[0001] The present invention relates to a machine for washing and rinsing fabrics, in particular
to a household machine for washing and rinsing fabrics, according to the preamble
of claim 1.
[0002] In the following there will be specific reference to household washing machines,
but it is understood that the present invention is entirely applicable to machines
for washing and drying fabrics as well.
[0003] Washing machines, particularly household washing machines, are known that utilize
electromechanical means called programmers for making the functional elements of the
machine perform all the required functions, with the times and in the sequence desired.
[0004] The current drive on the market to reduce all kinds of consumption, from energy to
raw materials to the water for household use, together with the constant endeavor
to orient service increasingly toward the consumer's needs, has stimulated the development
and production of increasingly efficient washing machines with reduced consumption
of energy, detergent and/or water.
[0005] So-called recirculating washing machines have therefore been particularly developed
in recent years, which all offer very reduced water consumption.
[0006] Since the greatest water consumption occurs during the conventional rinsing phases,
the effort to reduce water consumption has unfortunately been concentrated on reducing
water consumption during these rinsing cycles, the inevitable consequence being a
progressive lowering of the water level in the tank to the point that it merely touches
the lower edge of the drum so that the laundry contained there is not sufficiently
soaked; this is all the more so when there is a full laundry load in the drum.
[0007] The logical consequence has been an inevitable impairment of rinsing results, whether
in conventional machines or in ones functioning with recirculation of washing liquid.
[0008] Technical solutions have naturally been developed for eliminating the disadvantage
of unsatisfactory rinsing. For example, DE 4 115 776 C2 illustrates a rinsing process
consisting in a succession of centrifuge impulses alternating with water loading phases.
[0009] Nevertheless the proposed solution is not fully satisfactory because of the considerable
frequency with which water is drawn into the tank and the resulting elevated use of
the pressure switch.
[0010] It is, therefore, the object of the present invention to realize a machine for washing
and rinsing fabrics, in particular a household washing machine, that combines the
advantages of low water consumption with a satisfactory rinsing performance typical
of conventional machines that have elevated water consumption.
[0011] Furthermore this object should be reached with no need for major modifications of
the machine, without significantly increasing the production cost or the circuit complexity
of the washing machine, and without impairing its reliability.
[0012] This object is achieved by a machine for washing and rinsing machine for washing
and rinsing fabrics, in particular a household washing machine, equipped with a particular
mode of operation during rinsing, as described in claim 1.
[0013] The machine for washing and rinsing fabrics according to the invention is equipped
with a particular electric circuit which, associated with a specific type of timer,
permits several rinsing cycles in order to improve the rinsing performance without
increasing the water consumption.
[0014] The invention will be understood better from the following description, intended
solely as a nonrestrictive example, with reference to the adjoined drawing in which
the single figure shows in simplified fashion the characteristics of a rinsing cycle
according to the invention.
[0015] The devised solution essentially consists in the performance of at least one rinsing
cycle effected in such a way that all the water available in the tank, even if in
reduced amount, is circulated several times in forced fashion through all the laundry,
which improves the laundry-water exchange and maximizes the capacity of the rinsing
water to remove the suds impregnating the fabrics.
[0016] This is obtained, in brief, by effecting one or more short periods, or impulses,
of drum rotation at high speed during the rinsing cycle, in such a way that all the
reduced amount of water available is made to pass through the fabrics several times,
thereby maximizing the effect of removing the suds therefrom.
[0017] To obtain this result the rinsing cycle is composed of three distinct phases: the
first phase A, in which rinsing water is loaded into the washing and rinsing tank,
the second phase B in which the actual rinsing of the laundry contained in the drum
is performed, and finally the third phase C in which the water employed for rinsing
is discharged from the tank, to make room for any successive rinsing cycles or to
activate other functions, for example initiate a final centrifuging or drying cycle,
or to stop operation of the machine definitively.
[0018] The present invention relates in particular to the second phase B illustrated above;
in this phase the rinsing occurs in three periods, a first period B1 in which the
drum turns at low speed to enable all the laundry to be soaked by the water admitted
into the tank.
[0019] In order to improve the laundry-water exchange, the drum is turned in this first
period B1 at a normally low speed, which can be constant or can vary between several
speeds, the lower speed permitting the laundry to crowd together on the bottom of
the drum, and the higher speed permitting at least part of the laundry to spread out
along the inside cylinder of the drum due to the centrifugal force.
[0020] This higher speed need not necessarily be the minimum speed at which all the laundry
spreads out along the drum, but is the speed at which the laundry opens up and thus
at least part of it comes in contact with the inside perimeter of the drum, while
the remaining part is simply opened up in the central space of the drum. However,
this terminology and the desired effects are well known to the expert in the field
and will therefore not be dwelt on further.
