FIELD OF THE INVENTION
[0001] The present invention relates to a packaging body by which sheet-shaped photosensitive
materials such as X-ray films are packaged. More particularly, the present invention
relates to a packaging body for photosensitive materials appropriate for handling
in a bright room, and also relates to a collective packaging body for photosensitive
materials in which a plurality of packaging bodies are packaged.
BACKGROUND OF THE INVENTION
[0002] Conventionally, photosensitive materials such as X-ray films are sent by a maker
to a customer such as a hospital under the condition that a plurality of sheets of
X-ray films are accommodated in a light-shielding moisture-proof bag and further this
light-shielding moisture-proof bag is put in a packaging member to form a packaging
body. When X-ray photographs are taken in the hospital, the packaging member is opened
in a dark room and the light-shielding moisture-proof bag is taken out of the packaging
member, and then the photosensitive materials are taken out of the light-shielding
moisture-proof bag and set in an X-ray photographing apparatus. When the packaging
body is conveyed, or when the photosensitive materials are set in the X-ray photographing
apparatus, the photosensitive materials are moved in the light-shielding moisture-proof
bag or the packaging member, so that they are rubbed to each other, which causes scratches
on the surfaces of the photosensitive materials.
[0003] In order to prevent the occurrence of scratches, the light-shielding moisture-proof
bag is subjected to vacuum packaging so that the photosensitive materials can not
be moved in the bag. When the vacuum packaging is conducted in the manner described
above, the photosensitive materials are stuck to each other, and further the photosensitive
materials are stuck to the light-shielding moisture-proof bag. Accordingly, it becomes
difficult to take out the photosensitive materials from the light-shielding moisture-proof
bag. In this case, after the photosensitive materials have been taken out from the
light-shielding moisture-proof bag, they are subjected to fanning so that they are
not stuck to each other, and then they are set in a film magazine. Since this operation
is conducted in a dark room, the work efficiency is extremely low.
[0004] In some cases, in the process of packaging photosensitive materials, dust blows into
the light-shielding moisture-proof bag and sticks onto the surfaces of the photosensitive
materials. When the bag is subjected to vacuum packaging, defects and fog are caused
on the photosensitive materials. Further, the photosensitive materials are stuck to
each other by the action of vacuum, so that they are not smoothly conveyed to the
X-ray photographing apparatus. Further, when the photosensitive materials are set
in the X-ray photographing apparatus and the light-shielding moisture-proof bag is
taken away from the photosensitive materials, scratches are caused on the photosensitive
materials by the dust stuck on the surface.
[0005] When the packaging body is conveyed or stored, a pressing force is applied to the
packaging member, so that defects such as fog are caused on the photosensitive material,
and further the packaging member is curved, so that the accommodated photosensitive
materials are also curved, which causes scratches on the surfaces of the photosensitive
materials.
SUMMARY OF THE INVENTION
[0006] The present invention has been achieved to solve the above problems. It is an object
of the present invention to provide a packaging body for photosensitive materials
characterized in that: the occurrence of fog and scratches on the photosensitive material
is prevented even in the case of transportation and storage of the packaging body;
the photosensitive material accommodated in the packaging body can be set in a film
magazine even in a bright room; and the photosensitive material can be smoothly conveyed
in the apparatus. It is another object of the present invention to provide a collective
packaging body in which a plurality of packaging bodies are accommodated, characterized
in that: no problems are caused in the photosensitive material when the plurality
of packaging bodies formed into a unit are transported and stored. It is still another
object of the present invention to provide a packaging body characterized in that:
the occurrence of fog, deformation and scratches of photosensitive material can be
prevented even when a pushing force is applied to the packaging body accommodating
the photosensitive materials packaged by a light-shielding moisture-proof bag.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] Fig. 1 is a perspective view showing a condition in which a protective sheet is attached
to the integrated body of photosensitive material.
[0008] Fig. 2 is a perspective view of the light-shielding moisture-proof bag in which the
integrated body of photosensitive material is accommodated.
[0009] Fig. 3 is a perspective view of the packaging body for photosensitive material.
