BACKGROUND OF THE INVENTION
Field of the Invention:
[0001] The present invention relates to a full-circumferential flow pump, and more particularly
to a full-circumferential flow pump which has an impeller mounted on an end of the
shaft of a motor and an annular space defined around the motor.
Description of the Prior Art:
[0002] One known pump in which the fluid being handled flows circumferentially around the
motor is disclosed in German laid-open patent publication No. 1653692 (DE 1653692).
The disclosed pump allows the shaft to be rotated manually and the pump assembly to
be serviced without the piping's being detached.
[0003] FIG. 17 of the accompanying drawings shows such a known pump. As shown in FIG. 17,
the pump has a block-shaped housing 100 which houses a motor comprising a stator 101
and a rotor 102 that is positioned within the stator 101 with a small gap defined
therebetween. Impellers 103, 104 are mounted on the respective ends of the shaft of
the rotor 102. The fluid which is being handled flows in from an inlet port 105 and
is divided into two fluid flows which are pressurized by the respective impellers
103, 104 which are being rotated. The fluid forced out of the impellers 103, 104 merges
and is then discharged from an outlet port 106.
[0004] In the known pump, however, the stator 101 is subject to pressure irregularities
and tends to suffer various mechanical failures. Specifically, there are developed
three regions on the outer circumferential surface of the motor. These three regions
include:
(1) a region where the fluid flows under the inlet suction pressure;
(2) a region where the fluid flows under the outlet discharge pressure; and
(3) a region where the fluid does not flow. Accordingly, pressures or external forces
which are not uniform are applied to the stator 101, possibly causing the stator 101
to be strained or deformed.
[0005] The motor is highly likely to undergo mechanical distortions particularly if an outer
motor frame casing is made of thin sheet metal or the pressure for discharging the
fluid is high. Furthermore, since the outer motor frame casing and an outer pump casing
are integrally formed with each other in the disclosed pump, the motor may possibly
malfunction when subjected to external forces due to a piping load or the like.
SUMMARY OF THE INVENTION
[0006] It is therefore an object of the present invention to provide a full-circumferential
flow pump which can uniformize external forces or pressures applied to an outer motor
frame casing surrounding a motor stator to thereby prevent the motor frame from being
strained or deformed, and can be serviced internally without detachment of the piping.
[0007] According to an aspect of the present invention, there is provided a full-circumferential
flow pump comprising: a motor having a stator, a rotor mounted on a shaft and disposed
in the stator for rotation relative to the stator and an outer frame casing enclosing
the stator; an outer cylindrical pump casing disposed around the outer frame casing
with an annular space defined therebetween; a pump assembly mounted on an end of the
shaft for pumping a fluid into the annular space; and a suction case mounted on an
outer circumferential surface of the outer cylindrical pump casing and having a suction
port defined therein for introducing a fluid into said pump assembly through said
suction part, through the suction window, and then through a suction opening 15c,
16c provided axially adjacent said pump assembly.
[0008] A fluid drawn in through the suction port flows through the suction case into the
pump assembly, and is introduced into impellers mounted on the end of the shaft of
the motor. The fluid pressurized by and discharged from the impellers flows into the
annular space or passage defined between the outer cylindrical pump casing and the
outer frame casing. Since the entire circumferential wall of the outer frame casing
is surrounded by the fluid to be discharged from the pump, the entire circumferential
wall of the outer frame casing is subject to a uniform fluid pressure and prevented
from being irregularly strained or deformed.
[0009] According to another aspect of the present invention, there is also provided a full-circumferential
flow double-suction pump comprising: a motor having a stator, a rotor mounted on a
shaft and disposed in the stator for rotation relative to the stator and an outer
frame casing enclosing the stator; an outer cylindrical pump casing disposed around
the outer frame casing with an annular space defined therebetween, the outer cylindrical
pump casing having a pain of suction windows near the respective axial ends and a
discharge port defined therein in communication with the annular space between the
suction windows; a pair of pump assemblies mounted on respective opposite ends of
the shaft for pumping a fluid into the annular space; and a suction case mounted on
an outer circumferential surface of the outer cylindrical pump casing having a suction
port defined therein for introducing a fluid into said pump assemblies through said
suction part, through the suction windows, and then through suction openings provided
axially adjacent said pump assemblies.
[0010] In the full-circumferential flow double-suction pump, a fluid drawn in through the
suction port is divided into fluid flows which are introduced into the respective
pump assemblies where the fluid flows are pressurized by impellers. The fluid flows
pressurized by and discharged from the impellers are then introduced into the annular
space or passage defined between the outer cylindrical pump casing and the outer frame
casing. While flowing through the annular space or passage, the fluid flows are combined
with each other and discharged from the discharge port.
[0011] The above and other objects, features, and advantages of the present invention will
become apparent from the following description when taken in conjunction with the
accompanying drawings which illustrate preferred embodiments of the present invention
by way of example.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
FIG. 1 is a longitudinal cross-sectional view of a full-circumferential flow pump
according to the first embodiment of the present invention;
FIG. 2 is a cross-sectional view taken along line II - II of FIG. 1;
FIG. 3 is a cross-sectional view illustrative of a procedure for assembling the full-circumferential
flow pump according to the first embodiment;
FIGS. 4A and 4B are front and side elevational views, respectively, of the full-circumferential
flow pump according to the first embodiment;
FIGS. 5A and 5B are a cross-sectional view, respectively, of the impeller;
FIGS. 5C and 5D are a perspective view, respectively, of a blade;
FIG. 6 is a longitudinal cross-sectional view of a full-circumferential flow pump
according to a second embodiment of the present invention;
FIG. 7A is a fragmentary longitudinal cross-sectional view of an outer cylindrical
pump casing of the full-circumferential flow pump according to the second embodiment;
FIG. 7B is a cross-sectional view taken along line VII(B) - VII(B) of FIG. 7A;
FIG. 8 is an enlarged cross-sectional view of an encircled region A of the full-circumferential
flow pump shown in FIG. 6;
FIG. 9 is a cross-sectional view taken along line IX - IX of FIG. 6;
FIG. 10 is a perspective view of the full-circumferential flow pump shown in FIG.
6;
FIG. 11 is a longitudinal cross-sectional view of a full-circumferential flow pump
according to the third embodiment of the present invention;
FIG. 12 is a cross-sectional view of a double-suction pump according to the fourth
embodiment of the present invention;
FIG. 13 is a cross-sectional view of a double-suction impeller according to the fourth
embodiment of the present invention;
FIG. 14A is a graph showing the relationship between capacity (Q) and head (H) according
to the fourth embodiment of the present invention;
FIG. 14B is a graph showing the relationship between capacity (Q) and power (P) according
to the fourth embodiment of the present invention;
FIG. 14C is a graph showing the relationship between capacity (Q) and efficiency (η)
according to the fourth embodiment of the present invention;
FIG. 15 is a cross-sectional view of a modified impeller according to the fourth embodiment
of the present invention;
FIG. 16A is a cross-sectional view of single-suction impellers in FIG. 1;
FIG. 16B is a cross-sectional view of single-suction impellers in FIG. 1; and
FIG. 17 is a longitudinal cross-sectional view of a conventional pump.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0013] A full-circumferential flow pump according to the first embodiment of the present
invention is shown in FIGS. 1 through 4A and 4B. As shown in FIG. 1, the full-circumferential
flow pump is of the double-suction type and has a canned motor 1 disposed centrally
therein. The canned motor 1 includes a shaft 2 having opposite ends on which there
are fixedly mounted respective pairs of impellers 3A, 4A and 3B, 4B each having an
axially outwardly open suction region. Thus, two pump assemblies are disposed respectively
on the opposite sides of the canned motor 1, the two pump assemblies having the same
shut-off head but different flow rates. The canned motor 1 and the impellers 3A, 4A,
3B, 4B are housed in an outer cylindrical pump casing 5 and a pair of spaced end covers
6, 7. The end covers 6, 7 are detachably fastened to the respective axial ends of
the outer cylindrical pump casing 5 by respective flanges 8, 9. The impellers 3A,
4A, 3B, 4B have blades made of sheet metal.
[0014] The outer cylindrical pump casing 5 has a pair of suction windows 5a, 5b defined
therein near the respective axial ends, and a suction case 10 is mounted on an outer
surface of the outer cylindrical pump casing 5 so as to connect the suction windows
5a, 5b to each other. The suction case 10 is a substantially rectangular cup-shaped
case having a bottom on one end and an opening on the other end. The suction case
10 is provided with a suction nozzle 11 on the bottom thereof. As shown in FIG. 2,
the suction case 10 has a width W
2, and the suction windows 5a, 5b having a circumferential width W
1 substantially equal to the width W
2 so that no air will be trapped in the suction case 10. A suction flange 12 is mounted
on the suction nozzle 11 with a suction port 11a defined therein.
