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EP 0 640 153 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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02.04.1997 Bulletin 1997/14 |
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Date of filing: 12.05.1993 |
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International Patent Classification (IPC)6: C23G 1/12 |
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International application number: |
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PCT/US9304/316 |
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International publication number: |
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WO 9323/590 (25.11.1993 Gazette 1993/28) |
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METHOD FOR CLEANING ALUMINUM AT LOW TEMPERATURES
VERFAHREN ZUM REINIGEN VON ALUMINIUM BEI NIEDRIGEN TEMPERATUREN
PROCEDE DE NETTOYAGE DE L'ALUMINIUM A BASSES TEMPERATURES
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Designated Contracting States: |
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AT BE DE ES FR GB GR IT SE |
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Priority: |
14.05.1992 AU 2410/92
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Date of publication of application: |
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01.03.1995 Bulletin 1995/09 |
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Proprietor: HENKEL CORPORATION |
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Plymouth Meeting, PA 19462 (US) |
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Inventors: |
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- BROWN, Malcolm David
Glen Waverley, VIC (AU)
- LAMBDEN, Shane Peter
Kalorama, VIC (AU)
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Representative: Jönsson, Hans-Peter, Dr.Dipl.-Chem. et al |
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Patentanwälte
von Kreisler Selting Werner,
Bahnhofsvorplatz 1 (Deichmannhaus am Dom) 50667 Köln 50667 Köln (DE) |
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References cited: :
EP-A- 0 043 164 FR-A- 2 340 380 GB-A- 2 100 757 US-A- 3 969 135
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EP-A- 0 157 382 GB-A- 2 098 630 GB-A- 2 121 073 US-A- 4 124 407
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
[0001] After can formation by cold forming, aluminum fines, lubricating oils and other contaminants
remain on the surface. It is necessary to clean the surface thoroughly prior to the
further treatment which often includes the application of one or more surface coatings.
[0002] Early cleaning compositions for aluminum surfaces proposed the use of aqueous acidic
compositions either alone or with added fluoride at temperatures in the range of 185
to 200 ° F (85 to 93 ° C). In US-A- 4,009,115 and its Re-Issue No. 32,661, the addition
of 0.05 to 0.1 grams per liter of hydrofluoric acid as a means of reducing the processing
temperature to within the range of 90 to 135 ° F (32 to 57 °C) is proposed. The compositions
preferably contain 0.1 to 10 grams per liter of a surfactant which could be anionic,
cationic or nonionic.
[0003] US-A-3,969,135 proposes the use of an aqueous acidic cleaning composition containing
a blend of two surfactants. This composition was also suitable for relatively low
temperature use and preferably contained 0.01 to 0.4 weight percent of a fluoride
accelerator. The surfactants proposed were a polyalkoxylated straight chain alcohol
and a polyalkylene glycol-abietic acid surfactant. The compositions are currently
used in one or more, preferably at least two, cleaning stages in the commercial production
of aluminum cans, but not usually in the first stage. Normal current practice is to
provide most of the acidity in the precleaning stage, immediately before washing the
cans with a cleaner composition as taught herein , by directing part of the acid cleaner
washing solution into the pre-cleaner washing solution, which otherwise consists largely
of tap water, with optional additions of acid. When a second stage acid washing solution
as taught herein is used in this manner, the ratio between the two kinds of surfactants
normally will be the same in the first stage as in the second, if nothing else is
added to the first stage solution, inasmuch as no preferential dragout of one type
of surfactant has been observed.
[0004] Washing operations with solutions that include nonionic surfactants are normally
conducted at or slightly below the cloud point of the washing solution, which is the
temperature at which the surfactant comes out of or goes into aqueous solution with
changing temperature. It is a characteristic of most nonionic surfactants, including
those as noted above, that they become less soluble in water as the temperature of
an aqueous surfactant composition is raised. At temperatures significantly below the
cloud point of a particular composition, foaming of the aqueous solution generally
occurs quite easily, and it is desirable to avoid foaming in the present washing operations.
If the temperature of the composition is too far above the cloud point, separation
of the surfactant from the aqueous medium occurs and leads to a loss of detergent
ability and a loss of the actual surfactant material. Accordingly, the present washing
operations are normally conducted at or below the cloud point where the detergent
ability of the composition is still effective and foaming can be minimized.