[0010] Fig. 4 is a perspective view showing a condition in which the packaging body for
photosensitive material is opened.
[0011] Fig. 5 is a development view of the packaging body for photosensitive material.
[0012] Fig. 6 is a development view of the packaging body for photosensitive material.
[0013] Fig. 7 is a perspective view showing a condition in which the packaging body for
photosensitive material is opened.
[0014] Fig. 8 is a perspective view showing a condition in which the packaging body for
photosensitive material is opened.
[0015] Fig. 9 is a development view of the packaging body for photosensitive material.
[0016] Fig. 10 is a perspective view showing an example of the collective packaging body
for photosensitive material.
DETAILED DESCRIPTION OF THE INVENTION
[0017] The above problem scan be solved by a packaging body comprising a packaging member,
a light-shielding moisture-proof bag and a plurality of photosensitive materials,
the photosensitive materials being in sheet form and stacked in one body, the light-shielding
moisture-proof bag packaging the stacked photosensitive materials and the packaging
body packaging the light-shielding moisture-proof bag, wherein the following inequalities
are satisfied;
P > 0.62
1/1 5 ≦
ℓ/L < 1/1.0
1/1.67 ≦ y/Y < 1/1.00
0.02 ≦ X ≦ 2.0
wherein P is the flat compressive strength (Kg/cm²) of a material of which the packaging
member is made, ℓ is the volume of the stacked photosensitive materials, L is the
content of the light-shielding moisture-proof bag, y is the volume of the light-shielding
moisture-proof bag, Y is the content of the packaging member and X is the percentage
of voids of the stacked photosensitive materials represented by the following expression,
wherein T is a thickness of the stacked photosensitive materials, t is a theoretical
thickness of one sheet of the stacked photosensitive materials, and n is the number
of the sheets of the stacked photosensitive materials.
[0018] In the above the light-shielding moisture-proof bag packaging the stacked photosensitive
materials is placed in the vessel filled with water and the overflow was measured
with a measuring cylinder. This measured volume is defined to be the volume of the
light-shielding moisture-proof bag y.
[0019] The content of the light-shielding moisture-proof bag L is obtained by subtracting
the volume of the bag itself from the volume of the light-shielding moisture-proof
bag. The volume of the bag itself is obtained by conducting the same procedure as
above on the bag after the stacked photosensitive materials were removed and the air
in the bag was evacuated.
[0020] A sheet of the photosensitive material is randomly taken out from the light-shielding
moisture-proof bag, and the thickness thereof is measured with a micron-micrometer.
Thus, the theoretical thickness is obtained.
[0021] It is also characterized in that a plurality of single packaging bodies are formed
into a collective packaging body as one boy.
[0022] Due to the foregoing constitution, the single packaging body and the collective packaging
body for photosensitive materials of the present invention are characterized in that:
a pushing force given to the packaging body from the outside is absorbed by the packaging
body and the light-shielding moisture-proof bag in the process of conveyance or storage;
and the photosensitive material is tightly held in the light-shielding bag in the
packaging body. Therefore, problems such as scratches and fog caused on the surface
of the photosensitive material can be solved. Further, the photosensitive material
can be set to the apparatus in a bright room, and no problems are caused in the process
of conveyance in the apparatus.
[0023] The size of the photosensitive materials in the invention is preferably 18 × 24cm²
to 35.6 × 43.2cm², and more preferably 9 × 12cm² to 43 × 110cm². The stacked sheet
number of the photosensitive materials in the invention is preferably 50 to 100, and
more preferably 10 to 100.
[0024] With reference to the accompanying drawings, examples of the packaging body and collective
packaging body for photosensitive materials of the present invention will be explained
as follows. However, it should be noted that the present invention is not limited
to the specific example.
[0025] The packaging body for photosensitive material of the present invention is comprised
of a light-shielding moisture-proof bag for accommodating a plurality of sheets of
photosensitive materials and a packaging body for packaging the light-shielding moisture-proof
bag. In the following example, packaging of X-ray films, which are sheet-shaped photosensitive
materials, will be described below. Of course, the packaging body of the present invention
is not limited to X-ray films.
