Technical Field
[0001] The present invention relates to particulate solid machine dishwashing detergent
compositions containing a coated percarbonate bleach component, a bleach activator
component, an acidification agent and a means for enabling delayed release of said
acidification agent into the wash solution.
Background of the Invention
[0002] Detergent compositions designed for use in automatic dishwasher machines are well
known, and a consistent effort has been made by detergent manufacturers to improve
the cleaning and/or rinsing efficiency of said compositions on dishes and glassware,
as reflected by numerous patent publications.
[0003] The inorganic perhydrate bleach most widely used in machine dishwashing detergent
compositions is sodium perborate in the form of either the monohydrate or tetrahydrate.
However, concerns about the impact of boron salts on the environment have led to an
increasing interest in other perhydrate salts, of which sodium percarbonate is the
most readily available.
[0004] Detergent compositions containing sodium percarbonate are known in the art. Sodium
percarbonate is an attractive perhydrate for use in detergent compositions because
it dissolves readily in water, is weight efficient and, after giving up its available
oxygen, provides a source of carbonate ions to the wash solution.
[0005] The inclusion of percarbonate salts in detergent compositions has been restricted
hitherto by the relative instability of such salts in the detergent matrix environment.
In particular, percarbonate salt components of such detergent compositions decompose
rapidly when stored in moist and/or warm atmospheres. It is known that acceptable
storage characteristics may however be obtained through the protection of the percarbonate
by coating the crystalline product, or by the inclusion of stabilizing agents during
its manufacture, or both. A variety of suitable coating agents have been proposed
including silicates and mixtures of inorganic sulphate and carbonate salts.
[0006] Laundry washing and bleaching methods using compositions containing a hydrogen peroxide
source and peroxyacid bleach precursor (bleach activator) and involving an initially
alkaline (e.g.: pH 10 - 11) wash solution, and delayed release of acid into the wash
solution to provide a final wash solution of lower pH are known in the art, having
been disclosed for example, in EP-A-396,287 and EP-A-290,081.
[0007] Hereinafter such washing methods are referred to generally as 'controlled pH release
washing methods'.
[0008] It is desirable in controlled pH release washing methods that release of the hydrogen
peroxide into the wash solution occurs rapidly, enabling effective perhydrolysis of
the peracid precursor whilst the pH of the wash solution is in the initial alkaline
region.
[0009] Where the hydrogen peroxide source is an alkali metal percarbonate salt, the coating
of the percarbonate bleach, which is necessary for its storage stability in the detergent
product, will act such as to inhibit the required rapid release of hydrogen peroxide
into the initial alkaline wash solution. Release of the hydrogen peroxide is particularly
impaired where the initial wash solution temperature is close to room temperature,
e.g.; as with 'cold fill' dishwashing machines. The overall performance of the washing
method is thus impaired.
[0010] The Applicants have however obtained unexpectedly good cleaning performance where
a composition containing a percarbonate bleach coated with a mixed carbonate/sulphate
salt, is used in a 'controlled pH release' machine dishwashing method.
[0011] The percarbonate is formulated in combination with a bleach activator, an acidification
agent and means of delayed release of said acidification agent.
[0012] The Applicants have also found that the problem of deposition of insoluble calcium
carbonate salts as spots and films on the articles in the wash, which may arise when
a carbonate ion source such as percarbonate is formulated in a machine dishwashing
composition, is significantly reduced in washing methods including a lower pH (i.e.
pH < 9.5) final wash solution. Spotting and filming of tableware, and especially clear
glassware, is a particular problem in machine dishwashing. The need for organic dispersant
polymers, which are most commonly used to ameliorate the problem of such deposits
is hence reduced.
[0013] It is an object of this invention to provide a composition suitable for use in a
controlled pH release machine dishwashing method where the source of hydrogen peroxide
is a coated percarbonate bleach incorporated in said composition in a form which is
storage stable.
Summary of the Invention
[0014] There is provided a particulate solid machine dishwashing detergent composition containing
(a) from 3% to 40% by weight of alkali metal percarbonate bleach coated with a mixed
salt comprising an alkali metal carbonate and an alkali metal sulphate salt;
(b) from 0.5% to 15% by weight of a peroxyacid bleach precursor;
(c) from 0.1% to 40% by weight of an acidification agent;
and a means for enabling delayed release of said acidification agent such that the
pH of said composition as a 1% solution in water at 20
oC is from 9.5 to 13.0, prior to release of said acidification agent and such that
the pH of said composition as a 1% solution in water at 20
oC is from 9.3 to 7.0 subsequent to complete release of said acidification agent.
Detailed Description of the Invention
Coated Alkali metal percarbonate bleach
[0015] The first essential component of the detergent compositions in accord with the invention
is alkali metal percarbonate bleach coated with a mixed salt comprising an alkali
metal carbonate and an alkali metal sulphate salt. The coated alkali metal percarbonate
is present at a level of from 3% to 40%, preferably from 4% to 30%, most preferably
from 5% to 25% by weight of the compositions.
[0016] The percarbonate is incorporated in coated form, which provides for storage stability
of the percarbonate salt in the granular product. The coating material comprises a
mixed salt of an alkali metal sulphate and carbonate. Such mixed salt coatings together
with coating processes have previously been described in GB-1,466,799, granted to
Interox on 9th March 1977. The weight ratio of the mixed salt coating material to
percarbonate lies in the range from 1 : 200 to 1 : 4, more preferably from 1 : 99
to 1 : 9, and most preferably from 1 : 49 to 1 : 19. Preferably, the mixed salt is
of sodium sulphate and sodium carbonate which has the general formula Na
2SO
4.n.Na
2CO
3 wherein n is from 0.1 to 3, preferably n is from 0.3 to 1.0 and most preferably n
is from 0.2 to 0.5.
