Background Of The Invention
Technical Field
[0001] This invention relates to polymer blends, and more particularly it relates to blends
of polyethylene copolymers. In another aspect this invention relates to transdermal
drug delivery devices and to backings for use in such devices. This invention also
relates to extruded films. In another aspect this invention relates to packages.
Description of the Related Art
[0002] Polymer films are used in many applications, including as components of packaging
materials. It is desirable to optimize certain properties of the packaging material,
including oxygen permeability, moisture vapor transmission rate, heat-sealability,
resistance to oily substances, and handling characteristics to suit the particular
article to be packaged and the conditions of storage.
[0003] From EP-A- 317 916, for example, a blend of LLDPE and VLDPE is known.
[0004] Polymer films have also been used as backings for transdermal drug delivery devices.
Transdermal drug delivery is an increasingly important method of drug administration.
Transdermal drug delivery devices typically involve a carrier (such as a liquid, gel,
or solid matrix, or a pressure sensitive adhesive) into which the drug to be delivered
is incorporated. The drug-containing carrier is then placed on the skin and the drug,
along with any adjuvants and excipients, is delivered to the skin.
[0005] Typically the portions of the carrier that are not in contact with the skin are covered
by a backing. The backing serves to protect the carrier (and the components contained
in the carrier, including the drug) from the environment and prevents loss of the
ingredients of the drug delivery device to the environment. Because hydration of the
stratum corneum is known to enhance transport of certain drugs across the skin, it
is sometimes desirable that the backing have a relatively low moisture vapor transmission
rate in order to retain moisture at the site covered by the drug delivery device.
In order to maintain the health of the covered skin during long term wear (e.g., for
periods in excess of a day) by allowing the skin to breath, it is also desirable that
the backing have relatively high permeability to oxygen. Further, as the backing is
in contact with the components of the carrier, including the drug and any adjuvants
and excipients, it is important that the backing be stable to such components in order
that the backing retain structural integrity, tensile strength, and conformability
to the skin. It is also important that the backing not absorb drug or other excipients
from the carrier. In connection with the preparation of certain reservoir-type transdermal
drug delivery devices, it is also desirable for the backing to be heat sealable at
a relatively low temperature to itself and to a variety of other polymeric substrates.
[0006] Backing materials that have found use in transdermal drug delivery devices include
metal foils, metalized plastic films, and single layered and multilayered polymeric
films. Deficiencies of these backings that are occasionally manifest include delamination
of multilayered polymeric films, oxygen impermeability of metal foils, metalized plastic
films, and certain polymeric films, instability of certain polymeric materials to
the components of the carrier, and absorption of components from the carrier by certain
polymeric materials. Also, it is known that certain polymeric materials are difficult
to handle and process into suitable films.
Summary of the Invention
[0007] This invention provides a polymer blend, comprising:
(i) a very low density polyethylene random copolymer comprising 80 to 95 mole percent
ethylene and a total of 5 to 20 mole percent of a comonomer selected from the group
consisting of 1-butene, 1-hexene, 1-octene, and a combination of two or more thereof;
and
(ii) 15 to 600 parts by weight, based on 100 parts by weight of the very low density
polyethylene, of a linear low density polyethylene random copolymer having a density
higher than the density of said very low density polyethylene and comprising 92 to
98 mole percent ethylene and 2 to 8 mole percent 1-octene.
[0008] This invention also provides a flexible sheet material, comprising a polymer blend
as described above in the form of a film 10 to 300 µm thick. Such a sheet material
finds particular utility in the form of a flexible backing for use in a transdermal
drug delivery device.
[0009] This invention also provides a transdermal drug delivery device comprising: a flexible
sheet material as described above, bearing on at least one surface thereof a carrier
comprising a therapeutically effective amount of a drug.
[0010] A sheet material of the invention also finds utility as a packaging material. Accordingly,
this invention also provides a protective package comprising a sheet material having
a surface defining an article receiving space, said sheet material comprising a film
of a polymer blend as described above.
[0011] The polymer blends, flexible sheet materials, and protective packages of the invention
avoid certain of the above mentioned deficiencies of the various prior art materials.
For example they can be used to avoid processing difficulties that can arise when
using either component of the blend in the absence of the other component. Further
they are permeable to oxygen, stable to various common components of transdermal drug
delivery devices, strong, conformable, and they do not absorb significant amounts
of certain oily substances such as spice, flavor oils, or the fatty acids and esters
that are common elements of transdermal carriers. The polymer blends of the invention
are suitable for use as single layer backings, which avoid the possibility of delamination
that can exist with multilayer backings. While the component copolymers of the blends
are translucent or hazy, the blends of the invention are clear, colorless, and transparent
to visible light, rendering them suitable for use in fashioning a visually unobtrusive
sheet material for use in packaging or in a transdermal drug delivery device. Further,
sheet materials fashioned from the blends of the invention can be heat sealed at a
relatively low temperature.