[0026] With reference to Figs. 1 and 2, a light-shielding moisture-proof bag in which an
integrated body of a plurality of sheets of photosensitive materials are accommodated
will be explained as follows. Fig. 1 is a perspective view showing a condition in
which a protective sheet is attached to the integrated body of photosensitive materials.
Fig. 2 is a perspective view of the light-shielding moisture-proof bag in which the
integrated body of photosensitive material is accommodated.
[0027] For example, sheets of photosensitive materials are X-ray films. As illustrated in
Fig. 1, for example, 100 sheets of X-ray films are formed into an integrated body,
and a protective sheet 2 is attached to the integrated body so as to protect the photosensitive
materials. Under the condition that the protective sheet 2 is attached to the integrated
body of the photosensitive material 1, the integrated body is accommodated in the
light-shielding moisture-proof bag 3 as illustrated in Fig. 3. It is possible that
the light-shielding moisture-proof bag 3 is put in a film magazine as it is so that
the photosensitive material in the bag is used. It is also possible that one end portion
3a of the light-shielding moisture-proof bag 3 is cut away with a cutter, and the
other end portion 3b on the opposite side of the light-shielding moisture-proof bag
is held so as to be pulled out. The end portions 3a and 3b are opposed and respectively
folded and adhered with an adhesive tape 5. In this way, the packaging body is formed.
Label 4 for indicating a direction to set a film magazine is attached to the end portion
3b of the light-shielding moisture-proof bag 3.
[0028] The light-shielding moisture-proof bag 3 is made of a flexible sheet. In this example,
the protective sheet 2 is attached to the integrated body of photosensitive materials
1, and then the integrated body is packaged by the light-shielding moisture-proof
bag 3, however, the integrated body may be packaged only by the flexible sheet.
[0029] Examples of usable materials for the light-shielding moisture-proof bag 3 are: various
types of paper, synthesized paper, polyethylene (HDPE, LDPE, MDPE, LLDPE), polypropylene,
a polyester, a polyamide, polybutylene, an ethylene-ethylacrylate copolymer, an ethylene-methylacrylate
copolymer, an ethylene-vinyl acetate copolymer, nylon or a mixture or laminated body
thereof. It is preferable to use a sheet of aluminum foil, or a vapor-deposited film
of metal such as Al, Sn, Zn, Co, Cr, Ni, Fe or Cu, and further it is preferable to
use a vapor-deposited film of inorganic metal using Si.
[0030] Further, as an agent to provide light-shielding property to the light-shielding moisture-proof
bag, carbon black is preferably used. In this case, carbon black may be made by any
method of furnace type, channel type, acetylene type and thermal type. Examples of
usable carbon blacks are: MA-600, #650B, #41, #3150, #3250, #3750, #3950, and MA-100
manufactured by Mitsubishi Kasei Co.; Carbon, VuLCAN, XC-72R, BLAC, Peaels700, and
VulCAN·P manufactured by CABOT Co.; Ketchen Black EC manufactured by Lion Aczo Co.;
and Asahi HS-500 manufactured by Asahi Carbon Co.
[0031] The addition amount of the material by which the light-shielding property is provided
is preferably 3 to 15 weight percent with respect to resin. In order to maintain the
quality of photosensitive materials during storage, it is preferable that the water-vapor
permeability is not more than 8.0g/m² under the condition of 24 hours, 40°C and 90%
RH.
[0032] From the viewpoint of protecting the photosensitive material 1, card board of which
the basis weight is 50 to 700g/m² is preferably used for the material to compose the
protective sheet 2.
[0033] Next, with reference to Figs. 3 to 5, a packaging body for photosensitive materials
in which the light-shielding moisture-proof bag is packaged will be explained below.
Fig. 3 is a perspective view of the packaging body for photosensitive materials. Fig.
4 is a perspective view showing a condition in which the packaging body for photosensitive
materials is opened. Fig. 5 is a development view of the packaging body for photosensitive
materials.
