FIELD OF THE INVENTION:
[0001] The present invention relates generally to improvements in electrical data connectors.
More particularly the present invention relates to a shielded compact data connector
which permits reliable termination of a multi-conductor electrical cable.
BACKGROUND OF THE INVENTION:
[0002] In the field of data/communications technology, information in the form of electrical
signals is being transmitted at ever increasing speeds. Along with the desire to transmit
information at faster data rates, the industry has also seen the need to reduce the
size of hardware employed so as to increase portability and ease of use. In order
to keep pace with these improvements, the interconnection technology, which includes
electrical cables and electrical connectors designed to connect such hardware, has
also undergone significant changes. Electrical connectors and cables are now available
which are much smaller in size and capable of transmitting data at higher rates.
[0003] Continued improvement in connection technology is not without problems. When decreasing
the size of electrical connectors while requiring the connectors to transmit data
at higher rates, cross-talk between adjacent conductive components of the connector
becomes a factor which must be addressed. Additionally, as these components are normally
used in close proximity to other electronic components, the individual connector components
must be shielded from electro-magnetic interferences and radio-frequency interferences.
These interferences can adversely affect the performance levels of the connectors
especially at higher data rates.
[0004] An additional demand on connector technology is that the connector components must
be "user friendly". That is, the components must be easy to assemble as well as easy
to connect and disconnect. Further, the portability of many electronic components
requires that these connections and disconnections be repeated many times. A connector
must be able to withstand the rigors of repeated interconnection without degradation
of mechanical or electrical performance. In addition, as these connectors are manufactured
to be field installable, the connector must permit simple and reliable termination
of a multi-conductor electrical cable by the installer.
[0005] It can be appreciated that merely "downsizing" a connector will be insufficient to
meet the current requirements of the industry. Smaller connectors must be designed
to meet increased signal transmission requirements, and provide for internal and external
shielding as well as long term reliable mechanical performance.
SUMMARY OF THE INVENTION:
[0006] It is an object of the present invention to provide an electrical connector for terminating
discrete conductors of a multi-conductor cable.
[0007] It is a further object of the present invention to provide a conductor holding block
for supporting conductors in position for subsequent termination with contacts of
an electrical connector.
[0008] It is a still further object of the present invention to provide a conductor holding
block which retentively supports conductors of a multi-conductor cable against insulation
displacing contacts of a connector prior to termination therewith.
[0009] In the efficient attainment of these and other objects, the present invention provides
an electrical connector for terminating individually insulated conductors of a multi-conductor
cable. The connector includes an insulative housing which supports plural electrical
contacts therein. The contacts include aligned insulation displacing contact portions.
A conductor holding block is movably supported by the housing for movement with respect
to the insulation displacing contact portions. The conductor holding block includes
individual contact slots for receipt of the insulation displacing contact portions
upon movement of the holding block with respect to said housing. The conductor holding
block further includes conductor receiving passages in communication with the contact
slots for receipt of the individually insulated conductors of the cable and for retentive
support of the conductors adjacent the insulation displacing contact portions prior
to termination therewith.
[0010] As more particularly described by way of the preferred embodiment herein, the conductor
holding block and the housing further include cooperative securement elements which
provide for the movable securement of the holding block with respect to the housing.
The securement elements permit continuous securement of the holding block between
a conductor receiving position and a conductor termination position including a temporary
conductor support positions therebetween which supports the conductor against the
insulation displacing contact portions prior to termination therewith.
BRIEF DESCRIPTION OF THE DRAWINGS:
[0011] Figure 1 shows an exploded perspective view of the compact data connector of the
present invention and a shielded multi-conductor electrical cable positioned for termination
therewith.
[0012] Figure 2 is a perspective showing of the internal shield of the connector of Figure
1.
[0013] Figure 3 is an exploded perspective view of a sub-assembly of the connector of Figure
1.
[0014] Figures 4 and 5 show in front plan and perspective views respectively, a conductor
holding block used in the connector sub-assembly of Figure 3.