[0015] As shown in FIG. 1, two axially spaced partition walls 15, 16 are fixedly mounted
in the outer cylindrical pump casing 5 substantially around the respective pairs of
impellers 3A, 4A, 3B, 4B. The partition walls 15, 16 have respective axial openings
15a, 16a in which respective seal members 17 of a resilient material such as rubber
are secured, and include respective bottoms 15b, 16b with suction openings 15c, 16c
defined respectively therein.
[0016] First inner casings 18A, 18B are disposed in the respective partition walls 15, 16,
and second inner casings 19A, 19B are disposed in the respective partition walls 15,
16. The first inner casings 18A, 18B have respective return blades 18a for guiding
a fluid from the first stage impellers 3A, 3B to the second stage impellers 4A, 4B,
and the second inner casings 19A, 19B have respective guides 19a which serve as guide
vanes or volutes for guiding a fluid therethrough. The second inner casings 19A, 19B
have respective socket-and-spigot joints which are fitted over a motor frame 24 of
the canned motor 1. Seal members 20 are interposed between the first inner casings
18A, 18B and the partition walls 15, 16, respectively, for thereby sealing a suction
pressure side (low pressure side) communicating with the suction windows 5a, 5b and
a discharge pressure side (high pressure side) communicating with an annular space
40 (described later on) from each other. Liner rings 21 are mounted on radially inner
ends, respectively, of the first inner casings 18A, 18B and the second inner casings
19A, 19B.
[0017] The motor frame 24 of the canned motor 1 comprises a substantially cylindrical outer
frame casing 25 and a pair of axially spaced side frame members 26, 27 attached respectively
to axial open ends of the outer frame casing 25. A cable housing 22 is welded to the
outer frame casing 25. Leads extend outwardly from motor coils in the outer frame
casing 25 and are electrically connected to power supply cables 46 in the cable housing
22. The power supply cables 46 are held by a cable connector 47 which is welded to
the cable housing 22.
[0018] The canned motor 1 includes a stator 28 and a rotor 29 which are disposed in the
motor frame 24. The rotor 29 is supported on the shaft 2 and housed in a cylindrical
can 30 which is fitted in the stator 28.
[0019] Bearing housings 31, 32 are detachably fixed to the side frame members 26, 27, respectively,
by clearance-fit socket-and-spigot joints and resilient O-rings 37, 38. The bearing
housings 31, 32 hold respective radial bearings 33, 34 on their radially inner ends.
A shaft sleeve 35 fitted over the shaft 2 is rotatably supported by the radial bearing
33, and a shaft sleeve 36 fitted over the shaft 2 is rotatably supported by the radial
bearing 34.
[0020] As shown in FIGS. 1 and 2, an annular space 40 is defined between the outer cylindrical
pump casing 5 and the motor frame 24. The outer cylindrical pump casing 5 has an opening
5c defined in its circumferential wall and held in communication with the annular
space 40. A discharge nozzle 41 with a discharge port 41a defined therein is fixedly
mounted on the outer cylindrical pump casing 5 around the opening 5c, and a discharge
flange 42 is fixedly mounted on the discharge nozzle 41.
[0021] A procedure for fixing the canned motor 1 and the outer cylindrical pump casing 5
to each other will be described below with reference to FIG. 3.
[0022] First, as shown in FIG. 3, the side frame members 26, 27 and the cable housing 22
are welded to the outer frame casing 25, and a support 43 is welded to the outer frame
casing 25, thus producing a motor frame assembly 50.
[0023] Then, the motor frame assembly 50 is inserted into the outer cylindrical pump casing
5, and the cable housing 22 is inserted into a hole 5d defined in the outer cylindrical
pump casing 5.
[0024] Thereafter, a water drain pipe 45 having a notch 45a defined therein is inserted
through a hole defined in the outer cylindrical pump casing 5 and pressed against
the outer frame casing 25, and then the water drain pipe 45 is welded to the outer
cylindrical pump casing 5. Since the end of the notch 45a bites into the outer frame
casing 25, the outer frame casing 25 and the outer cylindrical pump casing 5 are securely
fixed to each other.
[0025] FIGS. 4A and 4B show the full-circumferential flow double-suction pump in front and
side elevations, respectively. As shown in FIGS. 4A and 4B, the full-circumferential
flow double-suction pump is of the side-top type where the suction port 11a is positioned
on the side and the discharge port 41a on the top. Legs 48 fixedly mounted on a base
49 are secured to the flanges 8, 9 which interconnect the outer cylindrical pump casing
5 and the end covers 6, 7.
[0026] Operation of the full-circumferential flow double-suction pump which is of the above
structure will be described below.
[0027] The fluid which is drawn in through the suction port 11a is divided by the suction
case 10 into two fluid flows which are introduced into the pump assemblies through
the suction windows 5a, 5b. The fluid flows introduced into the pump assemblies flow
through the suction openings 15c, 16c into the first inner casings 18A, 18B and the
second inner casings 19A, 19B in which the fluid flows are pressurized by the impellers
3A, 3B, 4A, 4B. The fluid flows discharged from the impellers 3A, 3B flow into the
impellers 4A, 4B, from which the fluids flow radially outwardly through the guides
19a and then axially into the annular space or passage 40 defined between the outer
cylindrical pump casing 5 and the motor frame 24. The fluid flow passing through the
annular passage 40 merges in the middle of the annular passage 40 and is then discharged
through the opening 5c of the outer cylindrical pump casing 5 and the discharge nozzle
41 from the discharge port 41a.
[0028] Since the outer frame casing 25 is surrounded entirely circumferentially by the fluid,
the outer frame casing 25 is subject to a uniform pressure and free from strains or
deformations. The partition walls 15, 16 mounted in the outer cylindrical pump casing
5 are effective in separating the interior space of the outer cylindrical pump casing
5 into the suction and discharge pressure sides in the pump which make radial and
circumferential pressure distributions uniform in the outer cylindrical pump casing
5.
[0029] Inasmuch as the resilient seal members 17 are interposed between the inner circumferential
surface of the outer cylindrical pump casing 5 and the outer circumferential surfaces
of the partition walls 15, 16, the partition walls 15, 16 can be detached from the
outer cylindrical pump casing 5 and the suction and discharge pressure sides are reliably
separated from each other.
[0030] The detachable covers 6, 7 on the respective opposite ends of the outer cylindrical
pump casing 5 allow the internal mechanism of the pump to be serviced without the
piping's being detached. The canned-motor pump is mainly serviced at its slidable
and rotatable components such as bearings, liner rings, etc., and, when the covers
6, 7 are removed, the rotatable components and the bearing assemblies can be dismounted
even if the piping is not detached.
[0031] Because the full-circumferential flow pump is of the double-suction type, the fluid
introduced into the pump is divided and handled by the two pump assemblies. The specific
speed of the pump is represented by Ns = 1/(2)
1/2 , and each of the impellers 3A, 3B, 4A, 4B may be composed of substantially two-dimensional
blades, which can easily be pressed to shape. In general, a motor for driving a pump
can be smaller as it can rotate at higher speed. In the pump, head is proportional
to the square of rotational speed, flow rate is proportional to rotational speed.
Further, in the pump, head and flow rate are proportional to the square of an outer
diameter of an impeller. Therefore, the motor and the pump can be smaller as they
can rotate at higher speed,
[0032] However, as rotational speed of an impeller increases, increasing rate of head is
larger than increasing rate of flow rate. As a result, Q-H curve shows a remarkably
increasing tendency.
[0033] In the case where a single suction pump is operated at high speed, in order to satisfy
large flow rate and low head, a specific speed Ns of the pump becomes very large.
The specific speed Ns is represented as follows:

where H is head, Q is flow rate and n is rotational speed.
[0034] In general, an impeller having a small specific speed has such a profile as shown
in FIG. 5A, and an impeller having a large specific speed has such a profile as shown
in FIG. 5B. That is, the impeller having a small specific speed has two-dimensional
blades B as shown in FIG. 5C. As a specific speed increases, the profile of the blade
becomes three-dimensional as shown in FIG. 5D. The impeller having three-dimensional
blades is troublesome in manufacturing, compared with the impeller having two-dimensional
blades. Especially, in case of the impeller manufactured by press working, it is difficult
to manufacture the impeller having three-dimensional blades.