Brief Description of the Drawings
[0012] FIG. 1 shows a protective package of the invention.
[0013] FIG. 2 is a cross sectional view along line 2-2 of the protective package shown in
FIG. 1 containing a drug delivery device.
Detailed Description of the Invention
[0014] The copolymer components of the polymer blends of the invention are defined herein
in terms of the mole percent of the comonomers present in the copolymers. The mole
percentages set forth herein are the result of determinations involving nuclear magnetic
resonance. Weight average molecular weights recited herein were determined by gel
permeation chromatography. Those skilled in the art will recognize the level of precision
of such methods.
[0015] The term "very low density polyethylene" as used herein is intended to be synonymous
with the term "ultra low density polyethylene".
[0016] The polymer blends of the invention comprise a very low density polyethylene copolymer
(VLDPE). This copolymer preferably comprises 80 to 95 mole percent ethylene and a
total of 5 to 20 mole percent of a comonomer selected from the group consisting of
1-butene, 1-hexene, 1-octene, and a combination of two or more thereof. A preferred
VLDPE is FLEXOMER™ DFDA 1137 NT7 polyolefin (commercially available from Union Carbide),
a material comprising a copolymer of about 93 mole percent ethylene and about 7 mole
percent 1-butene. This copolymer is said to have a density of 0.905 g/cm
3 (ASTM D-1505), a weight average molecular weight of about 240,000, and a melt index
of 1.0 g/10 min (ASTM D-1238). FLEXOMER™ DFDA 1138 NT polyolefin (commercially available
from Union Carbide), a material comprising a copolymer of about 91 mole percent ethylene
and about 9 mole percent 1-butene and having a density of 0.900 g/cm
3 (ASTM D-1505), a weight average molecular weight of about 260,000, and a melt index
of 0.4 g/10 min (ASTM D-1238) is also suitable.
[0017] Other exemplary VLDPEs suitable for use in the polymer blends of the invention include:
FLEXOMER™ GERS 1085 NT polyolefin (Union Carbide), comprising a copolymer of about
85 mole percent ethylene and about 15 mole percent 1-butene, having a density of 0.884
g/cm3 (ASTM D-1505), a weight average molecular weight of about 250,000, and a melt index
of about 0.8 g/10 min (ASTM D-1238);
FLEXOMER™ DEFD 1491 NT7 polyolefin (Union Carbide), comprising a copolymer of about
92 mole percent ethylene and about 8 mole percent 1-butene, having a density of 0.900
g/cm3 (ASTM D-1505), a weight average molecular weight of about 220,000, and a melt index
of about 1.0 g/10 min (ASTM D-1238);
FLEXOMER™ 9020 NT7 polyolefin (Union Carbide), comprising a copolymer of about 93
mole percent ethylene and about 7 mole percent 1-butene, having a density of 0.905
g/cm3 (ASTM D-1505), a weight average molecular weight of about 200,000, and a melt index
of about 0.85 g/10 min (ASTM D-1238);
FLEXOMER™ DFDA 1164 NT7 polyolefin (Union Carbide), comprising a copolymer of about
94 mole percent ethylene, about 1 mole percent 1-butene, and about 5 mole percent
1-hexene, having a density of about 0.910 g/cm3 (ASTM D 1505), a weight average molecular weight of about 240,000, and a melt index
of about 1.0 g/10 min (ASTM D 1238);
FLEXOMER™ 9042 NT polyolefin (Union Carbide), comprising a copolymer of about 90 mole
percent ethylene and about 10 mole percent 1-butene, having a density of 0.900 g/cm3 (ASTM D-1505), a weight average molecular weight of about 135,000, and a melt index
of about 5.0 g/10 min (ASTM D-1238);
FLEXOMER™ DFDA 9063 polyolefin (Union Carbide), comprising a copolymer of about 93
mole percent ethylene and about 7 mole percent 1-butene, having a density of 0.910
g/cm3 (ASTM D-1505), a weight average molecular weight of about 270,000, and a melt index
of about 0.5 g/10 min (ASTM D-1238);
ATTANE™ 4203 polyolefin (Dow), comprising a copolymer of about 90 mole percent ethylene
and about 10 mole percent 1-octene, having a weight average molecular weight of about
220,000;
ATTANE™ 4802 polyolefin (Dow), comprising a copolymer of about 95 mole percent ethylene
and about 5 mole percent 1-octene, having a density of 0.912 g/cm3 (ASTM D-1505), a weight average molecular weight of about 290,000, and a melt index
of about 3.3 g/10 min (ASTM D-1238).