[0015] Figure 6 is a perspective view a strain relief device used to secure the multi-conductor
cable to the connector shown in Figure 1.
[0016] Figure 7 is a perspective showing of a ground clip employed in the connector shown
in Figure 1.
[0017] Figure 8 is a perspective view the connector of Figure 1 including a latch for attachment
to a mating connector.
[0018] Figure 9 shows the connector of Figure 8 in connected position with the mating connector.
[0019] Figure 10 is an exploded perspective view of a further embodiment of the sub-assembly
of Figure 1.
[0020] Figure 11 is an enlarged perspective view of a portion of the conductor holding block
of Figure 10.
[0021] Figure 12 is a schematic representation of the interengagement of the conductor holding
block and connector housing of Figure 10.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT:
[0022] Referring to Figure 1 a compact electrical data connector 10 is shown. Connector
10 may be employed to terminate electrical cable 12 having an insulative outer jacket
14, an inner conductive cable shield 16 and a plurality of individually insulated
electrical conductors 18 extending therethrough. In order to prepare cable 12 for
termination in connector 10, jacket 14 is cut away exposing a portion of cable shield
16 and a length of conductors 18 suitable for termination.
[0023] In the present illustrated embodiment cable 12 is an eight conductor cable. However,
it may be appreciated that the invention may be employed with cables having greater
or fewer conductors. Also, cable shield 16 is shown to be a metallic foil shield,
however cables having other types of conductive shields, such as metallic braiding,
may also be employed in accordance with the present invention. Connector 10 includes
an outer connector housing 20 formed in two parts, a housing base 22 and a housing
cover 24. Housing cover 24 includes a plurality of depending deflectable locking arms
26 which engage protrusions 28 on base 22 to provide for snap fit engagement of cover
24 on base 22. Other similar snap fitting elements may also be employed to secure
cover 24 to base 22. Housing 20 may be formed of a suitably electrically insulative
plastic such as polyester. In order to provide external electrical shielding which
shields the connector 10 from external interferences such as radio-frequency interferences
and electro-magnetic interferences, both base 22 and cover 24 may be internally and
externally electrolessly plated with a metallic plating such as nickel/copper. The
process of metallically plating a plastic member may be accomplished in a manner which
is conventional in the art.
[0024] Housing 20 is generally an elongate rectangular member having a connection end 30
and an opposed cable receiving end 32. Housing 20 shown in Figure 1 is a plug type
electrical connector where connection end 30 is insertable into a jack type electrical
connector for mating engagement therewith (Fig. 8). While a plug connector 10 is shown,
the concepts of the present invention may also be employed in a jack connector configuration.
[0025] Cable receiving end 32 of connector 10 defines a rearwardly opening circular passage
34, more clearly shown in Figures 8 and 9, which permits entry of cable 12 into connector
10.
[0026] Housing base 22 supports therein a termination sub-assembly 40. Referring additionally
to Figure 3 termination sub-assembly 40 is shown. Termination sub-assembly 40 includes
a termination support member 42 formed of a suitably insulative plastic such as polyester,
which supports a plurality of electrical contacts 44. Each of contacts 44 are elongate
electrically conductive metallic members formed of beryllium-copper having a connection
end 46 and a termination end 48. Connection end 46 includes a cantilevered element
50 for making mating resilient electrical engagement with similar contacts in the
mating jack connector. Termination end 48 includes blade type insulation displacing
contact (IDC) portions 52 which, as will be described in further detail hereinbelow,
are constructed for insulation displacing termination with conductors 18 of cable
12.
[0027] In the present illustrative embodiment contacts 44 are positioned in two longitudinally
aligned transversely spaced rows. Insulation displacing contact portions 52 of the
lower row extend in a direction opposite of the insulation displacing contact portions
52 of the upper row. Contacts 44 further include a matable shunting mechanism 54 along
a central extent 56 thereof. Shunting mechanism 54 permits the shunting engagement
of the upper row of contacts 44 to the lower row of contacts 44. The operation of
a shunting mechanism 54 of this type is shown and described in copending patent application
Serial No. 08/013,452 filed on February 4, 1993 entitled "Vertically Aligned Electrical
Connector Components" which is assigned to the assignee of the present invention.