[0005] EP-A-0 157 382 discloses in its Example the cleaning of aluminum cans in a six stage
plant including a pre-cleaning treatment in the first stage with a counterflow solution
having a pH of about 2.5 to 3 from the second stage which comprises an acidic solution
of pH of about 1.4 to 1.5 and comprising 0.7 g/l of Trycol® LF-1 and 0.7 g/l AR-150.
[0006] While the methods described above are effective in cleaning the aluminum surfaces,
removal of oil from the used washing solutions is necessary to prevent environmental
pollution upon discharge of the used solutions. It is therefore an object of the present
invention to provide a method which will not only be cost effective but will also
allow an easier separation from the used washing solution of the oil which that solution
has removed from the washed surface. Another object of the present invention is to
provide a method of cleaning surfaces which will use the improved cleaning method
in conjunction with the composition and equipment of the kind currently used in the
production of aluminum cans. Still another object of the invention is to provide a
process for satisfactory cleaning at a lower temperature than prior art processes,
thereby making more economical operation possible. Other objects will be apparent
from the description below.
[0007] In one of its major embodiments as defined in claim 1, the present invention is based
on the discovery that the ratio of the concentration of polyalkoxylated alcohol surfactant
to the concentration of polyalkylene glycol-abietic acid surfactant (this ratio being
hereinafter briefly denoted "the surfactant ratio") that is optimum for the acid cleaner
stage as taught in US-A-3 969 135 already noted above is not usually optimum for the
pre-cleaning stage used immediately before the acid cleaner. In addition, independently,
it has been discovered that the acid composition normally used in an acid cleaning
solution as taught therein can usefully be supplemented with additional sulfuric acid
for the pre-cleaner stage. Accordingly, one embodiment of the invention is the provision
of a prewashing solution composition with these improved characteristics before, preferably
immediately before, a conventional acid cleaning solution in a cleaning operation
with at least two stages.
[0008] Both these improvements in the pre-cleaner solution can conveniently be achieved
by adding to it during the course of the washing process a replenisher composition
that consists essentially of, or more preferably consists of water, sulfuric acid,
and a polyalkoxylated straight or branched, but preferably straight, chain alcohol
surfactant. The content of sulfuric acid in the replenisher composition is preferably
determined by the pH required in use of the composition, and the content of surfactant
is adjusted to maintain the stability of the composition. In particular, the said
composition may contain 5 to 50 per cent by weight of sulfuric acid and 0.5 to 40
per cent by weight of said surfactant(i).
[0009] In the method of one embodiment of the invention, such a composition is added to
a washing solution as a replenisher composition in a stage preceding, preferably immediately
preceding, a conventional acid cleaner stage, such as is taught by the prior art .
The use of such a composition as a replenisher as defined in claim 10 is another aspect
of the present invention.
[0010] The pre-cleaner stage of a process according to one embodiment of this invention
preferably contains both of (i) a component of polyalkoxylated straight or branched
chain, preferably straight chain, alcohol surfactant and (ii) a component of polyalkylene
glycol-abietic acid surfactant as taught by the prior art. However, the ratio between
these two types in the pre-cleaner stage of a process according to this invention
is within the range from 0.4:1 to 3.0:1, preferably within the range from 0.7:1 to
2.0:1, more preferably within the range from 0.9:1.0 to 1.3:1.0, and still preferably
within the range from 1.0:1.0 to 1.2:1.0. (In contrast the most preferred range for
the second acid cleaner stage as taught by US-A-3 969 135, and as preferably used
as the next subsequent process in this invention, after the pre-cleaner stage as described
above, is about 0.3) Independently, the pH of the pre-cleaning solution in a process
according to this invention is preferably within the range from 1.4 to 2.0, more preferably
within the range from 1.6 to 2.0, or still more preferably within the range from 1.75
to 1.85, and this pH is preferably achieved by adding to the water used for the pre-cleaning
solution only sulfuric acid, in addition to whatever acid is added by countercurrent
flow from the subsequent cleaner stage solution.