[0017] Sodium percarbonate, which is the preferred alkali metal percarbonate, is an addition
compound having a formula corresponding to 2Na
2CO
3.3H
2O
2, and is available commercially as a crystalline solid.
[0018] The median particle size of the coated percarbonate particles herein are preferably
in the range 150 to 1400 microns, preferably 250 to 1000 microns.
[0019] In a preferred aspect of the invention sodium percarbonate is present as the only
inorganic perhydrate salt. Other inorganic perhydrate salts may however, less desirably
also be present. Examples of other inorganic perhydrate salts include perborate, perphosphate,
persulfate and persilicate salts. The inorganic perhydrate salts are normally the
alkali metal salts.
Peroxyacid bleach precursor
[0020] As a second essential component the compositions of the invention contain from 0.5%
to 15% by weight, preferably from 0.8% to 8% by weight, most preferably from 1% to
6% by weight of a peroxyacid bleach precursor.
[0021] Peroxyacid bleach precursors for inclusion in the machine dishwashing detergent compositions
in accordance with the invention can contain one or more N- or O- acyl groups, which
precursors can be selected from a wide range of classes. Suitable classes include
anhydrides, esters, imides and acylated derivatives of imidazoles and oximes, and
examples of useful materials within these classes are disclosed in GB-A-1586789. The
most preferred classes are esters such as are disclosed in GB-A-836988, 864798, 1147871
and 2143231 and imides such as are disclosed in GB-A-855735 & 1246338.
[0022] Particularly preferred bleach precursor compounds are the N,N,N',N'-tetra acetylated
compounds of formula (CH
3CO)
2-(CH
2)
x-(CH
3CO)
2 , wherein x can be O or an integer between 1 & 6. Examples include tetra acetyl methylene
diamine (TAMD) in which x=1, tetra acetyl ethylene diamine (TAED) in which x=2 and
tetracetyl hexylene diamine (TAHD) in which x=6. These and analogous compounds are
described in GB-A-907356. The most preferred peroxyacid bleach precursor is TAED.
[0023] Another preferred class of peroxyacid bleach activator compounds are the amide substituted
compounds described in EP-A-0170386.
[0024] Useful peroxyacid bleach precursor compounds include sodium nonanoyloxy benzene sulfonate,
sodium trimethyl hexanoyloxy benzene sulfonate, sodium acetoxy benzene sulfonate and
sodium benzoyloxy benzene sulfonate as disclosed in, for example, EP-A-0341947.
[0025] Other useful peroxyacid bleach precursor compounds include the acyl lactams, especially
the acyl caprolactams, particularly benzoyl caprolactam, and the acyl valerolactams,
particularly nonanoyl valerolactam. Also useful are penta acetylated glucose (PAG)
and 1-benzoyl-2,3,4,6-tetra acetyl glucose.
Acidification agent
[0026] The third essential component of the machine dishwashing detergent compositions of
the invention is an acidification agent present at a level of from 0.1% to 40% by
weight, preferably from 0.5% to 30%, more preferably from 1% to 25% by weight of the
compositions.
[0027] By acidification agents herein it is meant any component which when released, acts
such as to reduce the pH of the wash solution containing the dissolved/dispersed composition.
Preferred acidification agents include inorganic and organic acids including, for
example, carboxylate acids, such as citric and succinic acids, polycarboxylate acids,
such as polyacrylic acid, and also acetic acid, boric acid, malonic acid, adipic acid,
fumaric acid, lactic acid, glycolic acid, tartaric acid, tartronic acid, maleic acid,
their derivatives and any mixtures of the foregoing. Bicarbonates, particularly sodium
bicarbonate, are useful acidification agents herein. A highly preferred acidification
acid is citric acid which has the advantage of providing builder capacity to the wash
solution.
[0028] In an essential aspect of the invention the release of acidification agent into the
wash solution does not occur immediately on introduction of the composition of the
invention into the wash solution. Rather, there is a delayed release of said acidification
agent such that the pH of the composition as a 1% solution in water at 20
oC is from 9.5 to 13.0 prior to release of the acidification agent, preferably from
9.8 to 12.0, and such that the pH of said composition as a 1% solution in water at
20
oC is from 9.3 to 7.0, preferably from 9.2 to 8.0 subsequent to complete release of
the acidification agent.
[0029] Typically, complete release of said acidification agent occurs in a time period of
from 30 seconds to 10 minutes, preferably from 2 minutes to 8 minutes, most preferably
from 3 minutes to 7 minutes after introduction of the composition to the wash solution.
Preferably, no acidification agent is released into the wash solution less than 30
seconds, more preferably less than 2 minutes, most preferably less than 3 minutes
after introduction of the composition into the wash solution.
[0030] In a further essential aspect of the invention there is provided a means for enabling
delayed release of the acidification agent.
[0031] Said means can include coating the acidification agent with a coating designed to
provide said delayed release. The coating may therefore, for example, comprise a poorly
water soluble material, or be a coating of sufficient thickness that the kinetics
of dissolution of the thick coating provide the delayed release.
[0032] The coating material may be applied using various methods. The coating material is
typically present at a weight ratio of coating material to acidification agent of
from 1:99 to 1:2, preferably from 1:49 to 1:9.
[0033] Suitable coating materials include triglycerides (e.g. (partially) hydrogenated vegetable
oil, soy bean oil, cotton seed oil) mono or diglcerides, microcrystalline waxes, gelatin,
cellulose, fatty acids and any mixtures thereof.
[0034] A paticularly peferred coated acidification agent particle comprises an acidification
agent, preferably citric acid, particle with a dual coating comprising an inner wax
(paraffin) coating and an outer silica coating, wherein the wax (paraffin) typically
has a melting point in the range 50°C to 90°C. This dual coating allows for improved
particle flow and for improved control over rate of dissolution in the wash solution.