[0028] Support member 42 of termination sub-assembly 40 includes a forward interconnection
end 58 and a rear termination support end 60. Support member 42 supports contacts
44 in individual electrical isolation providing upper and lower forward platforms
62 and 64 which support the connection end 46 of contacts 44.
[0029] As contacts 44 are maintained in close proximity in support member 42, it becomes
necessary to shield individual contact pairs from adjacent contact pairs. Shown in
Figure 2 is an internal contact shield 66. Shield 66 is a die cast metallic member
formed of zinc which is insertable over support member 42 from the interconnector
end 58 thereof. Contact shield 66 serves to shield pairs of contacts 44 from one another
both laterally and vertically. Contact shield 66 includes upper and lower shield platforms
68 and 70 which provide effective vertical shielding as between the connection ends
46 of contacts 44. Further, contact shield 66 includes a transverse wall 72 separating
lateral pairs of contacts 44. Transverse wall 72 is especially effective in shielding
the central portion 56 of contacts 44 including shunting mechanism 54 which extends
to shunt vertically spaced contacts 44. Contact shield 66 further includes a plurality
of extending contact bumps 74. As will be described in further detail hereinbelow,
contact bumps 74 extend for engagement with metallically plated housing 20 of connector
10. This establishes electrical path continuity between housing 20 and contact shield
66. Contact shield 66 further includes an extending ground element 76 which extends
for grounding electrical engagement with cable shield 16, as will be described in
further detail hereinbelow, to maintain electrical ground continuity between cable
shield 16 and contact shield 66.
[0030] Cable 12 is terminated to termination sub-assembly 40 prior to the insertion of termination
sub-assembly 40 into base 22 of housing 20. Extending insulated conductors 18 of cable
12 are positioned for insulation displacing connection with IDC portions 52 of contacts
44. In order to accurately align conductors 18 with insulation displacing portion
52, the present invention provides a pair of polycarbonate conductor holding blocks
80 which are removably positionable with respect to support member 42. Each holding
block 80 is sized to be accommodated within a recess 61 and 63 at the termination
end 60 of support member 42. Further each holding block 80 is designed for positionable
receipt over the upper and lower rows of contacts 44.
[0031] Referring additionally to Figures 4 and 5, each holding block 80 includes plural
elongate contact slots 82 which are designed for accommodating insulation displacing
contact portions 52 of contacts 44 upon attachment of holding block 80 to support
member 42. Each holding block 80 includes individual slots 82 for uniquely accommodating
each insulation displacing contact portion 52. Holding block 80 further includes plural
elongate conductor passageways 84 which are in individual communication with slots
82. Each passageway 84 accommodates one conductor 18 of cable 12. In order to support
conductor 18 for accurate alignment adjacent insulation displacing contact portion
52 for proper insulation displacing connection therewith, holding block 80 includes
plural alignment fingers 86 extending into passageway 84. Fingers 86 help support
conductors 18 adjacent an upper extent of passageway 84. The walls of holding block
80 defining passageway 84 include an upper V-shaped flattened surface 88.
[0032] Fingers 86 extend toward the apex 88a of V-shaped surface 88 so as to permit the
location of conductor 18 within the apex 88a of V-shaped surface 88.
[0033] As shown particularly with respect to Figure 4, the arrangement of fingers 86 and
V-shaped surface 88 serves to locate conductor 18 at a position off-centered with
respect to passageway 84. The fingers 86 engage the insulation of conductor 18. As
the insulation of conductor 18 is deformable, the fingers 86 hold conductor 18 securely
in passageway 84. Fingers 86 may also be resiliently deformable to further frictionally
secure the conductor 18 in position for electrical termination with IDC portions 52
of contacts 44. The interaction between fingers 86 and conductor 18 permits proper
location of conductor 18 and also accommodates various sizes of conductors.
