[0001] The object of this invention is a front-sealed rotary unit capable of performing,
with each revolution thereof, a (double) distribution in counterphase of fluid under
pressure for the operation of radial-piston hydraulic motors having two series of
actuators located on the same shaft.
[0002] There are known in engineering radial-piston hydraulic motors which require, for
the operation thereof, a rotary distributor which brings about in succession the supply
to and discharge from the individual actuators, thereby causing rotary movement of
the shaft of the said motor.
[0003] There are also known designs in which it is advantageous to duplicate the series
of actuators on the same drive shaft in order to obtain an increase of the driving
torque without it being necessary to increase the radial dimensions of the casing
in which they are housed.
The design of motors with two series of radial actuators normally provides for the
two eccentric portions of the rotary shaft on which the actuators operate to be set
in counterposition at 180°, in order to achieve dynamic balancing of the said shaft.
[0004] Additionally, with the said phase displacement of 180° between the two series of
actuators there is obtained greater regularity of the output torque and, therefore,
the possibility of obtaining angular velocities with fewer fluctuations at low speeds
of rotation.
[0005] Such rotary distribution unit of known type is substantially comprised of a rotary
disc integral with the drive shaft and interposed between two housings in which are
provided the openings of the hydraulic fluid supply and discharge ducts for the actuators;
on the rotary disc are accordingly provided through-holes which place such openings
in communication with the supply ducts of the individual actuators present in the
double housing of the motor, thus bringing about the connection of a part thereof
to the supply and of another part to the discharge. The front surfaces of the rotary
disc should therefore slide rubbing against the flat surfaces of the housings between
which they are located and in which are provided the hydraulic ducts to be connected,
while at the same time providing a seal to avoid any possibility of drawing of the
fluid through the various openings located on the faces of the distributor disc.
[0006] The contact surfaces of the distributor disc and of the parts between which it is
secured are therefore lapped by the hydraulic fluid in which the entire distribution
unit is immersed. However, following the axial thrust imparted to exert sealing action,
it becomes necessary to counterbalance in part the said thrust in order to reduce
the friction force which comes to be generated between the rotating contact surfaces.
[0007] To prevent seizure in operation, the distributor disc and the parts secured to it
should therefore be made of materials having anti-wear properties.
[0008] A distribution unit of such nature is known from patent application 22592 A/86 in
the name of the same applicant. In it, the said distributor has the surface of the
distributor disc turned toward the distribution plate and the surface of the plate
itself is provided with holes and cavities arranged on concentric circumferences,
in order to connect periodically the hydraulic fluid to be transferred, during rotation,
to the relevant sealing and delimiting surfaces.
[0009] Such known unit is not, however, suitable for the distribution of the supply to motors
with two series of actuators in counterphase.
[0010] Other known designs provide for distributors with radial rather than axial passage
openings. Consequently in such design, where provision is to be made for double distribution,
a considerable increase results in both the axial dimensions and the drawing of fluid.
[0011] There is therefore posed the technical problem of providing a rotary unit for the
distribution of the supply to series of hydraulic motors and to radial actuators connected
in parallel and set in counterposition, capable of bringing about a distribution in
counterphase of the supply to the actuators in order to obtain a sum of the individual
torques of each motor as well as high regularity of the output torque.
[0012] The rotary unit should moreover be of small axial dimensions and readily accessible
for maintenance operations without involving difficult procedures for the dismantling
of parts.
[0013] Such technical problem is resolved, according to this invention, by a front-sealed
rotary distribution unit, particularly for hydraulic motors having a double series
of actuators located out of phase from one another and operating on an eccentric shaft
consisting of two portions staggered at 180°, of the type comprising a rotary distributor
disc connected to the drive shaft and secured between a front-sealed reaction ring,
capable of sliding axially and provided with separate passages connected to the hydraulic
fluid supply and discharge ducts, and a fixed distribution plate provided with holes
for the outflow from the hydraulic fluid intake and discharge ducts to the two series
of actuators of the motor, in which such distributor disc is traversed in an axial
sense by at least two pairs of ducts, independent of one another, capable of placing
in communication their opposed flat surfaces respectively in contact with the reaction
ring and with the distribution plate, such pairs of ducts being capable of performing
a double distribution in counterphase of fluid to the actuators with each revolution
of the distribution cylinder.
[0014] According to a preferred form of implementation of the unit, provision is made for
the flat surface of the distributor disc turned toward the distribution plate to be
provided with two series of arched cavities arranged concentrically with respect to
the axis of rotation of the distributor disc, and for the flat surface turned toward
the reaction ring to be provided with continuous flat sliding surfaces for the delimitation
and separation in a sealed manner of the respective outlets of the holes of the distributor
disc.