[0034] The packaging body 10 for photosensitive materials comprises: the light-shielding
moisture-proof bag 3 for accommodating an integrated body of a plurality of sheets
of photosensitive materials; the packaging member 11 for packaging the light-shielding
moisture-proof bag 3. This packaging member 11 is formed into a box-shape capable
of being folded. Inside folding sections 11b are provided on both sides of the main
body 11a. Further, an attaching section 11c is provided onto one side of the main
body 11a, and a cover 11d covering the inside folding sections 11b is provided onto
the other side of the main body 11a. Perforations 11e are formed on the cover 11d.
When these perforations 11e are separated, the packaging body is easily developed
as illustrated in Fig. 4, so that the light-shielding moisture-proof bag 3 can be
taken out of the packaging body. Packaging is executed in the following manner. The
light-shielding moisture-proof bag 3 accommodating the integrated body of photosensitive
materials is put in the main body 11a of this packaging member 11, and the inside
folding sections 11b on both sides of the main body 11a are folded. The cover 11d
covers these inside folding sections 11b, and is fixed to the attaching section 11c.
In this way, the photosensitive materials are packaged. In this case, the size of
the main body 11a is approximately the same as that of the sheets of photosensitive
materials, and further the thickness of the main body 11a is approximately the same
as that of the sheets of photosensitive materials. Therefore, the light-shielding
moisture-proof bag is positively and tightly packaged by the packaging member 11,
and the occurrence of scratches can be prevented.
[0035] With reference to Fig. 6, another packaging example will be explained as follows.
Fig. 6 is a development view of the packaging body for photosensitive materials. In
this case, the packaging body 20 for photosensitive materials is constructed in the
same manner as that of the above example. However, the end of the attaching section
21c of the packaging body 21 is formed into a cutout shape as shown in Fig. 6, and
the end of the cover 21d is formed into a protruding shape. Packaging is executed
in the following manner. The light-shielding moisture-proof bag 3 accommodating the
integrated body of photosensitive materials is put in the main body 21a of this packaging
body 21, and the inside folding sections 21b on both sides of the main body 21a are
folded. The attaching section 21c and the cover 21d cover these inside folding sections
21b, and the ends are butted and joined and fixed with a tape. Accordingly, when the
tape is peeled off, the packaging body 21 can be easily developed, so that the light-shielding
moisture-proof bag 3 can be easily taken out from the packaging body.
[0036] With reference to Fig. 7, another example will be explained below. Fig. 7 is a perspective
view showing a condition in which the packaging body for photosensitive materials
is opened. Although the packaging body 30 for photosensitive materials is constructed
in the same manner as that described above, an attaching section 31c and a cover 31d
of the packaging body 31 are butted at a position deviated from the center of the
packaging body 31, and the butted portion is fixed by an adhesive tape 32. When the
light-shielding moisture-proof bag 3 is taken out from the packaging body 31, a perforate
portion 31e formed on the cover 31d is separated as illustrated in Fig. 7.
[0037] With reference to Figs. 8 and 9, another example of the packaging body will be explained
below. Fig. 8 is a perspective view showing a condition in which the packaging body
for photosensitive materials is opened. Fig. 9 is a development view of the packaging
body for photosensitive materials. Although the packaging body 40 for photosensitive
materials is constructed in the same manner as that described above, a perforate portion
41f is continuously formed in the main body 41a, attaching section 41c and cover 41d.
When the light-shielding moisture-proof bag 3 is taken out from the packaging body
41, the perforate portion 41f is separated as illustrated in Fig. 8. In this way,
the packaging body 41 is divided into 2, so that the light-shielding moisture-proof
bag 3 can be easily taken out.
[0038] Card board and corrugated board are preferably used for the material of this packaging
body. Card board and corrugated board impregnated or coated with resin are also used,
and further a laminated resin film, plastic plate and plastic corrugated board may
be used.
[0039] A folding portion of the packaging body is fixed by an adhesive tape, adhesive agent,
hot melt and staples. In order to permit the packaging body to be opened easily, the
perforate portion may be backed with a polyester film.