[0034] Additionally, in order to facilitate entry of the individual conductors 18 into the
individual passageways 84 holding block 80 includes a tapered funnel entry surface
85 surrounding two adjacent passageways 84. Funnel entry surface 85 is generally oval
and tapers inwardly toward passageway 84 to provide a smooth inwardly directed surface
against which conductors 18 may be inserted. Funnel entry surface 85 serves to lead
conductors 18 into proper position within passageway 84.
[0035] In order to properly position holding block 80 with respect to support member 42,
a ratcheting inter-lock system is employed. Holding block 80 includes a projecting
detent element 90 on each longitudinal side thereof. Support member 42 includes inwardly
directed ladder-type detent receiving elements 92. Detent receiving elements 92 are
positioned on opposed internal side surfaces 42a of support member 42 within recesses
61 and 63. Each detent receiving element 92 includes a tapered lead-in surface 94
and plural positioning elements 96 which permit the holding block 80 to be supported
in multiple positions within support member 42. Initially, holding block 80 is supported
below lead-in surface 94. In this position, conductors 18 may be inserted into passageways
84 to align the conductors over insulation displacing contact portions 52. The holding
block 80 may be snapped down to either of the next two positions to secure the conductors
18 against, but not in electrical connection with, IDC portions 52. Two intermediate
positions are provided so as to properly position various sizes of conductors which
are contemplated to be terminated by the connector of the present invention. Holding
block 80 may be snapped down to a final position forcing IDC portions 52 fully through
slots 82 and past passageway 84 to make insulation displacing connection with conductors
18. In this final position holding block 80 securely supports conductors 18 in insulation
displacing electrical connection with contacts 44.
[0036] It is contemplated that both holding blocks 80 may be simultaneously moved from an
initial position to a final terminated position under the actuation of a suitable
tool such as pliers (not shown). Movement in this manner will provide for the mass
termination of all eight conductors 18 with the associated insulation displacing contact
portions 52.
[0037] While projecting detent element 90 effectively cooperates with detent receiving elements
92 to provide multiposition retention of holding block 80 with respect to support
member 42, the intermediate positions provided thereby are limited to supporting conductors
of the two sizes which are most typically employed with the connector of the present
invention. However, it is contemplated that there may be need to terminate other various
sized conductors with the connector of the present invention. Accordingly, there is
need to provide conductor support prior to termination for conductors in a wide range
of conductor sizes.
[0038] Referring now to Figures 10-12, a further embodiment of the holding block of the
present invention is shown. With respect to the description of the embodiments shown
in Figures 10-12, similar reference numerals will be used to denote similar components.
Holding block 80' is substantially similar to holding block 80 shown and described
above. One holding block 80' is designed for slidable receipt over upper and lower
rows of contacts 44. Each holding block 80' (one of which is shown in Figure 10) includes
plural elongate contact slots 82' which are designed for accommodating insulation
displacing contact portions 52 of contacts 44. Each holding block 80' includes plural
elongate conductor passageways 84' which are in individual communication with slots
82'. Each end 83' of holding block 80' includes a longitudinal vertically disposed
channel 85' having a projecting detent element 90' at the lower end thereof. In a
manner similar to that described above with respect to the embodiment shown in Figure
3, channel 85' and detent element 90' cooperate with inwardly directed ladder-type
detent receiving elements 92 of support member 42 so as to permit support of holding
block 80' at multiple discrete positions within support member 42. As above described,
this permits two intermediate positions to be provided so that holding block 80' may
temporarily accommodate two sizes of cable adjacent to the insulation displacing portions
52 of contact 44 prior to final termination. However, it is desirable to support holding
block 80' through a range of positions within support member 42 so as to permit temporary
accommodation and support of conductors of numerous sizes. The embodiment shown in
Figures 10-12 contemplates providing cooperating frictional attachment between holding
block 80' and support member 42 continuously between a position where the conductors
18 (Fig. 1) may be inserted in passageways 84' in an unimpeded manner and a final
position where the conductors are terminated on IDC portions 52 of contacts 44. As
used herein throughout, the terms "continuously supported" or "continuously positioned"
refer to the fact that holding block 80' may be supported within recess 61 of support
member 42 at any position therealong. Whereas with the embodiment shown in Figure
3, plural positioning elements 96 of each detent receiving element 92 provide plural
finite distinct support positions for holding block 80 with respect to support member
42, the present invention provides for "infinite adjustment" of the holding block
80' with respect to support member 42. In order to enable such continuous positioning
of holdi4ng block 80' within recess 61 of support member 42, holding block 80' has
been modified to include a pair of opposed inwardly directed ribs 99' extending along
either side of each of channels 85'.