[0011] In a preferred embodiment, the values as described above for the pre-cleaner stage
solution are achieved by adding to the original solution during the continued operation
of the process a pre-cleaner replenisher composition, in addition to a counterflow
from the subsequent acid cleaner solution stage. A pre-cleaner replenisher composition
for the present invention consists essentially of, or preferably consists of, a stable
aqueous solution of sulfuric acid with a polyalkoxylated straight or branched chain
alcohol surfactant. This improved composition is formulated to be used as a replenisher
for the pre-cleaner washing solution which is actually applied to the aluminum surfaces.
It may be used alone but is preferably formulated for use in co-operation with the
type of composition proposed by US-A-3 969 135, using successive cleaning stages in
the can washing equipment. The relative concentration of the components in the composition
of the present invention will preferably depend upon the type of system in which the
composition is to be used, that is whether the composition is to be used alone or
in conjunction with one of the known cleaning compositions.
[0012] It has been found that a stable and satisfactory pre-cleaner replenisher composition
in accordance with the present invention can be prepared containing 5 to 50 per cent
by weight of sulfuric acid and 0.5 to 40 per cent by weight of surfactant (i). Preferably,
the composition contains 30 to 41 per cent by weight of sulfuric acid and 4 to 10
per cent by weight of surfactant (i), most preferably 41 per cent by weight of sulfuric
acid is used. The sulfuric acid content can be varied depending on the way in which
the composition is to be used and any such variation will preferably be accompanied
by a corresponding variation in the range of surfactant material present. However,
once the acid content has been determined, the surfactant content to provide an optimally
stable and useful composition can also readily be determined.
[0013] The acid content may require variation depending upon the amount and type of material
to be cleaned from the surfaces being treated. This will vary with the type of lubricant
used in the can formation and with other factors such as the condition of the forming
equipment.
[0014] Suitable polyalkoxylated straight or branched chain alcohol surfactants are known
in the art as nonionic surfactants. They include those sold under the trade names
Antarox® LF 330, Teric® 165 and Trycol® LF 1. These surfactants are known to have
a low cloud point and their use in the present compositions assists in further lowering
the temperature at which the washing operation is conducted.
[0015] It has been found that the compositions of the present invention can be used to significantly
lower the pH of the pre-cleaner washing solution in use from the value that it would
have if acidified by counterflow from a subsequent acid cleaner stage alone. The reduction
in pH which can be thus achieved has been found to improve the cleaning efficiency
of the washing solution and the efficiency with which oil can removed.
[0016] In a preferred application of the present invention, the improved composition is
used in the first of two stages of a washing operation, the second stage using either
a known composition of the type proposed by US-A-3 969 135 et al or a composition
of this known type modified to co-operate with the composition of the present invention.
The following comparison example and example of this preferred use of the invention
will further assist an understanding of the benefits which the invention provides.
Comparison Example
[0017] In a can processing plant including a multi-stage washing section, cans leaving the
body maker-trimmer operation section travel on a perforated mat through a pre-cleaner
washing stage (stage 1) and then through a cleaner stage (stage 2). In accordance
with the known washing procedure, washing solution is initially made up with the desired
proportion of active ingredients. The composition of the washing solution is maintained
by the addition of appropriate replenisher compositions to compensate for the depletion
of active materials as the washing procedure continues. The washing solution is sprayed
over the can surfaces in the second section and a portion of the washing composition,
carrying aluminum, oils, and other materials removed from the can in stage 2, travels
in countercurrent to the movement of the cans to stage 1.
[0018] In a typical operation using a composition of the type suggested by US-A-3 969 135
the washing solution used in the stage 2 process contains a polyalkylene glycol-abietic
acid surfactant blended with a polyalkoxylated straight or branched chain alcohol.
A typical washing solution containing approximately 0.065 per cent of the abietic
acid derivative sold under the trade designation Teric® RA 1315 and approximately
0.023 per cent of the polyalkoxylated. straight chain alcohol sold under the trade
name Antarox® LF 330, as well as sulfuric acid and hydrofluoric acid, provides eight
points of free acid in stage 2 at a pH of approximately 1.2. The amount of surfactant
blend and acids used in accordance with this process may be varied to provide between
3 to 20 points of free acid.