[0035] However, since the impeller having a small specific speed can be used in the present
invention, the impellers may be composed of substantially two-dimensional blades,
which can easily be pressed to shape.
[0036] It is generally known that the higher the speed of the fluid at the inlet of the
impellers, the poorer the suction performance of the pump at the time the pump is
in pumping operation. The double-suction-type pump has high suction performance, however,
because the introduced fluid is handled by the two pump assemblies.
[0037] The double-suction-type pump minimizes the load capacity of the bearings as axial
thrusts produced by the pump are in balance. The balanced axial thrusts allow the
bearing housings 31, 32 to be fixed to the motor frame 24 through a simple arrangement.
Specifically, inasmuch as the bearing housings 31, 32 are fixed to the motor frame
24 through the clearance-fit socket-and-spigot joints and the resilient O-rings 37,
38, the radial bearings 33, 34 can automatically be centered, and components associated
with the radial bearings 33, 34 are not required to be machined and assembled with
high accuracy. The double-suction-type pump in this embodiment is advantageous particularly
in a high speed range of 4000 r.p.m. or higher from the standpoints of hydrodynamic
design considerations and axial thrust loads.
[0038] In this embodiment, the pressures in regions before and after the rotor chamber,
i.e., the chamber in which the rotor 29 is positioned, are in complete equilibrium.
Consequently, no slurry is drawn into the rotor chamber. If each of the impellers
is equipped with pump-out blades behind its blades, then any slurry which approaches
the back side of the impeller is forcibly repelled radially outwardly. Therefore,
the pump is of a structure highly resistant to the slurry solution.
[0039] Furthermore, the outer frame casing 25 and the side frame members 26, 27 are welded
before the outer cylindrical pump casing 5 is welded. Therefore, it is possible to
extend the opposite ends of the outer cylindrical pump casing 5, install the suction
case 10 on the outer cylindrical pump casing 5, and define the suction windows 5a,
5b in the outer cylindrical pump casing 5. It is thus unnecessary to provide a header
pipe or the like for interconnecting the suction windows 5a, 5b.
[0040] FIGS. 6 through 10 show a full-circumferential flow pump according to the second
embodiment of the present invention. The full-circumferential flow pump according
to the second embodiment is of the double-suction type and is essentially the same
as the full-circumferential flow pump according to the first embodiment which is illustrated
in FIGS. 1 through 4A and 4B. Those parts shown in FIGS. 6 through 10 which are identical
to those shown in FIGS. 1 through 4A and 4B are denoted by identical reference numerals,
and will not be described in detail below.
[0041] According to the second embodiment, as shown in FIGS. 6 and 7A, the outer cylindrical
pump casing 5 has axial bars 51 axially extending across each of the suction windows
5a, 5b defined in the outer cylindrical pump casing 5 (only the suction window 5a
is shown in FIG. 7A). The axial bars 51 permit the partition walls 15, 16 with the
seal members 17 installed thereon to be easily inserted into the outer cylindrical
pump casing 5 over the suction windows 5a, 5b. In order to prevent air from being
trapped in the suction case 10, the suction windows 5a, 5b have a circumferential
width W
1 substantially equal to the width W
2 of the suction case 10, as shown in FIG. 7B, so that no air will be trapped in the
suction case 10.
[0042] As shown in FIG. 8, a stopper 52 is attached to the distal end of each of the partition
walls 15, 16 (only the partition wall 15 is shown in FIG. 8) to hold the seal member
17 against accidental dislodgment. The outer cylindrical pump casing 5 has enlarged
casing portions 5d (only one enlarged casing portion 5d is shown in FIG. 8) on the
suction pressure side for also allowing the partition walls 15, 16 with the seal members
17 installed thereon to be easily inserted into the outer cylindrical pump casing
5 over the suction windows 5a, 5b. The enlarged casing portions 5d prevent the suction
windows 5a, 5b from being deformed in the direction indicated by the arrow in FIG.
8 owing to the difference between pressures inside and outside of the outer cylindrical
pump casing 5. The enlarged casing portions 5d are further effective in keeping the
outer cylindrical pump casing 5 cylindrical in shape and strong in structure.
[0043] According to the second embodiment, as shown in FIG. 6, a frequency converter 54
is fixed to an outer surface of the cover 6 which closes one end of the outer cylindrical
pump casing 5, and is covered with a cover 55. Since the frequency converter 54 is
fixed to the cover 6 which is held in contact with the fluid being handled, the frequency
converter 54 can efficiently be cooled. Highly integrated circuits such as a frequency
converter are generally susceptible to external forces or vibrations. The frequency
converter 54 is more reliable and resistant to damage by being mounted on the cover
6 which is subject to only the suction pressure of the pump, rather than being mounted
on the outer circumferential surface of the outer cylindrical pump casing 5 which
is subject to and can be deformed by the discharge pressure of the pump.
[0044] A plug 56, which may be removed for the user to confirm the manual rotatability of
the rotatable assembly of the pump, is detachably mounted on the cover 7 which closes
the other end of the outer cylindrical pump casing 5. The plug 56 allows the user
to confirm the manual rotatability of the rotatable assembly without detaching the
cover 7. Specifically, the user removes the plug 56, inserts the forward end of a
screwdriver into a slot 2a defined in the end of the shaft 2, tries to turn the screwdriver
to confirm that the rotatable assembly can be rotated, and thereafter attaches the
plug 56 again.
[0045] As shown in FIGS. 6 and 9, the outer cylindrical pump casing 5 has an opening 5e
defined in its circumferential wall and held in communication with the annular space
40, and a discharge nozzle 57 is sealingly welded to the circumferential wall of the
outer cylindrical pump casing 5 in registry with the opening 5e. The discharge nozzle
57 has a discharge port 57a defined therein, and a discharge flange 58 is sealingly
welded to the discharge nozzle 57 near the discharge port 57a. The discharge flange
58 is welded to a reinforcing member 59 which is in turn welded to an outer circumferential
surface of the outer cylindrical pump casing 5. The discharge flange 58 and the reinforcing
member 59 thus welded protect the discharge nozzle 57 from external forces due to
a piping load or the like. Since external forces that are applied to the pump are
absorbed by the outer cylindrical pump casing 5, external forces which would otherwise
damage the pump are not directly applied to the outer frame casing 25 and the stator
28. Even in the absence of the reinforcing member 59, no external forces will be transmitted
to the outer frame casing 25 as the pump is a fully double-walled structure unlike
the conventional pump. As indicated by the phantom line in FIG. 9, the reinforcing
member 59 may be mounted on the entire circumferential wall of the outer cylindrical
pump casing 5 to prevent the outer cylindrical pump casing 5 from being expanded radially
outwardly under the internal pressure of the pump.
[0046] FIG. 10 shows in perspective the full-circumferential flow double-suction pump shown
in FIG. 6. As shown in FIG. 10, the full-circumferential flow double-suction pump
is of the side-top type where the suction port 11a is positioned on the side and the
discharge port 57a on the top.
[0047] FIG. 11 shows a full-circumferential flow pump according to the third embodiment
of the present invention. The full-circumferential flow pump according to the third
embodiment is of the single-suction type. Those parts shown in FIG. 11 which are identical
to those shown in FIG. 6 are denoted by identical reference numerals, and will not
be described in detail below.
[0048] As shown in FIG. 11, the full-circumferential flow single-suction pump according
to the third embodiment has a canned motor 1 disposed centrally therein. The canned
motor 1 includes a shaft 2 supporting on one end thereof a pair of impellers 3A, 4A
each having an axially outwardly open suction region. No impellers are mounted on
the opposite end of the shaft 2, and no partition walls are disposed in the outer
cylindrical pump casing 5 around the other end of the shaft 2. The other details of
the pump shown in FIG. 11 are substantially the same as those of the pump shown in
FIG. 6.
[0049] The full-circumferential flow single-suction pump shown in FIG. 11 operates as follows:
The fluid which is drawn in through the suction port 11a is introduced into the pump
assembly through the suction window 5a in the suction case 10. The fluid introduced
into the pump assembly flows through the suction opening 15c into the inner casings
18A, 19A in which the fluid is pressurized by the impellers 3A, 4A. The fluid discharged
from the impeller 3A flows into the impeller 4A, from which the fluid flows radially
outwardly through the guide 19a and then axially into the annular space or passage
40 defined between the outer cylindrical pump casing 5 and the motor frame 24. The
fluid is then discharged through the discharge nozzle 57 from the discharge port 57a.