[0039] Referring more particularly to Figures 11 and 12, ribs 99' are generally wedge-shaped
each having a facing apex 97'. While channel 85' has a width extent which is wider
than the width of ladder-type detent receiving elements 92 (Fig. 10) ribs 99' extend
inwardly therefrom so as to provide an interference fit between ribs 99' and the sidewalls
92a of detent receiving element 92. As shown particularly in Figure 12, upon insertion
of holding block 80' into support member 42, the apices 97' of ribs 99' contact and
engage the sidewalls 92a of detent receiving element 92. This frictional engagement
is sufficient to hold holding block 80' at a fixed position with respect to support
member 42. While detent element 90' still cooperates with detent receiving element
92 to permit the discrete multiple positioning of holding block 80' with respect to
support member 42, the continuous frictional engagement between ribs 99' and the sidewalls
92a allows continuous positioning of holding block 80' with respect to support member
42. Thus, the position of holding block 80' with respect to support member 42 may
be fixed at any location within recess 61.
[0040] With reference to Figure 10, the operation of the embodiment shown therein may be
described. Holding block 80' is initially supported at an upper location within recess
61 of support member 42 so that each detent element 90' engages lead-in surface 94
of support member 42. In order to facilitate slidable insertion of the holding block
80' into recess 61 of support member 42, the lower end 95' of each channel 85' is
outwardly tapered. In this position, conductors 18 (Fig. 1) may be inserted in an
unimpeded manner into passageways 84' to align the conductors over the insulation
displacing contact portions 52 of contacts 44. The holding block 80' may then be urged
down under manual finger pressure until the conductors 18 inserted therein engage
the upper extents of IDC portions 52. This engagement is sufficient to frictionally
retain the conductors against the IDC portions 52 without piercing the insulation
and placing the conductors in electrical connection with the IDC portions 52. This
intermediate position temporarily holds and secures the conductors within passageway
84' enabling the installer to likewise terminate the conductors at the opposite end
of support member 42. This intermediate position where conductors 18 are supported
against, but not in electrical connection with, IDC portions 52 is variable depending
upon the size of conductors 18. The particular intermediate position for any conductor
may or may not coincide with the discrete positions defined by the spaced apart positioning
elements 96 in a manner described above. The frictional engagement between ribs 99'
and sidewalls 92a permit the continuous positioning of holding block 80' at any position
within support element 42 without regard to engagement of detent element 90' with
plural positioning elements 96.
[0041] In a manner similar to that described hereinabove, holding block 80' may be further
inserted into recess 61 and may be snapped down to a final position forcing IDC portions
52 fully through slots 82' past passageways 84' to make insulation displacing connection
with conductors 18. As above described, it is contemplated that a pair of holding
blocks 80' supported at either opposed side of support element 42 may be simultaneously
terminated over oppositely directed contacts 44 by actuation of a suitable tool.