[0018] Blends of two or more of the above-described VLDPEs in any proportion are also suitable
for use as the VLDPE component of a polymer blend of the invention.
[0019] The VLDPEs suitable for use in the polymer blends of the invention generally have
a density in the range of 0.87 to 0.93 g/cm
3, preferably 0.90 to 0.92 g/cm
3, and a weight average molecular weight of 100,000 to 300,000, preferably 130,000
to 270,000. The VLDPEs also preferably have a polydispersity of 3.5 to 6.
[0020] The polymer blends of the invention also comprise a linear low density polyethylene
copolymer (LLDPE). This copolymer preferably comprises 92 to 98 mole percent ethylene
and 2 to 8 mole percent 1-octene. Exemplary suitable LLDPEs include DOWLEX™ 2503 and
DOWLEX™ 6806 polyolefin (Dow), linear low density polyethylenes having a density of
about 0.930 g/cm
3, a melt index of 105 g/10 min, and a weight average molecular weight of about 60,000.
The LLDPE also preferably has a polydispersity between 2 to 3.
[0021] The LLDPEs suitable for use in the polymer blends of the invention generally have
a density in the range of 0.92 to 0.94 g/cm
3, preferably about 0.93 g/cm
3, and a weight average molecular weight of 50,000 to 70,000, preferably about 60,000.
[0022] Blends of two or more of the above-described LLDPEs in any proportion are also suitable
for use as the LLDPE component of a polymer blend of the invention.
[0023] The LLDPE component is preferably present in an amount of 15 parts by weight to 600
parts by weight based on 100 parts by weight of the VLDPE. More preferably the blends
comprise 15 to 100 parts by weight LLDPE, and most preferably 50 to 60 parts by weight
LLDPE, based on 100 parts by weight VLDPE.
[0024] The polymer blends of the invention, and the sheet materials and backings of the
invention, can also contain suitable amounts of conventional polymer additives, such
as processing aids, pigments, and lubricants. The amount that constitutes a suitable
amount of such components can be readily determined by those skilled in the art.
[0025] The individual copolymer components of the polymer blends of the invention are commercially
available as set forth above, and furthermore can be readily prepared using methods
well known to those skilled in the art. In order to prepare the polymer blends of
the invention, the selected components can be blended using melt processing techniques
well known to those skilled in the art. A preferred method of preparing a polymer
blend of the invention involves combining preselected amounts of the component copolymers
in the form of dry pellets to form a dry polymer blend. The dry blend is then fed
into a conventional extruder (e.g., a single screw extruder) operated at an appropriate
temperature. As the mix passes through the extruder the component copolymers are melted
and blended to form the polymer blend.
[0026] The polymer blend can be processed into useful articles of the invention (such as
films, flexible sheet materials, and components for transdermal drug delivery devices)
by using conventional polymer processing techniques, such as molding, blowing, and
extruding. In fashioning a flexible sheet material of the invention, it is preferred
to extrude the polymer blend from an extruder (e.g., a single screw extruder) through
an appropriate die and onto a casting roll in order to form a sheet material of the
desired thickness. The preferred thickness of the sheet materials and transdermal
backings of the invention is 10 to 130 µm, most preferably 70 to 80 µm. In instances
where it is desirable to print directly upon a sheet material of the invention it
is preferred to treat the surface of the sheet material in a manner that raises surface
energy (e.g., corona treating, flame treating, or etching).
[0027] A transdermal drug delivery device can be prepared from a flexible sheet material
of the invention by using conventional methods to apply an appropriate carrier to
the flexible sheet material. An appropriate carrier containing a therapeutically effective
amount of a drug and any excipients and adjuvants can be prepared by methods well
known to those skilled in the art. The term "carrier" as used herein refers generally
to any element suitable for containing a drug and releasing the drug to the skin.
A carrier generally has a surface adapted to be applied to the skin and an opposing
surface adapted to be applied to a backing. Pressure sensitive adhesives are but one
type of carrier.
