[0001] The present invention generally relates to containers made of cardboard or the like,
having an automatic bottom and, more particularly, to a container of the above mentioned
kind capable of taking a substantially cylindrical shape during the assembly.
[0002] The containers made of cardboard or the like, having an automatic bottom are already
known. Their very important feature is to have a so-called "automatic bottom" that
is a bottom which is self-forming during their assembly. In order to obtain the automatic
bottom the blank intended to form the container is provided with suitably shaped bottom
tongues having mutual engagement means. These bottom tongues are glued in pairs to
each other and once the longitudinal edges of the blank have been glued therebetween
and the assembly of the container is started by transforming it from a flattened or
bidimensional shape, as it is put on the market, to the final open or tridimensional
shape, the so glued bottom tongues are brought in such a position as to form the bottom
wall of the container and are retained in this final position by the mutual engagement
of the engagement means.
[0003] By means of this system containers having in plan view poligonal shapes, for example
square, rectangular, pentagonal, esagonal shape etc. have been developed.
[0004] However, till now it was not possible to provide a container having an automatic
bottom and a cylindrical shape.
[0005] The present invention aims at obviating this drawback by providing a blank for containers
made of cardboard or the like, having a new design and capable of permitting the assembly
of cylindrical containers, the term "cylindrical" meaning a solid formed by generatrixes
starting from points of a directrix formed by a closed line: circle, ellipse, oval...
[0006] More particularly, the blank according to the present invention is of the type having
tongues intended to form the automatic bottom of the container and is characterized
in that it comprises:
- a rectangular zone having a glueing edge on one of the sides perpendicular to the
side corresponding to the bottom of the container and intended to form the lateral
wall thereof,
- a strip projecting from the side of the rectangular zone corresponding to the bottom
of the container and having at least three curved folding lines from which the tongues
intended to form the automatic bottom extend, each curved folding line having an identical
or different radius of curvature according to the cross-section of the cylindrical
container to be formed,
- this strip being intended to be folded along a folding line which separates it from
the rectangular zone of the blank and to be glued thereto,
- the bottom tongues having at least a curved side and forming in a manner per se known
by means of glueing and folding operations the automatic bottom of the container.
[0007] Advantageously, the rectangular zone has two folding lines perpendicular to the side
thereof corresponding to the bottom of the container in order to allow the container
to be put on the market in a flattened shape and to be opened in its final tridimensional
shape upon the use.
[0008] According to a feature of the invention, the curved folding lines of the strip are
in the form of circle arcs and have the same radius of curvature as that of the container
to be formed.
[0009] According to another feature of the invention, the curved folding lines of the strip
are ellipse segments.
[0010] According to a further feature of the invention, the curved folding lines of the
strip are oval segments.
[0011] According to still another feature of the invention, a strip segment having a straight
folding line can be provided.
[0012] This invention will be now described in greater detail in connection with the accompanying
drawings, wherein:
Fig. 1 shows first blank for obtoining the right circular cylindrical container having
an automatic bottom;
Fig. 2 shows a first mounting step of the container of Fig. 1;
Fig. 3 shows a second mounting step of the container of Fig. 1;
Fig. 4 is a cross-sectional view taken through the blank after the second mounting
step of the container has been accomplished;
Fig. 5 shows the final mounting step of the container of Fig. 1;
Fig. 6 shows a second blank for obtaining the right circular cylindrical container
having the automatic bottom;
Fig. 7 shows a first mounting step of the container of Fig. 6;
Fig. 8 shows a second mounting step of the container of Fig. 6;
Fig. 9 is s cross-sectional view taken through the blank of Fig. 6 after the second
mounting step of the container has been accomplished;
Fig. 10 shows the final mounting step of the container of Fig. 6, looking from the
bottom;
Fig. 11 shows the container of Fig. 10 in a plan view;
Fig. 12 shows a third blank for obtaining an elliptical cylindrical container having
the automatic bottom;
Fig. 13 is a perspective view of the container obtained with the blank of Fig. 12;
Figs. 14 and 15 show the sectional profile of other containers obtained with the blank
according to the present invention.
[0013] Fig. 1 shows a typical blank for obtaining a container having the shape of a right
circular cylinder and provided with tongues, generally designated by T, intended to
form in a manner per se known the automatic bottom. The blank is designated by 1 and
has a zone 2 of rectangular shape intended to form the lateral wall of the container.