[0035] One method for applying the coating material involves agglomeration. Any conventional
agglomerator/mixer may be used including but not limited to pan, rotary drum and vertical
blender types. Molten coating compositions may also be applied either by being poured
onto, or spray atomized onto a moving bed of acid source comprising, for example,
citric acid.
[0036] Other means of providing delayed release may include mechanical means for altering
the physical characteristics of the acid to control its solubility and rate of release,
particularly for acid compounds in dry form; suitable protocols could include compaction,
mechanical injection, manual injection, solubility adjustment of the acid compound
by selected particle size etc. Additional protocols could include ionic strength adjustment
for regulating the rate of dissolution for the acid compound, thus altering characteristics
of the acid itself, for example, by modifying a short chain carboxylic acid through
the addition of branches or other groups.
[0037] A further delayed release means could involve blending of the acid compound with
a less soluble or hydrophobic compound acting as a carrier, for example clays, zeolite,
or polymeric resins.
[0038] The present invention also encompasses a machine dishwashing method for cleaning
soiled tableware comprising contacting said soiled tableware with a wash solution
formed by dispersing therein an effective amount of a composition in accord with the
invention, such that the initial pH of the said wash solution prior to release of
the acidification agent component of the composition is from 9.5 to 13.0, preferably
from 9.8 to 12.0, and such that the pH of the wash solution is from 9.3 to 7.0, preferably
from 9.2 to 8.0, subsequent to complete release of the acidification agent.
[0039] By an effective amount of the machine dishwashing composition it is typically meant
from 8g to 60g of product dispensed into from 3 to 10 litres of wash solution. The
wash solution typically has a pH in the 9.5 to 13.0 region for a time period of from
30 seconds to 10 minutes, preferably from 2 minutes to 8 minutes, more preferably
from 3 minutes to 7 minutes, subsequent to the introduction of the detergent composition
to the wash solution.
Builder
[0040] A highly preferred component of the machine dishwashing detergent composition of
the present invention is detergent builder compound present at a level of from 1%
to 80% by weight, preferably from 5% to 70% by weight, most preferably from 10% to
60% weight of the composition.
[0041] Suitable detergent builder compound is largely or wholly water-soluble, and can,
for example, be selected from monomeric polycarboxylates or their acid forms, homo
or copolymeric polycarboxylic acids or their salts in which the polycarboxylic acid
comprises at least two carboxylic radicals separated from each other by not more that
two carbon atoms, carbonates, bicarbonates, borates, phosphates, silicates and mixtures
of any of the foregoing.
[0042] Suitable water-soluble monomeric or oligomeric carboxylate builders can be selected
from a wide range of compounds but such compounds preferably have a first carboxyl
logarithmic acidity/constant (pK
1) of less than 9, preferably of between 2 and 8.5, more preferably of between 4 and
7.5.
[0043] The carboxylate or polycarboxylate builder can be momomeric or oligomeric in type
although monomeric polycarboxylates are generally preferred for reasons of cost and
performance. Monomeric and oligomeric builders can be selected from acyclic, alicyclic,
heterocyclic and aromatic carboxylates.
[0044] Suitable carboxylates containing one carboxy group include the water soluble salts
of lactic acid, glycolic acid and ether derivatives thereof as disclosed in Belgian
Patent Nos. 831,368, 821,369 and 821,370. Polycarboxylates containing two carboxy
groups include the water-soluble salts of succinic acid, malonic acid, (ethylenedioxy)
diacetic acid, maleic acid, diglycolic acid, tartaric acid, tartronic acid and fumaric
acid, as well as the ether carboxylates described in German Offenlegenschrift 2,446,686,
and 2,446,687 and U.S. Patent No. 3,935,257 and the sulfinyl carboxylates described
in Belgian Patent No. 840,623. Polycarboxylates containing three carboxy groups include,
in particular, water-soluble citrates, aconitrates and citraconates as well as succinate
derivatives such as the carboxymethyloxysuccinates described in British Patent No.
1,379,241, lactoxysuccinates described in British Patent No. 1,389,732, and aminosuccinates
described in Netherlands Application 7205873, and the oxypolycarboxylate materials
such as 2-oxa-1,1,3-propane tricarboxylates described in British Patent No. 1,387,447.
[0045] Polycarboxylates containing four carboxy groups include oxydisuccinates disclosed
in British Patent No. 1,261,829, 1,1,2,2-ethane tetracarboxylates, 1,1,3,3-propane
tetracarboxylates and 1,1,2,3-propane tetracarboxylates. Polycarboxylates containing
sulfo substituents include the sulfosuccinate derivatives disclosed in British Patent
Nos. 1,398,421 and 1,398,422 and in U.S. Patent No. 3,936,448, and the sulfonated
pyrolysed citrates described in British Patent No. 1,439,000.
[0046] Alicyclic and heterocyclic polycarboxylates include cyclopentane-cis,cis,cis-tetracarboxylates,
cyclopentadienide pentacarboxylates, 2,3,4,5-tetrahydrofuran - cis, cis, cis-tetracarboxylates,
2,5-tetrahydrofuran - cis - dicarboxylates, 2,2,5,5-tetrahydrofuran - tetracarboxylates,
1,2,3,4,5,6-hexane - hexacarboxylates and carboxymethyl derivatives of polyhydric
alcohols such as sorbitol, mannitol and xylitol. Aromatic polycarboxylates include
mellitic acid, pyromellitic acid and the phthalic acid derivatives disclosed in British
Patent No. 1,425,343.
[0047] Of the above, the preferred polycarboxylates are hydroxycarboxylates containing up
to three carboxy groups per molecule, more particularly citrates.
[0048] The parent acids of the monomeric or oligomeric polycarboxylate chelating agents
or mixtures thereof with their salts, e.g. citric acid or citrate/citric acid mixtures
are also contemplated as components of builder systems of detergent compositions in
accordance with the present invention.