[0028] Exemplary drugs that can be included in the carrier include any substance capable
of local or systemic effect when administered to the skin, such as clonidine, estradiol,
nicotine, nitroglycerine, and scopolamine, all of which are commercially available
in the form of transdermal devices. Others include antiinflammatory drugs, both steroidal
(e.g., hydrocortisone, prednisolone, triamcinolone) and nonsteroidal (e.g., naproxen,
piroxicam); bacteriostatic agents (e.g., chlorhexidine, hexylresorcinol); antibacterials
(e.g., penicillins such as penicillin V, cephalosporins such as cephalexin, erythromycin,
tetracycline, gentamycin, sulfathiazole, nitrofurantoin, and quinolones such as norfloxacin,
flumequine, and ibafloxacin); antiprotazoals (e.g., metronidazole); antifungals (e.g.,
nystatin); coronary vasodilators; calcium channel blockers (e.g., nifedipine, diltiazem);
bronchodilators (e.g., theophylline, pirbuterol, salmeterol, isoproterenol); enzyme
inhibitors such as collagenase inhibitors, protease inhibitors, elastase inhibitors,
lipoxygenase inhibitors (e.g., A64077), and angiotensin converting enzyme inhibitors
(e.g., captopril, lisinopril); other antihypertensives (e.g., propranolol); leukotriene
antagonists (e.g., ICI204,219); anti-ulceratives such as H2 antagonists; steroidal
hormones (e.g., progesterone, testosterone, estradiol); antivirals and/or immunomodulators
(e.g., 1-isobutyl-1H-imidazo[4,5-c]quinolin-4-amine, 1-(2-hydroxy-2-methylpropyl)-1H-imidazo[4,5-c]quinolin-4-amine,
and other compounds disclosed in U.S. Pat. No. 4,689,338, incorporated herein by reference,
acyclovir); local anesthetics (e.g., benzocaine, propofol); cardiotonics (e.g., digitalis,
digoxin); antitussives (e.g., codeine, dextromethorphan); antihistamines (e.g., diphenhydramine,
chlorpheniramine, terfenadine); narcotic analgesics (e.g., morphine, fentanyl); peptide
hormones (e.g., human or animal growth hormones, LHRH); cardioactive products such
as atriopeptides; proteinaceous products (e.g., insulin); enzymes (e.g., anti-plaque
enzymes, lysozyme, dextranase); antinauseants; anticonvulsants (e.g., carbamazine);
immunosuppressives (e.g., cyclosporine); psychotherapeutics (e.g., diazepam); sedatives
(e.g., phenobarbital); anticoagulants (e.g., heparin); analgesics (e.g., acetaminophen);
antimigraine agents (e.g., ergotamine, melatonin, sumatripan); antiarrhythmic agents
(e.g., flecainide); antiemetics (e.g., metaclopromide, ondansetron); anticancer agents
(e.g., methotrexate); neurologic agents such as anxiolytic drugs; hemostatics; anti-obesity
agents, as well as pharmaceutically acceptable salts and esters thereof. The amount
of drug that constitutes a therapeutically effective amount can be readily determined
by those skilled in the art with due consideration of the particular drug, the particular
carrier, and the desired therapeutic effect.
[0029] Certain adjuvants and excipients are often used as components of transdermal drug
delivery devices. Fatty acids (such as isostearic acid, oleic acid, and linoleic acid)
sometimes find use, as do fatty acid esters (such as ethyl oleate and isopropyl myristate).
Solvents such as ethanol are also sometimes used. Selection of such adjuvants and
excipients, however, is dependent on the drug to be delivered and the type of carrier
employed.
[0030] The polymer blends of the invention are relatively resistant to oily substances,
such as those fatty acids and esters enumerated above. Therefore they are suitable
for use as packaging films, particularly in applications where oil "strike through"
is a concern. A protective package of the invention can be in any suitable form, such
as a flat package comprising two opposing sheets sealed (e.g., heat sealed or welded)
around the periphery to create a sealed article-receiving space between the layers.
A package can also be in the form of a bag or a "pillow-type" package involving a
longitudinal seal, creating a substantially cylindrical shape from a sheet material,
and seals at both ends to create a sealed article-receiving space within.
[0031] Referring now to FIG. 1, flat package 10 comprises upper sheet 12 (and a lower sheet
14 obscured by the upper sheet and consequently not shown) having heat seal 15 around
the periphery of the package.
[0032] FIG. 2 shows the embodiment of FIG. 1 along line 2-2. Upper sheet 12 comprises coating
layer 16, barrier layer 18, and inner layer 20. Coating layer 16 can be any material
upon which labeling information can be printed, e.g., paper, coated paper, polyester,
aluminum foil, or lacquer. Barrier layer 18 can be any material that optimizes or
improves selected properties of the package such as gas permeability, moisture vapor
transmission and oil permeability. Aluminum foil and polyethylene vinyl alcohol are
exemplary barrier layers. Particular suitable materials can be selected readily by
those skilled in the art with due consideration of the intended use of the package.