This zone is divided in three portions A,B,C by two cross-folding lines 3,4. The rectangular
zone 2 has on one shorter side thereof, in this case on the portion A, a glueing edge
L. Projecting from the upper larger side of the rectangular zone 2 is a strip, generally
designated by D, divided in four segments D1,D2,D3,D4 each of which terminates in
one of the tongues T intended to form in a manner per se known the automatic bottom
of the container and bearing here the reference numbers 5,6,7,8. This strip D is separated
from the rectangular zone 2 by a longitudinal folding line P and the tongues T are
separated from the relevant strip segment D1,D2,D3,D4 by curved folding lines, generally
designated by S and bearing here the reference numbers 9,10,11,12. In this case the
curved folding lines have the shape of an arc of circle and their radius of curvature
correspond to that of the circular cylindrical container to be formed. The folding
lines 9,10,11,12 in this case are four in number and their length corresponds to 1/4
of the blank lenght
l and therefore 1/4 of the container circumference.
[0014] The tongues 5,6,7,8 have a specifical shape adapted to form the engagement means
of the automatic bottom and, in the blank of Fig. 1, these tongues are identical two
by two. In particular, the tongue 5 has the same shape as that of the tongue 7 and
the tongue 6 has the same shape as that of the tongue 8. The tongues 6 and 8 have
substantially a triangular shape, whereas the tongues 5 and 7 have a composite rectilinear
and curvilinear shape. In particular, each of the tongues 5,7 has a triangular tab
13 and 14, respectively and a toothed portion 16. The substantially triangular tabs
13,14 are defined by an inner folding line 15 and have a curved side which has the
same radius of curvature as that of the circular cylindrical container to be formed.
[0015] Fig. 2 shows the first mounting step of the circular cylindrical container with automatic
bottom starting from the blank 1. This step consists in folding the strip segments
D1,D2,D3,D4 along the folding line P against the rectangular zone 2 and in glueing
them thereto by leaving free the tongues 5,6,7,8.
[0016] Fig. 3 shows a second mounting step of the container. This step consists in glueing
the glueing edge L to the opposite outer side of the rectangular zone 2 so as to obtain
a closed element and in glueing the tabs 13,14 to the triangular tongues 6,8 so that
the tabs 13,14 cover exactly the half portion of said triangular tongues, as can be
seen in the cross-section of Fig. 4 wherein the zones marked by crosses designate
the glueings. Once this operation is terminated, the so obtained blank is folded along
the folding lines 3,4 to form the container in the flattened condition, as it is put
on the market.
[0017] Fig. 5 shows the final mounting step of the container. This step consists in opening
the so glued blank by exerting an inwardly directed pressure on the cross-folding
lines 3 and 4. In so doing, the tongues 5,6,7,8 automatically open inwardly until
the toothed portion 16 of the tongues 5,7 engage therebetween, thus retaining the
formed bottom.
[0018] Fig. 6 shows a second typical starting for obtaining a modification of the right
circular cylindrical container provided with six tongues T intended to form in a manner
per se known the automatic bottom. This blank is designated by 21 and has also a rectangular
zone 22 intended to form the lateral wall of the container. This zone is divided also
in three portions A,B,C by two cross-folding lines 23,24. The rectangular zone 22
has on one shorter side thereof, in this case on the portion A, a glueing edge L.
Projecting from the upper larger side of the rectangular zone 22 is a strip D divided
in three segments D1,D2,D3, each of which is provided with the tongues T, bearing
here the reference numbers 25,26,27,28,29,30 intended to form the automatic bottom.
This strip is separated from the rectangular zone 22 by a folding line P.
[0019] In particular, the strip segment D1 has the tongue 25, the strip segment D2 has the
tongues 26,27,28 and the strip segment D3 has the tongues 29 and 30. All the tongues
are separated from the relevant strip segments by curved folding lines S, bearing
here the reference numbers 31,32,33,34,35,36. Here again the curved folding lines
have the shape of an arc of circle and their radius of curvature correspond to that
of the circular cylindrical container to be formed. The folding lines 31,36 in this
case are six in number and their length corresponds to 1/6 of the blank length
l and therefore to 1/6 of the container circumference.