[0049] Water-soluble detergent builders include, but are not limited to, the alkali metal,
ammonium and alkanolammonium salts of polyphosphates (exemplified by the tripolyphosphates,
pyrophosphates, and glassy polymeric metaphosphates), phytic acid, silicates, carbonates
(including bicarbonates and sesquicarbonates), and sulfates. Borate builders, as well
as builders containing borate-forming materials that can produce borate under detergent
storage or wash conditions can also be used but are not preferred at wash conditions
less that about 50°C, especially less than about 40°C.
[0050] Specific examples of phosphate builders are the alkali metal tripolyphosphates, sodium,
potassium and ammonium pyrophosphate, sodium and potassium orthophosphate, sodium
polymetaphosphate in which the degree of polymerization ranges from about 6 to 21,
and salts of phytic acid.
[0051] Suitable silicates include the water soluble sodium silicates with an Si0
2: Na
20 ratio of from 1.0 to 2.8, with ratios of from 1.6 to 2.4 being preferred, and 2.0
ratio being most preferred. The silicates may be in the form of either the anhydrous
salt or a hydrated salt. Sodium silicate with an SiO
2: Na
20 ratio of 2.0 is the most preferred silicate.
[0052] Silicates are preferably present in the machine dishwashing detergent compositions
at the invention at a level of from 1% to 50% by weight of the composition, more preferably
from 5% to 40% by weight, most preferably from 3% to 15% by weight.
[0053] Whilst water-soluble detergent builders are essential components of the detergent
compositions of the invention the compositions may also include less water soluble
builders although preferably their levels of incorporation are minimized. Examples
of such less water soluble builders include the crystalline layered silicates and
the largely water insoluble sodium aluminosilicates. Suitable aluminosilicate zeolites
have the unit cell formula Na
2[(AlO
2)
z(SiO
2)y]. xH
2O wherein z and y are at least 6; the molar ratio of z to y is from 1.0 to 0.5 and
x is at least 5, preferably from 7.5 to 276, more preferably from 10 to 264.
[0054] The builder component herein may also contain carbonate species, such as alkali metal
carbonates and bicarbonates.
Organic polymeric dispersant compound
[0055] It is an advantage of the present invention that levels of organic polymeric dispersant
compound, commonly used to prevent formation of undesirable calcium carbonate deposits,
may be reduced.
[0056] Preferably the compositions contain less than 10% by weight, more preferably less
than 8% by weight, most preferably less than 6% by weight of organic dispersant compound.
By organic polymeric dispersant compound it is meant essentially any polymeric organic
compound commonly used as a dispersant in detergent compositions.
[0057] Examples of organic polymeric dispersant compounds include the water soluble organic
homo- or copolymeric polycarboxylic acids or their salts in which the polycarboxylic
acid comprises at least two carboxyl radicals separated from each other by not more
than two carbon atoms. Polymers of the latter type are disclosed in GB-A-1,596,756.
Examples of such salts are polyacrylates of MWt 2000-5000 and their copolymers with
maleic anhydride, such copolymers having a molecular weight of from 20,000 to 70,000,
especially about 40,000.
[0058] Other organic polymeric dispersant compounds include the polymers of acrylamide and
acrylate having a molecular weight of from 3,000 to 100,000, and the acrylate/fumarate
copolymers having a molecular weight of from 2,000 to 80,000. Other organic polymeric
compounds include the polyamino compounds such as those derived from aspartic acid
such as those disclosed in EP-A-305282, EP-A-305283 and EP-A-351629. Preferred polyamino
compounds include the homo and/or copolymers containing D/L or L/D aspartic acid with
a molecular weight of from 1,500 to 20,000, preferably from 5,000 to 7,000.
Corrosion inhibitor
[0059] The present compositions may also contain corrosion inhibitor. Such corrosion inhibitors
are preferred components of machine dishwashing compositions in accord with the invention,
and are preferably incorporated at a level of from 0.05% to 10%, preferably from 0.1%
to 5% by weight of the total composition.
[0060] Suitable corrosion inhibitors include paraffin oil typically a predominantly branched
aliphatic hydrocarbon having a number of carbon atoms in the range of from 20 to 50,
a preferred paraffin oil being selected from predominantly branched C
25-45 species with a ratio of cyclic to noncyclic hydrocarbons of about 32:68. A paraffin
oil meeting these characteristics is sold by Wintershall, Salzbergen, Germany, under
the trade name WINOG 70.
[0061] Other suitable corrosion inhibitor compounds include benzotriazole and any derivatives
thereof, mercaptans and diols, especially mercaptans with 4 to 20 carbon atoms including
lauryl mercaptan, thiophenol, thionapthol, thionalide and thioanthranol. Also suitable
are the C
12-C
20 fatty acids, or their salts, especially aluminium tristearate. The C
12-C
20 hydroxy fatty acids, or their salts, are also suitable. Phosphonated octa-decane
and other anti-oxidants such as betahydroxytoluene (BHT) are also suitable.
Heavy metal ion sequestrant
[0062] The detergent compositions of the invention may be formulated to contain as a non-essential
component heavy metal ion sequestrant, incorporated at a level of from 0.005% to 3%,
preferably 0.05 to 1%, most preferably 0.07% to 0.4%, by weight of the total composition.
[0063] Suitable heavy metal ion sequestrants for use herein include organic phosphonates,
such as amino alkylene poly (alkylene phosphonate), alkali metal ethane 1-hydroxy
disphosphonates and nitrilo trimethylene phosphonates.
[0064] Preferred among the above species are diethylene triamine penta (methylene phosphonate),
hexamethylene diamine tetra (methylene phosphonate) and hydroxyethylene 1,1 diphosphonate.
[0065] The phosphonate compounds may be present either in their acid form or as a complex
with either an alkali or alkaline metal ion, the molar ratio of said metal ion to
said phosphonate compound being at least 1:1. Such complexes are described in US-A-4,259,200.