[0040] Fig. 10 is a perspective view showing an example of the collective packaging body
for photosensitive materials. The collective packaging body 70 for photosensitive
materials accommodates a plurality of packaging bodies 71 described above.
[0041] The collective packaging body 72 may be provided with partition walls 73 for sorting
the packaging bodies 71. This partition walls 73 are provided for the following purposes.
When the packaging body 71 is taken out, the remaining packaging bodies 71 are prevented
from collapsing. Further, while the packaging bodies 71 are stored in the collective
packaging body 72, they are prevented from being curved by the action of the partition
walls 73. It is sufficient that the packaging bodies 71 are stably supported by the
partition walls 73.
[0042] In the case where the collective packaging body 72 is made of corrugated board, it
is preferable that a direction of the ridges of the flutes of the corrugated board
is set to be vertical as shown in Fig. 10, because the strength of the collective
packaging body 72 is enhanced. In the case where the packaging body 71 made of corrugated
board is accommodated in the collective packaging body 72, it is preferable that a
direction of the ridges of the flutes of the packaging body 71 coincides with that
of the collective packaging body 72, because the packaging body 71 can be prevented
from curving even when the collective packaging body 72 is inclined in the process
of storage, so that the photosensitive material accommodated in the packaging body
71 can be prevented from curving.
[0043] The same material as that of the packaging body 71 may be used for the packaging
body 72.
[0044] Next, more specific examples of the packaging body for photosensitive materials will
be explained together with comparative examples. However, it should be noted that
the present invention is not limited to the specific examples.
EXAMPLE 1
[0045] A packaging body for photosensitive materials was prepared as follows.
1 Packaging Body
[0046]
(a) Flat Compressive Strength
The material of the packaging body is as follows.
Both side type corrugated board of C₅B flutes was used, wherein the flat compressive
strength was 65Kg/32.25cm² (measured according to JIS Z0401), the basis weight was
C-class liner 170g/m², and the flute was 120g/m².
(b) The ratio of the volume of the photosensitive materials including the protective
sheet to the content of the light-shielding moisture-proof bag was 1/1.20.
(c) The ratio of the volume of the light-shielding moisture-proof bagly to the content
of the packaging body, Y
As shown in Table 1, the ratio was changed in accordance with the samples.
2 Light-shielding moisture-proof bag for accommodating photosensitive materials
[0047] The following material was used for a light-shielding moisture-proof bag
Water-vapor permeability 3g/m
2, 40°C, 90%RH, 24Hrs
Material: A black polyethylene sheet obtained by co-extruding the following three
layers; a 42µ thick surface layer consisting of a high density polyethylene (HDPE)
having a melt-flow rate of 0.03g/10 minutes, a density of 0.942g/cm³ and a Vicat softening
point of 119°C, and containing carbon black in an amount of 11% by weight, a 70µ thick
intermediate layer consisting of 30% by weight of a linear, low density polyethylene
(LLDPE) having a melt-flow rate of 1.30g/10 minutes, a density of 0.915g/cm³ and a
Vicat softening point of 96.0°C, 50% by weight of a high density polyethylene (HDPE)
having a melt-flow rate of 0.03g/10 minutes, a density of 0.942g/cm³ and a Vicat softening
point of 119°C and 20% by weight of carbon black, and a 28µ thick lower layer consisting
of 40% by weight of a linear, low density polyethylene (LLDPE) having a melt-flow
rate of 3.30g/10 minutes, a density of 0.907g/cm³ and a Vicat softening point of 81.0°C,
45% by weight of a low density polyethylene (LDPE) having a melt-flow rate of 0.3g/10
minutes, a density of 0.920g/cm³, 9% by weight of kieselguhr and 4% by weight of an
antistatic agent.
[0048] The melt-flow rate is measured according to JIS (Japan Industrial Standard) K7210
and the density is measured according to JIS K7112.
[0049] The lower layer has a heat sealing property and forms the inside of the bag.
[0050] The percentage of voids of the stacked photosensitive materials accommodated in this
light-shielding moisture-proof bag is shown in Table 1. The percentage of voids is
computed by the following Expression 1.