[0020] The tongues 25-30 have a specifical shape adapted to form the automatic bottom and,
also in the blank of Fig. 6, these tongues are identical two by two. In particular,
the tongue 25 has the same shape as that of the tongue 28, the tongue 26 has the same
shape as that of the tongue 29 and the tongue 27 has substantially the same shape
as that of the tongue 30. The tongues 25,28 have substantially a triangular shape
with curved sides and the tongues 26,29 have substantially the shape of a rhombus
with curved sides, divided in two tabs E,F by an inner folding line 37, whereas the
tongue 27 has the shape of a circle,the radius of curvature of which corresponds to
that of the container to be formed and the tongue 30 has the shape of a circle segment.
[0021] Fig. 7 shows the first mounting step of the circular cylindrical container with automatic
bottom starting from the blank 21 of Fig. 6. This step consists in folding the strip
segments D1,D2,D3, along the folding line P against the rectangular zone 22 and in
glueing them thereto by leaving free the bottom tongues 25-30.
[0022] Fig. 8 shows the second mounting step of the container starting from the blank 21
of Fig. 6. This step consists in glueing the edge L to the opposite edge of the rectangular
zone 22 so as to obtain a closed element and in glueing the tongues 25,28 to the tabs
F of the tongues 26,29. Then the circular tongue 27 is folded along the diametral
folding line 38 and the semicircular portion G of this tongue to the tongue 30 having
the shape of a circle segment which now, after the closed element has been formed,
is in front of the circular tongue 27, as can be seen from the cross-section shown
in Fig. 9. Once this operation is terminated, the so obtained blank 21 is folded along
the cross-folding lines 23,24 to form the container in the flattened condition, as
it is put on the market.
[0023] Fig. 10 shows the final mounting step of the container. This step consists in opening
the so glued blank by exerting an inwardly directed pressure on the cross-folding
lines 23 and 24. In so doing, the tongues 26,27 and 29 automatically open and the
tongue 30 overlaps the circular tongue 27 in order to impart the necessary dimensional
stability to the finished container.
[0024] In Fig. 10 the container is viewed from the bottom so as to show the tongues 26 and
29 which overlap the circular tongue 27.
[0025] In Fig. 11 the container is viewed from the top, so as to show the tongue 30 having
the shape of circular segment which overlaps the circular tongue 27.
[0026] In this case the engagement means shown in the blank of Fig. 1 are not provided,
but in their place there are the tongues 27 and 30, which impart the dimensional stability
to the circular cylindric container once it has been open from the flattened condition
to the final tridimensional shape.
[0027] Fig. 12 shows a third typical blank for obtaining a container having an elliptical
cylindrical shape provided, as in the embodiment of Fig. 6, with six tongues T intended
to form in a manner per se known the automatic bottom. This blank is designated by
121 and has also a rectangular zone 122 intended to form the lateral wall of the container.
This zone is divided also in three portions A,B,C by two cross-folding lines 123,124.
The rectangular zone 122 has on one shorter side thereof, in this case on the portion
A, a glueing edge L. Projecting from the upper larger side of the rectangular zone
122 is also a strip D divided in three segments D1,D2,D3, each of which is provided
with the tongues T, bearing here the reference numbers 125, 126,127,128,129,130 and
intended to form the automatic bottom. This strip is separated from the rectangular
zone 122 by a folding line P.
[0028] In particular, the strip segment D1 has the tongue 125, the strip segment D2 has
the tongues 126,127,128 and the strip segment D3 has the tongues 129 and 130. All
the tongues are separated from the relevant strip segments by curved folding lines
S, bearing here the reference numbers 131,132,133, 134, 135, 136, which represent
the six ellipse segments in which the elliptic cylindrical container to be formed
has been divided.
[0029] The tongues 125-130 correspond to the tongues 25-30 of the blank of Fig. 6 and are
intended to form the automatic bottom. As far as the shapes of the tongues are concerned,
they correspond to those of Fig. 6. In particular, the tongue 125 has the same shape
as that of the tongue 128, the tongue 126 has the same shape as that of the tongue
129 and the tongue 127 has substantially the same shape as that of the tongue 130.
The tongues 125,128 have substantially a triangular shape with curved sides and the
tongues 126,129 have substantially the shape of a rhombus with curved sides, divided
in two tabs E,F by an inner folding line 137, whereas the tongue 127 has the shape
of an ellipse, and the tongue 130 has the shape of an ellipse sector.
[0030] The mounting of the container according to Fig. 12 occurs exactly in the same manner
as that of the container of Fig. 6, the sole difference being given by the fact that
the base of the cylinder in this case corresponds to an ellipse and not to a circle.
[0031] In Fig. 13 the elliptical cylindrical container with the formed automatic bottom
is shown in perspective view.