[0019] The washing solution from stage 2 is counterflowed to stage 1 at a rate determined
by measuring the amount of dissolved aluminum in the solution. The amount of sulfuric
acid in the washing solution is depleted because the acid dissolves aluminum in the
course of its cleaning action. The balance of active components in the acid cleaner
washing solution is maintained, most preferably by the addition of appropriate amounts
of a replenisher composition. (This replenisher composition for the acid cleaner will
normally have different composition from the pre-cleaner replenisher that is part
of this invention.)
[0020] In a typical can washer, for a flow rate of washing solution from stage 2 to stage
1 of five liters per minute, the amount of active acid cleaner replenisher composition
is approximately 65 milliliters per minute. The rate at which the washing solution
from stage 2 is added to the stage 1 washing process is also controlled to determine
the amount of free acid remaining in the washing solution used in pre-cleaner stage
1. If the acid washing solution is added to stage 1 to provide one point of free acid,
the pH is approximately 2.1. If two points of free acid are added by the stage 2 washing
solution to stage 1, the pH is approximately 1.8.
Example According to the Present Invention
[0021] The known process described above can be improved by using a pre-cleaner replenisher
composition according to the present invention. Thus a pre-cleaner replenisher composition
as described above can be added to stage I to supplement the free acid content of
the total washing solution in this stage. For example, if approximately one point
of free acid in stage 1 is contributed by the counterflow of the washing solution
from stage 2, and approximately one point of free acid is contributed by a preferred
pre-cleaner replenisher composition for the present invention, the additional polyalkoxylated
straight or branched chain alcohol added by the composition of the present invention
changes the ratio of the concentration of polyalkoxylated alcohol surfactant to the
concentration of polyalkylene glycol-abietic acid surfactant ("the surfactant ratio")
from approximately 0.3 to approximately 1.1, thus significantly lowering the cloud
point of the stage 1 washing solution. This addition also alters the pH from approximately
2.1 to approximately 1.8.
[0022] It has been found that changing the surfactant ratio, by the addition of polyalkoxylated
straight or branched chain alcohol surfactant, to the stage 1 washing solution can
lead to a reduction of approximately 10 ° C in the cloud point. The extent to which
the cloud point is lowered will directly influence the extent to which oil is separated
from the washing solution.
[0023] Based on the use of approximately 65 milliliters of active replenisher composition
per minute in the counterflowed stage 2 washing solution being required to maintain
one point free acid in the stage one process, the amount of pre-cleaner replenisher
composition according to the present invention required would be approximately 32
milliliters per minute or 50 liters per day.
[0024] Use of an improved pre-cleaner replenishing composition of the invention as described
in the preceding example can be modified in accordance with the required flow rates
necessary to achieve efficient cleaning of the particular cans being processed and
more efficient oil removal from the washing solution. In addition, the composition
of the (generally different) replenisher solution added to the stage 2 cleaning process
can be varied to take into account the effect of the improved cleaning achieved in
the stage 1 process by use of the cleaning composition of the present invention. The
composition of the replenisher added to the stage 2 processing may also be varied
to allow for the effect, on the concentrations and ratios of its active materials,
of the materials which may be carried over into the stage 2 process, by the cans moving
from stage 1, when an improved composition according to this invention is used for
the washing solution in pre-cleaner stage 1.
1. A can washing process comprising passing initially soiled aluminum cans through
a) an acidic pre-cleaner washing stage that comprises both of (i) a component of polyalkoxylated
straight or branched chain alcohol surfactant and (ii) a component of polyalkylene
glycol-abietic acid surfactant and
b) a subsequent acid cleaner stage,
characterized in that the ratio of component (i) to component (ii) in the pre-cleaner
washing stage is within the range from 0.4:1 to 3.0:1 and is different from the ratio
in the subsequent acid cleaner stage, wherein the ratio of component (i) to component
(ii) in the pre-cleaner washing stage is maintained during the course of the process
by addition to the pre-cleaner stage of a replenisher solution that consists essentially
of water, sulfuric acid, and a polyalkoxylated straight chain alcohol surfactant.