[0021] After first period B1, which can typically last 2 to 3 minutes, second period B2
begins which is characterized by providing a short impulse of high rotating speed
to the drum. The purpose of this period is twofold: to complete the exchange between
all the laundry and the available water, and to free the laundry as much as possible
from water which is thus made fully available for other successive phases.
[0022] It has been found that optimal values in phase B2 are a minimal time of 3 seconds
at the final centrifuging speed of the machine, or a rotating speed corresponding
to a centrifugal acceleration of at least 10 g, in accordance with the cylindrical
band of the drum, for at least 3 seconds.
[0023] At the end of period B2 the third period B3 is carried out, consisting in a further
low speed rotation of the drum in order to enable the laundry to be detached from
the inside wall of the drum against which it was driven by the centrifugal force and
to fall to the bottom of the rotating drum to be soaked in the water contained there.
[0024] The features of this period B3 are entirely similar to those of period B1, and will
therefore not be repeated.
[0025] At this point one rinsing phase can be considered concluded but, to improve the rinsing
efficiency, it is expedient to repeat periods B1, B2 and B3 in the indicated order
a certain number of times, if only to obtain the greatest rinsing effect in line with
the initial concentration of suds and the amount of fresh water loaded for this rinsing.
[0026] An advantageous variant of the solution indicated above can be obtained by rotating
the drum at a low speed sufficient for making at least part of the laundry spread
out along the cylindrical band of the drum. In this way there is a lower height of
laundry on the bottom of the drum and the laundry will therefore be penetrated better
by the water since it will be more immersed in the water contained in the tank and,
because of its limited amount, will reach a modest level with respect to the bottom
of the drum.
[0027] This innovation is particularly advantageous if the washing machine functions by
the mode known as recirculation of liquid in the tank.
[0028] If the recirculation is effected in these machines by withdrawing the liquid from
the bottom of the tank and readmitting it through a nozzle disposed in such a way
that its jet points toward the center of the drum, the performance obtainable with
the above-described solutions is enormously enhanced. When the jet hits the laundry
disposed against the cylindrical band of the drum it soaks all the laundry from the
inside, and the centrifugal force due to the fairly fast rotation of the drum, which
naturally also acts on the liquid as soon as it is sprayed, drives it toward the outside
making it pass through practically all the laundry and therefore increasing the exchange
between residual suds within the laundry and rinsing liquid.
[0029] A further advantage of the invention will now be clear, consisting in the fact that
the washing machine is not very complicated; in fact the invention can be realized
merely by connecting an expedient programmer with no other modification of the machine.
In fact, because the machine according to the invention is characterized solely by
a particular mode of operation of the programmer, the present invention can be easily
employed in machines already in service at the consumer's by merely replacing the
programmer.
[0030] Obviously, any washing machine that functions in accordance with the following claims,
even if realized with different forms and arrangements, falls within the scope of
protection of the present invention.
1. A machine for washing and rinsing laundry, comprising a washing tank, a drum inside
the tank for receiving the fabrics to be washed and rinsed, a programmer, the electric
circuits connecting the programmer to the various functional elements of the machine,
and at least one rinsing cycle that includes a phase (A) for loading rinsing liquid
into the tank, a drum rotation phase and a phase for draining the rinsing liquid,
characterized in that the drum rotation phase is composed of a first period (B1) in
which the drum rotates at low speed, a second period (B2) in which the drum is brought
to a rotating speed similar to the centrifuging speed, and a third period (B3) in
which the drum is slowed down to a low rotating speed.
2. The washing machine according to claim 1, characterized in that the second period,
in which the rotating speed is similar to the centrifuge speed, lasts between 3 and
30 seconds.
3. The washing machine according to the previous claim, characterized in that in the
second period the rotating speed is such as to impart, in accordance with the cylindrical
perimeter of the drum, a centrifugal acceleration of at least 10 g for at least 3
seconds.
4. The washing machine according to any of the previous claims, characterized in that
the rotating speed of the third period (B3) is sufficiently high to distribute the
laundry along the inside circular perimeter of the drum.
5. The washing machine according to any of the previous claims, characterized in that
the drum rotation phase, comprising the three periods (B1, B2, B3) and included in
the at least one rinsing cycle, is repeated for a plurality of times.
6. The washing machine according to any of the previous claims, characterized in that
during the phase for loading rinsing water the drum is rotated at a speed sufficiently
high to distribute at least part of the laundry along the inside cylindrical perimeter
of the drum.
7. The washing machine according to any of the previous claims, and equipped with a circuit
for recirculating the liquid contained in the tank, a recirculating pump inserted
in the circuit, a discharge nozzle of the circuit disposed with an orientation so
as to cast the liquid jet into the central inside area of the drum, characterized
in that the recirculating pump is kept in operation during the drum rotation phase
during the rinsing cycle.