[0001] The present invention relates to a method for bleaching lignocellulose-containing
pulp with a peroxide-containing compound, in which the pulp, prior to the bleaching
and in optional order, is subjected to acid treatment at a pH of up to about 5 and
treated with a complexing agent in order to release transition metal ions from their
positions in the pulp. After the acid treatment, a magnesium compound and a calcium
compound are added to the pulp at a pH of from about 3.5 to about 8 in order to reintroduce
an optimum amount of magnesium and calcium ions into the pulp. The pulp is thereafter
bleached with a peroxide-containing compound at a pH of from about 7 to about 13.
Background of the invention
[0002] In the making of lignocellulose-containing pulp of high brightness, the pulp is bleached
in one or more stages. For quite some time, mechanical pulp has been bleached with
peroxide-containing compounds in alkaline environment, the intention being to remove
chromophoric groups but preserve the lignin content. For environmental reasons, it
has become increasingly common to treat also chemical pulp as early as in the first
bleaching stages with peroxide-containing compounds in alkaline environment, thereby
to remove chromophoric groups as well as lignin. Unless the pulp is pretreated, however,
such bleaching is less effective than bleaching with chlorine-containing bleaching
agents. Thus, hydrogen peroxide bleaching in alkaline environment is disturbed by
the presence in the pulp of ions of certain transition metals, primarily Mn, Cu and
Fe. These metal ions cause the hydrogen peroxide to disintegrate into undesirable
products, thereby reducing the effectiveness of the peroxide bleaching and increasing
the consumption of peroxide.
[0003] The prior art teaches the bleaching of chemical as well as mechanical pulp with peroxide-containing
compounds in alkaline environment and in the presence of magnesium salts. Most of
the known bleaching processes do not comprise any acid pretreatment, which preserves
the content of desirable as well as undesirable ions in the pulp.
[0004] Furthermore, EP-A-0 402 335 discloses the pretreatment of chemical pulp with a complexing
agent in order to render more effective subsequent alkaline peroxide bleaching. In
this process, it is important that the treatment with a complexing agent takes place
at an almost neutral pH. Moreover, this process is not suitable for treating pulp
containing large amounts of transition metal ions.
[0005] EP-A-0 511 695 discloses acid treatment of a chemical pulp, thereafter adding magnesium
and subsequently treating the pulp with alkaline peroxide bleaching.
[0006] Therefore, it seems to be obvious to combine the technical features of the prior
art and thus to arrive at a process which discloses acid treatment of the pulp, thereafter
treating the pulp with a complexing agent and adding magnesium and subsequently treating
the pulp with alkaline peroxide bleaching. However, such a process does not improve
the brightness of the pulp.
Description of the Invention
[0007] The invention relates to a method in which lignocellulose-containing pulp is treated
under the conditions recited in the appended claims, whereby its content of ions having
an adverse effect on subsequent alkaline peroxide bleaching is effectively reduced,
while at the same time its content of favourable ions is optimised, thereby to obtain
a pulp of high strength and brightness with a low consumption of the peroxide-containing
compound.
[0008] Thus, the invention provides a method for bleaching lignocellulose-containing pulp
with a peroxide-containing compound, in which the pulp, prior to the bleaching and
in optional order, is subjected to acid treatment at a pH of up to about 5 and treated
with a complexing agent, then adding to the pulp, after the acid treatment, a magnesium
compound and a calcium compound at a pH of from about 3.5 to about 8 in order to reintroduce
magnesium and calcium ions into the pulp, whereupon the pulp is bleached at a pH of
from about 7 to about 13.
[0009] The initial acid treatment combined with the treatment with a complexing agent in
accordance with the invention effectively releases all types of metal ions in lignocellulose-containing
pulp. By dewatering or washing the pulp, the thus-released ions can be effectively
removed from the pulp suspension. It has therefore been found that the present method
effectively reduces the concentration of those ions of transition metals, in particular
manganese, copper and iron, that have an adverse effect on the subsequent peroxide
bleaching.
[0010] In the present method, magnesium ions are reintroduced into the pulp prior to bleaching,
thereby increasing the brightness and the strength of the pulp while at the same time
reducing the lignin content and the consumption of the bleaching agent. By also reintroducing
calcium ions into the pulp, there is achieved a surprising improvement of the final
properties of the pulp, especially with respect to brightness and reduction of the
kappa number. In the present method, it has been found that the content and the positions
of magnesium as well as calcium ions have to be optimised to attain the synergistic
effect enabling effective peroxide bleaching. Thus, the magnesium and calcium ions
have to be added at a pH of from about 3.5 to about 8 in order that the pulp should
obtain a sufficient content of these ions.