[0042] While as described above with respect to the embodiment shown in Figures 3, 4 and
5, holding block 80 includes plural fingers 86 extending into passageways 84 to help
support conductors therein, the present invention permits support of the conductors
against the upper extent of IDC portions 52 at any continuous position therealong
and therefore the embodiments shown in Figure 10, need not include fingers extending
into the passageways 84'. Elimination of the fingers permits easier insertion of conductors
18 into passageways 84' and also results in manufacturing expediency.
[0043] Referring again to the embodiment shown in Figures 1-5, with termination sub-assembly
fully assembled and terminated to conductors 18 of cable 12, the termination sub-assembly
40 and cable 12 may be inserted into base 22 of housing 20. Termination sub-assembly
40 is inserted into base 22 adjacent connection end 30 thereof. Upon insertion of
termination sub-assembly 40 into base 22, cable 12 is inserted into cable receiving
end 32 of housing 20 and extends through passage 34 at the rear end thereof.
[0044] The cable receiving end 32 of housing 20 includes a two-component strain relief device
100 which helps secure cable 12 in housing 20. Strain relief device 100 which is shown
in more detail in Figure 6 includes a pair of mating generally hermaphroditic strain
relief components 102 and 104. Strain relief component 102 is referred to as a stationary
component and is fixedly positioned in a channel 106 (Fig. 8) in base 22 adjacent
cable receiving end 32. Strain relief component 104 is movably positioned within a
similarly disposed slot in cover 24. Strain relief components 102 and 104 are generally
U-shaped members having a bottom wall 102a and 104a respectively and upwardly extending
sidewalls or legs 102b, 102c and 104b, 104c. Legs 102c, 104c are deflectable and include
inwardly directed ratchet teeth 102d and 104d respectively. Legs 102c and 104c include
outwardly directed ratchet teeth 102e, 104e respectively. The hermaphroditic strain
relief components 102 and 104 are positioned so that leg 102b of component 102 engages
leg 104c of component 104 and similarly leg 102c of component 102 engages leg 104b
of component 104. The positioning of ratchet teeth 102d, 104d and 102e, 104e permit
the movable one-way ratchet engagement of component 102 with respect to component
104. The deflectability of legs 102c and 104c permits such ratchet movement of components
102 and 104. The internal surfaces of legs 102c, 104c as well as the internal surfaces
of bottom walls 102a and 104a are generally curved so as to form a circular opening
108 which is generally concentric with passage 34 of housing 20.
[0045] As component 104 moves with respect component 102, opening 108 defined therebetween
will be reduced in size in order to frictionally secure jacket 14 of cable 12 therebetween.
In order to assist in this frictional securement, ribs 110 are provided on the internal
surface of each bottom wall 102a and 104a. These ribs provide increased localized
friction against the cable jacket 14.
[0046] Component 104 may also include a frangibly removable cap 112 which is attached to
component 104 by a flexible web 114. Cap 112 includes inwardly directed protrusions
116 which are insertable into recesses 118 adjacent bottom wall 104a of component
104 for snap fit engagement therewithin.
[0047] Strain relief device 100 operates in the following manner. Strain relief component
102 is fixedly positioned within base 22 of housing 20. Strain relief component 104
is inserted into the slot in cover 24. Cover 24 is then positioned over and snap fitted
on to base 22. In this position legs 102b, 104b and 102c and 104c are only in initial
engagement. In order to provide strain relief for cable 12 within connector 10, strain
relief component 104 is manually pushed down into housing 10 through cover 24 to provide
for ratchet engagement of the respective teeth of legs 102b, 104b and 102c, 104c.
Component 104 is pushed downward toward component 102 until the cable is secured within
opening 108 which is continually decreasing in size by the movement of component 104
with respect to component 102. If cable 12 is of relatively small diameter, cap 112
may be attached to component 104 and be used as a pressing surface. With such relatively
small cables, cap 112 will also function as a stop preventing over-insertion of component
104 and the possible of crushing of cable 12. In terminating larger cables, cap 112
may extend above the surface of cover 24 as component 104 need not be inserted as
deeply into base 20. In this situation in order to maintain a flat profile of cover
24, cap 112 may be frangibly removed from component 104 and discarded.
