[0001] The present invention relates to a machining unit, in particular a machine for routing
and/or boring wood preferably (though not exclusively) in the form of predominantly
flat panels.
[0002] It is widely appreciated in the art field of wood-working machines (the field to
which the invention specifically relates, though without excluding the possibility
of its application in similar fields concerned generally with the processing of parts,
whether machining by the cutting of a chip, or the fitment of fasteners, accessories,
etc.) that one of the factors most liable to influence the output capacity of a work
station, i.e. a unit composed of a work table, infeed and outfeed sections and at
least one tool, is down time, or in the parlance of some authors, time that cannot
be "hidden".
[0003] The significance of this expression derives from the fact that time not strictly
of an operational nature (i.e. time needed to change the workpiece, or to effect a
change of tool, or a set-up, etc.) tends in reality almost never to be "covered" by
a parallel active step in which the tool engages the work; this is even more of a
drawback in machines of the latest generation, using numerical control, in which the
typical operating times for tools are far less than the times taken to change or position
the work: accordingly, one must conclude that such machines do not effectively operate
in a situation where down time can be hidden, and consequently that their technological
sophistication is not in proportion to their output potential.
[0004] The main operations typically occasioning down time are: the infeed/outfeed of work
from/to a conveying surface onto and from the table (almost invariably horizontal)
on which the work can be clamped and positioned in relation to the tool; clearing
the work table of chips or dust generated by machining; tipping solid scrap from the
table; changing tools at the end of the machining run and setting up for a new size
of piece, and so forth.
[0005] Working to a general model of construction for a machining unit composed, as already
intimated, of a horizontal table on which to secure the work and a tool assembly mounted
over or alongside the table, it has been sought hitherto by means of particular expedients
to minimize the down time in question: by way of example, such expedients have centred
on the adoption of palletization equipment designed to operate in conjunction with
special feed systems (some employing robotics) by which the workpieces are supplied
to the machining unit, as well as on ways of speeding up the tool change (using special
revolver systems), etc..
[0006] Notwithstanding the undoubted reductions in down time that have been achieved through
the adoption of improvements as outlined above, these have not been accompanied by
a proportionate increase in output to levels commensurate with the essential operating
capabilities of machines now available for purchase, whereas in the meantime, the
overall cost of such machines have risen (and in no small measure). Thus it happens,
in practice, that there are CNC units of ultrahigh manufacturing potential, currently
in circulation, which are able to perform notably complex machining operations on
a workpiece in just a few seconds but which also require an inordinately long time
(almost triple the machining time) for completion of the auxiliary operations mentioned
previously, albeit these are a mandatory part of the machining cycle.
[0007] This disparity between active and passive times is accentuated further in the field
of machines with medium-high output capabilities, and in particular where the work
being machined exhibits the maximum dimensions accommodated by the unit (such as large
desks or tabletops): in this instance, down times are prolonged precisely by reason
of the machine architecture, which restricts the possibility of effecting intermediate
operations between one item and the next as the line is completely occupied by the
item currently being machined.
[0008] An additional drawback encountered in conventional machines, likewise by reason of
their architecture, is the practical problem of confining and removing the waste generated
by machining, which stems from the difficulty in achieving a separation between the
machining area and the infeed-outfeed station occupied by the operator, and is accompanied
by a series of negative consequences connected with the effects of pollution from
dust, noise, etc..
[0009] Accordingly, the applicant discloses a machining unit for wood of which the design
is based on the premiss of utilizing a plurality of work tables, not, however, fixed
in a horizontal position, but rotatable about an axis (preferably horizontal) and
incorporated into a single element, thus realizing a compact and safe structure such
as will allow also of minimizing down times: the purpose of such a solution is therefore
to optimize the machining operations by achieving a drastic reduction in the time
taken to complete auxiliary tasks involving the workpiece, or rather to the extent
that certain non machining operations (cleaning the work table, changing the work,
removing waste) can be performed in what are effectively "hidden" times. A further
advantage afforded by the unit disclosed is that it allows a complete isolation of
the infeed-outfeed station from the machining enclosure inside which chips and dust
are generated, thereby enhancing the activity of the operator.