[0015] Such pairs of arched cavities concentric with respect to the axis of rotation are
furthermore set in positions diametrically opposed to one another.
[0016] According to this invention, such distribution plate is provided with discharge holes
respectively in relation to such arch-shaped cavities of the distributor disc, there
being furthermore present at least two series of blind holes, respectively arched
and circular, arranged on two circumferences alternately concentric to the openings,
such holes being capable of lubricating the opposed flat portions of the distributor
disc and of maintaining the hydrostatic balance of the rotary unit during rotation.
[0017] A further feature of the rotary distribution unit for hydraulic motors according
to the invention is the fact that at least one of such arch-shaped cavities of the
distributor disc communicates with an annular chamber in the casing of the said distributor
disc, inside the motor housing, via longitudinal holes which are inclined with respect
to the axis of rotation of the unit, such annular chamber being in turn in communication
with the motor supply duct.
[0018] Further details may be obtained from the following description with reference to
the attached drawings, which show:
- In figure 1 :
- a partial-section schematic view of a hydraulic motor with a double series of actuators
operating on the same eccentric shaft;
- In figure 2 :
- a schematic cross-section of the rotary distribution unit fitted to the radial-piston
hydraulic motor, drawn according to two axial planes not aligned to one another;
- In figure 3 :
- an exploded view of the rotary distribution unit according to the invention;
- In figure 4 :
- a front view of the reaction ring;
- In figure 4a :
- a cross-section according to plotting plane IVa-IVa of fig. 4;
- In figure 5 :
- a front view of the distributor disc;
- In figure 6 :
- a cross-section of the disc perpendicular to the axis of rotation according to a plane
perpendicular to plotting axis VI-VI of fig. 2;
- In figure 7 :
- an external view of the distributor disc from the side of the distribution plate;
- In figure 8 :
- a front view of the distribution plate;
- In figure 8a :
- a cross-section of the plate according to plotting plane VIIIa-VIIIa of fig. 8.
[0019] As shown in figure 1, the rotary unit for the distribution of fluid under pressure
for radial-piston hydraulic motors comprises an external case 1, integral with motor
housing 2, within which are provided ducts 3a, 3b and 4 for the intake and discharge
of the hydraulic fluid to actuators 10 operating on eccentric shaft 10a of the motor.
[0020] Inside case 1 is located a distribution plate 5 in which are provided holes 6 (fig.
2) for connection to intake ducts 7/1 and 7/2 leading to individual actuators 10 of
the two series operating on the same shaft, against which plate 5 bears distributor
disc 8.
[0021] Against distributor disc 8 also bears, at the opposite side with respect to plate
5, an external reaction ring 9 fitted with a preloading spring 11 capable of securing
reaction ring 9 against distributor disc 8.
[0022] Plate 5 is attached to motor housing 2 by means of screws 14 (fig. 2), while distributor
8 is connected to the drive shaft via a splined shaft 13.
[0023] With reference to figure 2, external reaction ring 9 is attached to distributor case
1 via a pin 15 or the like and exerts sealing action via gaskets 16; it has a multiplicity
of holes 17 capable of placing annular cavity 19 of rotary distributor disc 8 in communication
with fluid discharge duct 4 separately from communication via its central passage
20.
[0024] As shown more clearly in figures 2 and 5, distributor disc 8 has, on the front surface
turned toward ring 9, an annular cavity 19 set in relation to holes 17 of reaction
ring 9. As shown in figures 3 and 4, holes 17 are arranged on a circumference centred
on the axis of rotation of distributor disc 8, while cavity 19 is located concentrically
on the same axis and is bounded by two annular edges, respectively inner 23 and outer
24.
[0025] However, in order to maintain in its interior the position of discharge of holes
17, annular cavity 19 of distributor disc 8 is made with a width greater than or equal
to the diameter of holes 17 located on the circumference of reaction ring 9.
[0026] A drainage duct 21, provided with appropriate discharge channels 22, is located concentrically
to cavity 19 and is separated therefrom by annular edge 23, while from the inner part
toward the axis of rotation duct 21 is delimited by an annular edge 26 which also
constitutes the outer retaining edge of a central hole 25 in front of which discharges
central passage 20 of reaction ring 9.
[0027] As illustrated in figs. 2 and 6, distributor disc 8 is traversed by passage holes
27 and 28 respectively discharging at one end into central hole 25 and into annular
cavity 19, which link the opposite end with shaped cavities 29, 30, as can be seen
more clearly in figure 7. Such shaped cavities 29 and 30 have the function of defining
the supply cycle for the first series of actuators and are surrounded by annular cavities
31, 32 into which discharge secondary ducts 33, 34 traversing obliquely distributor
disc 8 and respectively connected to the end opposite cavity 19 and to annular seat
35 of outer case 1 (fig. 2).