where T is a thickness of the stacked photosensitive materials, t is a theoretical
thickness of one sheet of the stacked photosensitive materials, and n is the number
of the sheets of the stacked photosensitive materials.
[0051] The percentage of voids was measured by the following means.
(a) The stacked photosensitive materials were accommodated in the light-shielding
moisture-proof bag, wherein the thickness of the bag material had been previously
measured. The bag was sealed changing the vacuum condition by a vacuum sealing machine.
The overall thickness of the sealed bag was measured with a micron-micrometer from
the outside of the bag, and the thickness of the bag material was subtracted from
the total, so that the thickness of the stacked photosensitive materials was computed.
(b) Next, the thickness of a sheet of photosensitive material randomly taken out from
the bag was measured by the micron-micrometer, so that the theoretical thickness was
computed.
(c) According to the foregoing, the percentage of voids of the stacked photosensitive
materials can be controlled by the degree of vacuum.
(d) The percentage of voids of the stacked photosensitive materials can be controlled
not only by the degree of vacuum but also by changing a pushing force applied to the
upper surface of the stacked photosensitive materials by a rubber roller or a metallic
roller.
[0052] Micron-micrometer: accuracy 0.001mm type OMM-25 manufactured by Mitsutoyo Co., Ltd.
[0053] Vacuum sealing machine: Kashiwagi type sealing machine manufactured by Nippon Porisero
Kogyo Co., Ltd.
[0054] Vacuum meter: digital manometer DM-1 manufactured by Shibata Co., Ltd.
[0055] Concerning the photosensitive material, 100 sheets of 14 × 17 inches orthochromatic
type X ray film (manufactured by Konica Co., Ltd.) were accommodated in each light-shielding
moisture-proof bag.
[0056] The packaging body comprising photosensitive materials shown in Table 1 was prepared
from the packaging body of 1 above and the light-shielding moisture-proof bag of 2
above.
3 Collective Packaging Body
[0057] Each sample is a collective packaging body in which 5 packaging bodies described
above are collectively packaged. Two side corrugated board was used for making the
collective packaging body, and the detail of the corrugated board is described as
follows. Flat compressive strength was 90kg/32.25cm². The two side corrugated board
was of K₆B flute type. The basis weight was K liner 210g/m². The flute is 160g/m².
[0058] The collective packaging body was made in accordance with the direction of the ridges
of the flutes of the corrugated board shown in Fig. 10, and the direction of the ridges
of the flutes of the packaging body of item (1) was the same.
[0059] These collective packaging bodies were tested by a vibration testing machine.
Condition of Vibration Test
[0060]
- Type of the testing machine:
- IS type vibration testing machine of type UBC-4
- Amplitude:
- 4 mm
- Frequency:
- 600 c.p.m.
- Time:
- 4 hours
[0061] After the test, the photosensitive material was subjected to development, and then
was evaluated for the occurrence of scratches on the surface of the photosensitive
material.
[0062] These collective packaging bodies were left for 72 hours in the atmosphere of 50°C,
and then were observed whether or not the film sheets adhered to each other.
[0063] The results are shown on Table 1.
