[0001] This invention relates to a method for automatically optimizing the use of detergent
in a washing machine, washing-drying machine, dishwasher or the like, by measuring
the hardness of the wash water.
[0002] The invention also relates to a device for implementing the said method.
[0003] Hardness is known to be a intrinsic characteristic of water and is due mainly to
the presence of magnesium and calcium salts. In general, using a given detergent in
said machine, the harder the water (ie its richness in said salts) the lesser the
washing efficiency of the detergent.
[0004] An object of the invention is to provide a method for automatically optimizing the
use of detergent on the basis of the particular hardness of the wash water.
[0005] A further object is to provide a method of the said type which is simple to perform
and achieves a considerable reduction in the use of detergent by feeding the correct
detergent quantity without wastage.
[0006] A further object is to provide a method which achieves a substantial cost saving
for the machine user.
[0007] A further object is to provide a device for implementing the aforesaid method which
is of simple construction, low cost and reliable with time.
[0008] These and further objects which will be apparent to the expert of the art are attained
by a method in accordance with the characterising part of the relative independent
claim.
[0009] The aforesaid objects are further attained by a device in accordance with the corresponding
independent claim.
[0010] The present invention will be apparent from the accompanying drawing, which is provided
by way of non-limiting example and in which:
Figure 1 is a block diagram of the device of the present invention;
Figure 2 is a circuit scheme of part of the device of the invention, this scheme comprising
usual electrical and/or electronic components which are of clear understanding to
the expert of the art and are hence not described in detail; and
Figure 3 is a front view of part of the scheme of Figure 2 when implemented.
[0011] With reference to said figures, the device of the invention comprises a conductivity
sensor 1 positioned in a pipe 2 through which water enters the tub for example of
a washing machine (not shown). The sensor is associated with a unit 3 for evaluating
the conductivity measured by the sensor 1. For this purpose, the evaluation unit 3
cooperates with a memory 4 containing conductivity reference values. The unit 3, which
is connected to the usual washing machine timer 5, controls the feed of detergent
into the said tub in a quantity proportional to the measured conductivity value.
[0012] More specifically, the sensor 1 is a conductivity cell and measures the conductivity
or impedance between two flat plates 10, 11 arranged parallel to each other and spaced
apart within a support 12 positioned along the water path to the washing machine tub
(represented by the arrow F in Figure 1). This support comprises for example an annular
body 13 provided with lateral lugs 14 for its fixing to any known fixed part of the
washing machine. Internally, the body 13 comprises an annular seal 15 and by means
of arms 16 supports said plates 10, 11. The body 13 is positioned between two portions
2A and 2B of the pipe 2 and is traversed by the water entering the machine.
[0013] The plates 10, 11 are connected to an electrical discriminator circuit 20 for the
conductivity data obtained by the sensor 1.
[0014] This discriminator circuit (shown in Figure 2) comprises a circuit block 21 operating
as an alternating oscillator and hence generating a sinusoidal signal preferably of
frequency between 900 Hz and 1200 Hz to prevent the water undergoing electrolysis
on passing between the plates 10 and 11. The block 21 is connected to a circuit block
23 acting as a high impedance differential amplifier. Before reaching the block 23,
the output signal from the block 21 is fed to the plates 10 and 11 arranged in "bridge"
configuration together with two resistors 24 and 25. The output from the amplifier
23 is fed to a rectifier 26 and then to an integrator 27 so that at the output of
the circuit 20 there is a direct current signal which is fed to a control and operating
unit 28 which acts on an actuator 29 for moving a metering member 30 for the detergent
to be fed to the washing machine tub. The circuit 20 and the unit 28 form the said
evaluation unit 3.
[0015] The actuator 29 is for example an electric stepping motor acting on an arm 32 connected
to a movable flap 33 (hinged at 33A to a fixed part of the machine) which closes an
aperture 34 in a detergent container 35 connected to a vessel 36 to which water flows
from a pipe 37 and from which the detergent can pass into the washing machine tub
via a pipe 38. The arm 32 and flap 33 define said metering member 30.
[0016] The method of the invention will now be described in relation to the use of the device
shown in the aforesaid figures.
[0017] It will be assumed that a wash cycle is commenced in the washing machine. On initial
entry of water into the tub, the sensor 1 positioned in the feed pipe 2 measures the
conductivity of the water by means of a signal generated within the circuit 20 by
the "bridge" defined by the plates 10 and 11 and the resistors 24 and 25. In this
respect, when the hardness of the water varies, the signal emitted by the plates 10
and 11 varies, as consequently does that emitted by said bridge.
[0018] The circuit 20 hence generates a continuous signal as heretofore described,, and
this is fed to the unit 28. This latter is for example a microprocessor circuit or
a logic gate comparison circuit. It compares the signal received from the circuit
20 with predetermined values present in the memory 4 corresponding to particular quantities
of detergent to be fed to the tub.