2. A process according to claim 1, wherein the ratio of component (i) to component (ii)
in the washing solution in the pre-cleaner stage is within the range from 0.7:1 to
2.0:1.
3. A process according to claim 2, wherein the ratio of component (i) to component (ii)
in the washing solution in the pre-cleaner stage is within the range from 0.9:1.0
to 1.3:1.0, and component (i) is selected from polyalkoxylated straight chain alcohols.
4. A process according to claim 3, wherein the pH of the washing solution in the pre-cleaner
washing stage is maintained during the course of the process within the range from
1.75 to 1.85.
5. A process according to claim 2, wherein the pH of the washing solution in the pre-cleaner
washing stage is maintained during the course of the process within the range from
1.6 to 2.0.
6. A process according to claim 1, wherein the pH of the washing solution in the pre-cleaner
washing stage is maintained during the course of the process within the range from
1.4 to 2.0.
7. A process according to any one of claims I to 6, wherein the washing solution for
the acid cleaner stage comprises both of (i) a component of polyalkoxylated straight
or branched chain alcohol surfactant and (ii) a component of polyalkylene glycol-abietic
acid surfactant, which are maintained during the course of the process in a ratio
of component (i) to component (ii) less than 0.4:1; during the course of the process,
a portion of the washing solution from the acid cleaner stage is countercurrently
introduced into the pre-cleaner washing solution; and during the course of the process,
a pre-cleaner replenisher composition consisting essentially of water, sulfuric acid,
and a component of polyalkoxylated straight or branched chain alcohol surfactant is
also introduced into the pre-cleaner washing solution.
8. A process according to claim 7, wherein the pre-cleaner replenisher composition contains
5 to 50 per cent by weight of sulfuric acid and 0.5 to 40 per cent by weight of surfactant
(i).
9. A process according to claim 8, wherein the pre-cleaner replenisher composition contains
30 to 41 per cent by weight of sulfuric acid and 4 to 10 per cent by weight of surfactant
(i).
10. The use of a stable aqueous solution consisting essentially of water, sulfuric acid,
and a component of polyalkoxylated straight or branched chain alcohol surfactant as
a pre-cleaner replenisher composition to lower the pH of the washing solution in the
pre-cleaning stage of a washing process containing at least two stages, including
an acid cleaning stage following said pre-cleaning stage, for cleaning initially soiled
aluminum cans.
11. A use according to claim 10, wherein the pre-cleaner replenisher composition contains
5 to 50 per cent by weight of sulfuric acid, and 0.5 to 40 per cent by weight of surfactant
(i).
12. A use according to claim 11, wherein the pre-cleaner replenisher composition contains
30 to 41 per cent by weight of sulfuric acid and 4 to 10 per cent by weight of surfactant
(i).
1. Verfahren zum Waschen von Dosen, umfassend das Durchleiten anfangs verschmutzter Aluminiumdosen
durch
a) einen Schritt des Waschens mit einem sauren Vorreiniger, der sowohl (i) eine Tensidkomponente
in Form eines polyalkoxylierten geradkettigen oder verzweigten Alkohols als auch (II)
eine Tensidkomponente in Form von Polyalkylenglycol/Abietinsäure umfaßt, sowie
b) einen anschließenden Säurereinigungsschritt,
dadurch gekennzeichnet, daß das Verhältnis von Komponente (i) zu Komponente (ii) im
Schritt des Waschens mit einem Vorreiniger im Bereich von 0,4:1 bis 3,0:1 liegt und
sich von dem Verhältnis im anschließenden Säurereinigungsschritt unterscheidet, wobei
das Verhältnis von Komponente (i) zu Komponente (ii) im Schritt des Waschens mit einem
Vorreiniger im Verlaufe des Verfahrens aufrechterhalten wird, indem man zu dem Vorreinigungsschritt
eine Ergänzungslösung gibt, die im wesentlichen aus Wasser, Schwefelsäure und einem
Tensid in Form eines polyalkoxylierten geradkettigen Alkohols besteht.
2. Verfahren gemäß Anspruch 1, wobei das Verhältnis von Komponente (i) zu Komponente
(ii) in der Waschlösung im Vorreinigerschritt im Bereich von 0,7:1 bis 2,0:1 liegt.