[0010] The invention will now be described in detail, by way of example, with the aid of
the accompanying drawings, in which:
- fig 1 illustrates a first simplified embodiment of the machining unit for wood to
which the present invention relates, shown schematically in isometric projection and
with certain parts omitted better to reveal others;
- fig 2 illustrates the machining unit of fig 1 in a schematic side elevation;
- fig 3 is the view from H in fig 2, illustrating a prismatic body forming part of the
unit disclosed;
- fig 4 illustrates an alternative embodiment of the prismatic body discernible in figs
1 to 3;
- fig 5 illustrates a second possible embodiment of the machining unit disclosed, viewed
schematically in a side elevation;
- fig 6 illustrates the machine of fig 5 in plan from above;
- fig 7 illustrates a further possible embodiment of the machining unit disclosed, viewed
schematically in a side elevation;
- fig 8 affords a particularly simplified schematic representation of the wood machining
unit according to the invention, viewed in a side elevation with certain parts omitted
better to reveal others;
- figs 9 and 10 illustrate a practical embodiment of the unit shown in figs 1 to 4,
viewed respectively in a frontal elevation, from the rear, and in a side elevation
with certain parts omitted relative to fig 9.
[0011] As illustrated in the accompanying drawings, and with reference particularly to figs
1-4 and 8, the unit disclosed is designed to machine workpieces 1 in wood and comprises
a universally recognizable work station such as can be incorporated typically into
complete production lines for the realization of wood panels as used in the assembly
of fixtures, modular furniture and the like.
[0012] The fundamental elements of such a unit or station include a work table 2 on which
the workpiece 1 is supported and disposed facing one or more cutting or boring tools
3 (routers, hoggers, bits, etc.); the work table 2 also affords an infeed zone Ze
and an outfeed zone Zu by way of which the workpiece 1 enters and leaves the station,
and which in effect will coincide with the infeed and outfeed conveyor lines in any
conventional system, for example using robotics, with belt feeders or similar media.
[0013] The work table 2 of the machining unit according to the present invention is not
fixed, as in familiar design solutions adopted hitherto, but embodied (in the examples
illustrated) as a body 4 of prismatic geometry exhibiting a plurality of faces.
[0014] Firstly, the indicative and schematic illustration of fig 8 represents a simplified
embodiment of the machining unit disclosed, and is included in order to highlight
the intrinsic validity of the solution adopted before proceeding to a fuller description
in due course. The drawing shows a machine equipped with a prismatic body 4 having
just two principal faces 5 and 6, the one affording an infeed-outfeed surface by way
of which to direct the succession of workpieces 1, the other a work surface and a
screen from which the chips/scrap generated by machining are caused to drop. At all
events, the design has certain key features: the work table 2 afforded by the prismatic
body 4 is divided into a plurality of single tables, creating tiltable surfaces that
can be utilized simultaneously, respectively to infeed or outfeed one workpiece 1
and to machine another; also, the unit exhibits a single frame 8 supporting the prismatic
body 4 and containing the machining tool or tools 3. This facility is created by virtue
of the fact that the prismatic body 4 is rotatable about an axis A coinciding with
the instantaneous centre of the body itself. As well as affording the work surfaces,
the prismatic body also functions as a separating element located between two areas
of the space occupied by the unit (the one external, in which infeed-outfeed of the
workpiece 1 occurs, the other internal, where machining takes place); the separation
is achieved, for example, with the aid of sealing means 200 which might consist in
peripheral seals anchored to and supported by the frame 8 and surrounding the prismatic
body 4. With this type of structure, therefore, the prismatic body itself becomes
the principal barrier element between the external and internal environments of the
machine.