[0011] According to the present invention it is possible to obtain a pulp of high brightness,
low lignin content and a on the whole preserved pulp strength while consuming a reduced
amount of the peroxide-containing compound. Depending on the type of pulp, inter alia,
it is often possible to carry out the method while using a comparatively small amount
of complexing agent and a simple washing stage before the peroxide bleaching.
[0012] As a result of the acid pretreatment, in combination with the treatment with a complexing
agent and the subsequent dewatering or washing stage, essentially all ions are released
and removed from the pulp. By the addition of magnesium and calcium, almost all these
ions can be reintroduced into the pulp, even under the alkaline conditions prevalent
in the peroxide bleaching according to the invention. Thus, the amount of magnesium
charged and the amount of magnesium present in the pulp in the peroxide bleaching
will be essentially the same. Likewise, the amount of calcium charged and the amount
of calcium present in the pulp in the peroxide bleaching will be essentially the same.
[0013] The acid treatment and the addition of magnesium and calcium compound are carried
out in this order and essentially within different pH ranges. The treatment with the
complexing agent may be performed whenever suitable from the point of view of process
technique. The treatment with a complexing agent may be carried out in a separate
stage before or after the acid treatment or after the addition of magnesium and calcium
compounds. Suitably, the treatment with a complexing agent is combined with the acid
treatment or the addition of magnesium and calcium compounds. Thus, the acid treatment
and the treatment with a complexing agent suitably are performed in a single stage
before the magnesium and calcium compounds have been added. However, it is preferred
that the treatment with a complexing agent and the addition of magnesium and calcium
compounds take place in a single stage after the acid treatment. After the pretreatment
into two or more stages, the pulp is suitably dewatered or washed and is then bleached
with a peroxide-containing compound at an alkaline pH.
[0014] The weight ratio between added Mg and Ca can be from about 1:1 to about 1:4 in order
to render effective the alkaline peroxide bleaching. Suitably, the weight ratio of
Mg to Ca is from 1:1.2 to 1:3, preferably from 1:1.5 to 1:2.6.
[0015] The amount of magnesium compound charged, as well as the amount of calcium compound
charged, may be up to about 4000 ppm, calculated as alkaline earth metal by weight
of dry pulp. Suitably, the amount of both the magnesium compound and the calcium compound
is in the range 100-3000 ppm, preferably in the range of 500-2000 ppm.
[0016] The amount of magnesium compound charged, as well as the other conditions, is so
chosen that the content of magnesium in the pulp before the peroxide bleaching amounts
to at least about 50% of the content of magnesium before carrying out of the present
method (the original content). Suitably, the amount of magnesium compound charged,
as well as the other conditions, is so chosen that the content of magnesium in the
pulp before the peroxide bleaching is in the range of 100-300% of the original content,
preferably in the range of 130-200%.
[0017] The amount of calcium compound charged, as well as the other conditions, is so chosen
that the content of calcium in the pulp before the peroxide bleaching amounts to at
least about 25% of the original content. Suitably, the amount of calcium compound
charged, as well as the other conditions, is so chosen that the content of calcium
in the pulp before the peroxide bleaching is in the range of 50-150% of the original
content, preferably in the range of 65-100%.
[0018] Suitably, the magnesium-containing compound used is magnesium sulphate, magnesium
chloride, magnesium carbonate or magnesium nitrate, preferably magnesium sulphate.
Suitably, the calcium-containing compound used is calcium chloride, calcium nitrate,
calcium sulphate or calcium carbonate, preferably calcium sulphate. Also compounds
containing magnesium and calcium in a suitable ratio may be used, such as dolomite.
[0019] In order to achieve a satisfactory effect, the magnesium and calcium compounds should
be in dissolved form when brought into contact with the pulp. This can be obtained
in various ways, depending on the type and properties of the pulp, among other things.
By combining a suitable pH of from about 3.5 to about 8 with suitable temperatures
and concentrations of the magnesium and calcium compounds, these compounds can be
brought into dissolved form.
[0020] Within the scope of the invention, all or some of the magnesium or calcium ions can
be added to the pulp suspension via the water used e.g. for pH adjustment or dilution.
Thus, hard water containing magnesium or calcium ions, or a combination thereof, may
advantageously be used for reintroducing these ions into the pulp. Examples of such
hard water are fresh water from limestone bedrock, white water from paper-making machines
using lime or chalk as filler, and process water from sulphite production using magnesium
or calcium as base.
[0021] The present method preferably comprise a dewatering or washing stage after the treatment
with the complexing agent and the addition of magnesium and calcium compounds. As
a result, undesirable metal ions can be effectively removed before the peroxide bleaching.
The pulp may also be dewatered or washed before and/or after the complexing agent
treatment.