Preferably, the organic phosphonate compounds are in the form of their magnesium salt.
[0066] Other suitable heavy metal ion sequestrants for use herein include nitrilotriacetic
acid and polyaminocarboxylic acids such as ethylenediaminotetracetic acid, ethylenetriamine
pentacetic acid, ethylenediamine disuccinic acid or the water soluble alkali metal
salts thereof.
[0067] Especially preferred is ethylenediamine-N,N'-disuccinic acid (EDDS) or the alkali
metal, alkaline earth metal, ammonium, or substituted ammonium salts thereof, or mixtures
thereof. Preferred EDDS compounds are the free acid form and the sodium or magnesium
salt or complex thereof. Examples of such preferred sodium salts of EDDS include Na
2EDDS and Na
3EDDS. Examples of such preferred magnesium complexes of EDDS include MgEDDS and Mg
2EDDS. The magnesium complexes are the most preferred for inclusion in compositions
in accordance with the invention.
[0068] Still other suitable heavy metal ion sequestrants for use herein are iminodiacetic
acid derivatives such as 2-hydroxyethyl diacetic acid or glyceryl imino diacetic acid,
described in EPA 317 542 and EPA 399 133.
[0069] The heavy metal ion sequestrant herein can consist of a mixture of the above described
species.
Surfactant system
[0070] A highly preferred component of the machine dishwashing compositions of the invention
is a surfactant system comprising surfactant selected from anionic, cationic, nonionic
ampholytic and zwitterionic surfactants and mixtures thereof. The surfactant system
may be present at a level of from 0.5% to 30% by weight, more preferably 1% to 25%
by weight, most preferably from 2% to 20% by weight of the compositions.
[0071] A typical listing of anionic, nonionic, ampholytic and zwitterionic classes, and
species of these surfactants, is given in U.S.-A- 3,929,678 issued to Laughlin and
Heuring on December, 30, 1975. A list of suitable cationic surfactants is given in
US-A- 4,259,217 issued to Murphy on March 31,1981. A listing of surfactants typically
included in automatic dishwashing detergent compositions is given in EP-A-0414 549.
[0072] Sulphonate and sulphate surfactants are useful herein. Sulphonates include alkyl
benzene sulphonates having from 5 to 15 carbon atoms in the alkyl radical, and alpha-sulphonated
methyl fatty acid esters in which the fatty acid is derived from a C
6-C18 fatty source. Preferred sulphate surfactants are alkyl sulphates having from
6 to 16, preferably 6 to 10 carbon atoms in the alkyl radical.
[0073] A useful surfactant system comprises a mixture of two alkyl sulphate materials whose
respective mean chain lengths differ from each other. The cation in each instance
is again an alkali metal, preferably sodium.The alkyl sulfate salts may be derived
from natural or synthetic hydrocarbon sources.
[0074] The C
6-C
16 alkyl ethoxysulfate salt comprises a primary alkyl ethoxysulfate which is derived
from the condensation product of a C
6-C
16 alcohol condensed with an average of from one to seven ethylene oxide groups, per
mole. Preferred are the C
6-C
10 alkyl ethoxysulfate salts with an average of from one to five ethoxy groups per mole.
[0075] Other anionic surfactants suitable for the purposes of the invention are the alkali
metal sarcosinates of formula
R-CON (R
1) CH
2 COOM
wherein R is a C
5-C
17 linear or branched alkyl or alkenyl group, R
1 is a C
1-C
4 alkyl group and M is an alkali metal ion. Preferred examples are the lauroyl, Cocoyl
(C
12-C
14), myristyl and oleyl methyl sarcosinates in the form of their sodium salts.
[0076] Other anionic surfactants useful herein comprise the alkyl ester sulfonate surfactants
which include linear esters of C
8-C
20 carboxylic acids (i.e., fatty acids) which are sulfonated with gaseous SO
3 according to "The Journal of the American Oil Chemists Society," 52 (1975), pp. 323-329.
Suitable starting materials would include natural fatty substances as derived from
tallow, or palm oil.
[0077] The preferred alkyl ester sulfonate surfactants have the structural formula:

wherein R
3 is a C
8-C
20 hydrocarbyl, preferably an alkyl, or combination thereof, R
4 is a C
1-C
6 hydrocarbyl, preferably an alkyl, or combination thereof, and M is a cation which
forms a water soluble salt with the alkyl ester sulfonate. Suitable salt-forming cations
include metals such as sodium, potassium, and lithium, and substituted or unsubstituted
ammonium cations, such as monoethanolamine, diethanolamine, and triethanolamine. Preferably,
R
3 is C
10-C
16 alkyl, and R
4 is methyl, ethyl or isopropyl. Especially preferred are the methyl ester sulfonates
wherein R
3 is C
10-C
16 alkyl.
[0078] One class of nonionic surfactants useful in the present invention comprises the water
soluble ethoxylated C
6-C
16 fatty alcohols and C
6-C
16 mixed ethoxylated/propoxylated fatty alcohols and mixtures thereof. Preferably the
ethoxylated fatty alcohols are the C
10-C
16 ethoxylated fatty alcohols with a degree of ethoxylation of from 3 to 50, most preferably
these are the C
12-C
16 ethoxylated fatty alcohols with a degree of ethoxylation from 3 to 40. Preferably
the mixed ethoxylated/propoxylated fatty alcohols have an alkyl chain length of from
10 to 16 carbon atoms, a degree of ethoxylation of from 3 to 30 and a degree of propoxylation
of from 1 to 10.