[0015] Clearly, the solution described in the foregoing paragraph reflects a notably simplified
version of the unit disclosed, whereas an optimization of this same arrangement can
be seen in the adoption of a prismatic body 4 embodied with three faces 5, 6 and 7,
and rotatable about its own horizontal axis A (disposed perpendicular to the bases
of the prism), in such a way as to create three distinct tables each equipped with
relative means (of conventional type and therefore not illustrated, but preferably
utilizing suction or grippers, etc.) by which to clamp a workpiece 1 positioned on
the corresponding surface. Whilst the prismatic body 4 proposed in this instance has
three sides, there is nothing to prevent the adoption of some other configuration
to accommodate particular operating requirements, for example a quadrangular or other
polygonal base, as will be made clear in due course.
[0016] As discernible also in figs 2 and 3, the prismatic body 4 is supported by means coinciding
with the aforementioned frame 8 and combining with the body to establish a plurality
of distinct work areas 5a, 6a and 7a, each relative to a corresponding face 5, 6 and
7, which are independent one of another and mutually non-interfering.
[0017] More exactly (still referring to figs 1, 2 and 3), the support frame 8 comprises
a pair of uprights 9 and 10, located at opposite ends of the prismatic body 4, each
exhibiting a closed loop profile of polygonal and preferably trapezoidal geometry.
The uprights 9 and 10 are joined one to another by a pair of rails 11 and 12, the
former interconnecting the shorter sides (positioned uppermost in figs 1 and 2), and
the latter the longer sides (positioned at the bottom in figs 1 and 2), in such a
way as to create a cage structure for the tool 3.
[0018] Each upright 9 and 10 presents a respective cross member 13 occupying an essentially
central position and affording a relative cylindrical seat 14 in which one end of
a horizontal shaft or pivot 15 is rotatably supported. The shaft 15 will coincide
in practice with the aforementioned axis of rotation A of the prismatic body 4 and
is connected to a drive system 16 serving to invest the body with angular motion;
the drive system 16 is shown schematically in fig 3 (a flexible element such as a
chain, for instance, looped around a driven member 16a keyed to the prismatic body
4 and a driving member 16b keyed to a motor M) and indicated strictly by way of example,
being conventional in embodiment and not effectively a part of the present invention.
In a preferred embodiment, the prismatic body 4 will be locked in position during
machining operations by means of a taper pin 4p associated with one of the uprights
9 and 10, which is capable of movement in a direction parallel to the axis A, generated
preferably by a reciprocating component 100, and positioned to locate in corresponding
equispaced sockets 100s afforded by at least one base of the prismatic body (see figs
2 and 3).
[0019] Turning now to the aforementioned independent work areas, it will be seen that with
a prismatic body 4 of triangular geometry, these are three in number: the first such
area 5a is angled in relation to a reference axis B disposed vertically and normal
to the axis of rotation A of the body 4, and coincides with the infeed and outfeed
zone Ze-Zu by way of which workpieces 1 are directed into and away from the unit;
the second area 6a likewise is angled in relation to the reference axis B and accommodates
the actual machining operations (boring or routing, for example) effected on the workpiece
1. In the third area, denoted 7a and disposed transversely to the reference axis B,
the workpiece 1 is liberated of chips or dust, which will fall freely and/or with
the assistance of an extraction and/or blower system, and heavier scrap generated
by machining is also removed, in this instance being allowed simply to drop from the
relative face 7, for example onto a conveyor belt 25 beneath, and distanced from the
structure of the unit in a direction normal to the viewing plane of fig 2.
[0020] Returning to the second work area 6a, it will be observed (fig 1) that the unit comprises
a carriage or slide 17 of upturned-U shape associated with the corresponding part
of the two uprights 9 and 10, which serves to support the tool 3 and is able to traverse
back and forth along an axis denoted Y, guided by the selfsame uprights; the tool
3 is also able to traverse along the slide 17 in a direction parallel to an axis denoted
X, and adjustable for depth along an axis Z perpendicular to the plane occupied by
the relative face 6 of the prismatic body 4: accordingly, one has a tool 3 that can
be controlled on the classic three axes and positioned at any point on the face 6
offered by the prismatic body 4, and of which the movement, combined with those of
the slide 17 and of the body 4, might also be governed and synchronized by an external
control unit (not illustrated).