[0019] Following this comparison and on the basis of it, and following an enabling signal
from the timer 5 (fed when the wash program requires detergent to be fed into the
tub), the unit 28 activates the actuator (or stepping motor) 29 which moves the flap
33 so that it uncovers the aperture 34 to cause a predetermined quantity of detergent
to be delivered. Sensor means (such as an encoder on the usual output shaft of the
motor 29) are provided to determine the movement of the arm 32 and of the flap 33.
These sensors are shown generically and are indicated by 50, they being connected
to the unit 3. On the basis of the signals originating from the sensors 50, the evaluation
unit 3 is able to indirectly know the quantity of detergent which has passed from
the vessel 35 to the vessel 36.
[0020] Alternatively the actuator 29 can be a positive displacement pump which acts directly
on the detergent contained in the vessel 35.
[0021] Other actuators are possible within the scope of the present document.
[0022] Returning to the method of the invention, the control and operating unit 28 therefore
enables detergent to be fed from the container 35 to the vessel 36 in a quantity proportional
to the measured water conductivity (or hardness). The harder the water the greater
the detergent quantity fed to the vessel 36, from which it is fed to the washing machine
tub in known manner.
[0023] A particular embodiment of the invention has been described. Other embodiments falling
within the scope of the present document are however possible.
1. A method for automatically optimizing the use of detergent in a washing machine, washing-drying
machine, dishwasher or the like comprising a usual pipe (2) for feeding water into
the wash tub or environment, a usual detergent container or drawer (35), a usual member
(36) for dispensing this latter into said tub and a usual programmer or timer (5)
controlling the various operational stages of the machine, said method being characterised
by consisting of monitoring, at least at the commencement of a machine wash cycle,
the conductivity of the water entering the machine and hence its hardness, and on
the basis of this feeding a suitable quantity of detergent into the wash tub or environment,
this quantity being proportional at least to the measured water hardness.
2. A method as claimed in claim 1, characterised in that the measured conductivity is
compared with predetermined conductivity values, these corresponding to particular
quantities of detergent to be fed into the wash tub or environment.
3. A method as claimed in claim 1, characterised in that the detergent is fed into the
tub following an enabling signal from the machine programmer or timer (5).
4. A method as claimed in claim 1, characterized in that the water conductivity is measured
by a variation in an electrical characteristic of conductivity sensor means (1) which
are exposed to the water before it enters the wash tub or environment.
5. A method as claimed in claim 1, characterised in that the detergent is fed into the
tub by feeding a quantity of said detergent proportional to the measured conductivity
from the container or drawer (35) to the dispenser member (36) and from this latter
into said tub.
6. A device for implementing the method of claim 1, characterised by comprising means
(1) for measuring the conductivity of the water entering the wash tub or environment,
said means being connected to means (3) for evaluating the measured conductivity value
which, on the basis of this latter value, control selector means (30) for feeding
a suitable quantity of detergent into the wash tub or environment.
7. A device as claimed in claim 6, characterised in that the measurement means are a
conductivity sensor (1) of resistive type such as a conductivity cell.
8. A device as claimed in claim 7, characterised in that the measurement means (1) are
supported by a member (12) associated with the pipe (2) by which the water is fed
into the tub, said member comprising an annular body (13) in which supports (16) for
the measurement means are provided, said body being traversed by the water entering
the wash tub or environment.
9. A device as claimed in claim 6, characterised in that the evaluation means (3) comprise
a control unit (28), preferably a microprocessor circuit, connected to the measurement
means (1) via a electrical circuit (20) and cooperating with a memory unit (4) containing
predefined conductivity values and corresponding quantities of detergent to be fed
to the wash tub or environment.
10. A device as claimed in claim 9, characterised in that the electrical circuit (20)
comprises a circuit block (21) generating an alternating oscillating signal and connected
to a circuit block (23) acting as a differential amplifier with a high input impedance,
the signal emitted by this latter being handled by a circuit block (26) acting as
a rectifier to which there is connected a circuit block (27) acting as an integrator,
this latter being connected to the control unit (28).
11. A device as claimed in claims 7 and 10, characterised in that the conductivity sensor
(1) comprises flat elements (10, 11) arranged as a "bridge" with resistive elements
(24, 25) in the electrical circuit (20) downstream of the circuit block (21) generating
the oscillating signal and before the block (23) acting as the amplifier.
12. A device as claimed in claim 10, characterized in that the oscillating signal generation
block (23) generates this signal at a frequency of preferably between 900 Hz and 1200
Hz.
13. A device as claimed in claim 6, characterized in that the evaluation means (3) are
connected to the machine programmer or timer (15).
14. A device as claimed in claim 6, characterised in that the selector means are at least
one member (30) acting on the detergent container or drawer such as to cause the detergent
to leave said drawer in a metered quantity, said member being controlled by actuator
means (29) the operation of which is controlled by the evaluation means (3).
15. A device as claimed in claim 6, characterised by comprising enabling means (50) operationally
connected to the selector means (30) and connected to the evaluation means (3), to
enable these latter to ascertain when the metering of the detergent has been effected
following operation of the selector means (30).