[0022] By undesirable metal ions are meant not only transition metal ions but also any excess
of magnesium and calcium ions. In order that the reintroduced magnesium and calcium
ions should not be released from the pulp in another washing stage, the pH in the
washing liquid must be at least about 4. Suitably, the pH of the washing liquid is
in the range of 5-13, preferably 6-12.
[0023] In the present method, the acid treatment is performed at a pH of up to about 5,
suitably a pH of from 1.5 to 4, and preferably a pH of from 2 to 3.
[0024] In the acid treatment, pH can be adjusted by adding an acid or an acid liquid to
the pulp. Use is then made of inorganic mineral acids or residual acid from a chlorine
dioxide reactor, either separately or in optional mixture. Suitably, use is made of
an inorganic mineral acid, such as sulphuric acid, nitric acid or hydrochloric acid,
preferably sulphuric acid.
[0025] Manganese ions in the pulp, for example, have an especially adverse effect on alkaline
peroxide bleaching. Compounds forming strong complexes with different manganese ions
are therefore primarily used as complexing agents. Suitable complexing agents from
this point of view are nitrogen-containing organic compounds, primarily nitrogen-containing
polycarboxylic acids, nitrogen-containing polyphosphonic acids, and nitrogen-containing
polyalcohols. Preferred nitrogen-containing polycarboxylic acids are diethylenetriamine
pentaacetic acid (DTPA), ethylenediamine tetraacetic acid (EDTA) and nitrilo-triacetic
acid (NTA), DTPA and EDTA being especially preferred. Diethylenetriamine pentaphosphonic
acid is a preferred nitrogen-containing polyphosphonic acid. Also other compounds
can be used as complexing agents, such as polycarboxylic acids, suitably oxalic acid,
citric acid or tartaric acid, or phosphonic acids. Such organic acids as are formed
in the treatment of the pulp with chlorine-free bleaching agents, for example, may
also be used as complexing agents. The sodium salts of the above complexing agents
are preferably used, making the bleach plant a more closed system.
[0026] The choice of pH in the treatment with a complexing agent is not critical in the
present method, since the magnesium and calcuium ions having a favourable effect on
the subsequent alkaline peroxide bleaching can be optimised both with respect to amount
and position in the pulp. In the present method, the treatment with a complexing agent
can thus be performed at a pH of from about 1.5 to about 13. As a result, the treatment
with a complexing agent can be combined with the acid treatment,without there being
any appreciable reduction of the complexing ability.
[0027] The amount of complexing agent charged depends on the type and the amount of transition
metal ions present in the incoming pulp, as well as on the effectiveness of the acid
treatment and the subsequent dewatering or washing stage. Furthermore, the amount
also depends on the type of complexing agent and on the conditions prevailing in the
treatment with the agent, such as temperature, residence time, and pH. However, the
amount of complexing agent charged can be up to about 5 kg/tonne of dry pulp, based
on a 100% product. Suitably, this amount is from 0.05 kg to 2.5 kg/tonne of dry pulp,
preferably from 0.1 kg to 1 kg/tonne of dry pulp, based on a 100% product. It is especially
preferred that the amount of complexing agent is in the range of 0.2-0.6 kg/tonne
of dry pulp, based on a 100% product.
[0028] In the present method, the pH in the pulp suspension before the addition of magnesium
and calcium compounds is from about 3.5 to about 8, suitably in the range of 4-7.5,
and preferably in the range of 4.5-7. It is especially preferred that the pH is in
the range of 5-6.5.
[0029] Before the acid treatment in the present method, the pulp can be subjected to acid
treatment in an additional stage, thereby to obtain a particularly low content of
transition metal ions. Such additional treatment may be suitable in alkaline peroxide
bleaching of pulp in which the content of transition metal ions is unusually high
or in which these ions are difficult to release. One such instance is organosolv pulp.
[0030] In a preferred mode of carrying out the present method, the acid treatment is performed
in the presence of a delignifying chemical which is effective at a pH of up to about
5. Suitable delignifying chemicals are ozone, acid hydrogen peroxide, per-acids, such
as Caro's acid or peracetic acid, and salts thereof, chlorine dioxide and chlorine.
Preferably, use is made of ozone, per-acids or salts thereof, or chlorine dioxide,
resulting in far-reaching and selective delignification. Ozone and chlorine dioxide
are especially preferred.
[0031] When chlorine dioxide is used as a delignifying chemical in the present method, it
is possible to bleach the pulp to full brightness with an initial chlorine dioxide
stage followed by a peroxide stage and still reducing the produced and discharged
amount of chlorine containing compounds to an extremely low level. Thus, the present
method optimizes the conditions for an effective peroxide bleaching, whereby a reduced
adding of chlorine dioxide can be balanced with an additional, and economically reasonable,
adding of peroxide. A reduced adding of chlorine dioxide means that the content of
chlorine containing compounds in the pulp, which has been bleached, decreases and
the possibilities to close the plants increases essentially. Thus, with the present
method, it is possible to decrease the total amount of chlorine containing compounds
in the waste water, from all stages, to less than 5 kg/ton pulp, based on the element
chlorine. The total amount of chlorine containing compounds in the waste water from
all stages will be decreased suitably to less than 3,5 kg/ton pulp and preferably
to less than 2 kg/ton pulp, based on elementary chlorine.