[0021] Given the compact dimensions of the structure thus far described, which in effect
is fashioned around the prismatic body 4 with the body itself as the "barycentric"
element (in geometrical terms), the uprights 9 and 10 and rails 11 and 12 can be clad
in a protective and soundproof casing 18 of profile matched to the peripheral outline
of the uprights. The operation of the unit will now be described, commencing from
a start-of-cycle configuration in which the faces of the prismatic body 4 functioning
as work tables are all unoccupied by workpieces 1. A first workpiece 1 is introduced
frontally via the infeed zone Ze into the first area 5a and clamped to the respective
face 5 of the prismatic body 4, which then rotates in the clockwise direction, as
viewed in figs 1 and 2 (see also arrow F), through an angle (120° in the case of a
triangular prism) such as will bring the workpiece 1 into the second area 6a, i.e.
facing the tool 3, as illustrated in fig 1.
[0022] With the prismatic body 4 locked in this position, machining operations are carried
out on the first workpiece 1 while a second workpiece 1 is conveyed through the infeed
zone Ze and positioned on the vacant face (still denoted 5), which will have been
brought into the first area 5a as a result of the aforementioned rotation.
[0023] Machining being completed on the first workpiece 1 occupying the second face 6, the
prismatic body 4 rotates further in the clockwise direction to take the first workpiece
1 into the third area 7a where the waste matter generated by machining is cleared
away, either by falling freely as the result of the prismatic body 4 simply rotating
and overturning, or removed forcibly by an extractor system; at the same time, the
unit will be machining the second workpiece 1 secured previously to the second face
6 and rotated into the second area 6a, while a third workpiece 1 is introduced and
secured to the free face 5 brought into the first area 5a by the second rotation.
At this point, the unit is operating at full capacity.
[0024] With the next rotation of the prismatic body 4, the first workpiece 1 is returned
to the first area 5a (which is now an outfeed zone Zu) and removed so as to make room
for a further workpiece 1, whilst the second workpiece 1 occupies the face 7 associated
with the third or cleaning area 7a and the third workpiece 1, now on the second face
6, is machined in the second area 6a. The cycle continues to be repeated in this same
fashion.
[0025] Referring to the earlier mention that use might be made of extraction to remove chips
(or dust, where machining consists simply in the sinking of holes), such an arrangement
is easily and simply realized, thanks to the geometry of the unit disclosed, by establishing
a marginally negative pressure in the entire environment around the prismatic body:
this in particular is an advantage afforded by the ease of control over the casings
and seals of the unit disclosed. A practical example is illustrated in fig 3, where
26 schematically denotes the source of negative pressure.
[0026] The solution described thus far is that exhibiting the simplest geometrical configuration
envisaged. Naturally, as a consequence of having replaced the conventional single
fixed work table with a movable and multiple type, the further possibility exists
of utilizing two or even more geometrically similar prismatic bodies arranged one
beside the next along the length of the axis of rotation A (see fig 4), such as would
allow operations to be executed in sequence while remaining independently controlled:
in short, a battery of modularized units. In this instance, two distinct workpieces
P1 and P2 could be machined at once in similar or different fashion with separate
tools, thereby enhancing productivity of the unit as a whole, particularly when turning
out batches of smaller items.
[0027] Figs 9 and 10 illustrate a fully realized solution of the machining unit thus far
described. Fig 10 in particular shows a booth 202 serving to enclose the entire assemblage
of equipment making up the unit and to soundproof the work area, which accommodates
two prismatic bodies 4 disposed mutually adjacent as intimated in the foregoing paragraph.
Also shown in fig 10, and in greater detail, is a more complex system of manoeuvring
the tool 3, with U-profiled ways 203 guiding the movement of a slide 17 which supports
a plurality of tools 3. In this particular embodiment, each of the work areas 5a,
6a and 7a around the prismatic body 4 is isolated from the next by sealing means 200
that consist effectively in movable barriers 204 anchored pivotably to the frame 8
at points coinciding with the vertices of the triangular profile presented by the
prismatic body 4.
