Technical Field
[0001] This invention relates to a method for the combustion of a premixed gas in a combustor
having a fuel-air premixing nozzle and useful for effecting low-NO
x combustion and a combustor therefor. This invention can be applied to such combustors
as gas turbine combustors, boilers, and furnaces for use in chemical industry.
Background Art
[0002] Recently, in order to reduce the NO
x content of exhaust gas from gas turbine combustors and the like, there is commonly
employed a combustion method in which fuel is premixed with combustion air and the
resulting premixed gas is burned under lean combustion conditions. This method for
the combustion of a premixed gas can eliminate areas having uneven fuel concentrations
and also local areas burning at higher temperatures, resulting in a marked reduction
in the amount of NO
x produced.
[0003] FIG. 3 illustrates a part of a burner based on the conventional method for the combustion
of a premixed gas. In this figure, reference numeral 1 designates a premixing nozzle,
2 designates a premixed gas, 3 designates a flame holder, 4 designates a flame, 5
designates a circulating or staying hot gas, 6 designates a pilot nozzle, and 7 designates
a pilot fuel.
[0004] The premixed gas 2 injected through the premixing nozzle 1 into the combustion chamber
burns so as to go round the flame holder 3, thus forming downstream a circulating
hot gas 5 serving for flame holding.
[0005] In this method for the combustion of a premixed gas, the combustion rate of the premixed
gas (i.e., the velocity at which the flame advances into the unburned mixture) becomes
higher as the temperature of the premixed gas is elevated and as the fuel concentration
of the premixed gas is increased. In particular, the fuel concentration may cause
marked variation in the resulting combustion rate. Such variation in combustion rate
causes variation in flame length and may eventually lead to the development of combustive
vibration.
Disclosure of the Invention
[0006] The present invention has been made for the purpose of solving the above-described
problem and has for its object the provision of a method and combustor for the combustion
of a premixed gas which can minimize the development of combustive vibration due to
variation in the fuel concentration of the premixed gas.
[0007] In order to accomplish the above-described object, the present invention provides:
(1) a method for the combustion of a premixed gas in a combustor having a fuel-air
premixing nozzle which comprises feeding a fluid containing no fuel between a premixed
gas layer formed by injecting said premixed gas through said premixing nozzle and
a hot gag layer formed from a portion of the hot gas resulting from the combustion
of said premixed gas, the hot gas layer circulating or staying in a region downstream
of the outlet of said premixing nozzle; and
(2) a combustor having a fuel-air premixing nozzle around a pilot nozzle which is
characterized in that a means for feeding a fluid containing no fuel is provided between
the outer periphery of the tip of said pilot nozzle and the outlet of said premixing
nozzle.
[0008] By the above-described means, a neutral fluid is fed between the premixed gas layer
and the hot gas, so that a flame is not propagated directly from the hot gas to the
premixed gas. Instead, a mid-temperature gas is generated by the mixing and diffusion
of the hot gas and the neutral fluid. Thereafter, the premixed gas is burned as a
result of the mixing and diffusion of the mid-temperature gas and the premixed gas.
[0009] The mechanism by which the premixed gas is burned is such that the hot gas and the
premixed gas intermingle with each other, during this process the premixed gas is
heated by the heat transferred from the hot gas, and combustion is initiated when
the combustion starting temperature is reached.
[0010] Thus, according to the present invention, the premixed gas is burned under mixing
and diffusion rate control, as contrasted with an ordinary premixed flame in which
combustion is effected by flame propagation. Consequently, it is possible to achieve
combustion which is little affected by the fuel concentration of the premixed gas.
As used herein, "diffusion" means that the hot gas and the premixed gas intermingle
with each other, and "rate control" means the controlling of the rate of such diffusion.
"Diffusion rate control" means the controlling of the rate at which the hot gas and
the premixed gas intermingle with each other.