[0032] When the present method comprises delignification with ozone, the amount may be from
about 0.5 kg to about 30 kg/tonne of dry pulp, suitably from 1 kg to 20 kg/ tonne
of dry pulp, and preferably from 1.5 kg to 10 kg/ tonne of dry pulp.
[0033] When the present method comprises delignification with chlorine dioxide, the amount
can be indicated as a charging factor (CF) as follows
kappa number prior to delignification according to the present method.
Thus, 1 kg of chlorine dioxide is equivalent to 2.63 kg of active chlorine. In the
present method, the charging factor may be from about 0.1 to about 10, suitably from
0.5 to 5, and preferably from 1 to 3.
[0034] The present method can include a dewatering or washing stage after the acid treatment
and the treatment with a complexing agent. The pulp may also be dewatered or washed
before and/or after the complexing agent treatment. Thus, transition metal ions can
be effectively removed prior to the peroxide bleaching. The washing liquid may consist
of fresh water, optionally with an addition of a pH-adjusting chemical, or white water
from one or more bleaching stages or extraction stages, giving a suitable pH in the
washing stage.
[0035] In the present method, the acid treatment, treatment with complexing agent and the
addition of magnesium and calcium can be carried out at a temperature of from about
10°C to about 100°C, suitably from 25°C to 90°C, and preferably from 40°C to 80°C,
and for a time of from about 1 min to about 600 min, suitably from 5 min to 120 min,
and preferably from 10 min to 60 min.
[0036] The pulp concentration may be from about 1% by weight to about 60% by weight and
preferably from 3% by weight to 35% by weight.
[0037] The bleaching with a peroxide-containing compound is performed at a pH of from about
7 to about 13, suitably a pH of from 8 to 12, and preferably a pH of from 9 to 11.
[0038] The peroxide-containing compound comprises inorganic peroxide compounds, such as
hydrogen peroxide, sodium peroxide and peroxo sulphuric acid (Caro's acid), and organic
peroxide compounds, such as peracetic acid and performic acid. The peroxide-containing
compound suitably consists of hydrogen peroxide or a mixture of hydrogen peroxide
and oxygen, and preferably is hydrogen peroxide.
[0039] Conventional bleaching conditions can be used.
[0040] After the pretreatment stages and the subsequent bleaching with a peroxide-containing
compound, the pulp may be used as such for making paper. If so desired, the pulp may
also be finally bleached to a higher brightness in one or more stages, e.g. by means
of hydrogen peroxide, ozone, sodium dithionite or chlorine dioxide. Final bleaching
can also include alkaline extraction stages which may be fortified by peroxide and/or
oxygen.
[0041] By lignocellulose-containing pulp is meant pulp containing fibres that have been
exposed by known chemical or mechanical treatment, or recycled fibres. Suitably, the
lignocellulose-containing pulp consists of chemically digested pulp, preferably chemically
digested pulp that has been delignified with oxygen prior to the present method. It
is especially preferred that the lignocellulose-containing pulp consists of sulphate
pulp of softwood.
[0042] The invention and its advantages will be further illustrated by the following, non-restricting
examples. In the description, the examples and the claims, the figures in per cent
and parts are all by weight, unless otherwise stated. Furthermore, the pH values given
in the description, the examples and the claims concern the pH at the end of each
treatment, unless otherwise stated.
[0043] In the examples below, the kappa number, the viscosity and the brightness of the
pulp were determined according to the SCAN Standard Methods C 1:77 R, C 15-16:62 and
C 11-75:R, respectively. The consumption of hydrogen peroxide and peracetic acid were
established by titration with sodium thiosulphate, and potassium permanganate and
sodium thiosulphate, respectively.