Except for its inherent operational features and advantages, the full-circumferential
flow single-suction pump shown in FIG. 11 operates in the same way, and offers the
same advantages, as the full-circumferential flow double-suction pumps shown in FIGS.
1 through 10.
[0050] As described above, the full-circumferential flow pumps according to the preferred
embodiments of the present invention offer the following advantages:
[0051] Since the outer frame casing is surrounded by the fluid to be discharged from the
pump, the outer frame casing is subject to a uniform pressure and free from irregular
strains and deformations. The partition walls in the outer cylindrical pump casing
separate the interior space of the outer cylindrical pump casing into the suction
pressure side and the discharge pressure side in the pump, making radial and circumferential
pressure distributions uniform in the outer cylindrical pump casing.
[0052] Because the resilient seal members such as rubber are interposed between the inner
circumferential surface of the outer cylindrical pump casing and the outer circumferential
surfaces of the partition walls, the partition walls can be detached from the outer
cylindrical pump casing and the suction and discharge pressure sides are reliably
separated from each other.
[0053] The detachable covers on the respective opposite ends of the outer cylindrical pump
casing allow the internal mechanism of the pump to be serviced without the piping's
being detached. The canned-motor pump is mainly serviced at its slidable and rotatable
components such as bearings, liner rings, etc., and, when the covers are removed,
the rotatable components and the bearing assemblies can be dismounted even if the
piping is not detached.
[0054] In the case where the full-circumferential flow pump is of the double-suction type,
the fluid introduced into the pump is divided and handled by the two pump assemblies.
The specific speed of the pump is thus represented by Ns = 1/(2)
1/2, and each of the impellers may be composed of substantially two-dimensional blades,
which can easily be pressed to shape.
[0055] Inasmuch as the flanges interconnecting the outer cylindrical pump casing and its
end covers are supported on the legs and the fluid flows fully around the motor, the
pump can be cooled efficiently, and hence the motor can be reduced in size.
[0056] The fluid being handled flows freely into and out of the rotor chamber. The motor
can be cooled by the fluid and hence can be of a relatively small size. Since it is
not necessary to provide a water seal between the rotor chamber and the pump assemblies
and the axial thrusts are in equilibrium, the radial bearings may be fixed to the
motor frame by a simple structure. Specifically, inasmuch as the bearing housings
are fixed to the motor frame through the clearance-fit socket-and-spigot joints and
the resilient O-rings, the radial bearings can automatically be centered, and components
associated with the radial bearings are not required to be machined and assembled
with high accuracy.
[0057] The pump assemblies disposed on the opposite sides of the motor may be of different
flow rates or capacities. For example, if pump assemblies having a flow rate ratio
of 1 : 1.6 are available for use in various combinations, then it is possible to manufacture
three pumps having a flow rate of 2 (1 + 1), 2.6 (1 + 1.6), and 3.2 (1.6 + 1.6).
[0058] Because the pressures in regions before and after the rotor chamber are in complete
equilibrium, no slurry is drawn into the rotor chamber. If each of the impellers is
equipped with pump-out blades, then any slurry which approaches the back side of the
impeller is forcibly repelled radially outwardly. Therefore, the full-circumferential
flow pump is highly resistant to the slurry solution.
[0059] As no air is trapped in the suction case, the pump does not suffer any problems in
operation which would otherwise be caused by trapped air. Since it is unnecessary
to provide a header pipe or the like for interconnecting the suction windows, the
pump assemblies can be serviced without the piping's being detached.
[0060] Furthermore, in the case where a multi-stage double-suction pump is constructed,
an outer circumferential passage may be defined using a partition wall, and a suction
cover may be disposed over the outer circumferential passage. Such an arrangement
makes it possible to reduce the entire length of the multi-stage double-suction pump.
[0061] Next, another type of double-suction pump will be described below with reference
to FIGS. 12 through 14. FIG. 12 shows a double-suction pump according to the fourth
embodiment of the present invention. As shown in FIG. 12, a double-suction pump has
a casing comprising an upper casing 61 and a lower casing 62. The lower casing 62
has a suction port 62a and a discharge port (not shown). A double-suction impeller
70 is disposed in the casing. The double-suction impeller 70 is fixed to a shaft 63
which is rotatablly supported at both ends thereof by bearings 64 and 65. Sealing
devices 66 and 67 are provided at the portions where the shaft 63 pierces through
the casing.
[0062] Next, the double-suction impeller 70 in the double-suction pump will be described
in detail with reference to FIG. 13. As shown in FIG. 13, the double-suction impeller
70 has a main plate 71 whose central portion has a boss 71a for transmitting a driving
force from the shaft 63 to the impeller 70. The boss 71a is formed with a key way
71b into which a key 68 (see FIG. 12) is inserted, whereby a driving force is transmitted
from the shaft 63 to the boss 71a. A plurality of A-blades 74 and an A-side plate
72 are provided on one side of the main plate 71. The outer diameter of the main plate
71 is equal to the outer diameters of the A-blades 74 and A-side plate 72.
[0063] A plurality of B-blades 75 and a B-side plate 73 are provided on the other side of
the main plate 71. The outer diameter of the B-blades 75 is equal to the outer diameter
of the B-side plate 73, and the outer diameters of the B-blades 75 and the B-side
plate 73 are smaller than the outer diameter of the main plate 71. The span of the
A-blades 74 is longer than that of the B-blades 75, that is, B
2A > B
2B in FIG. 13. Liner rings 76 and 77 are provided around the A-side plate 72 and the
B-side plate 73 with a slight dearance, respectively.
[0064] The A-side plate 72, the A-blades 74 and the main plate 71 jointly constitute an
impeller element A, and the B-side plate 73, the B-blades 75 and the main plate 71
jointly constitute an impeller element B. In this specification, an impeller element
is defined as a rotating element for imparting energy to a fluid to be pumped. The
outer diameter D
2A of the impeller element A is larger than the outer diameter D
2B of the impeller element B, that is, D
2A > D
2B in FIG. 13. Further, the diameter D
1A of suction port of the impeller element A is larger than the diameter D
1B of the suction port of the impeller element B, that is, D
1A > D
1B in FIG. 13. In this embodiment, the main plate 71, the A-blades 74, the B-blades
75, the A-side plate 72 and the B-side plate 73 are manufactured by press working,
and the double-suction impeller 70 is manufactured by welding such components.
[0065] In this embodiment, the exit angle of the A-blades 74 is different from that of the
B-blades 75 or the number of the A-blades 74 is different from the number of the B-blades
75 so that shutoff head (no-discharge head) of the impeller element A is equivalent
to that of the impeller element B. This is because if the shutoff head of the impeller
elemnts A and B is different from each other, backflow from the impeller element A
to the impeller element B or vice versa occurs due to unbalanced pressure at an operating
point of small flow rate.
[0066] With the above structure, the performance characteristics of the impeller elements
A and B are different from each other. FIGS. 14A, 14B and 14C show performance curves
of the impeller elements A and B. FIG. 14A shows the relationship between capacity
or flow rate (Q) and head (H), FIG. 14B shows the relationship between capacity (Q)
and power (P), and FIG. 14C shows the relationship between capacity (Q) and efficiency
(η). In FIGS. 14A, 14B and 14C, the impeller element A represents a characteristic
curves (2), and the impeller element B represents characteristic curves (1). Therefore,
in the double-suction pump comprising the impeller element A and the impeller element
B, the capacity or flow rate (Q) and the power (P) are obtained by simply adding the
capacity and the power of the impeller element A to the capacity and the power of
the impeller element B, respectively, at the same head. Thus, the relationship between
the capacity and the power of the double-suction pump is represented by characteristic
curves (3) in FIGS. 14A and 14B. The characteristic curves of a conventional double-suction
pump are represented by curves (4) in FIGS. 14A, 14B and 14C.
[0067] On the other hand, the efficiency (η) of the impeller element B is higher than the
efficiency of the impeller element A at small flow rate and high head, and is lower
than the efficiency of the impeller element A at large flow rate and low head. Further,
the maximum efficiency of the impeller element A is higher than that of the impeller
element B. In this case, the efficiency of the double-suction pump comprising the
impeller element A and the impeller element B is obtained by weighted mean of efficiencies
of the impeller elements A and B. As a result, the efficiency characteristic curve
of the double-suction pump has such a tendency that the maximum efficiency is relatively
low and the change of efficiency is small over the entire capacity. Therefore, the
efficiency characteristic curve represents a gently-sloping tendency.
[0068] Further, a thrust applied to the impeller is obtained by subtracting area of the
suction port from area of the main plate and then multiplying the resultant value
by pressure. In FIG. 13, the thrust F
A acting on the impeller element A and the thrust F
B acting on the impeller element B are expressed by the following formulas.