3. Verfahren gemäß Anspruch 2, wobei das Verhältnis von Komponente (i) zu Komponente
(ii) in der Waschlösung im Vorreinigerschritt im Bereich von 0,9:1,0 bis 1,3:1,0 liegt
und Komponente (i) aus polyalkoxylierten geradkettigen Alkoholen ausgewählt wird.
4. Verfahren gemäß Anspruch 3, wobei der pH-Wert der Waschlösung im Schritt des Waschens
mit einem Vorreiniger im Verlauf des Verfahrens im Bereich von 1,75 bis 1,85 gehalten
wird.
5. Verfahren gemäß Anspruch 2, wobei der pH-Wert der Waschlösung im Schritt des Waschens
mit einem Vorreiniger im Verlauf des Verfahrens im Bereich von 1,6 bis 2,0 gehalten
wird.
6. Verfahren gemäß Anspruch 1, wobei der pH-Wert der Waschlösung im Schritt des Waschens
mit einem Vorreiniger im Verlauf des Verfahrens im Bereich von 1,4 bis 2,0 gehalten
wird.
7. Verfahren gemäß einem der Ansprüche 1 bis 6, wobei die Waschlösung für den sauren
Reinigungsschritt sowohl (i) eine Tensidkomponente in Form eines polyalkoxylierten
geradkettigen oder verzweigten Alkohols als auch (II) eine Tensidkomponente in Form
von Polyalkylenglycol/Abietinsäure umfaßt, die im Verlauf des Verfahrens in einem
Verhältnis von Komponente (i) zu Komponente (ii) von weniger als 0,4:1 gehalten werden,
ein Teil der Waschlösung aus dem sauren Reinigungsschritt im Verlauf des Verfahrens
im Gegenstrom in die Vorreiniger-Waschlösung eingeführt wird und eine Vorreiniger-Ergänzungszusammensetzung,
die im wesentlichen aus Wasser, Schwefelsäure und einer Tensidkomponente in Form eines
polyalkoxylierten geradkettigen oder verzweigten Alkohols besteht, im Verlauf des
Verfahrens ebenfalls in die Vorreiniger-Waschlösung eingeführt wird.
8. Verfahren gemäß Anspruch 7, wobei die Vorreiniger-Ergänzungszusammensetzung 5 bis
50 Gew.-% Schwefelsäure und 0,5 bis 40 Gew.-% Tensid (i) enthält.
9. Verfahren gemäß Anspruch 8, wobei die Vorreiniger-Ergänzungszusammensetzung 30 bis
41 Gew.-% Schwefelsäure und 4 bis 10 Gew.-% Tensid (i) enthält.
10. Verwendung einer stabilen wäßrigen Lösung, die im wesentlichen aus Wasser, Schwefelsäure
und einer Tensidkomponente in Form eines polyalkoxylierten geradkettigen oder verzweigten
Alkohols besteht, als Vorreiniger-Ergänzungszusammensetzung zum Senken des pH-Werts
der Waschlösung im Vorreinigungsschritt eines Waschverfahrens, das wenigstens zwei
Schritte einschließlich eines Säurereinigungsschritts nach dem Vorreinigungsschritt
umfaßt, zum Reinigen anfangs verschmutzter Aluminiumdosen.