Example 1: Oxygen-delignified sulphate pulp of softwood having a kappa number of 15.7, a brightness
of 37.9% ISO and a viscosity of 990 dm³/kg was treated with 15 kg H₂SO₄/tonne dry
pulp, giving a pH of 2. The acid treatment (A) was performed at 50°C, a part concentration
of 10% by weight and for 30 min. After raising the pH to 5, EDTA (Q), magnesium sulphate
(Mg) and calcium sulphate (Ca) were added (test 1). The conditions were so chosen
that magnesium and calcium were dissolved in the pulp suspension. The treatment took
place at 50°C, a pulp concentration of 10% by weight and for 60 min. The amount of
EDTA added was 2 kg/tonne dry pulp. The amount of magnesium and calcium compounds
added was, respectively, 1000 ppm and 1500 ppm, based on alkaline-earth metal per
dry pulp. Then, the pulp was bleached with hydrogen peroxide (P) at a temperature
of 90°C, a residence time of 240 min and a pulp concentration of 10% by weight. The
addition of hydrogen peroxide was 25 kg/tonne dry pulp, based on 100% hydrogen peroxide,
the pH was 10.5-11. After each stage, the pulp was washed with deionised water having
a pH of 5.5. Thus, the pulp was first dewatered to a pulp concentration of 25% by
weight, and then diluted to a pulp concentration of 3% by weight. After a few minutes,
the pulp was dewatered to a pulp concentration of 25% by weight. For comparative purposes,
only magnesium sulphate and calcium sulphate (test 2), as well as only magnesium sulphate
(test 3) were added after the acid treatment, thereby to illustrate the effect of
the complexing agent and of the complexing agent and the calcium ions. The conditions
in tests 2 and 3 were otherwise in keeping with those indicated above. The results
obtained after the bleaching with hydrogen peroxide appear from the Table below.
TABLE I
Test |
Sequence |
Pulp properties after H₂O₂ |
Remaining H₂O₂ kg/tonne |
|
|
Kappa number |
Viscosity (dm³/kg) |
Brightness (%ISO) |
|
1 |
A-(Q+Mg+Ca)-P |
7.1 |
865 |
76.4 |
8.6 |
2 |
A-(Mg+Ca)-P |
7.3 |
705 |
74.9 |
1.6 |
3 |
A-(Mg)-P |
8.4 |
730 |
71.0 |
1.6 |
It is evident from the Table that the pretreatment of pulp in accordance with the
present invention results in a strong pulp of high brightness and low lignin content,
the consumption of hydrogen peroxide being comparatively low.
Example 2: Oxygen-delignified sulphate pulp of softwood having a kappa number of 8.2, a brightness
of 45% ISO and a viscosity of 820 dm³/kg was treated in accordance with the present
method (test 1). The acid treatment, the addition of EDTA, magnesium sulphate and
calcium sulphate in a single stage and the bleaching with hydrogen peroxide were performed
as in Example 1. After each stage, the pulp was washed as in Example 1. For comparative
purposes, only the complexing agent and the magnesium sulphate (test 2), as well as
only the complexing agent (test 3) were added after the acid treatment. The conditions
in tests 2 and 3 are otherwise in keeping with those indicated above. The results
obtained after the bleaching with hydrogen peroxide appear from the Table below.
TABLE II
Test |
Sequence |
Pulp properties after H₂O₂ |
Remaining H₂O₂ kg/tonne |
|
|
Kappa number |
Viscosity (dm³/kg) |
Brightness (%ISO) |
|
1 |
A-(Q+Mg+Ca)-P |
2.2 |
765 |
84.9 |
11.1 |
2 |
A-(Q+Mg)-P |
2.6 |
705 |
81.8 |
11.0 |
3 |
A-(Q)-P |
3.4 |
560 |
75.0 |
0 |
It is evident from the Table that the present treatment of pulp is an environmentally
compatible, selective and effective method for bleaching pulp.
Example 3: Oxygen-delignified sulphate pulp of softwood having a kappa number of 14.8, a brightness
of 36.4% ISO and a viscosity of 1000 dm³/kg was delignified with chlorine dioxide
(D), treated with EDTA in the presence of magnesium and calcium, and bleached with
hydrogen peroxide. In delignification, chlorine dioxide was added in an amount equivalent
to 30 kg active chlorine/tonne dry pulp, i.e. the batching factor was 2. Delignification
was performed at a temperature of 50°C, a pulp concentration of 10% by weight and
for 50 min, pH at the end being 3.9. The addition of EDTA, magnesium sulphate and
calcium sulphate in a single stage and the bleaching with hydrogen peroxide were as
in Example 1. After each stage, the pulp was washed as in Example 1. For comparative
purposes, the pulp was treated without calcium (in test 2), without calcium or magnesium
(in test 3) and without complexing agent, calcium or magnesium (in test 4). The results
obtained after the bleaching with hydrogen peroxide appear from the Table below.
TABLE III
Test |
Sequence |
Pulp properties after H₂O₂ |
Remaining H₂O₂ kg/tonne |
|
|
Viscosity (dm³/kg) |
Brightness (%ISO) |
|
1 |
D-(Q+Mg+Ca)-P |
850 |
88.5 |
11.2 |
2 |
D-(Q+Mg)-P |
820 |
85.6 |
10.7 |
3 |
D-Q-P |
650 |
80.1 |
0 |
4 |
D-P |
700 |
77.3 |
0 |
It is evident from the Table that a preferred mode of bleaching in which the pulp
is delignified with chlorine dioxide results in a strong pulp of very high brightness,
the consumption of hydrogen peroxide being comparatively low.