Table 1
Sample No. |
Percentage of voids |
Ratio of the volume of a light-shielding moisture-proof bag to the content of a packaging
member |
Occurrence of scratches |
Occurrence of adhesion |
1-1 |
0.01 |
1/1.04 |
O |
X |
1-2 |
0.01 |
1/1.07 |
O |
X |
1-3 |
0.01 |
1/1.33 |
O |
X |
1-4 |
0.01 |
1/1.56 |
O |
X |
1-5 |
0.01 |
1/1.75 |
△ |
X |
1-6 |
0.02 |
1/1.04 |
O |
△ |
1-7 |
0.02 |
1/1.07 |
O |
△ |
1-8 |
0.02 |
1/1.33 |
O |
△ |
1-9 |
0.02 |
1/1.56 |
O |
△ |
1-10 |
0.02 |
1/1.75 |
△ |
△ |
1-11 |
0.10 |
1/1.04 |
O |
O |
1-12 |
0.10 |
1/1.07 |
O |
O |
1-13 |
0.10 |
1/1.33 |
O |
O |
1-14 |
0.10 |
1/1.56 |
O |
O |
1-15 |
0.10 |
1/1.75 |
△ |
O |
1-16 |
0.50 |
1/1.04 |
O |
O |
1-17 |
0.50 |
1/1.07 |
O |
O |
1-18 |
0.50 |
1/1.33 |
O |
O |
1-19 |
0.50 |
1/1.56 |
O |
O |
1-20 |
0.50 |
1/1.75 |
△ |
O |
1-21 |
2.00 |
1/1.04 |
O |
O |
1-22 |
2.00 |
1/1.07 |
O |
O |
1-23 |
2.00 |
1/1.33 |
△ |
O |
1-24 |
2.00 |
1/1.56 |
△ |
O |
1-25 |
2.00 |
1/1.75 |
X |
O |
1-26 |
2.50 |
1/1.04 |
X |
O |
1-27 |
2.50 |
1/1.07 |
X |
O |
1-28 |
2.50 |
1/1.33 |
X |
O |
1-29 |
2.50 |
1/1.56 |
X |
O |
1-30 |
2.50 |
1/1.75 |
X |
O |
[Evaluation of scratches]
[0064]
- O
- Number of scratches Less than 0.10/100cm²
- △
- Number of scratches 0.10/100cm² to less than 0.3/100cm²
- X
- Number of scratches Not less than 0.3/100cm²
[Evaluation of adhesion]
[0065]
- O
- No occurrence of adhesion
- △
- Area in which adhesion has occurred is smaller than 5% of the overall area of the
film
- X
- Area in which adhesion has occurred is not less than 5% of the overall area of the
film
Instead of corrugated board, plastic corrugated board was used for the material
of the packaging body, and the same samples were made and subjected to the same vibration
test. The same result was provided by the test.
EXAMPLE 2
[0066] A protective sheet for the photographic materials was used, the basis weight of which
was 400g/m². The ratio of the volume of the stacked photographic materials including
the protective sheet to the content of a light-shielding moisture-proof bag accommodating
the stacked photographic materials, was changed as shown in Table 2, and other points
were the same as those of Example 1. Under the above condition, the samples 2-1 to
2-7 were prepared.
[0067] The percentage of voids of the stacked photosensitive materials was 0.5%, and the
ratio of the volume of the light-shielding moisture-proof bag to the content of the
packaging body was set at 1/1.50.
[0068] In the case, the content of the light-shielding moisture-proof bag is defined as
the sum of the volume of the photosensitive materials including the protective sheet
accommodated in the light-shielding moisture-proof bag, and the volume of empty space
in the light-shielding moisture-proof bag.
[0069] The content of the light-shielding moisture-proof bag can be controlled as follows"
After the stacked photosensitive materials including the protective sheet have been
accommodated in the light-shielding moisture-proof bag, the bag is sealed with a vacuum
sealing machine. At this time, the degree of vacuum is changed so as to control the
content of the light-shielding moisture-proof bag.
[0070] Alternatively, as illustrated in Fig. 2, when the length of the folded portion of
the end of the light-shielding moisture-proof bag is changed, the content can be controlled.
[0071] In the same manner as Example 1, the samples 2-1 to 2-7 were subjected to a vibration
test. Then the photosensitive material sheet coming into contact with the protective
sheet was subjected to development and evaluated for the occurrence of scratches.
[0072] The results are shown in Table 2.