[0069] Since the relationship between the diameter D
1A of the suction port and the diameter D
1B of the suction port is expressed as D
1A > D
1B, the thrust acting on the entire impeller is expressed by the following formula.

[0070] Therefore, the thrust acts in one fixed direction. The absolute value of the thrust
is not so large because the thrust is generated by the diameter difference of suction
ports of the impeller elements A and B. Accordingly, the thrust bearing does not need
a large load capacity.
[0071] In the embodiment of FIG. 13, the two impeller elements A and B have various different
factors including D
2A, D
2B; D
1A, D
1B; B
2A, B
2B from each other, but do not need to make all factors different from each other. As
a simple method, improvement of efficiency characteristic curve is obtainable only
by D
2A = D
2B, D
1A > D
1B and B
2A > B
2B as shown in FIG. 15.
[0072] Next, an example in which two impeller elements are separated into two single-suction
impellers and a double-suction pump is constructed using a set of two single-suction
impellers will be described below with referenced FIGS. 16A and 16B. FIGS. 16A and
16B shows impellers which are incorporated in the full-circumferential flow double-suction
pump in FIG. 1. Single-suction impellers 3A and 3B constitute a set of two impeller
elements, and single-suction impellers 4A and 4B constitute a set of two impeller
elements. The impellers 3A and 4A have the same capacity-head (Q-H) characteristics
with each other, the impellers 3B and 4B have the same capacity-head (Q-H) characteristics
with each other, and the impellers 3A and 4A have a different capacity-head (Q-H)
characteristics from the impellers 3B and 4B. In an example in FIG. 16A, the impeller
3A (or 4A) has the same factors as the impeller element A in FIG. 13, and the impeller
3B (or 4B) has the same factors as the impeller element B in FIG. 13. In an example
in FIG. 16B, the impeller 3A (or 4A) has the same factors as the impeller element
A in FIG. 15, and the impeller 3B (or 4B) has the same factors as the impeller element
B in FIG. 15. That is, in examples in FIGS. 16A and 16B, the two impeller elements
A and B of FIGS. 13 and 15 correspond to the single-suction impellers 3A and 3B; 4A
and 4B, respectively, and the two-stage double-suction pump is constructed using two
sets of single-stage double-suction impellers 3A and 3B; 4A and 4B.
[0073] According to the embodiment of FIGS. 16A and 16B, the characteristic curves shown
in FIGS. 14A, 14B and 14C are obtainable by preparing two kinds of single-suction
impellers which have different capacity-head characteristics from each other. As a
result, the embodiment of FIGS. 16A and 16B has the same result as the embodiment
of FIGS. 13 and 15. In this case, existing single-suction impellers can be used, therefore,
a multi-stage double-suction pump can be easily manufactured.
[0074] According to the embodiments in FIGS. 12 through 16, two impeller elements having
different capacity-head characteristics from each other are provided in a parallel
arrangement, and one of the impeller elements has a flow rate range of a relatively
large flow rate and the other of the impeller elements has a flow rate range of a
relatively small flow rate. Therefore, the double-suction pump has a gently-sloping
efficiency characteristic curve. Even if an operating point of the pump is changed,
efficiency is not so changed and can be maintained at a certain level.
[0075] Further, according to the embodiments in FIGS. 12 through 16, since the thrust acts
in one fixed direction, the thrust bearings can be designed so as to receive the thrust
from one fixed direction. Further, vibration of the shaft can be prevented, resulting
in solving the problem of noise.
[0076] Although certain preferred embodiments of the present invention has been shown and
described in detail, it should be understood that various changes and modifications
may be made therein without departing from the scope of the appended claims.
[0077] It should be noted that the objects and advantages of the invention may be attained
by means of any compatible combination(s) particularly pointed out in the items of
the following summary of the invention and the appended claims.
1. A full-circumferential flow pump comprising:
a motor (1) having a stator(28), a rotor(29) mounted on a shaft(2) and disposed in
said stator for rotation relative to said stator and an outer frame casing(25) enclosing
said stator;
an outer cylindrical pump casing(5) disposed around said outer frame casing with an
annular space(40) defined therebetween, said outer cylindrical pump casing having
a suction window(5a, 5b) for introducing a fluid therethrough;
a pump assembly(3A, 3B, 4A, 4B) mounted on an end of said shaft for pumping a fluid
into said annular space; and
a suction case (10) mounted on an outer circumferential surface of said outer cylindrical
pump casing and having a suction port (11a) defined therein for introducing a fluid
into said pump assembly through said suction opening, through said suction window,
and then through a suction opening (15c, 16c) provided axially adjacent said pump
assembly.
2. A full-circumferential flow pump according to claim 1, further comprising a partition
wall (15, 16) disposed in said outer cylindrical pump casing and dividing the interior
space of said outer cylindrical pump casing into a suction pressure side communicating
with said suction window and a discharge pressure side communicating with said annular
space.
3. A full-circumferential flow pump according to claim 2, further comprising a resilient
seal member (17) interbetween an inner circumferential surface of said outer cylindrical
pump casing and an outer circumferential surface of said partition wall.
4. A full-circumferential flow pump according to claim 3, further comprising a stopper
(52) mounted on the outer circumferential surface of said partition wall for preventing
said seal member from being detached.
5. A full-circumferential flow pump according to claim 1, wherein said outer cylindrical
pump casing has at least one bar (51) extending axially over said suction window.
6. A full-circumferential flow pump according to claim 1, wherein said outer cylindrical
pump casing (5) has an enlarged portion (5d) positioned in said suction pressure side.
7. A full-circumferential flow pump according to claim 1, wherein said suction window
(5a, 5b) has a circumferential width (W1) substantially equal to a width (W2) of said suction case for preventing air from being trapped in said suction case.
8. A full-circumferential flow pump according to claim 1, further comprising a cover
(6, 7) detachably mounted on an axial end of said outer cylindrical pump casing.
9. A full-circumferential flow pump according to claim 8, further comprising a plug (56)
removably mounted on said cover for confirming manual rotatability of said shaft when
removed.
10. A full-circumferential flow pump according to claim 8, further comprising a frequency
converter (54) mounted on an outer surface of said cover.
11. A full-circumferential flow pump according to claim 1, wherein said outer cylindrical
pump casing is made of sheet metal, said outer cylindrical pump (5) casing has a discharge
opening (5c) defined in an outer circumferential wall thereof, further comprising
a discharge nozzle (57) sealingly welded to said outer cylindrical pump casing in
registry with said discharge opening, a discharge flange (58) sealingly welded to
said discharge nozzle, and a reinforcing member (59) welded to said discharge flange
and said outer circumferential wall of said outer cylindrical pump casing.
12. A full-circumferential flow pump according to claim 11, wherein said outer circumferential
wall of the outer cylindrical pump casing (5) is surrounded by said reinforcing member
(59) and said suction case (10).
13. A full-circumferential flow double-suction pump comprising:
a motor (1) having a stator(28), a rotor(29) mounted on a shaft(2) and disposed in
said stator for rotation relative to said stator and an outer frame casing(25) enclosing
said stator;
an outer cylindrical pump casing (5) disposed around said outer frame casing with
an annular space (40) defined therebetween, said outer cylindrical pump casing having
a pair of suction windows(5a, 5b) near the respective axial ends and a discharge port(5c)
defined therein in communication with said annular space between said suction windows;
a pair of pump assemblies(3A, 3B, 4A, 4B) mounted on respective opposite ends of said
shaft(2) for pumping a fluid into said annular space; and
a suction case (10) mounted on an outer circumferential surface of said outer cylindrical
pump casing having a suction port (11a) defined therein for introducing a fluid through
into said pump assemblies through said suction part, through said suction windows,
and then through suction openings (15c, 16c) provided axially adjacent said pump assemblies.
14. A full-circumferential flow double-suction pump according to claim 13, further comprising
a partition walls (15, 16) disposed in said outer cylindrical pump casing and dividing
the interior space of said outer cylindrical pump casing into a suction pressure side
communicating with said suction window and a discharge pressure side communicating
with said annular space.
15. A full-circumferential flow double-suction pump according to claim 13, further comprising
a pair of covers (6, 7) mounted on respective opposite ends of said outer cylindrical
pump casing and removable for servicing the pump assemblies.
16. A full-circumferential flow double-suction pump according to claim 13, further comprising
a leg (48) mounted on said outer cylindrical pump casing for installation on a base
(49).