[0011] Moreover, since the hot gas and the neutral fluid are mixed to generate a mid-temperature
gas which is then mixed with the premixed gas, the flame temperature in this mixing
region is low and the production of NO
x in this region is minimized.
[0012] Furthermore, since the premixed gas is burned under diffusion rate control, the main
flame is long, and heat generation or heat generation quotient can be spread in space,
so that combustive vibration can be prevented. The reason why combustive vibration
can be prevented is that the combustion pressure is reduced by dispersion of the heat
generation and, moreover, the variation of flame length relative to the total flame
length becomes smaller as a result of the prolongation of the flame.
[0013] As used herein, "heat generation quotient" means the per area combustion (dQ/dx)
of fuel (Q) with respect to the axial distance (x) of a combustor.
Brief Description of the Drawings
[0014]
FIG. 1 is a schematic diagram illustrating an exemplary burner to which the present
invention has been applied;
FIG. 2 is a graphical representation of experimental data showing the effects of the
present invention; and
FIG. 3 is a schematic diagram illustrating a burner based on the conventional method
for the combustion of a premixed gas.
Best Mode for Carrying Out the Invention
[0015] FIG. 1 illustrates an exemplary burner for carrying out the method of the present
invention. In this figure, the same elements as shown in FIG. 3 are designated by
the same reference numerals and no detailed explanation thereof is given.
[0016] Referring to FIG. 1, a passage for feeding a neutral fluid 8 is formed between a
premixing nozzle 1 and a pilot nozzle 6. The orifice for injecting the neutral fluid
8 into the combustion chamber is configured so as to cause the neutral fluid 8 to
flow out along the inner wall surface of a flame holder 3. The neutral fluid 8 is
a fluid containing no fuel and may comprise, for example, air, exhaust gas, steam
or the like.
[0017] In the arrangement of FIG. 1, a neutral fluid is fed between a layer of a premixed
gas 2 injected through the premixing nozzle 1 and a circulating hot gas 5, so that
the premixed gas 2 injected through the premixing nozzle 1 does not come into direct
contact with the hot gas 5. The neutral fluid 8 is first mixed with the hot gas 5
to generate a mid-temperature gas. Then, in a downward region, this mid-temperature
gas is mixed with the premixed gas 2 to form a flame 4.
[0018] Thus, since the hot gas 5 does not come into direct contact with the premixed gas
2 fed through the premixing nozzle 1, it is unlikely that a flame is propagated directly
from the hot gas 5 to the premixed gas 2 and ignites the premixed gas forcibly before
the premixed gas diffuses sufficiently, as is the case with conventional burners.
That is, the premixed gas 2 separated from the hot gas 5 by the neutral fluid 8 can
be burned under diffusion rate control, so that a long main flame results. This means
that the heat generation quotient can be spatially spread and small to prevent combustive
vibration.
[0019] FIG. 2 is a graph showing the states of combustive vibration when combustion was
effected in a burner using air as the neutral fluid 8 according to the method of the
present invention and in a conventional burner. In this graph, the ordinate shows
the internal pressure fluctuation of the combustor which serves as a measure of combustive
vibration, and the abscissa shows the proportion of the pilot fuel (i.e., the pilot
fuel 7 for the formation of a diffusion flame) to the total fuel (i.e., the main fuel
plus the pilot fuel). FIG. 2 indicates that, regardless of the proportion of the pilot
fuel, the internal pressure fluctuation ratio is lower in the presence of a neutral
fluid (the present invention) than in the absence of a neutral fluid (the prior art).
That is, FIG. 2 indicates less combustive vibration in the presence of a neutral fluid,
demonstrating the effects of the present invention.
[0020] The present invention is not limited to the burner design illustrated in FIG. 1,
but comprehends all combustors involving the formation of a circulating flow wherein
a neutral fluid is fed between the circulating flow and the premixed gas. For example,
the present invention can be applied to combustors having various flame-holding plates
and combustors forming a circulating flow or a stagnation point in a region having
an abruptly expanded flow path.