[0079] Thus C
6-C
16 alcohol itself can be obtained from natural or synthetic sources. Thus, C6-C16 alcohols,
derived from natural fats, or Ziegler olefin build-up, or OXO synthesis can form suitable
sources for the alkyl group. Examples of synthetically derived materials include Dobanol
25 (RTM) sold by Shell Chemicals (UK) Ltd which is a blend of C
12-C
15 alcohols, Ethyl 24 sold by the Ethyl Corporation, which is a blend of C
12-C
15 alcohols, a blend of C
13-C
15 alcohols in the ratio 67% C
13,33% C
15 sold under the trade name Lutensol by BASF GmbH and Synperonic (RTM) by ICI Ltd.,
and Lial 125 sold by Liquichimica Italiana. Examples of naturally occuring materials
from which the alcohols can be derived are coconut oil and palm kernel oil and the
corresponding fatty acids.
[0080] Another class of nonionic surfactants comprises alkyl polyglucoside compounds of
general formula
RO (C
nH
2nO)
tZ
x
wherein Z is a moiety derived from glucose; R is a saturated hydrophobic alkyl group
that contains from 6 to 16 carbon atoms preferably from 6 to 14 carbon atoms; t is
from 0 to 10 and n is 2 or 3; x is from 1.1 to 4, the compounds including less than
10% unreacted fatty alcohol and less than 50% short chain alkyl polyglucosides. Compounds
of this type and their use in detergent compositions are disclosed in EP-B 0070074,
0070077, 0075996 and 0094118.
[0081] Another preferred nonionic surfactant is a polyhydroxy fatty acid amide surfactant
compound having the structural formula:

wherein R
1 is H, C
1-C
4 hydrocarbyl, 2-hydroxy ethyl, 2-hydroxy propyl, or a mixture thereof, preferably
C
1-C
4 alkyl, more preferably C
1 or C
2 alkyl, most preferably C
1 alkyl (ie., methyl); and R
2 is a C
5-C
15 hydrocarbyl, preferably straight chain C
5-C
13 alkyl or alkenyl, more preferably straight chain C
5-C
11 alkyl or alkenyl, most preferably straight chain C
5-C
9 alkyl or alkenyl, or mixture thereof: and Z is a polyhydroxyhydrocarbyl having a
linear hydrocarbyl chain with at least 3 hydroxyls directly connected to the chain,
or an alkoxlylated derivative (preferably ethoxylated or propoxylated) thereof. Z
preferably will be derived from a reducing sugar in a reductive amination reaction;
more preferably Z is a glycityl.
[0082] A further class of surfactants are the semi-polar surfactants such as amine oxides.
Suitable amine oxides are selected from mono C
6-C
20, preferably C
6-C
16 N-alkyl or alkenyl amine oxides and propylene-1,3-diamine dioxides wherein the remaining
N positions are substituted by methyl, hydroxyethyl or hydroxpropyl groups.
[0083] Cationic surfactants can also be used in the detergent compositions herein and suitable
quaternary ammonium surfactants are selected from mono C
6-C
16, preferably C
6-C
10 N-alkyl or alkenyl ammonium surfactants wherein remaining N positions are substituted
by methyl, hydroxyethyl or hydroxypropyl groups.
[0084] Another optional ingredient useful in detergent compositions is one or more enzymes.
[0085] Preferred enzymatic materials include amylases, neutral and alkaline proteases, lipases,
and esterases conventionally incorporated into detergent compositions. Suitable enzymes
are discussed in US Patents 3,519,570 and 3,533,139.
[0086] Preferred commercially available protease enzymes include those sold under the tradenames
Alcalase and Savinase by Novo Industries A/S (Denmark) and Maxatase by International
Bio-Synthetics, Inc. (The Netherlands). Protease enzyme may be incorporated into the
compositions in accordance with the invention at a level of from 0.005% to 2% active
enzyme by weight of the composition.
[0087] Preferred amylases include, for example, α-amylases obtained from a special strain
of B. licheniforms, described in more detail in GB 1,269,839 (Novo). Preferred commercially
available amylases include for example, Rapidase, sold by International Bio-Synthetics
Inc, and Termamyl, sold by Novo Industries A/S. The invention at a level of from 0.001%
to 2% active enzyme by weight of the composition.
[0088] A preferred lipase is derived from
Pseudomonas pseudoalcaligenes, which is described in Granted European Patent, EP-B-0218272.
[0089] Another preferred lipase herein is obtained by cloning the gene from
Humicola lanuginosa and expressing the gene in
Aspergillus oryza, as host, as described in European Patent Application, EP-A-0258068, which is commercially
available from Novo Industri A/S, Bagsvaerd, Denmark, under the trade name Lipolase.
This lipase is also described in U.S. Patent 4,810,414, Huge-Jensen et al, issued
March 7, 1989.
Lime soap dispersant compound
[0090] The compositions of the invention may contain a lime soap dispersant compound, which
has a lime soap dispersing power (LSDP), as defined hereinafter of no more than 8,
preferably no more than 7, most preferably no more than 6. The lime soap dispersant
compound is preferably present at a level of from 0.1% to 40% by weight, more preferably
1% to 20% by weight, most preferably from 2% to 10% by weight of the compositions.
[0091] A lime soap dispersant is a material that prevents the precipitation of alkali metal,
ammonium or amine salts of fatty acids by calcium or magnesium ions. A numerical measure
of the effectiveness of a lime soap dispersant is given by the lime soap dispersing
power (LSDP) which is determined using the lime soap dispersion test as described
in an article by H.C. Borghetty and C.A. Bergman, J. Am. Oil. Chem. Soc., volume 27,
pages 88-90, (1950). This lime soap dispersion test method is widely used by practitioners
in this art field being referred to , for example, in the following review articles;
W.N. Linfield, Surfactant Science Series, Volume 7, page 3; W.N. Linfield, Tenside
Surf. Det. , Volume 27, pages 159-161, (1990); and M.K. Nagarajan, W.F. Masler, Cosmetics
and Toiletries, Volume 104, pages 71-73, (1989). The LSDP is the % weight ratio of
dispersing agent to sodium oleate required to disperse the lime soap deposits formed
by 0.025g of sodium oleate in 30ml of water of 333ppm CaCO
3 (Ca:Mg=3:2) equivalent hardness.