Table 2
Sample No. |
Ratio of the volume of the photosensitive material stacked including the protective
sheet to the content of the light-shielding moisture-proof bag |
Occurrence of scratches caused on the photosensitive material by the protective sheet |
2-1 |
1/1.02 |
O |
2-2 |
1/1.10 |
O |
2-3 |
1/1.20 |
O |
2-4 |
1/1.30 |
O |
2-5 |
1/1.40 |
O |
2-6 |
1/1.50 |
△ |
2-7 |
1/1.60 |
X |
- O
- Number of scratches Less than 0.10/100cm²
- △
- Number of scratches 0.10/100cm² to less than 0.3/100cm²
- X
- Number of scratches Not less than 0.3/100cm²
EXAMPLE 3
[0073] The flat compressive strength of the material used for the packaging body was changed
to the values shown in Table 3, and other conditions were the same as those of Example
1. In this way, the samples 3-1 to 3-5 were made.
[0074] The percentage of voids of the stacked photosensitive materials was 0.5%; the ratio
of the volume of the light-shielding moisture-proof bag to the content of the packaging
body was 1/1.50; and the ratio of the volume of the piled photosensitive materials
including the protective sheet to the content of the light-shielding moisture-proof
bag was 1/1.20.
[0075] Ten packages of each of samples 3-1 to 3-5 were stacked and left for 2 months. Thereafter,
the photosensitive materials were subjected to development. The developed photosensitive
material positioned on the top in the bottom package was evaluated for occurrence
of pressure. The results are shown in Table 3.
Table 3
Sample No. |
Flat compressive strength kg/32.25cm² |
Occurrence of pressure |
3-1 |
10 |
X |
3-2 |
20 |
O |
3-3 |
50 |
O |
3-4 |
90 |
O |
3-5 |
200 |
O |
[Evaluation of pressure]
[0076]
- X
- Pressure occurred, and black density was 0.03.
- O
- Pressure was not occurred.
The density was measured with Densitometer PDA65 (produced by Konica Corporation).
EXAMPLE 4
[0077] The packaging body as illustrated in Fig. 8 was prepared employing the materials
used in EXAMPLE 1.
[0078] Table 4 shows the percentage of voids of the stacked photosensitive materials and
the ratio of the volume of the light-shielding moisture-proof bag to the content of
the packaging body.
Table 4
Sample No. |
Percentage of void |
Ratio of the volume of the light-shielding moisture-proof bag to the content of the
packaging member |
4-1 |
0.4 |
1/1.04 |
4-2 |
0.6 |
1/1.04 |
4-3 |
1.0 |
1/1.04 |
4-4 |
0.4 |
1/1.07 |
4-5 |
0.6 |
1/1.07 |
4-6 |
1.0 |
1/1.07 |
[0079] After the packaging had been opened, the light-shielding moisture-proof bag was pulled
out and the photosensitive materials were subjected to development. Then the occurrence
of scratches was visually judged. The results are shown on Table 5.
Table 5
Sample No. |
Occurrence of scratches |
4-1 |
O |
4-2 |
O |
4-3 |
O |
4-4 |
O |
4-5 |
O |
4-6 |
O |
- O
- Number of scratches Less than 0.10/100cm²
- △
- Number of scratches 0.10/100cm² to less than 0.3/100cm²
- X
- Number of scratches Not less than 0.3/100cm²
[0080] Next, it was confirmed that the number of scratches on the films in the packaging
bodies as illustrated in Figs. 4 and 8 was not more than 0.1/100cm². Then the packaging
was opened and the light-shielding moisture-proof bag provided in the packaging body
was pulled out. The photosensitive materials were subjected to development, and evaluated
for the occurrence of scratches. The results are shown in Table 6.
Table 6
Sample No. |
Occurrence of scratches in the packaging condition shown in Fig. 8 |
Occurrence of scratches in the packaging condition shown in Fig. 4 |
4-1 |
X |
O |
4-2 |
△ |
O |
4-3 |
O - △ |
O |
4-4 |
△ |
O |
4-5 |
O |
O |
4-6 |
O |
O |
[Evaluation of scratches]
[0081]
- O
- No scratches
- △
- 2 to 3 scratches/14×17 inches film
- X
- No less than 4 scratches/14×17 inches film
As a result, the following can be concluded: When a comparison is made between
the packaging condition shown in Fig. 4 and that shown in Fig. 8, no scratches were
recognized in the packaging condition shown in Fig. 4 when the light-shielding moisture-proof
bag was pulled out from the packaging body.