[0028] As already mentioned, the possibility exists of a solution in which the prismatic
body exhibits a configuration with four or more work faces, for example where distinct
machining operations need to be executed in sequence.
[0029] A unit embodied in accordance with the principles of construction described and illustrated
affords many advantages:
- the movement of workpieces from one station to another by rotation of a table or tables,
rather than by a linear transfer as in previous solutions, allows a reduction in the
overall dimensions of the machine;
- the geometry and rotation of the prismatic body allow several operations to be performed
at once with no interference between the individual work tables;
- concurrent infeed and outfeed points allow the use of swift and simple automatic feed
systems;
- independent work areas allow a better overlap and utilization of cycle times, even
in the event that the dimensions of the workpiece may correspond to the maximum permissible
specified for the machine;
- adopting a prismatic configuration for the work table structure and the controlling
the surrounding space, machining dust (or chips, shavings) can be removed entirely
by free fall and extraction, thus dispensing with the need to airblast the work and
avoiding the creation of a dust-laden environment;
- the prismatic body functions as a barrier between the operator (who is stationed on
the side of the infeed-outfeed zone Ze-Zu) and the machining area occupied by the
tool, so that with the tool fully enclosed within the frame and booth, any breakage
that might occur will not result in fragments or debris reaching the operator, who
is shielded by the selfsame prismatic body; accordingly, greater passive safety is
afforded by the unit, over and above the benefit to the operator of occupying an area
free of machining dust and chips;
- ease of control in and around the machining area allows the adoption of a totally
enclosed design, and a reduction in environmental noise levels;
- the possibility of utilizing two or more areas of polygonal section rotating about
the same axis, as aforementioned, proportionately increases the work areas and the
number of steps that can be performed simultaneously; in addition, there is the facility
of staggering the sections in the angular direction so that the end faces of the work
can be machined;
- toolage can be changed on one section of table without the need to interrupt machining
operations on the other available sections and without either reducing the efficiency
of the unit or affecting the machine logic;
- the axis of rotation A can be used as a control axis, hence an axis interpolating
with the other controlled axes of the machine;
- at all events, the solution proposed does not prevent the operator from gaining access
to the work area, typically for the purpose of servicing or changing tools, or in
order to check the steps or the quality of the machining process, or even to change
single workpieces in the context of sample jobbing or for whatever other reason such
a change might be required: in short, an industrial class machining setup equally
suitable for one-off items or small batch production.
[0030] The advantages of the solution proposed are amply demonstrated in the example of
figs 5, 6 and 7, which shows a machine unit configured specifically to operate as
a boring jig for drilling holes in panels. Problems presented by the removal of waste
are eliminated in this instance, since unlike the examples illustrated thus far, i.e.
referring to processes in which substantial portions of material may be machined away
by routers or hoggers, the waste generated by boring will consist largely of dust
and therefore is easily cleared by extraction within a physically and volumetrically
controlled environment.
[0031] In this embodiment the prismatic body 4, still of triangular section, is positioned
with one vertex at the bottom, or rather with the infeed-outfeed or first face 5 horizontally
disposed, whilst the two remaining angled faces 6 and 7 are accessible from beneath.
[0032] The prismatic body 4 is supported at its two ends by a power driven shaft 42 anchored
rotatably to a frame 43 and controlled in such a way as to produce a timed rotation
of the body 4.
[0033] The tools 3 are arranged in groups according to the particular boring programs selected;
in the example of figs 5 and 6 these groups are arranged in pairs and denoted 3a,
3b, 3c and 3d.
[0034] Observing figs 5 and 6, the single groups of tools, for example 3a and 3b, are carried
by respective spindle heads 30a and 30b and capable independently of movement along
two mutually perpendicular axes X and Y, traversing on ways 30g afforded by a bed
31 which is angled in relation to the aforementioned vertical reference axis B in
such a manner that the heads 30a and 30b can be positioned in a plane substantially
parallel to at least one face 7 of the prismatic body 4. The heads 30a and 30b are
also capable of controlled movement toward and away from the selfsame face 6 along
a third axis Z, thereby allowing the tools 3a, 3b to engage a workpiece 1 currently
secured to the face in question.