Inner layer 20 is a flexible sheet material of the invention comprising a polymer
blend as defined herein. Generally inner layer 20 is from about 10 µm to about 100
µm thick. Lower sheet 14 comprises outer layer 22, barrier layer 24, and inner layer
26 corresponding to layers 16, 18, and 20, respectively. In addition to the several
illustrated layers a package of the invention can comprise other conventional layers,
such as tie layers (e.g., polyethylene/vinyl acetate or polyethylene/acrylic acid
layers) between any of the illustrated layers in order to improve sealing between
the layers.
[0033] Lower sheet 12 is sealed to upper sheet 14 around the periphery of the package. Inner
layers 20 and 26 together define article-receiving space 30. Any article that requires
packaging and storage can be put up in a protective package of the invention. Contained
within article receiving space 30 of the illustrated embodiment is article 32, in
this case a transdermal drug delivery device comprising backing 34 (e.g., a flexible
film of the invention) supporting carrier 36 (e.g., a layer of pressure sensitive
adhesive containing inter alia a drug). Carrier 36 is protected by release layer 38
(e.g., a silicone-treated paper) which can optionally be severed at split
40 in order to facilitate removal of the protective release layer upon bending of the
device.
[0034] In preparing a protective package of the invention, the polymer blend can be fashioned
into a flexible sheet material in the manner described above and the sheet material
can be incorporated into a protective package. A flexible sheet material of a polymer
blend of the invention can be used by itself as a packaging material or it can be
used in a multi-layer construction involving layers of other materials, e.g., those
tie layers, barrier layers, and coatings mentioned above, and others known to those
skilled in the art. In a multi-layer construction the individual layers can be separately
prepared and then laminated together. Depending on the identity of the various layers
other than the polymer blend, the polymer blend can be extruded onto an existing sheet
or film. For example a polymer blend film can be extruded onto a metalized polyester
film bearing an ethylene/acrylic acid tie layer.
[0035] Those skilled in the art will recognize that suitability of a polymer blend of the
invention to a particular application is a function of several different properties
and is not represented by any single test result, property, or feature. The Examples
below, however, indicate that the polymer blends of the invention can be fashioned
into sheet materials that generally have a relatively high barrier to moisture, a
relatively low barrier to oxygen, are stable to certain common excipients, and have
good tensile strength and elongation at break. High tensile strength and high percentage
elongation at break are desired in a flexible film in order to avoid breakage during
handling and processing of the film. Also, percent elongation at break serves as an
indication of flexibility and conformability of a film to the skin.
[0036] Certain of the blends of the invention were tested and found not to contain unsuitable
amounts of diffusible cytotoxic components or leachable toxic components. Certain
of the blends of the invention were also tested and not found to be unduly irritating
to skin. Further, certain of the blends of the invention have been found to be heat
sealable to themselves or to other polymeric materials at relatively low temperatures.
[0037] The test methods set forth below are used in connection with the Examples that follow.
[0038] Moisture Vapor Transmission Rate (MVTR) was determined using ASTM F 1249-90.
[0039] Tensile Strength (peak) and the Percentage Elongation at Break were determined using
ASTM D 882-90 Test Method A, rate of grip separation of 51 cm/min, initial distance
between grips of 5 cm, initial strain rate of 25 cm/cm min.
[0040] The effect on tensile strength and percentage elongation at break produced by exposure
of a flexible sheet material of the invention to various materials that are used as
adjuvants or excipients in transdermal drug delivery (e.g., skin penetration enhancers)
was determined as follows. Samples (2.5 cm by 10 cm; ten cut with their longer axis
parallel to the axis of the casting roll, and ten cut with their longer axis perpendicular
to the axis of the casting roll) were cut from the sheet material. Each sample was
folded along its longer axis into an "S" shape and then placed on edge in a 60 mL
vial. Approximately 30 mL of the selected material (ethanol, oleic acid, or isopropyl
myristate) was added to each vial in order to completely cover the sample. The vials
were capped then placed in an oven at 38°C for one week. The vials were removed from
the oven and allowed to cool to room temperature. Each sample was removed from the
vial with tweezers and blotted between multiple sheets of paper towel. The tensile
strength and percentage elongation at break of each sample was then determined using
the test procedures referenced above.
Example 1
[0041] FLEXOMER™ resin DFDA-1137-NT (1300 g; available from Union Carbide) was dry blended
with 700 g of DOWLEX™ 6806 resin (available from Dow Chemical Company). The blend
was melt processed in a BERLYN™ 2 inch (5 cm) single screw extruder with a length:diameter
ratio of 32:1 and a screw equipped with a Maddock mixer. Zone temperatures were set
as follows: Zone 1 at 138°C; Zone 2 at 178°C; Zone 3 at 233°C; Zones 4-7 at 249°C.