[0092] Polymeric lime soap dispersants suitable for use herein are described in the article
by M.K. Nagarajan and W.F. Masler, to be found in Cosmetics and Toiletries, Volume
104, pages 71-73, (1989). Examples of such polymeric lime soap dispersants include
certain water-soluble salts of copolymers of acrylic acid, methacrylic acid or mixtures
thereof, and an acrylamide or substituted acrylamide, where such polymers typically
have a molecular weight of from 5,000 to 20,000.
[0093] Surfactants having good lime soap dispersant capability will include certain amine
oxides, betaines, sulfobetaines, alkyl ethoxysulfates and ethoxylated alcohols.
[0094] Exemplary surfactants having a LSDP of no more than 8 for use in accord with the
invention include C
16-C
18 dimethyl amine oxide, C
12-C
18 alkyl ethoxysulfates with an average degree of ethoxylation of from 1-5, particularly
C
12-C
15 alkyl ethoxysulfate surfactant with a degree of ethoxylation of about 3 (LSDP=4),
and the C
13-C
15 ethoxylated alcohols with an average degree of ethoxylation of either 12 (LSDP=6)
or 30, sold under the trade names Lutensol A012 and Lutensol A030 respectively, by
BASF GmbH.
Suds suppressing system
[0095] The detergent compositions of the invention preferably comprise a suds suppressing
system present at a level of from 0.01% to 15%, preferably from 0.05% to 10%, most
preferably from 0.1% to 5% by weight of the composition.
[0096] Suitable suds suppressing systems for use herein may comprise essentially any known
antifoam compound, including, for example silicone antifoam compounds, 2-alkyl alcanol
antifoam compounds, and paraffin antifoam compounds.
[0097] By antifoam compound it is meant herein any compound or mixtures of compounds which
act such as to depress the foaming or sudsing produced by a solution of a detergent
composition, particularly in the presence of agitation of that solution.
[0098] Particularly preferred antifoam compounds for use herein are silicone antifoam compounds
defined herein as any antifoam compound including a silicone component. Such silicone
antifoam compounds also typically contain a silica component. The term "silicone"
as used herein, and in general throughout the industry, encompasses a variety of relatively
high molecular weight polymers containing siloxane units and hydrocarbyl group of
various types.
[0099] Other suitable antifoam compounds include the monocarboxylic fatty acids and soluble
salts thereof. These materials are described in US Patent 2,954,347, issued September
27, 1960 to Wayne St. John. The monocarboxylic fatty acids, and salts thereof, for
use as suds suppressor typically have hydrocarbyl chains of 10 to about 24 carbon
atoms, preferably 12 to 18 carbon atoms. Suitable salts include the alkali metal salts
such as sodium, potassium, and lithium salts, and ammonium and alkanolammonium salts.
[0100] Other suitable antifoam compounds include, for example, high molecular weight hydrocarbons
such as paraffin, fatty esters (e.g. fatty acid triglycerides), fatty acid esters
of monovalent alcohols, aliphatic C
18-C
40 ketones (e.g. stearone), N-alkylated amino triazines such as tri- to hexa-alkylmelamines
or di- to tetra alkyldiamine chlortriazines formed as products of cyanuric chloride
with two or three moles of a primary or secondary amine containing 1 to 24 carbon
atoms, propylene oxide, bis stearic acid amide and monostearyl di-alkali metal (e.g.
sodium, potassium, lithium) phosphates and phosphate esters. The hydrocarbons, such
as paraffin and haloparaffin, can be utilized in liquid form. The liquid hydrocarbons
will be liquid at room temperature and atmospheric pressure, and will have a pour
point in the range of -40°C and 5°C, and a minimum boiling point not less than 110°C
(atmospheric pressure). It is also known to utilize waxy hydrocarbons, preferably
having a melting point below about 100°C. Hydrocarbon suds suppressors are described,
for example, in U.S. Patent 4,265,779, issued May 5, 1981 to Gandolfo et al. The hydrocarbons,
thus, include aliphatic, alicyclic, aromatic, and heterocyclic saturated or unsaturated
hydrocarbons having from 12 to 70 carbon atoms. The term "paraffin", as used in this
suds suppressor discussion, is intended to include mixtures of true paraffins and
cyclic hydrocarbons.
[0101] Copolymers of ethylene oxide and propylene oxide, particularly the mixed ethoxylated/propoxylated
fatty alcohols with an alkyl chain length of from 10 to 16 carbon atoms, a degree
of ethoxylation of from 3 to 30 and a degree of propoxylation of from 1 to 10, are
also suitable antifoam compounds for use herein.
[0102] Suitable 2-alky-alcanols antifoam compounds for use herein have been described in
DE-A- 40 21 265. The 2-alkyl-alcanols suitable for use herein consist of a C
6 to C
16 alkyl chain carrying a terminal hydroxy group, and said alkyl chain is substituted
in the alpha position by a C
1 to C
10 alkyl chain. Mixtures of 2-alkyl-alcanols can be used in the compositions according
to the present invention.
Other optional ingredients
[0103] Other optional ingredients suitable for inclusion in the compositions of the invention
include antiredeposition, and soil-suspension agents, perfumes, colours and filler
salts, with sodium sulfate being a preferred filler salt.
Form of the compositions
[0104] The machine dishwashing compositions of the invention can be formulated in any particulate
solid form such as powders and granulates, with granular forms being preferred.
Making processes
[0105] In general, granular detergent compositions in accordance with the present invention
can be made via a variety of methods including dry mixing, spray drying, agglomeration
and granulation.
[0106] The bulk density of the granular detergent compositions in accordance with the present
invention typically have a bulk density of at least 650 g/litre, more usually at least
700 g/litre and more preferably from 800 g/litre to 1200 g/litre.