[0035] Exploiting the particular geometrical configuration of the prismatic body 4 still
further, a second identical bed 34 with relative spindle heads 33 can be added symmetrically
with the first bed 31 on the opposite side of the vertical reference axis B (see in
particular the bed 34 and the relative spindle heads 33c and 33d which support relative
groups of tools 3c and 3d), and offered to the remaining angled face 6, thus creating
two independent work tables and allowing a convenient division of the operations performed
on the workpiece 1 into sub-operations performed by each of the groups of tools 3a,
3b, 3c and 3d.
[0036] In this particular case, an extraction system 50 could be located below the two beds
31 and 34 in such a way as to draw in the dust generated when drilling the workpieces
1.
[0037] As the tempo of the boring operations is markedly higher than that obtainable when
utilizing the type of unit with one machining face only, as described previously,
use could be made of an infeed-outfeed system capable of operating at much greater
speed in order to maintain a high output.
[0038] In this instance, workpieces 1 are conveyed to and from the unit by infeed-outfeed
means 32 positioned above the prismatic body 4 in opposition to one of the faces (the
horizontally disposed free face 5) and designed respectively to set down or pick up
one workpiece 1 on or from the face 5 in question at the same time as the unit machines
one or more other workpieces 1 secured to the remaining faces 6 and 7.
[0039] It will be noted that the horizontal configuration of the face 5 uppermost affords
the possibility (see in particular fig 5) of a further practical enhancement, namely,
the addition of a pre-infeed line along which workpieces 1 approach the unit substantially
in the plane occupied by the free top face 5, and, installed on this line, a pre-crosscut
station T with a blade LL positioned to size the length of panel stock advancing in
a direction E perpendicular to the viewing plane of fig 5.
[0040] Returning to the machine unit and the details of its construction, the infeed-outfeed
means 32 might be composed, as in the example of figs 5 and 6, of a pair of horizontal
tables 35 and 35' united by a relative pair of vertical members 36 and 36' and an
interconnecting cross member 60.
[0041] The two horizontal tables 35 and 35' are set apart at a distance D equal to the distance
between the top face 5 of the prismatic body 4 and a relative magazine 38 or 39 in
such a way as will allow the infeed-outfeed means 32, for example, to transfer a machined
workpiece 1 to the second magazine 39 by means of one table 35' while transferring
a further workpiece 1 to the vacated face 5, simultaneously, by means of the other
table 35.
[0042] In addition to the advantages already mentioned in respect of the first example of
the unit disclosed, the following may be highlighted for the second:
- the conception of the unit and its limited air requirement combine to allow the construction
of built-in ducts and therefore a total elimination of the noise and leaks typical
of loose external hose lines, which are also cumbersome and unsightly;
- lower energy consumption (a not inconsiderable advantage, given an increasing general
awareness of the need to conserve resources) is gained by virtue both of the lower
suction power required and of a diminished heat loss resulting from the reduced exchange
of air with the surrounding ambient;
- the bulk of the machine is decidedly reduced in the three dimensions (especially when
compared with existing conventional solutions), both as regards the unit itself and
as regards the infeed-outfeed systems, which can be positioned free of obstacles and
made to operate from directly over the machine. Not least among the advantages of
such a solution is the elimination of a problem often betrayed by flexible borers,
namely, that as a result of using compact multiple spindle heads and of the fact that
these are required to perform a plurality of tasks, optimization of the single tasks
is disallowed by reason of the numerous types of bore that have to be executed per
minimal unit of time.
[0043] With the solution disclosed, by contrast, the tasks are divided up, thereby allowing
one spindle head to be dedicated to a single task and increasing the flexibility of
the heads and of the cycle without affecting production tempo.