Example 4: The sulphate pulp used in Example 3 was delignified with ozone (Z), treated with
EDTA in the presence of magnesium and calcium at different pH values, and bleached
with hydrogen peroxide. Delignification with ozone was performed at a pH of 2.1, the
temperature of 25°C, a pulp concentration of about 40% by weight and for 2-3 min.
The amount of ozone charged was 7-8 kg/tonne dry pulp. The combined treatment with
EDTA and addition of magnesium and calcium sulphate was performed as in Example 1,
except that pH was varied. The bleaching with hydrogen peroxide was performed as in
Example 1. After each stage, the pulp was washed as in Example 1. The results obtained
after the bleaching with hydrogen peroxide appear from the Table below.
TABLE IV
Test |
ph |
Pulp properties after H₂O₂ |
Remaining H₂O₂ kg/tonne |
|
|
Kappa-number |
Viscosity (dm³/kg) |
Brightness (%ISO) |
|
1 |
3.2 |
3.1 |
670 |
83.5 |
8.4 |
2 |
4.1 |
3.1 |
745 |
84.3 |
12.4 |
3 |
5.5 |
3.0 |
750 |
85.1 |
12.5 |
4 |
6.0 |
3.0 |
750 |
85.0 |
12.2 |
5 |
7.2 |
2.7 |
705 |
85.0 |
9.4 |
6 |
9.2 |
2.9 |
645 |
84.9 |
4.8 |
It is evident from the Table that the treatment of pulp in the pH range according
to the invention results in a pulp of excellent final properties, involving efficient
utilisation of the bleaching capacity of the peroxide.
Example 5: The sulphate pulp used in Example 3 was delignified with ozone (Z), treated with
magnesium and calcium, and bleached with hydrogen peroxide (P). The complexing agent
was added after Z in the same stage as in Mg and Ca (Q2, test 1), as well as before
Z (Q1, test 2), in order to illustrate the effect of the point of addition of the
complexing agent. Delignification with ozone and the combined treatment with EDTA
and addition of magnesium and calcium sulphate were in test 1 performed as in Example
1, as were the bleaching with hydrogen peroxide. In Q1, 15 kg H₂SO₄ was added per
tonne dry pulp, giving a pH of 2.0. Otherwise, Q1 was performed in keeping with Q2,
except that the residence time was 30 min. After each stage, the pulp was washed as
in Example 1. The results obtained after the bleaching with hydrogen peroxide appear
from the Table below.
TABLE V
Test |
Sequence |
Pulp properties after H₂O₂ |
Remaining H₂O₂ kg/tonne |
|
|
Kappa number |
Viscosity (dm³/kg) |
Brightness (%ISO) |
|
1 |
Z-(Q2+Mg+Ca)-P |
3.2 |
820 |
82.3 |
10.8 |
2 |
Q1-Z-(Mg+CA)-P |
3.1 |
775 |
82.9 |
9.0 |
It is evident from the Table that a strong and bright pulp is obtained as a result
of the addition of the complexing agent, either before or after a delignifying stage
in a preferred mode of execution of the present invention.
Example 6: Oxygen-delignified sulphate pulp of softwood having a kappa number of 7.7, a brightness
of 51.6% ISO and a viscosity of 825 dm³/kg was treated with 15 kg H₂SO₄/tonne dry
pulp, giving a pH of 2.0. The acid treatment was performed at 50°C for 30 min and
with a pulp concentration of 10% by weight. After pH had been raised to 5-5.5, 2 kg
EDTA/tonne dry pulp was added together with magnesium sulphate in an amount of 300
ppm, based on magnesium, and calcium sulphate in an amount of 600 ppm, based on calcium.
The treatment took place at 50°C, for 60 min and with a pulp concentration of 10%
by weight. Then, the pulp was bleached with hydrogen peroxide at a temperature of
90°C, for a residence time of 240 min and with a pulp concentration of 10% by weight.
The addition of hydrogen peroxide was 25 kg/tonne dry pulp, based on 100% hydrogen
peroxide, and pH was 11. After the acid treatment and the peroxide bleaching, the
pulp was washed with deionised water having a pH of 5.5. The pulp was first dewatered
to a pulp concentration of 25% by weight, and was then diluted to a pulp concentration
of 3% by weight. After a few minutes, the pulp was dewatered to a pulp concentration
of 25% by weight. For comparative purposes, tests were made involving an addition
of but 900 ppm magnesium (Test 2), an addition of but 900 ppm calcium (Test 3), and
no addition of either magnesium sulphate or calcium sulphate (Test 4). The results
after the hydrogen peroxide bleaching appear from the Table below.