[0028] When one of such cavities 31 or 32 is supplied with fluid under pressure, shaped
cavity 29 or 30 adjacent and parallel thereto is made to discharge, while opposite
cavity 30, 29 is under pressure. In this way the thrust exerted by the fluid on the
surface of the cavity balances the thrust of the fluid present in the opposite part
within the shaped cavity, thus bringing about the balancing of the distributor disc
in each phase of its rotation, while at the same time there is obtained the supply
to and discharge from the second series of actuators.
[0029] Distribution plate 5 is illustrated in figure 8 in front view. It has series of arched
holes 36 and circular holes 6 for the discharge from the supply ducts of actuators
10, as well as series of blind circular 37 and arched 38 cavities. The blind holes
and cavities of uniform section are arranged alternately on concentric circumferences,
in particular holes 6 and circular cavities 37 on a circumference further inward than
that of arched holes 36 and cavities 38.
[0030] As is apparent from figure 8, the positions of through-holes 6, 36 and of blind cavities
37, 38 of distribution plate 5 are shown diametrically opposed to one another in order
to achieve both static balancing and improved lubrication of the sliding parts.
[0031] Opposing through-holes 6 and 36, respectively connected to the supply of the pressurized
hydraulic fluid and to the discharge, determine the motor rotation cycle. Simultaneously
with the supply to the actuators, blind cavities 37 and 38 are set in relation to
through-holes 29, 30, 31 and 32, respectively provided on surface 8b of distributor
disc 8. Following the transfer therein of the hydraulic operating fluid, surfaces
39 and 40 on the rear face of distributor disc 8 are wetted by the hydraulic fluid
and are thus lubricated.
[0032] Furthermore, the design of distributor disc 8 and of relevant distribution plate
5 makes it possible to obtain, during the entire rotation, full balancing of thrust,
thus ensuring that wear on sliding surfaces 39, 40, 26, 23 and 24 does not affect
planarity and therefore ensures longer sealing life.
[0033] Many variants may be introduced without thereby departing from the scope of the invention
in regard to its general features.
1. A front-sealed rotary unit for the distribution of fluid under pressure, particularly
for hydraulic motors having a double series of actuators located out of phase from
one another and acting on an eccentric shaft consisting of two portions staggered
at 180°, of the type comprising a rotary distributor disc (8) connected to the drive
shaft and tightly secured between a front-sealed reaction ring (9), capable of sliding
axially and provided with separate passages (17, 20) connected to hydraulic fluid
supply and discharge ducts (3a, 3b, 4), and a fixed distributor disc (5) provided
with holes (6, 36) for the outflow from hydraulic fluid intake and discharge ducts
(7/1, 7/2) to the two series of actuators (10) of the motor, characterized in that
such distributor disc (8) is traversed in an axial sense by at least two pairs of
independent holes (27, 28, 33, 34) for communication between their opposed flat surfaces
(8a, 8b), respectively in contact with reaction ring (9) and with distribution plate
(5), which holes are capable of performing a double distribution in counterphase of
fluid to the actuators with each revolution of distributor disc (8).
2. A rotary distribution unit according to claim 1, characterized in that the flat surface
of distributor disc (8) turned toward distribution plate (5) is provided with two
series of arched cavities (29, 30, 31, 32) arranged concentrically with respect to
the axis of rotation of the distributor disc, and in that the flat surface turned
toward reaction ring (9) is provided with continuous flat sliding surfaces (26, 23,
24) for the delimitation and separation in a sealed manner of respective outlets (19,
25) of holes (27, 28) of distributor disc (8).
3. A rotary distribution unit for hydraulic motors according to claim 1, characterized
in that such pairs of arch-shaped cavities (29, 30, 31, 32) extending over two concentric
circumferences with respect to the axis of rotation are located in positions diametrically
opposed to one another.
4. A rotary distribution unit according to claim 1, characterized in that such distribution
plate (5) is provided with discharge holes (6, 36) in relation to such arch-shaped
cavities (29, 30, 31, 32) of distributor disc (8), there being furthermore present
at least two series of blind cavities (38, 37), respectively arched and circular and
arranged on two circumferences alternately to openings (6, 36) on two concentric circumferences,
such cavities being capable of lubricating opposing flat portions (39, 40) of distributor
disc (8) and of maintaining the hydrostatic balance of the rotary unit during rotation.
5. A rotary distribution unit for hydraulic motors according to the invention 1, characterized
in that at least one (32) of such arch-shaped cavities (29, 30, 31, 32) of distributor
disc (8) communicates with an annular chamber (35) in the housing of said distributor
disc (8), via longitudinal holes (34) which are inclined with respect to the axis
of rotation, such annular chamber (35) being in turn in communication with motor supply
duct (3b).