[0032] Of course, although only three embodiments of the present invention have been described,
illustrating a circular cylindrical container formed starting from four and from six
strip segments each having a curved folding line and an elliptical cylindrical container
formed starting from six strip segments each having a curved folding line, it is apparent
that the curved folding lines can be eigth or more in number.
[0033] In Fig. 14 there is diagrammatically shown, for example, the cross-section of an
oval cylindrical container and, if in the strip D also a segment having a straight
folding line is provided, a cylindrical container having a flat wall portion can be
obtained, as illustrated in Fig. 15.
[0034] From the foregoing, it can be seen that by means of the blank according to the present
invention it is possible to obtain a cardboard container or the like having the generic
external shape of a cylinder in the mathematical sense expressed in the introductory
portion of the description and provided with automatic bottom, what it was not possible
to obtain using the blanks provided with tongues for the automatic bottom till now
used.
1) Container made of cardboard or the like, having generally a cylindrical shape and
an automatic bottom, obtained from a blank with tongues intended to form the automatic
bottom of the container, characterized in that the blank comprises:
- a rectangular zone (2) having a glueing edge (L) on one of the sides perpendicular
to the side corresponding to the bottom of the container and intended to form the
lateral wall thereof,
- a strip (D) projecting from the side of the rectangular zone (2) corresponding to
the bottom of the container and having at least three curved folding lines (S) from
which the tongues (T) intended to form the automatic bottom extend, each curved folding
line (S) having an identical or different radius of curvature according to the cross-section
of the cylindrical container to be formed,
- this strip (D) being intended to be folded along a folding line (P) which separates
it from the rectangular zone (2) of the blank (1) and to be glued thereto,
- the bottom tongues (T) having at least a curved side corresponding to the curved
folding lines (S) and forming in a manner per se known by means of glueing and folding
operations the automatic bottom of the container.
2) Container according to claim 1, characterized in that said rectangular zone (2) has
two folding lines (3,4) perpendicular to the side corresponding to the bottom of the
container in order to allow the container to be put on the market in a flattened shape
and to be opened in its final tridimensional shape upon the use.
3) Container according to claims 1 and 2, characterized in that said curved folding
lines (S) of the strip (D) are four in number (9,10,11,12) and there are four bottom
tongues (5,6,7,8) extending therefrom, said curved folding lines (9,10,11,12) being
in the form of arc of circle and having the same radius of curvature as that of the
container to be formed.
4) Container according to claim 3, characterized in that the bottom tongues (5,6,7,8)
are identical two by two.
5) Container according to claims 3 and 4, characterized in that at least a pair of bottom
tongues (5,6,7,8) is provided with engagement means (16) for closing the automatic
bottom.
6) Container according to claims 3 and 4, characterized in that a pair of bottom tongues
(6,8) have substantially a triangular shape.
7) Container according to claims 1 and 2, characterized in that said curved folding
lines (S) of the strip (D) are six in number (31,32, 33,34,35,36) and there are six
bottom tongues (25,26,27,28,29,30) extending therefrom, said curved folding lines
(31,32,33,34,35,36) being in the form of arc of circle and having the same radius
of curvature as that of the container to be formed.
8) Container according to claim 7, characterized in that four of the bottom tongues
(25,26,28,29) are identical two by two, the bottom tongue (27) has a circular shape
and the bottom tongue (30) has a segment circular shape having the same radius of
curvature as that of the bottom tongue (27) and that of the container to be formed.
9) Container according to claims 1 and 2 characterized in that said curved folding lines
(S) of the strip (D) are six in number (131,132, 133,134,135,136) and there are six
bottom tongues (125,126,127, 128,129,130) extending therefrom, said curved folding
lines (131, 132,133,134,135,136) being in the form of ellipse segments.
10) Container according to claim 9, characterized in that four bottom tongues (125,126,128,129)
are identical two by two, the bottom tongue (127) has an elliptical shape and the
bottom tongue (130) has a sector ellipse shape.
11) Container according to claim 1, characterized in that said curved folding lines (S)
of the strip (D) are oval segments.
12) Container according to one of the preceding claims, characterized in that a strip
segment having a straight folding line can be provided.
13) Container according to one of the claims 7-12, characterized in that a pair of bottom
tongues (25,28; 125,128) have substantially a curvilinear triangular shape.
14) Container according to claims 1 and 7-12, characterized in that a pair of bottom
tongues (26,29; 126,129) have substantially a curvilinear rhombic shape.