[0044] A further and no less advantageous feature of the present invention, in the case
of a unit set up to operate as a borer, is that the prismatic body 4 might be embodied
with a quadrangular section as indicated schematically in fig 7; in this instance,
the operations performed in the four work areas 5a, 6a, 7a and 7b will be, respectively,
infeed-outfeed of the workpiece 1, machining, the removal of dust by free fall, and
the pre-positioning of clamping means 102 by which the panel is secured in such a
way as to accommodate any variation or change in the size or shape of work. In boring
operations where the panel is drilled through, for example, consideration must be
given to backstops; these can be of movable embodiment in order to aaccommodate different
requirements, and in this instance the pause at the fourth area 7b can be exploited
for the purpose of making the necessary adjustments. Alternatively, the fourth face
might be utilized as a second work station at which to install further spindle heads
or toolage for fitting accessories (hinges, fasteners, etc.). Albeit more complex
in construction, this further solution allows a more efficient removal of dust, which
is able to fall freely through a vertical trajectory.
1) A unit for machining workpieces (1), in particular wood, composed essentially of
at least one work table (2) disposed facing at least one tool (3) by which the workpiece
(1) is machined, and at least one infeed zone (Ze) and one outfeed zone (Zu) by way
of which the workpiece (1) enters and leaves the work table (2),
characterized
- in that the work table (2) is associated with at least one body (4) exhibiting a
prismatic geometry with at least two faces (5, 6), rotatable about an axis (A) coinciding
with the instantaneous centre of the selfsame body, in such a way as to establish
corresponding mobile and tiltable work surfaces;
- in that the prismatic body (4) is supported by a frame (8) encompassing the at least
one tool (3) and combining with the at least two faces (5, 6) of the prismatic body
(4) to establish corresponding independent work areas (5a, 6a), one externally of
the frame (8) accommodating the infeed and outfeed of workpieces (1) to and from the
unit, the other internally of the frame in which the workpiece (1) is machined and
scrap/chips generated by machining are cleared from the table; and,
- in that the prismatic body (4) also functions as the principal barrier element separating
the two work areas, of which the external area is open and occupied by the operator
and the internal machining area enclosed and shielded from the operator.
2) A unit as in claim 1, wherein the interface between the prismatic body (4) and the
support frame (8) is obtained by way of sealing means (200) serving to ensure an airtight
separation of the independent work areas (5a, 6a).
3) A unit as in claim 1, wherein the prismatic body (4) is of triangular geometry, resulting
in the creation of three distinct and independent work areas (5a, 6a, 7a):
- a first and a second area (5a, 6a) coinciding respectively with the infeed zone
(Ze) and outfeed zone (Zu), and with the station at which the workpiece (1) is machined;
- a third area (7a) in which the waste generated by machining is removed and the workpiece
cleaned.
4) A unit as in claim 3, wherein the prismatic body (4) is of triangular geometry, resulting
in the creation of three distinct and independent work areas (5a, 6a, 7a), and disposed
when at standstill with one vertex uppermost in such a way that the independent work
areas are arranged with:
- two areas (5a, 6a) directed upwards and angled in relation to a vertical reference
axis (B) disposed perpendicular to the axis of rotation (A) of the prismatic body
(A), coinciding respectively with the infeed zone (Ze) and outfeed zone (Zu) and with
the station at which the workpiece (1) is machined;
- a third area (7a) directed downwards and disposed transversely to the vertical reference
axis (B), in which the waste generated by machining is removed and the workpiece cleaned.
5) A unit as in claim 1, wherein the frame (8) is fashioned with a pair of uprights
(9, 10), each exhibiting a substantially trapezoidal profile, positioned at opposite
ends of the prismatic body (4) and interconnected by at least one pair of rails (11,
12) so as to form a cage structure in which each upright (9, 10) further comprises
at least one central cross member (13) embodied with a relative cylindrical seat (14)
rotatably supporting one end of a horizontal pivot or shaft (15) that coincides with
the horizontal axis (A) of rotation of the prismatic body (4) and is coupled to drive
means (16), in such a manner that the prismatic body can be rotated between predetermined
stable positions established by locking and reference means (4p) interacting between
the prismatic body and the frame (8).