17. A full-circumferential flow double-suction pump according to claim 13, wherein each
of said suction windows (5a, 5b) has a circumferential width (W1) substantially equal to a width (W2) of said suction case (10) for preventing air from being trapped in said suction
case.
18. A full-circumferential flow double-suction pump according to claim 13, wherein said
motor (1) comprises a canned motor including bearing housings (31, 32) supported by
said outer frame casing and bearings (33, 34) supported on said bearing housings,
said shaft is rotatably supported by said bearings, and said bearing housings are
fixed to said outer frame casing by socket-and-spigot joints and resilient O-rings
(37, 38).
19. A full-circumferential flow double-suction pump according to claim 13, wherein said
motor (1) is rotatable in a speed range of at least 4000 r.p.m.
20. A full-circumferential flow double-suction pump according to claim 13, wherein each
of said pump assemblies comprises at least one impeller (3A, 3B, 4A, 4B) having blades
made of sheet metal.
21. A full-circumferential flow double-suction pump according to claim 13, wherein said
pump assemblies have the same shut-off head but different flow rates.
22. A full-circumferential flow double-suction pump according to claim 13, wherein each
of said pump assemblies comprises at least one impeller (3A, 3B, 4A, 4B) having blades
and pump-out blades disposed therebehind.
23. A full-circumferential flow double suction pump according to claim 13, wherein each
of said pump assemblies comprises a multistage impellers (3A, 3B, 4A, 4B), a partition
wall (15, 16) disposed in said outer cylindrical pump casing and dividing the interior
space of said outer cylindrical pump casing into a suction pressure side communicating
with said suction windows and a discharge pressure side communicating with said annular
space, an inner casing (18A, 18B, 19A, 19B) disposed in said partition wall in covering
relation to the impellers of each of the pump assemblies except for a final stage
impeller, and a return blode (18a) provided in said inner casing for guiding a fluid
from one of said impellers to the next stage impeller.
24. A double-suction pump of claim 13 comprising:
a pump casing (5);
said motor (1) housed in said pump casing; and
a set of two impeller elements (3A, 3B, 4A, 4B) fixed to respective ends of said shaft,
the two impeller elements (3A, 3B, 4A, 4B) having different capacity-head (Q-H) characteristics
from each other.
25. A double-suction pump according to claim 24, wherein said two impeller elements (3A,
3B, 4A, 4B) have a different outer diameter (D2A), D2B) from each other and a different diameter (D1A, D1B) of suction port from each other.
26. A double-suction pump according to claim 24, wherein said two impeller elements (3A,
3B, 4A, 4B) have the same outer diameter (D2A, D2B) with each other and a different diameter (D1A, D1B) of suction port from each other.
27. A double-suction pump according to claim 24, wherein said two impeller elements (3A,
3B, 4A, 4B) have a different span (B2A, B2B) of a blade from each other.
28. A double-suction pump according to claim 24, wherein said two impeller elements (3A,
3B, 4A, 4B) have a different exit angle of a blade from each other.
29. A double-suction pump according to claim 24, wherein said two impeller elements (3A,
3B, 4A, 4B) have a plurality of blades, and the number of blades of said impeller
elements are different from each other.
1. Voll-Umfangsströmungspumpe bzw. Seitenströmungspumpe, die folgendes aufweist:
einen Motor (1) mit einem Stator (28), einen auf einer Welle (2) angebrachten Rotor
(29) und zwar angeordnet in dem Stator zur Drehung bezüglich des Stators und mit einem
Außenrahmengehäuse (25), welches den Stator umschließt;
ein äußeres zylindrisches Pumpengehäuse (5) angeordnet um das Außenrahmengehäuse herum
und zwar mit einem dazwischen definierten Ringraum (40), wobei das äußere zylindrische
Pumpengehäuse ein Saugfenster (5a, 5b) zum Einführen eines Strömungsmittels dahindurch
aufweist;
eine Pumpenanordnung (3A, 3B, 4A, 4B) angebracht an einem Ende der Welle zum Pumpen
eines Strömungsmittels in den Ringraum; und
ein Sauggehäuse (10) angebracht an einer Außenumfangsoberfläche des äußeren zylindrischen
Pumpengehäuses und mit einem Sauganschluß (lla) definiert darinnen zum Einführen eines
Strömungsmittels in die Pumpenanordnung durch die Saugöffnung, durch das Saugfenster
und dann durch eine Saugöffnung (15c, 16c), die axial benachbart zur Pumpenanordnung
vorgesehen ist.
2. Seitenströmungspumpe nach Anspruch 1, wobei ferner eine Unterteilungswand (15, 16)
vorgesehen ist und zwar angeordnet in dem äußeren zylindrischen Pumpengehäuse und
den Innenraum des äußeren zylindrischen Pumpengehäuses in eine Saugdruckseite und
eine Abgabedruckseite unterteilend, wobei die Saugdruckseite mit dem Saugfenster in
Verbindung steht, und wobei die Abgabedruckseite mit dem erwähnten Ringraum in Verbindung
steht.
3. Seitenströmungspumpe nach Anspruch 2, wobei ferner ein elastisches Dichtglied (17)
zwischen einer Innenumfangsoberfläche des äußeren zylindrischen Pumpengehäuses und
einer Außenumfangsoberfläche der Unterteilungswand vorgesehen ist.
4. Seitenströmungspumpe nach Anspruch 3, wobei ferner ein Stopper (52) an der Außenumfangsoberfläche
der Unterteilungswand angeordnet ist, um zu verhindern, daß das Dichtglied entfernt
wird.
5. Seitenströmungspumpe nach Anspruch 1, wobei das äußere zylindrische Pumpengehäuse
mindestens eine Stange (51) aufweist, die sich axial über das Saugfenster erstreckt.
6. Seitenströmungspumpe nach Anspruch 1, wobei das äußere zylindrische Pumpengehäuse
(5) einen vergrößerten Teil (5d) aufweist, und zwar positioniert in der Saugdruckseite.
7. Seitenströmungspumpe nach Anspruch 1, wobei das Saugfenster (5a, 5b) eine Umfangsbreite
(W1) aufweist, und zwar im wesentlichen gleich einer Breite (W2) des Sauggehäuses, um zu verhindern, daß Luft in dem erwähnten Sauggehäuse eingefangen
wird.
8. Seitenströmungspumpe nach Anspruch 1, wobei ferner eine Abdeckung (6, 7) lösbar an
einem Axialende des äußeren zylindrischen Pumpengehäuses angebracht ist.
9. Seitenströmungspumpe nach Anspruch 8, wobei ferner ein Stopfen (56) entfernbar an
der Abdeckung angebracht ist, und zwar zur Bestätigung einer manuellen Verdrehbarkeit
der Welle bei Entfernung.
10. Seitenströmungspumpe nach Anspruch 8, wobei ferner ein Frequenzwandler (54) an der
Außenoberfläche der Abdeckung angebracht ist.
11. Seitenströmungspumpe nach Anspruch 1, wobei das äußere zylindrische Pumpengehäuse
aus Metallblech besteht, und wobei das äußere zylindrische Pumpengehäuse (5) eine
Auslaßöffnung (5c) definiert in einer Außenumfangswand davon aufweist, und wobei ferner
eine Auslaßdüse (57) abdichtend an das äußere zylindrische Pumpengehäuse geschweißt
ist, und zwar in Ausrichtung mit der Auslaßöffnung, wobei ferner ein Auslaßflansch
(58) abdichtend an die Auslaßdüse angeschweißt ist, und wobei ferner ein Verstärkungsglied
(59) an den Auslaßflansch und die Außenumfangswand des äußeren zylindrischen Pumpengehäuses
angeschweißt ist.
12. Seitenströmungspumpe nach Anspruch 11, wobei die Außenumfangswand des äußeren zylindrischen
Pumpengehäuses (5) von dem Verstärkungsglied (59) und dem Sauggehäuse (10) umgeben
ist.
