[0001] The present invention concerns tubes for winding yarns subjected to dyeing, and in
particular a dyeing tube having uniform and controlled axial compressibility.
[0002] It is known that yarns which are being subjected to dyeing processes are wound on
tubes or bobbins, usually made of a plastic material, which are then inserted on proper
tubular supports and axially compressed in order to increase the compactness of the
wound yarn and to reduce the space occupied.
[0003] Prior art dyeing tubes essentially consist of a plurality of coaxial rings having
the same diameter which are mutually connected through pliable linking members so
as to form a cylindrical structure. However, prior art tubes include linking members
which have several drawbacks when they undergo an elastic deformation upon compression.
[0004] Italian patent n.1.217.969 discloses a tube provided with pliable linking members
inclined with respect to the longitudinal axis of the tube. This kind of pliable members
involves an axial torsion of the tube caused by the rotation of the rings around said
axis upon compression of the tube. Therefore, the tube may buckle in an asymmetric
way, causing stretching and tangling of the yarn near the tube surface with a consequent
difficulty in unwinding the yarn at the end of the dyeing operation.
[0005] Other types of dyeing tubes are provided with members which get deformed without
causing the torsion of the tube. However, they are essentially thin bridges subjected
to a progressive yielding due to the chemical substances and the thermal cycles to
which they are exposed; this treatment may eventually result in excessive plastic
deformations or even breakage.
[0006] Furthermore, prior art dyeing tubes are made with a uniform structure along their
whole length. In this way, upon compression on the tubular support, end portions get
deformed first. Therefore, the resulting deformation is not uniform along the tube,
with rubbing and tangling which hinder the unwinding and make the dyeing non-homogeneous.
[0007] Therefore, the object of the present invention is to provide a dyeing tube which
overcomes the above-mentioned drawbacks.
[0008] This object is achieved by means of a tube having the characteristics cited in claim
1.
[0009] A first advantage of the tube according to the present invention is to allow a uniform
distribution of the compression on the whole length of the tube, thus reducing the
risks of tangling.
[0010] A second advantage of this tube is that it gets compressed without any torsion.
[0011] A further advantage of the present tube comes from the particular geometry of the
pliable members, which allow a proper axial deformation of the tube yet resulting
very resistant to yielding and maintaining their elasticity characteristics for a
long time.
[0012] These and other advantages and characteristics of the tube according to the present
invention will be apparent from the following detailed description of a preferred
embodiment thereof, reported as a non-limiting example, referring to the annexed drawings
wherein:
Fig.1 is a perspective view of a tube according to the invention in the extended condition;
Fig.2 is a partial view in longitudinal section of the tube of fig.1; and
Fig.3 is a partial schematic view showing a length of tube in the compressed condition.
[0013] As shown in figs.1 and 2, the dyeing tube according to the present invention includes
two annular end portions, of which the upper portion 1 has an outside diameter smaller
than the inside diameter of the lower portion 2 so as to allow the stacking of the
tubes on the supporting bar. The tube body is made up of a plurality of intermediate
rings 3 which are equidistant and coaxial to said ends 1 and 2. A plurality of pliable
linking members is arranged along the whole circumference of rings 3.
[0014] Referring in particular to fig.2, wherein a single "column" of linking members is
illustrated, there is seen that each of said members consists in a pair of opposing
arcs 4, 4' having a wide bending radius, the chord of each arc being a length of the
upper (4) or lower (4') surface of a ring 3. The pair of arcs 4, 4' is centrally united
at a spacer 5 projecting above and below inside the two arcs 4, 4', with a bend opposite
to that of the arc inside which it projects. Said spacer 5 carries out the double
function of distance piece between rings 3 in the compressed condition, as shown in
fig.3, and of reinforcement in the point of connection between the opposing arcs 4,
4'.
[0015] As it is apparent from fig.1, the depth of arcs 4, 4' in the radial direction is
equal to that of rings 3, whereby these members form a single yarn winding surface.
On the contrary, the depth of spacers 5 is shorter, and they result recessed with
respect to said winding surface, so that during the compression step there is no risk
of picking the yarn between spacer 5 and rings 3 abutting thereon.
[0016] It is apparent that the structure above has high characteristics of symmetry and
stability, and it does not produce any torsion when it is compressed. Moreover, the
structure of the linking members implies that their pliability essentially results
from their particular geometry, rather than from their reduced thickness as in prior
art tubes, whereby they maintain high characteristics of elasticity and strength and
the tube life is increased.
[0017] A further characteristic of the tube according to the present invention is the change
in the thickness of arcs 4, 4', which can not be seen in the figures because of their
scale. As shown in fig.2, in order to achieve a uniform compression on the whole tube
length, the arcs in the central portion A have a thickness smaller than those in the
intermediate portions B, which in turn have a thickness smaller than those in the
end portions C. In this way, the tendency of the tube to get more compressed at the
end portions is compensated by the greater strength of the linking members in said
portions, thus achieving a uniform distribution of the compression on the whole tube
length.
[0018] It is clear that the above-described and illustrated embodiment is just an example
susceptible of various modifications, such as, for example, the shape of spacer 5
or the number and arrangement of arcs 4, 4' along the circumference of rings 3. Furthermore,
the tube shape could be conical or the like, according to the operating requirements.
[0019] The tube according to the present invention is preferably made of a plastic material,
but it could also be made of other elastically pliable materials whenever particular
needs require this.
1. A dyeing tube including a plurality of coaxial rings (3) each of which is connected
to the adjacent rings (3) through a plurality of pliable linking members arranged
along the circumference thereof, characterized in that said each of said pliable linking
members consists in a pair of opposing arcs (4, 4') having a wide bending radius,
the chord of each arc being a length of the upper or lower surface of a ring (3),
said pair of arcs (4, 4') being centrally united at a spacer (5) projecting above
and below inside the two arcs (4, 4') for an overall height equal to the distance
between two adjacent rings (3) in the compressed condition of the tube.
2. A tube according to claim 1, characterized in that the thickness of the arcs (4, 4')
progressively increases in a symmetrical way from the tube central portion (A) towards
the ends.
3. A tube according to claim 1 or 2, characterized in that the spacer (5) has a radial
depth shorter than the arcs (4, 4') and results recessed with respect to the yarn
winding surface defined by the arcs (4, 4') together with the rings (3).
4. A tube according to any of the claims 1 to 3, characterized in that the pliable linking
members are aligned in the longitudinal direction along a same radial line.