11. Verwendung gemäß Anspruch 10, wobei die Vorreiniger-Ergänzungszusammensetzung 5 bis
50 Gew.-% Schwefelsäure und 0,5 bis 40 Gew.-% Tensid (i) enthält.
12. Verwendung gemäß Anspruch 11, wobei die Vorreiniger-Ergänzungszusammensetzung 30 bis
41 Gew.-% Schwefelsäure und 4 bis 10 Gew.-% Tensid (i) enthält.
1. Procédé de nettoyage de boîtes d'aluminium comprenant le passage de boîtes d'aluminium
initialement salies par
a) une étape de pré-nettoyage acide qui comprend à la fois
(i) un composant d'un agent tensioactif à base d'alcool à chaîne linéaire ou ramifiée
polyalcoxylé et (ii) un composant d'agent tensioactif d'acide polyalkylène-glycol-abiétique
et
b) une étape de nettoyage acide consécutive,
caractérisé en ce que le rapport entre le composant (i) et le composant (ii) dans
l'étape de pré-nettoyage se situe dans la plage de 0,4:1 à 3,0:1 et est différent
du rapport dans l'étape de nettoyage acide consécutive, dans lequel le rapport entre
le composant (i) et le composant (ii) dans l'étape de pré-nettoyage est maintenue
au cours du procédé par addition à l'étape de pré-nettoyage d'une solution de redosage
qui consiste essentiellement en de l'eau, de l'acide sulfurique, et un agent tensioactif
à base d'alcool à chaîne linéaire polyalcoxylé.
2. Procédé selon la revendication 1, dans lequel le rapport entre le composant (i) et
le composant (ii) dans la solution de nettoyage de l'étape de pré-nettoyage se situe
dans la plage de 0,7:1 à 2,0:1.
3. Procédé selon la revendication 2, dans lequel le rapport entre le composant (i) et
le composant (ii) dans la solution de nettoyage dans l'étape de pré-nettoyage se situe
dans la plage de 0,9:1,0 à 1,3:1,0 et le composant (i) est choisi à partir d'alcools
à chaîne linéaire polyalcoxylés.
4. Procédé selon la revendication 3, dans lequel le pH de la solution de nettoyage dans
l'étape de pré-nettoyage est maintenu au cours du procédé dans la plage de 1,75 à
1,85.
5. Procédé selon la revendication 2, dans lequel le pH de la solution de nettoyage dans
l'étape de pré-nettoyage est maintenu au cours du procédé dans la plage de 1,6 à 2,0.
6. Procédé selon la revendication 1, dans lequel le pH de la solution de nettoyage dans
l'étape de pré-nettoyage est maintenu au cours du procédé dans la plage de 1,4 à 2,0.
7. Procédé selon l'une quelconque des revendications 1 à 6, dans lequel la solution de
nettoyage pour l'étape de nettoyage acide comprend à la fois (i) un composant d'agent
tensioactif à base d'alcool à chaîne linéaire ou ramifiée polyalcoxylé et (ii) un
composant d'agent tensioactif de l'acide polyalkylène-glycol-abiétique, qui sont maintenus
au cours du procédé dans un rapport entre le composant (i) et le composant (ii) inférieur
à 0,4:1, pendant le procédé une partie de la solution de nettoyage provenant de l'étape
de nettoyage acide est introduite en contre-courant dans la solution de pré-nettoyage
et au cours du procédé, une composition de redosage de pré-nettoyage consistant essentiellement
en de l'eau, de l'acide sulfurique et un composant d'agent tensioactif à base d'alcool
à chaîne linéaire ou ramifiée polyalcoxylé est également introduite dans la solution
de pré-nettoyage.
8. Procédé selon la revendication 7, dans lequel la composition de redosage de pré-nettoyage
contient 5 à 50 % en poids d'acide sulfurique et 0,5 à 40 % en poids d'agent tensioactif
(i).
9. Procédé selon la revendication 8, dans lequel la composition de redosage de pré-nettoyage
contient 30 à 41 % en poids d'acide sulfurique et 4 à 10 % en poids d'agent tensioactif
(i).
10. Utilisation d'une solution aqueuse stable consistant essentiellement en de l'eau,
de l'acide sulfurique et un composant d'agent tensioactif à base d'alcool à chaîne
linéaire ou ramifiée polyalcoxylé comme composition de redosage de pré-nettoyage pour
abaisser le pH de la solution de nettoyage dans l'étape de pré-nettoyage comprenant
au moins deux étapes, y compris une étape de nettoyage acide suivant l'étape de pré-nettoyage
pour le nettoyage de boîtes d'aluminium initialement salies.
11. Utilisation selon la revendication 10, dans laquelle la composition de redosage de
pré-nettoyage contient 5 à 50 % en poids d'acide sulfurique et 0,5 à 40 % en poids
d'agent tensioactif (i).
12. Utilisation selon la revendication 11, dans laquelle la composition de redosage de
pré-nettoyage contient 30 à 41 % en poids d'acide sulfurique et 4 à 10 % en poids
d'agent tensioactif (i).