13. Doppelt ansaugende Voll-Umfangsströmungspumpe bzw. doppelt ansaugende Seitenströmungspumpe,
die folgendes aufweist:
einen einen Stator (28) aufweisenden Motor (1),
einen an einer Welle (2) angebrachten Rotor (29) und zwar angeordnet in dem Stator
zur Drehung relativ zum Stator und mit einem Außenrahmengehäuse (25), welches den
Stator umschließt;
ein äußeres zylindrisches Pumpengehäuse (5) angeordnet um das Außenrahmengehäuse herum
und zwar mit einem dazwischen definierten ringförmigen Raum (40), wobei das äußere
zylindrische Pumpengehäuse ein Paar von Saugfenstern (5a, 5b) nahe den entsprechenden
Axialenden aufweist und mit einem Auslaßanschluß (5c) definiert darinnen, und zwar
in Verbindung mit dem Ringraum zwischen den Saugfenstern;
ein Paar von Pumpenanordnungen (3A, 3B, 4A, 4B) angebracht an entsprechenden entgegengesetzt
liegenden Enden der Welle (2) zum Pumpen eines Strömungsmittels in den Ringraum; und
ein Sauggehäuse (10) angebracht an einer Außenumfangsoberfläche des äußeren zylindrischen
Pumpengehäuses mit einem Sauganschluß (11a) definiert darinnen zur Einführung eines
Strömungsmittels in die Pumpenanordnungen durch den Sauganschluß, durch die Saugfenster
und sodann durch die Saugöffnung (15c, 16c), die axial benachbart zu den Pumpenanordnungen
vorgesehen sind.
14. Seitenströmungspumpe nach Anspruch 13, wobei ferner eine Unterteilungswand (15, 16)
vorgesehen ist, und zwar angeordnet in dem äußeren zylindrischen Pumpengehäuse und
den Innenraum des äußeren zylindrischen Pumpengehäuses in eine Saugdruckseite und
eine Abgabedruckseite unterteilend, wobei die Saugdruckseite mit dem Saugfenster in
Verbindung steht, und wobei die Abgabedruckseite mit dem Ringraum in Verbindung steht.
15. Seitenströmungspumpe nach Anspruch 13, wobei ferner ein Paar von Abdeckungen (6, 7)
vorgesehen ist, und zwar angebracht auf entsprechenden entgegengesetzt liegenden Enden
des äußeren zylindrischen Pumpengehäuses und entfernbar zum Warten der Pumpenanordnungen.
16. Seitenströmungspumpe nach Anspruch 13 wobei ferner ein Schenkel (48) an dem äußeren
zylindrischen Pumpengehäuse angebracht ist, und zwar zur Installation auf einer Basis
(49).
17. Seitenströmungspumpe nach Anspruch 13, wobei jedes der Saugfenster (5a, 5b) eine umfangsmäßige
Breite (W1) besitzt, und zwar im wesentlichen gleich einer Breite (W2) des Sauggehäuses (10), um zu verhindern, daß Luft in dem Sauggehäuse eingefangen
wird.
18. Seitenströmungspumpe nach Anspruch 13, wobei der Motor (1) einen gekapselten Motor
aufweist, und zwar einschließlich Lagergehäusen (31, 32) getragen durch das Außenrahmengehäuse
und Lager (33, 44) getragen an den Lagergehäusen, wobei die Welle drehbar in den Lagern
gelagert ist, und wobei die Lagergehäuse an dem Außenrahmengehäuse durch Sockel und
Eingreifverbindungen und elastische O-Ringe (37, 39) befestigt sind.
19. Seitenströmungspumpe nach Anspruch 13, wobei der Motor (1) in einem Geschwindigkeitsbereich
von mindestens 4000 Umdrehungen pro Minute drehbar ist.
20. Seitenströmungspumpe nach Anspruch 13, wobei jede der Pumpenanordnungen mindestens
ein Laufrad (3A, 3B, 4A, 4B) aufweist und zwar mit Schaufeln aus Metallblech.
21. Seitenströmungspumpe nach Anspruch 13, wobei die Pumpenanordnungen den gleichen Abschaltdruck
aber unterschiedliche Strömungsraten aufweisen.
22. Seitenströmungspumpe nach Anspruch 13, wobei jede der Pumpenanordnungen mindestens
ein Laufrad (3A, 3B, 4A, 4B) aufweist und zwar mit Schaufeln und dahinter angeordneten
Herauspumpschaufeln.
23. Seitenströmungspumpe nach Anspruch 13, wobei jede der Pumpenanordnungen mehrstufige
Laufräder (3A, 3B, 4A, 4B) aufweist, eine Unterteilungswand (15, 16) angeordnet in
dem äußeren zylindrischen Pumpengehäuse und den Innenraum des äußeren zylindrischen
Pumpengehäuses in eine Saugdruckseite und eine Abgabedruckseite unterteilend, wobei
die Saugdruckseite mit den Saugfenstern in Verbindung steht, und wobei die Abgabedruckseite
mit dem Ringraum in Verbindung steht, und ferner mit einem Innengehäuse (18A, 18B,
19A, 19B) angeordnet in der Unterteilungswand in abdeckender Beziehung zu den Laufrädern
jeder der Pumpenanordnungen mit Ausnahme eines Laufrades der letzten Stufe, und wobei
ferner eine Rückführschaufel (18a) in dem Innengehäuse vorgesehen ist, um ein Strömungsmittel
von einem der erwähnten Laufräder zu dem Laufrad der nächsten Stufe zu leiten.
24. Seitenströmungspumpe nach Anspruch 13, wobei folgendes vorgesehen ist:
ein Pumpengehäuse (5);
wobei der Motor (1) in dem Pumpengehäuse untergebracht ist; und
wobei ein Satz von zwei Laufradelementen (3A, 3B, 4A, 4B) an den entsprechenden Enden
der Welle befestigt ist, und wobei zwei Laufradelemente (3A, 3B, 4A, 4B) unterschiedliche
Kapazitätsdruck-(Q-H)-Charakteristiken voneinander haben.
25. Seitenströmungspumpe nach Anspruch 24, wobei die zwei Laufradelemente (3A, 3B, 4A,
4B) einen unterschiedlichen Außendurchmesser (D2A, D2B) voneinander besitzen, und einen unterschiedlichen Durchmesser (D1A, D1B) des Sauganschlusses voneinander.
26. Seitenströmungspumpe nach Anspruch 24, wobei die zwei Laufradelemente (3A, 3B, 4A,
4B) den gleichen Außendurchmesser (D2A, D2B) miteinander besitzen, und einen unterschiedlichen Durchmesser (D1A, D1B) des Sauganschlusses voneinander.
27. Seitenströmungspumpe nach Anspruch 24, wobei die zwei Laufradelemente (3A, 3B, 4A,
4B) eine unterschiedliche Spanne (B2A, B2B) einer Schaufel voneinander aufweisen.
28. Seitenströmungspumpe nach Anspruch 24, wobei die zwei Laufradelemente (3A, 3B, 4A,
4B) einen unterschiedlichen Austrittswinkel von einer Schaufel zur anderen aufweisen.
29. Seitenströmungspumpe nach Anspruch 24, wobei die zwei Laufradelemente (3A, 3B, 4A,
4B) eine Vielzahl von Schaufeln aufweisen, und wobei die Anzahl der Schaufeln der
Laufradelemente unterschiedlich voneinander ist.
1. Pompe à écoulement totalement circonférentiel, comprenant :
un moteur (1) ayant un stator (28), un rotor (29) monté sur un arbre (2) et disposé
dans le stator afin qu'il tourne par rapport au stator, et un carter externe (25)
de bâti entourant le stator,
un carter cylindrique externe (5) de pompe placé autour du carter externe de bâti
avec un espace annulaire (40) délimité entre eux, le carter cylindrique externe de
pompe ayant une fenêtre d'aspiration (5a, 5b) pour l'introduction d'un fluide,
un ensemble de pompe (3A, 3B, 4A, 4B) monté sur une extrémité de l'arbre pour un pompage
de fluide dans l'espace annulaire, et
un carter (10) d'aspiration monté sur une surface circonférentielle externe du carter
cylindrique externe de pompe et ayant un canal d'aspiration (lla) délimité pour l'introduction
d'un fluide dans l'ensemble de pompe par l'ouverture d'aspiration, par l'intermédiaire
de la fenêtre d'aspiration puis par une ouverture d'aspiration (15c, 16c) disposée
axialement près de l'ensemble de pompe.
2. Pompe à écoulement totalement circonférentiel selon la revendication 1, comprenant
en outre une paroi (15, 16) formant cloison disposée dans le carter cylindrique externe
de pompe et divisant l'espace interne de ce carter en un côté à pression d'aspiration
communiquant avec la fenêtre d'aspiration et un côté à pression de décharge communiquant
avec l'espace annulaire.
3. Pompe à écoulement totalement circonférentiel selon la revendication 2, comprenant
en outre un organe élastique d'étanchéité (17) placé entre la surface circonférentielle
interne du carter cylindrique externe de pompe et une surface circonférentielle externe
de la paroi formant cloison.
4. Pompe à écoulement totalement circonférentiel selon la revendication 3, comprenant
en outre un organe d'arrêt (52) monté sur la surface circonférentielle externe de
la paroi formant cloison pour empêcher l'organe d'étanchéité de se détacher.