6) A unit as in claim 5, wherein locking and reference means (4p) comprise a taper pin
associated with one of the uprights (9, 10) and capable of movement in a direction
parallel to the axis (A) of rotation, generated by a relative actuator component (100),
such as will allow the taper point to locate in a corresponding socket (100s) afforded
by at least one base of the prismatic body (4).
7) A unit as in claim 1, further comprising a carriage or slide (17) of upturned-U profile
positioned to coincide with at least one of the work areas (5a, 6a) in which the workpiece
(1) is machined, and serving to support at least one tool (3) capable of movement
in opposite directions and on one side of the frame (8), along at least two axes (X,
Y), in a plane substantially parallel to that occupied by the workpiece (1) during
machining,
8) A unit as in claim 5, wherein the uprights (9, 10) and the rails (11, 12) are located
internally of a protective structure (18) modelled to the outline of the uprights
and creating an enclosure around the prismatic body (4) and at least one tool (3).
9) A unit as in claim 8, wherein the enclosure is connected to a source of negative
pressure (2) in such a way as to effect a forcible extraction of machining chips from
the area around the prismatic body (4).
10) A unit as in claim 3, wherein the waste generated by machining is removed in the
work area (7a) lying lowest, in relation to the prismatic body (4), and directly above
a device (25) by means of which the waste is collected and distanced from the unit.
11) A unit as in claim 10, wherein the device (25) by which waste is distanced from the
unit consists in a conveyor belt positioned beneath the prismatic body (4).
12) A unit as in claim 3, comprising a prismatic body (4) of triangular geometry disposed
with one vertex directed downwards when at standstill, wherein:
- the at least one tool (3) is associated with a relative head (30) and capable of
movement along two mutually perpendicular axes (X, Y), traversing across a corresponding
bed (31) angled in relation to a vertical reference axis (B) in such a way as to permit
of positioning the head (30) in a plane substantially parallel with one angled face
(7) of the prismatic body (4);
- the infeed and outfeed of workpieces (1) to and from the unit is effected through
the agency of means (32) positioned above the prismatic body (4) and disposed opposite
one face (5) of the three, by which at least one workpiece (1) can be set down on
or picked up from the prismatic body (4) at the same time as the unit machines at
least one further workpiece (1) occupying another face (6, 7).
13) A unit as in claim 12, further comprising at least one second head (33), positioned
on the side of the prismatic body (4) opposite to that occupied by the at least one
tool (3), and mounted slidably to a second bed (34) which is angled symmetrically
with the first bed (31) in relation to the vertical reference axis (B) in such a way
as to allow of traversing and positioning the second head (33) in a plane substantially
parallel with a further face (6) of the prismatic body (4).
14) A unit as in claim 12, wherein the head (30) carries a plurality of tools (3) and
is capable of controlled movement toward and away from the relative face (6 or 7)
of the prismatic body (4).
15) A unit as in claim 12, wherein the first bed (31) supports a pair of heads (30a,
30b) each carrying a plurality of tools (3).
16) A unit as in claim 1, wherein the prismatic body (4) is of quadrangular geometry,
exhibiting four faces (5, 6, 7, 7b) affording respective movable and tiltable work
tables and establishing four relative independent work areas (5a, 6a, 7a, 7c) in which
the operations performed are, respectively, infeed-outfeed of the workpiece (1), machining
in two of the four areas, and the removal of machining scrap/dust by free fall as
a result of the tilting action.
17) A unit as in claim 1, wherein the prismatic body (4) is of quadrangular geometry,
exhibiting four faces (5, 6, 7, 7b) affording respective movable and tiltable work
tables and establishing four relative independent work areas (5a, 6a, 7a, 7c) in which
the operations performed are, respectively, infeed-outfeed of the workpiece (1), machining,
the removal of machining scrap/dust by free fall as a result of the tilting action,
and the adjustment of clamping means (102) by which the workpiece (1) is secured to
the relative face (5, 6, 7, 7b).
18) A unit as in claim 1, wherein sealing means (200) consist in flexible barriers (201)
associated permanently with the frame (8) and numbering at least one for each face
of the prismatic body (4).