of the bar arrangement between said positions,
and
a collector arrangement disposed beneath the separator device and having a plurality
of openings, one associated with each recess, for receiving the transferred fastener
from its associated recess, when the bar arrangement is moved as aforesaid, from which
opening the fastener can then be supplied to a desired location, characterised in
that the bar arrangement comprises a plurality of sections, each having a plurality
of recesses, and the drive means comprises a plurality of motors, one associated with
each of the sections,
and further in that control means is provided for selectively controlling the operation
of said motors, and thus the movement of the sections of the bar arrangement, according
to the number of headed fasteners required to be fed.
2. A feed device according to Claim 1 wherein the collector arrangement comprises a fastener-receiving
element having a plurality of sets of openings and movable relative to the bar arrangement
between a plurality of positions to bring a selected set of openings into alignment
with the recesses of the bar arrangement thus to receive the transferred fasteners
therefrom into the selected openings when the bar arrangement is moved as aforesaid,
characterised in that the control means controls the operation of the motors of the
drive means, and thus the movement of the sections of the bar arrangement, selectively
for each position of the fastener-receiving element, according to the number of headed
fasteners required to be fed.
3. A feed device according to Claim 1 or Claim 2 characterised in that the bar arrangement
comprises two sections movable along a rectilinear path past the outlet ends of the
raceways,
and in that one of said sections has a plurality of recesses determined according
to a minimum number of headed fasteners required to be fed, and the other of said
sections has a plurality of recesses which, in combination with those of said one
of said sections, provide for a maximum number of headed fasteners required to be
fed.
4. A feed device according to Claim 3 when tied to Claim 2 wherein the fastener-receiving
element of the collector arrangement has two positions,
characterised in that for a minimum required number of headed fasteners to be fed
the control means causes movement of said one of said sections between its first and
second positions to be effected for each position of the fastener-receiving element
without any such movement of said other of said sections being effected, for a maximum
required number both of said sections are so moved for each position of the fastener-receiving
element, and for an intermediate required number said one of said sections is moved
as aforesaid while said other of said sections is so moved for a selected one of the
two positions of the fastener-receiving element only.
5. A machine for lasting heel seat portions of shoes comprising
a shoe support for supporting a shoe, comprising a shoe upper on a last and an
insole on the last bottom,
a wiper assembly for wiping lasting marginal portions of the shoe upper in the
heel seat region thereof over and pressing them against corresponding marginal portions
of the insole of such shoe,
fastener-inserting means associated with the wiper assembly for driving headed
fasteners through the wiped-over lasting marginal portions and thus securing them
to the corresponding marginal portions of the insole while thus pressed thereagainst,
and
a feed device according to any one of the preceding Claims for feeding headed fasteners
individually to the fastener-inserting means according to the number of fasteners
required to be inserted.
6. A machine for lasting heel seat portions of shoes comprising
a shoe support for supporting a shoe, comprising a shoe upper on a last and an
insole on the last bottom,
a wiper assembly for wiping lasting marginal portions of the shoe upper in the
heel seat region thereof over and pressing them against corresponding marginal portions
of the insole of such shoe, and
fastener-inserting means, comprising a plurality of fastener-inserting units, associated
with the wiper assembly for driving headed fasteners through the wiped-over lasting
marginal portions and thus securing them to the corresponding marginal portions of
the insole while thus pressed thereagainst,
wherein the fastener-inserting units are individually actuatable under the control
of electronic control means by which, inter alia, the units may selectively be actuated
and rendered inactive, in accordance with a programmed instruction selected according
to the style and/or size of the shoe to be lasted,
said machine further comprising
a feed device for supplying headed fasteners to the fastener-inserting means, said
device comprising
a plurality of raceways along each of which headed fasteners can pass, supported
by the heads thereof, from a supply to an outlet and,
a separator device comprising a bar arrangement movable between first and second
positions transversely of the outlet ends of the raceways and provided with a plurality
of recesses, each associated with one of the raceways, for receiving a headed fastener,
the arrangement being such that by moving the bar arrangement between its first and
second positions each recess is moved past the outlet end of its associated raceway
and the leading headed fastener at said outlet end is transferred to the recess, together
with drive means for effecting movement of the bar arrangement between said positions,
and
a collector arrangement disposed beneath the separator device and having a plurality
of openings, one associated with each recess, for receiving the transferred fastener
from its associated recess, when the bar arrangement is moved as aforesaid, from which
opening the fastener can then be supplied to a desired location, said machine being
characterised in that the bar arrangement of the feed device comprises a plurality
of sections, each having a plurality of recesses, and the drive means thereof comprises
a plurality of motors, one associated with each of the sections,
and further in that the electronic control means also controls the operation of the
motors of the drive means of the feed device, and thus the movement of the sections
of the bar arrangement thereof, whereby headed fasteners are supplied only to those
fastener-inserting units selected for actuation prevented, according to the number
of fasteners required to be driven into the shoe bottom, as determined by the style
of shoe to be lasted, and further whereby those units to which no fasteners are to
be supplied can be rendered inoperable.
7. A machine according to Claim 6 characterised in that the control means comprises computer
control means including a memory for storing data sets relating to each style of shoe
the heel seat of which is to be lasted using the machine, and to the number of fasteners
to be supplied by the feed device for insertion as aforesaid.