The polymer melt was passed via a neck tube (249°C) to a 18 inch (46 cm) single layer
EDI die (232°C). The sheet material was cast on a chrome roll maintained at a temperature
of 16°C. The line speed was 5.2 m/min. The casting roll was nipped to produce a matte
finish on the sheet material. After casting, the sheet material was collected on standard
web handling equipment. The sheet material had a thickness of 75 µm, a MVTR of 6.6
g/m
2/24 hours, a tensile strength at peak of 1.07 Kg per cm of width and a percentage
elongation at break of 645.
Examples 2 - 36
[0042] Using the general method of Example 1, sheet materials were prepared having the compositions
shown in Table 1. Films were variously cast with the casting roll nipped or unnipped.
An unnipped configuration produces a clear colorless sheet material and a nipped roll
produces a sheet material with a matte finish. In Table 1, in all instances the LLDPE
is DOWLEX™ 6806 resin, the thickness is in µm, the MVTR is in g/m
2/24 hours, and the tensile strength at peak (TS) is in Kg per cm of width. The absence
of an entry indicates that the particular value was not measured. Percentages are
given as weight percent of each component based on the total weight of the polymer
blend. The chemical compositions of the materials designated in the TABLE are set
forth in the specification above.

Examples 37 - 40
[0043] Several opaque pigmented films were prepared by dry blending FLEXOMER DFDA-1137-NT
resin, DOWLEX 6806 resin and Spectrum #1065306E pigment and then proceeding according
to the general method of Example 1. The compositions and properties of these films
are shown in Table 2. In all examples the VLDPE is FLEXOMER DFDA-1137-NT resin, the
LLDPE is DOWLEX 6806 resin and the pigment is Spectrum #1065306E. All films had a
caliper of 75 microns. The MVTR value is in g/m
2/24 hours and the tensile strength at peak is in Kg per cm of width. Percentages are
given in weight percent of each component based on the total weight of polymer blend.
Table 2
| Ex |
%VLDPE |
%LLDPE |
%Pigment |
MVTR |
TS |
% Elong |
| 37 |
62 |
33 |
5 |
6.7 |
1.05 |
632 |
| 38 |
59 |
32 |
10 |
|
1.25 |
734 |
| 39 |
52 |
28 |
20 |
6.6 |
1.29 |
795 |
| 40 |
55 |
30 |
15 |
7.5 |
1.25 |
710 |
[0044] Using the test method described above, the effect of exposure to various materials
on the tensile strength and percentage elongation at break of films of the invention
was determined. The results are shown in Table 3. The tensile strength at peak values
are in Kg per cm of width.
Table 3
| |
Initial |
Ethanol |
Oleic Acid |
Isopropyl Myristate |
| Ex |
TS |
% Elon |
TS |
% Elon |
TS |
% Elon |
TS |
% Elon |
| 1 |
1.07 |
645 |
1.34 |
772 |
1.66 |
973 |
1.52 |
946 |
| 2 |
1.18 |
1160 |
1.18 |
1170 |
|
|
|
|
| 3 |
0.62 |
1145 |
0.45 |
980 |
0.21 |
525 |
|
|
| 4 |
0.57 |
920 |
0.50 |
930 |
0.48 |
985 |
0.46 |
1000 |
| 5 |
0.50 |
925 |
0.48 |
905 |
0.34 |
800 |
0.34 |
810 |
| 6 |
0.46 |
620 |
0.46 |
730 |
0.64 |
780 |
0.70 |
940 |
| 7 |
0.32 |
655 |
0.36 |
715 |
0.30 |
628 |
|
|
| 8 |
0.38 |
655 |
0.32 |
560 |
0.34 |
690 |
0.38 |
770 |
| 9 |
0.73 |
484 |
0.80 |
487 |
0.77 |
408 |
0.71 |
364 |
| 10 |
0.89 |
629 |
1.05 |
786 |
1.09 |
889 |
1.09 |
906 |
| 12 |
1.50 |
854 |
1.45 |
861 |
1.09 |
755 |
1.02 |
818 |
| 13 |
1.23 |
893 |
0.98 |
754 |
|
|
0.82 |
827 |
| 23 |
1.89 |
815 |
1.57 |
770 |
1.70 |
857 |
1.21 |
719 |
| 25 |
1.70 |
860 |
1.63 |
907 |
1.46 |
897 |
1.38 |
927 |
| 29 |
1.93 |
865 |
1.14 |
655 |
1.09 |
661 |
0.84 |
625 |
| 30 |
1.18 |
742 |
0.96 |
741 |
1.07 |
707 |
0.86 |
726 |
| 40 |
1.25 |
710 |
1.39 |
792 |
1.23 |
678 |
1.23 |
785 |
| C1 |
0.73 |
484 |
0.80 |
487 |
0.77 |
408 |
0.71 |
364 |
| C2 |
0.41 |
370 |
0.57 |
534 |
0.46 |
577 |
0.45 |
481 |
| C4 |
2.27 |
805 |
1.14 |
596 |
0.88 |
456 |
1.68 |
776 |
| C5 |
1.98 |
888 |
1.11 |
733 |
0.82 |
576 |
1.16 |
794 |
[0045] The oxygen transmission rate of the film of Example 1 was determined using test method
ASTM D-3985 and an Ox-Tran™ Twin oxygen transmission rate tester (available from MOCON,
Mpls, MN) with a sample area of 5 cm
2, the relative humidity maintained at 79% and the cell temperature maintained at 25
± 1°C. The oxygen transmission rate was determined to be 37,203 cc/m
2/24 hours.