[0048] Prior to installation of cable 12, cable shield 16 is folded back over an extent
of jacket 14. Thus the cable shield will also be secured between strain relief components
102 and 104. As the connector 10 is metallized, conductive continuity may be established
between cable shield 16 and housing 20. Additionally, as contact shield 66 is in electrical
engagement with metallized housing 20 through extending bumps 74 thereon, conductive
continuity is maintained between cable shield 16 and contact shield 66 through metallized
housing 20. However, in order to provide further redundant direct conductive continuity
between cable shield 16 and contact shield 66, a ground clip 120 is employed.
[0049] Ground clip 120 which is shown in more detail in Figure 7 is positioned adjacent
strain relief device 100 for engagement with cable shield 16 upon strain relief termination
of cable 12 in housing 20. Ground clip 120 is an elongate member formed of conductive
metal such as plated copper. Ground clip 120 includes a cable engagement extent 122,
an opposed contact shield engaging extent 124 and a central mounting surface 126.
Cable engagement extent 122 includes a transversely arcuate cable engaging surface
128 for positioning of cable 12 thereon. Shield engagement extent 124 includes a deflectable
cantilevered arm 130 for engagement with extending ground element 76 of contact shield
66. Ground clip 120 is positioned within housing base 22 so that cable engagement
extent 122 overlies fixed strain relief component 102. Ground clip 120 is secured
within base 22 employing a pair of inwardly directed deflectable locking barbs 132
at central mounting surface 126. An appropriate post (not shown) extends from a wall
of base 22 to be received between locking barbs 132 to secure ground clip 120 thereat.
Shield engagement extent 124 extends toward connection end 30 of housing 20 for engagement
with ground element 76 of contact shield 66 upon insertion of contact shield 66 into
base 22. Cantilevered arm 130 is deflectable so as to resiliently engage an end 76a
(Fig. 2) of contact shield 66 upon termination of cable 12 in housing 20. Ground clip
120 establishes electrical continuity between cable shield 16 and contact shield 66
directly without need to employ the metallic plating of housing 20 to establish such
continuity.
[0050] Referring now to Figures 8 and 9 the latching of connector 10 to a mating connector
is shown. Connector 10, which as above mentioned is a plug connector, may be mechanically
and electrically mated with a complementary jack connector shown schematically as
jack connector 150. Connector 10 is designed for repeated connection and disconnection
with jack connector 150. In order to provide for such repeated connections and disconnections,
connector 10 includes a deflectable latch 140 extending therefrom. Connector 10 which
is shown in a position rotated 180° from that shown in Figure 1, includes latch 140
extending from a side wall of housing base 22. Latch 140 is generally a deflectable
cantilevered member having a distal latching surface 142, a proximal manual actuating
surface 144 and a central transition surface 146. Latching surface 142 and manual
actuating surface 144 extend generally longitudinal to connector housing 20. Latching
surface 142 and manual actuation surface 144 are vertically spaced apart being connected
by transversely extending transition surface 146. The particular shape of latch 140
provides for a low profile configuration of the latch. Connector 10 generally has
a rectangular body profile defined by base 22 and cover 24. Employing an extending
simple cantilevered arm which would extend from housing 20, would require the distal
end of the latch to be substantially outward of the rectangular body profile of connector
10. This would result in the presentation of a wider body profile which would be generally
unacceptable for use with compact components. Also in order to appropriately latch
such an extending arm a greater degree of deflection would be required. The latch
140 of the present invention overcomes these disadvantages by providing a latching
surface 142 which is within the body profile of housing 20 upon latching engagement
with connector 150.
[0051] Connector 10 is connected to jack connector 150 in the following manner. The connection
end 30 of connector 10 is inserted into jack connector 150, latch 140 which is designed
to downwardly deflect upon insertion into connector 150, engages a downwardly ramped
latch element 152 of connector 150. This engagement forces latching surface 142 under
ramped latch element 152. An opening 148 in latching surface 142 rides over ramped
latch element 152 and into locked position therewith.