TABLE VI
Test |
Mg ppm |
Ca ppm |
Ratio Mg:Ca |
Pulp properties after H₂O₂ |
|
|
|
|
Viscosity (dm³/kg) |
Brightness (%ISO) |
1 |
300 |
600 |
1:2 |
750 |
85.0 |
2 |
900 |
0 |
--- |
740 |
82.1 |
3 |
0 |
900 |
--- |
670 |
82.0 |
4 |
0 |
0 |
--- |
665 |
77.4 |
It is evident from the Table that the combined addition of magnesium and calcium to
the pulp results in a strong pulp of high brightness.
Exemple 7: The sulphate pulp used in Example 3 was delignified with chlorine dioxide (D), treated
with EDTA in the presence of magnesium and calcium, and bleached with hydrogen peroxide
(P), i.e. the sequence D-(Q+Mg+Ca)-P. The pulp was bleached with different combinations
of D and P to illustrate the effect of the batching factor on the total amount of
the produced chlorine containing compounds at a constant final brightness of 88% ISO.
The delignification with chlorine dioxide were as in Example 1, apart from the batching
factor which was from 0.67 up to 2. The combinated addition of EDTA, magnesium sulphate
and calcium sulphate were as in Example 1. The bleaching with hydrogen peroxide were
as in Example 1, apart from that the temperature was 105°C and that the amount of
hydrogen peroxide was varied. After each stage, the pulp was washed as in Example
1. The amount of chlorine containing compounds from the sequence was measured in the
total volume of waste water. The amounts of chlorate and chloride were measured with
ion-chromatography according to the standardized method. The amount AOX was measured
according to SCAN-W 9:89. The total amount of the elementary chlorine was measured
in each test with titration after reduction with SO₂ at room temperature. As comparison,
the same pulp was bleached and delignified to approximately the same brightness as
in the sequence D-(EOP)-D-(EP)-D (Test 6). The conditions in each stage were conventional.
The amounts of chlorine dioxide and hydrogen peroxide in test 6 are total in the sequence.
The partial pressure of oxygen in the EOP-stage was 0.22. The results obtained after
the bleaching with hydrogen peroxide appear from the Table below.
TABELL VII
Test |
D as active chlorine (kg/ton) |
P (kg/ton) |
Brightness (% ISO) |
Chlorine compounds in waste water |
|
|
|
|
ClO₃⁻ |
Cl⁻ |
AOX |
Total counted as Cl |
|
|
|
|
(kg/ton massa) |
1 |
10 |
40 |
88,1 |
0,5 |
1,4 |
0,20 |
1,8 |
2 |
15 |
32 |
88,3 |
1,1 |
2,3 |
0,30 |
3,1 |
3 |
20 |
26 |
88,0 |
1,6 |
2,9 |
0,40 |
4,0 |
4 |
25 |
20 |
88,4 |
2,5 |
3,2 |
0,53 |
4,8 |
5 |
30 |
16 |
88,3 |
3,1 |
3,7 |
0,68 |
5,7 |
6 |
44 |
4 |
88,8 |
4,6 |
6,4 |
0,90 |
8,9 |
It is evident from the Table that it is possible, with the present treatment of pulp,
to produce a pulp with high brightness and at the same time reduce the amount of chlorine
containing compounds to a level which permits a highly degree of closing the cellulose
factory.
Example 8: Oxygen-delignified sulphate pulp of softwood having a kappa number of 9.6, a brightness
of 40.5% ISO and a viscosity of 890 dm³/kg was delignified with chlorine dioxide (D)
in the presence of EDTA (Q), and bleached with hydrogen peroxide (P) and oxygen (O)
in the presence of magnesium and kalcium, i.e. in the sequence (D+Q) (P+O+Mg+Ca).
The pulp was bleached with various combinations of D and P to illustrate the effect
on the batching factor on the total amount chlorine containing compounds produced
at a constant final brightness of about 90% ISO. The delignification with chlorine
dioxide was performed at a pH of 1.8-2.0, and a temperature of 45°C for 25 min. The
batching factor was varied from 1.0 to 2.5. The added amount of EDTA was 1.5 kg/ton
dry pulp. After raisig pH to 5-5.5, magnesium sulpate was added in an amount of 300
ppm calculated as magnesium and calcium sulphate was added in an amount of 600 ppm
calculated as calcium. Subsequently sodium hydroxide and hydrogen peroxide were added
and the pulp concentration was adjusted to 10% by weight. The used autoclave was pressurized
with oxygen to 0.22 MPa measured at room temperature. After raising the temperature
to 110°C, the pulp was bleached for 240 min. pH became 11-11.5 after bleaching. After
each stage, the pulp was washed as in Example 6. The amount of chlorine containing
compounds from the sequence were measured in the total volume of waste water. The
amounts of chlorate and chloride were measured with ion-chromatography according to
the standardized method. The amount AOX was measured according to SCAN-W 9:89. The
total amount of the elementary chlorine was measured in each test through titration
after reduction with SO₂ at room temperature. As comparison, the same pulp was bleached
and delignified to approximately the same brightness as in the sequence D-(EOP)-D-(EP)-D
(Test 5). The conditions in each stage were conventional. The amounts of chlorine
dioxide and hydrogen peroxide in test 5 are total in the sequence. The partial pressure
of oxygen in the EOP-stage was 0.22. The results obtained after the bleaching with
hydrogen peroxide appear from the Table below.