[0046] Heat seal strength of several films of the invention was determined according to
the general method of ASTM F88-85. Fin seals were formed using a Model 12-AS Sentinel
Heat Sealer. Each film was sealed to itself, to a microporous polypropylene membrane
(Celgard™ 2400 available from Dow) and to a 3 mil (0.76 mm) low density polyethylene
matte film (CoTran™ 9720 available from 3M). When the film was sealed to itself or
to the LDPE film, the temperature was 290°F (143°C), the dwell time was 1.3 seconds
and the pressure was 40 psi (2.8 Kg/cm
2). When the film was sealed to the polypropylene membrane, the temperature was 355°F
(179°C), the dwell time was 0.5 seconds and the pressure was 40 psi (2.8 Kg/cm
2). Each test specimen was clamped into an Instron Tensile Tester such that the fin
seal tail was oriented perpendicular to the seal. The crosshead speed was set at 130
mm/minute. The results are shown in the table below wherein each value represents
the average of 5 separate determinations.
| Film of Example |
Seal Strength (g/cm of width) |
| |
Self |
PP Membrane |
LDPE Film |
| 4 |
375 |
155 |
554 |
| 5 |
411 |
175 |
446 |
| 6 |
375 |
143 |
107 |
| 7 |
500 |
152 |
482 |
| 8 |
104 |
45 |
54 |
1. A polymer blend, comprising:
(i) a very low density polyethylene random copolymer comprising 80 to 95 mole percent
ethylene and a total of 5 to 20 mole percent of a comonomer selected from the group
consisting of 1-butene, 1-hexene, 1-octene, and a combination of two or more thereof,
and
(ii) 15 to 600 parts by weight, based on 100 parts by weight of the very low density
polyethylene, of a linear low density polyethylene random copolymer having a density
higher than the density of said very low density polyethylene and comprising 92 to
98 mole percent ethylene and 2 to 8 mole percent 1-octene.
2. A polymer blend according to Claim 1, wherein the very low density polyethylene copolymer
has a density in the range of 0.90 to 0.92 g/cm3.
3. A polymer blend according to Claim 1, wherein the very low density polyethylene has
a weight average molecular weight of 100,000 to 300,000.
4. A polymer blend according to Claim 1, wherein the linear low density polyethylene
has a weight average molecular weight of 50,000 to 70,000.
5. A polymer blend according to Claim 1, wherein the very low density polyethylene copolymer
has a weight average molecular weight of 130,000 to 270,000.
6. A polymer blend according to Claim 1, wherein the very low density polyethylene copolymer
has a weight average molecular weight of about 240,000.
7. A polymer blend according to Claim 1,
comprising 15 to 100 parts by weight linear low density polyethylene based on 100
parts by weight of the very low density polyethylene.
8. A polymer blend according to Claim 1,
comprising 50 to 60 parts by weight linear low density polyethylene based on 100 parts
by weight of the very low density polyethylene.
9. A polymer blend according to Claim 1, wherein the comonomer in the very low density
polyethylene is 1-butene.
10. A polymer blend according to Claim 1, wherein the comonomer in the very low density
polyethylene is 1-hexene.
11. A polymer blend according to Claim 1, wherein the comonomer in the very low density
polyethylene is 1-octene.
12. A polymer blend according to Claim 1, wherein the comonomer in the very low density
polyethylene is a combination of 1-butene and 1-hexene.
13. A polymer blend according to Claim 1, characterized in that the blend has greater
optical clarity to visible light than the component copolymers comprising the blend.