[0107] Bulk density is measured by means of a simple funnel and cup device consisting of
a conical funnel moulded rigidly on a base and provided with a flap valve at its lower
extremity to allow the contents of the funnel to be emptied into an axially aligned
cylindrical cup disposed below the funnel. The funnel is 130 mm and 40 mm at its respective
upper and lower extremities. It is mounted so that the lower extremity is 140 mm above
the upper surface of the base. The cup has an overall height of 90 mm, an internal
height of 87 mm and an internal diameter of 84 mm. Its nominal volume is 500 ml.
[0108] To carry out a measurement, the funnel is filled with powder by hand pouring, the
flap valve is opened and powder allowed to overfill the cup. The filled cup is removed
from the frame and excess powder removed from the cup by passing a straight edged
implement e.g. a knife, across its upper edge. The filled cup is then weighed and
the value obtained for the weight of powder doubled to provide the bulk density in
g/litre. Replicate measurements are made as required.
[0109] The particle size of the components of granular compositions in accordance with the
invention should preferably be such that no more that 5% of particles are greater
than 1.4mm in diameter and not more than 5% of particles are less than 0.15mm in diameter.
EXAMPLES
[0110] The following examples illustrate the present invention.
[0111] In the following detergent compositions, the abbreviated identifications have the
following meanings:
- Citric acid particle 1:
- A citric acid particle coated with hydrogenated vegetable oil at a coating level of
approximately 3% by weight of the particle
- Citric acid particle 2:
- A citric acid particle coated with a dual coating comprising an inner coating of 6%
by weight of the particle of paraffin wax of melting point 50°-60°C and an outer coating
of hydrophobic silica at a level of 1.5% by weight of the particle.
- Citric acid particle 3:
- A citric acid particle coated with 6% by weight of the particle of a paraffin wax
of melting point 50°-60°C.
- Bicarbonate particle:
- Compacted sodium bicarbonate of particle size 150µm to 900µm.
- Citrate:
- Sodium citrate
- Silicate:
- Anhydrous sodium silicate with SiO2:Na2O ratio of 2.0:1
- MA/AA:
- Copolymers of 1:4 maleic/acrylic acid, average molecular weight about 80,000
- Carbonate:
- Anhydrous sodium carbonate
- 480N:
- Random copolymers of acrylic acid and methacrylic acid in a weight ratio of approximately
30:70, with a molecular weight of about 3,500
- Polyaspartate:
- Organic polyaspartate dispersant polymer comprising a homopolymer of D/L aspartic
acid with a molecular weight of 5,000 - 7,000.
- Percarbonate:
- Anhydrous sodium percarbonate bleach of empirical formula 2Na2CO3.3H2O2 coated with a mixed salt of formula Na2SO4.n.Na2CO3 where n is 0.29 and where the weight ratio of percarbonate:mixed salt is 39:1.
- Lipase:
- Lipolytic enzyme sold under the tradename Lipolase by Novo Industries A/S
- Protease:
- Proteolytic enzyme sold under the trade name Savinase by Novo Industries A/S
- Amylase:
- Amylolytic enzyme sold under the trade name Termamyl by Novo Industries A/S
- AE3S particle:
- Agglomerated particles comprising by weight of the particles appoximately 32% by weight
of 2.0 ratio silicate, 10% by weight of C12-C15 alkyl ethoxysulfate with a degree of ethoxylation of 3, 10% sodium carbonate, 36%
sodium sulfate and water/miscellaneous to balance
- TAED:
- Tetraacetyl ethylene diamine
- DETPMP:
- Diethylene triamine penta (methylene) phosphonic acid
- Suds suppressor:
- A particulate agglomerate component comprising 11% by weight of polydimethylsiloxane,
14% by weight TAE80, 5% by weight of C12-C22 hydrogenated fatty acids and 70% by weight of starch
- Paraffin:
- Paraffin oil, a mixture of C25-45 species with a high degree of branching and ratio of cyclic:noncyclic hydrocarbons
of about 32:68, sold as Winog 70 (tradename) by Wintershall
Example 1
[0112] The following machine dishwashing detergent compositions, in accord with the invention,
are prepared (parts by weight).
| |
A |
B |
C |
D |
| Citric acid particle 1 |
15.0 |
- |
- |
10.0 |
| Citric acid particle 2 |
- |
15.0 |
- |
- |
| Citric acid particle 3 |
- |
- |
15.0 |
- |
| Bicarbonate particle |
- |
- |
- |
10.0 |
| Citrate |
4.0 |
4.0 |
4.0 |
8.0 |
| Silicate |
13.0 |
13.0 |
13.0 |
13.0 |
| Carbonate |
9.0 |
9.0 |
9.0 |
- |
| MA/AA |
- |
4.0 |
- |
5.0 |
| 480N |
6.0 |
- |
- |
- |
| Polyaspartate |
- |
- |
5.0 |
- |
| AE3S particle |
3.0 |
3.0 |
3.0 |
3.0 |
| Percarbonate |
10.5 |
12.0 |
8.0 |
8.0 |
| Protease |
1.6 |
1.6 |
1.6 |
1.6 |
| Amylase |
1.5 |
1.5 |
1.5 |
1.5 |
| Lipase |
- |
- |
1.5 |
1.5 |
| TAED |
3.8 |
3.8 |
3.8 |
4.4 |
| Paraffin |
- |
- |
0.5 |
0.5 |
| Benzotriazole |
- |
- |
0.3 |
0.3 |
| DETPMP |
0.13 |
0.13 |
0.13 |
0.13 |
| Suds suppressor particle Sulphate/misc/moisture to balance |
2.0 |
2.0 |
|
2.0 |
[0113] The compositions A - D gave good cleaning performance when employed in a machine
dishwashing method in accord with the invention.