TABELL VIII
Test |
D as active chlorine (kg/ton) |
P (kg/ton) |
Brightness (% ISO) |
Chlorine compounds in waste water |
|
|
|
|
ClO₃⁻ |
Cl⁻ |
AOX |
Total counted as Cl |
|
|
|
|
(kg/ton massa) |
1 |
9,6 |
40 |
89,8 |
0,5 |
1,3 |
0,17 |
1,8 |
2 |
14,4 |
30 |
90,1 |
1,0 |
2,2 |
0,28 |
2,9 |
3 |
19,2 |
25 |
90,3 |
1,5 |
2,8 |
0,33 |
3,8 |
4 |
24,0 |
20 |
90,5 |
2,4 |
3,2 |
0,50 |
4,7 |
5 |
40,0 |
3,5 |
89,9 |
4,4 |
4,6 |
0,85 |
7,7 |
It is evident from the Table that it is possible, with the present treatment of pulp,
to produce a pulp with high brightness and at the same time reduce the amount of chlorine
containing compounds to a level which permits a highly degree of closing the cellulose
factory.
1. A method for bleaching lignocellulose-containing pulp with a peroxide-containing compound,
characterized by, prior to the bleaching and in optional order, subjecting the pulp to acid treatment
at a pH of up to about 5 and treating the pulp with a complexing agent, adding to
the pulp, after the acid treatment, a magnesium compound and a calcium compound at
a pH of from about 3.5 to about 8 in order to reintroduce magnesium and calcium ions
into the pulp, whereupon the pulp is bleached at a pH of from about 7 to about 13.
2. A method as claimed in claim 1, characterized in that the lignocellulose-containing pulp is a chemically digested pulp.
3. A method as claimed in claim 1 or 2, characterized in that the acid treatment takes place at a pH of from 1.5 to 4.
4. A method as claimed in any one of the preceding claims, characterized in that the magensium and calcium compounds are added at a pH of from 4 to 7.5.
5. A method as claimed in any one of the preceding claims, characterized in that the peroxide-containing compound consists of hydrogen peroxide or a mixture
of hydrogen peroxide and oxygen.
6. A method as claimed in any one of the preceding claims, characterized in that the complexing agent is a nitrogen-containing organic compound.
7. A method as claimed in claim 6, characterized in that the nitrogen-containing organic compound is diethylenetriamine pentaacetic
acid (DTPA) or ethylenediamine tetraacetic acid (EDTA).
8. A method as claimed in any one of the preceding claims, characterized in that the amount of complexing agent charged is in the range of 0.1-1 kg/tonne
of dry pulp, based on a 100% product.
9. A method as claimed in any one of the preceding claims, characterized in that the acid treatment takes place in the presence of a delignifying chemical.
10. A method as claimed in claim 9, characterized in that the delignifying chemical comprises ozone, per-acids and salts thereof, and
chlorine dioxide.
11. A method as claimed in any one of the preceding claims, characterized in that the acid treatment and the treatment with a complexing agent take place in
a single stage.
12. A method as claimed in any one of the preceding claims, characterized in that the treatment with the complexing agent and the addition of the magnesium
and calcium compounds take place in single stage.
13. A method as claimed in any one of the preceding claims, characterized in that the pulp is dewatered or washed before and/or after the treatment with a
complexing agent.
14. A method as claimed in claim 9, characterized in that the delignifying chemical is chlorine dioxide.
15. A method as claimed in claim 14, characterized in that the total amount of chlorine containing compounds in the waste water, from
all stages, is less than 5 kg/ton pulp, based on the element chlorine.
16. A method as claimed in any one of the preceding claims, characterized in that the pulp is dewatered or washed after the addition of the magnesium and calcium
compounds.
17. A method as claimed in any one of the preceding claims, characterized in that the pulp is dewatered or washed before the addition of the magnesium and
calcium compounds.
18. A method as claimed in any one of the preceding claims, characterized in that the weight ratio of Mg to Ca is from about 1:1 to about 1:4.
19. A method as claimed in any one of the preceding claims, characterized in that the pulp is bleached with ozone or chlorine dioxide at a pH of up to about
3.