5. Pompe à écoulement totalement circonférentiel selon la revendication 1, dans laquelle
le carter cylindrique externe de pompe a au moins une barre (51) s'étendant axialement
à travers la fenêtre d'aspiration.
6. Pompe à écoulement totalement circonférentiel selon la revendication 1, dans laquelle
le carter cylindrique externe (5) de pompe a une partie élargie (5d) placée du côté
de la pression d'aspiration.
7. Pompe à écoulement totalement circonférentiel selon la revendication 1, dans laquelle
la fenêtre d'aspiration (5a, 5b) a une largeur circonférentielle (W1) pratiquement égale à la largeur (W2) du carter d'aspiration pour empêcher le piégeage de l'air dans le carter d'aspiration.
8. Pompe à écoulement totalement circonférentiel selon la revendication 1, comprenant
en outre un couvercle (6, 7) monté de façon amovible sur une extrémité externe du
carter cylindrique externe de pompe.
9. Pompe à écoulement totalement circonférentiel selon la revendication 8, comprenant
en outre un bouchon (56) monté de façon amovible sur le couvercle pour confirmer les
possibilités de rotation manuelle de l'arbre lorsqu'il est retiré.
10. Pompe à écoulement totalement circonférentiel selon la revendication 8, comprenant
en outre un convertisseur de fréquence (54) monté à la surface externe du couvercle.
11. Pompe à écoulement totalement circonférentiel selon la revendication 1, dans laquelle
le carter cylindrique externe de pompe est formé d'une feuille métallique, le carter
cylindrique externe de pompe (5) a une ouverture de décharge (5c) délimitée dans sa
paroi circonférentielle externe, et la pompe comprend en outre une buse de décharge
(57) soudée de façon étanche sur le carter cylindrique externe de pompe en position
alignée sur l'ouverture de décharge, une bride de décharge (58) soudée de façon étanche
à la buse de décharge, et un organe de renforcement (59) soudé sur la bride de décharge
et la paroi circonférentielle externe du carter cylindrique externe de pompe.
12. Pompe à écoulement totalement circonférentiel selon la revendication 11, dans laquelle
la paroi circonférentielle externe du carter cylindrique externe de pompe (5) est
entourée par l'organe de renforcement (59) et le carter d'aspiration (10).
13. Pompe à écoulement totalement circonférentiel à double aspiration, comprenant :
un moteur (1) ayant un stator (28), un rotor (29) monté sur un arbre (2) et disposé
dans le stator afin qu'il tourne par rapport au stator, et un carter externe (25)
de bâti entourant le stator,
un carter cylindrique externe (5) de pompe placé autour du carter externe de bâti
avec un espace annulaire (40) délimité entre eux, le carter cylindrique externe de
pompe ayant deux fenêtres d'aspiration (5a, 5b) près des extrémités axiales respectives
et un canal de décharge (5c) délimité dans le carter, en communication avec l'espace
annulaire formé entre les fenêtres d'aspiration,
deux ensembles de pompe (3A, 3B, 4A, 4B) montés aux extrémités opposées respectives
de l'arbre (2) pour le pompage d'un fluide dans l'espace annulaire, et
un carter d'aspiration (10) monté sur une surface circonférentielle externe du carter
cylindrique externe de pompe et ayant un canal d'aspiration (11a) délimité dans le
carter pour l'introduction d'un fluide dans les ensembles de pompe par l'intermédiaire
du canal d'aspiration, des fenêtres d'aspiration puis des ouvertures d'aspiration
(15c, 16c) qui sont axialement adjacentes aux ensembles de pompe.
14. Pompe à écoulement totalement circonférentiel à double aspiration selon la revendication
13, comprenant en outre une paroi (15, 16) formant cloison disposée dans le carter
cylindrique externe de pompe et divisant l'espace interne du carter cylindrique externe
de pompe en un côté à pression d'aspiration communiquant avec la fenêtre d'aspiration
et un côté à pression de décharge communiquant avec l'espace annulaire.
15. Pompe à écoulement totalement circonférentiel à double aspiration selon la revendication
13, comprenant en outre une paire de couvercles (6, 7) montées sur les extrémités
opposées respectives du carter cylindrique externe de pompe et qui peuvent être retirés
pour l'entretien des ensembles de pompe.
16. Pompe à écoulement totalement circonférentiel à double aspiration selon la revendication
13, comprenant en outre un pied (48) monté sur le carter cylindrique externe de pompe
pour son installation sur une base (49).
17. Pompe à écoulement totalement circonférentiel à double aspiration selon la revendication
13, dans laquelle chacune des fenêtres d'aspiration (5a, 5b) a une largeur circonférentielle
(W1) pratiquement égale à la largeur (W2) du carter d'aspiration (10) pour empêcher le piégeage de l'air dans le carter d'aspiration.
18. Pompe à écoulement totalement circonférentiel à double aspiration selon la revendication
13, dans laquelle le moteur (1) comprend un moteur gainé comprenant des boîtiers (31,
32) de paliers supportés par le carter externe de bâti et des paliers (33, 34) supportés
par des boîtiers de paliers, l'arbre est supporté en rotation par les paliers, et
les boîtiers de paliers sont fixés au carter externe de bâti par des joints à emboîtement
et des joints toriques élastiques (37, 38).
19. Pompe à écoulement totalement circonférentiel à double aspiration selon la revendication
13, dans laquelle le moteur (1) peut être entraîné en rotation dans une plage de vitesses
atteignant au moins 4 000 tr/min.
20. Pompe à écoulement totalement circonférentiel à double aspiration selon la revendication
13, dans laquelle chacun des ensembles de pompe comprend au moins une roue (3A, 3B,
4A, 4B) ayant des pales formées d'une tôle métallique.
21. Pompe à écoulement totalement circonférentiel à double aspiration selon la revendication
13, dans laquelle les ensembles de pompe ont la même pression statique d'arrêt mais
des débits différents.
22. Pompe à écoulement totalement circonférentiel à double aspiration selon la revendication
13, dans laquelle chacun des ensembles de pompe a au moins une roue (3A, 3B, 4A, 4B)
ayant des pales et des pales d'extraction placées derrière les précédentes.
23. Pompe à écoulement totalement circonférentiel à double aspiration selon la revendication
13, dans laquelle chacun des ensembles de pompe comprend des roues à plusieurs étages
(3A, 3B, 4A, 4B), une paroi formant cloison (15, 16) disposée dans le carter cylindrique
externe de pompe et divisant l'espace interne du carter cylindrique externe de pompe
en un côté à une pression d'aspiration communiquant avec les fenêtres d'aspiration
et un côté à pression de décharge communiquant avec l'espace annulaire, un carter
interne (18A, 18B, 19A, 19B) placé dans la paroi formant cloison et recouvrant les
roues de chacun des ensembles de pompe à l'exception de la roue de l'étage final,
et une pale de retour (18a) placée dans le carter interne et destinée à guider un
fluide de l'une des roues vers la roue de l'étage suivant.
24. Pompe à double aspiration selon la revendication 13, comprenant :
un carter de pompe (5),
le moteur (1) logé dans le carter de pompe, et un ensemble de deux éléments de roue
(3A, 3B, 4A, 4B), fixé aux extrémités respectives de l'arbre, les deux éléments de
roue (3A, 3B, 4A, 4B) ayant des caractéristique capacité-pression statique (Q-H) qui
sont différentes.
25. Pompe à double aspiration selon la revendication 24, dans laquelle les deux éléments
de roues (3A, 3B, 4A, 4B) ont des diamètres externes différents (D2A, D2B) l'un de l'autre et des diamètres différents (D1A, D1B) du canal d'aspiration.
26. Pompe à double aspiration selon la revendication 24, dans laquelle les deux éléments
de roue (3A, 3B, 4A, 4B) ont le même diamètre externe (D2A, D2B) et des diamètres différents (D1A, D1B) du canal d'aspiration.
27. Pompe à double aspiration selon la revendication 24, dans laquelle les deux éléments
de roue (3A, 3B, 4A, 4B) ont des portées (B2A, B2B) différentes de pales.
28. Pompe à double aspiration selon la revendication 24, dans laquelle les deux éléments
de roue (3A, 3B, 4A, 4B) ont des angles de sortie de pale différents l'un de l'autre.
29. Pompe à double aspiration selon la revendication 24, dans laquelle les deux éléments
de roue (3A, 3B, 4A, 4B) ont plusieurs pales et les nombres de pales des éléments
de roue sont différents.