[0052] Referring to Figure 9 the latched position of connector 10 with respect to connector
150 is shown. Latching surface 142 is secured within connector 150 with opening 148
in latching surface 142 surrounding latch element 152 to secure connectors 10 and
150 in latching engagement. In order to release the latch 150 and disconnect connector
10 from connector 150 manual actuation surface 144 is depressed. Since manual actuation
surface 144 is positioned in the plane above the plane of latching surface 142, the
manual actuation surface 144 may be easily manipulated by the user. By depressing
manual actuation surface 144 latching surface 142 is moved away from ramped latch
element 152 permitting disconnection of connector 10 from connector 150.
[0053] The present invention thus provides a low profile latch almost entirely within the
body profile of connector 10 with only manual actuation surface 144 slightly extending
above the body profile of connector 10 to facilitate manual actuation and release
of connector 10 from connector 150.
[0054] Various changes to the foregoing described and shown structures would now be evident
to those skilled in the art. Accordingly the particularly disclosed scope of the invention
is set forth in the following claims.
1. An electrical connector for terminating discrete insulated electrical conductors of
a multi-conductor cable comprising:
an electrically insulative connector housing;
plural electrical contacts supported in said housing, said contacts having insulation
displacing contact portions for effecting insulation displacing electrical connection
with said conductors;
a conductor holding block having plural conductor receiving passages for individually
accommodating said conductors and plural contact slots in individual communication
with said conductor receiving passages for accommodating said insulation displacing
contacts portions;
said holding block being movably supported by said housing for movement from a
conductor receiving position permitting unrestricted insertion of said conductors
into said passages to a termination position wherein said insulation displacing electrical
connection is effected; and
said holding block and said housing including cooperative securement elements for
supporting said holding block with respect to said housing at an intermediate position
between said conductor receiving position and said termination position, said intermediate
position defining a temporary conductor support position for retentively supporting
said conductors against said insulation displacing contact portions without effecting
said insulation displacing connection.
2. An electrical connector of claim 1, wherein said cooperative securement elements define
plural, discrete positions in which said holding block is supported with respect to
said housing including said conductor receiving position and said termination position.
3. An electrical connector of claim 2, wherein said cooperative securement elements further
support said holding block with respect to said housing in plural intermediate positions
including:
a first intermediate position for accommodating conductors of a given size; and
a second intermediate position for accommodating conductors of a size different
from said given size.
4. An electrical connector of claim 3, wherein said cooperative securement elements include:
said holding block including a detent member extending therefrom; and
said housing including plural spaced detent receiving elements each engageable
with said detent member of said holding block for captively supporting said holding
block in said plural, discrete positions.
5. An electrical connector of any one of claims 1 to 4, wherein said cooperative securement
elements frictionally support said holding block with respect to said housing at continuous
positions between said conductor receiving position and said termination position,
one of said continuous positions defining said temporary conductor support position.
6. An electrical connector of claim 5, wherein said cooperative securement elements comprise:
said connector housing including an extending member and said holding block including
a channel for frictional receipt of said extending member.
7. An electrical connector of claim 6, wherein said extending member includes opposed
sidewalls and wherein said channel includes channel walls having opposed inwardly
directed ribs, said ribs being dimensioned for frictional engagement with said sidewalls
of said extending member.
8. An electrical connector of claim 7, wherein said frictional engagement between said
ribs and said sidewalls permits positioning of said holding block at any position
between said conductor receiving position and said termination position.
9. An electrical connector of claim 7, wherein each said channel includes an outwardly
tapered end to facilitate insertion of said extending members thereinto.
10. An electrical connector of any one of claims 1 to 9, wherein said holding block further
includes one or more conductor engaging fingers extending into each said passage for
frictionally supporting said insulated conductors in non-movable disposition within
said passages.