14. A flexible sheet material, comprising a polymer blend in the form of a film 10 to
300 µm thick, said polymer blend comprising:
(i) a very low density polyethylene random copolymer comprising 80 to 95 mole percent
ethylene and a total of 5 to 20 mole percent of a comonomer selected from the group
consisting of 1-butene, 1-hexene, 1-octene, and a combination of two or more thereof;
and
(ii) 15 to 600 parts by weight, based on 100 parts by weight of the very low density
polyethylene, of a linear low density polyethylene random copolymer having a density
higher than the density of said very low density polyethylene and comprising 92 to
98 mole percent ethylene and 2 to 8 mole percent 1-octene.
15. A flexible film according to Claim 14, 70 to 80 µm thick.
16. A transdermal drug delivery device comprising: a flexible sheet material bearing on
at least one surface thereof a carrier comprising a therapeutically effective amount
of a drug, wherein the sheet material comprises a polymer blend in the form of a film
10 to 300 µm thick, said polymer blend comprising:
(i) a very low density polyethylene random copolymer comprising 80 to 95 mole percent
ethylene and a total of 5 to 20 mole percent of a comonomer selected from the group
consisting of 1-butene, 1-hexene, 1-octene, and a combination of two or more thereof;
and
(ii) 15 to 600 parts by weight, based on 100 parts by weight of the very low density
polyethylene, of a linear low density polyethylene random copolymer having a density
higher than the density of said very low density polyethylene and comprising 92 to
98 mole percent ethylene and 2 to 8 mole percent 1-octene.
17. A protective package comprising a sheet material having a surface defining an article
receiving space, said sheet material comprising a polymer blend in the form of a film
10 to 300 µm thick, said polymer blend comprising:
(i) a very low density polyethylene random copolymer comprising 80 to 95 mole percent
ethylene and a total of 5 to 20 mole percent of a comonomer selected from the group
consisting of 1-butene, 1-hexene, 1-octene, and a combination of two or more thereof;
and
(ii) 15 to 600 parts by weight, based on 100 parts by weight of the very low density
polyethylene, of a linear low density polyethylene random copolymer having a density
higher than the density of said very low density polyethylene and comprising 92 to
98 mole percent ethylene and 2 to 8 mole percent 1-octene.
18. A protective package according to Claim 17, wherein the polymer blend comprises 50
to 60 parts by weight linear low density polyethylene based on 100 parts by weight
of the very low density polyethylene.
1. Polymergemisch, umfassend:
(i) statistisches Polyethylencopolymer sehr niedriger Dichte, umfassend 80 bis 95
Mol-% Ethylen und insgesamt 5 bis 20 Mol-% eines Comonomers, ausgewählt aus der Gruppe
1-Buten, 1-Hexen, 1-Octen und einer Kombination aus zwei oder mehreren davon, und
(ii) 15 bis 600 Gewichtsteile, bezogen auf 100 Gewichtsteile des Polyethylens sehr
niedriger Dichte, eines linearen statistischen Polyethylencopolymers niedriger Dichte
mit einer höheren Dichte als die Dichte des Polyethylens sehr niedriger Dichte und
umfassend 92 bis 98 Mol-% Ethylen und 2 bis 8 Mol-% 1-Octen.
2. Polymergemisch nach Anspruch 1, wobei das Polyethylencopolymer sehr niedriger Dichte
eine Dichte im Bereich von 0.90 bis 0.92 g/cm3 hat.
3. Polymergemisch nach Anspruch 1, wobei das Polyethylen sehr niedriger Dichte ein Gewichtsmittel
des Molekulargewichts von 100000 bis 300000 hat.
4. Polymergemisch nach Anspruch 1, wobei das lineare Polyethylen niedriger Dichte ein
Gewichtsmittel des Molekulargewichts von 50000 bis 70000 hat.
5. Polymergemisch nach Anspruch 1, wobei das Polyethylencopolymer sehr niedriger Dichte
ein Gewichtsmittel des Molekulargewichts von 130000 bis 270000 hat.
6. Polymergemisch nach Anspruch 1, wobei das Polyethylencopolymer sehr niedriger Dichte
ein Gewichtsmittel des Molekulargewichts von 240000 hat.
7. Polymergemisch nach Anspruch 1, umfassend 15 bis 100 Gewichtsteile lineares Polyethylen
niedriger Dichte, bezogen auf 100 Gewichtsteile des Polyethylens sehr niedriger Dichte.
8. Polymergemisch nach Anspruch 1, umfassend 50 bis 60 Gewichtsteile lineares Polyethylen
niedriger Dichte, bezogen auf 100 Gewichtsteile des Polyethylens sehr niedriger Dichte.
9. Polymergemisch nach Anspruch 1, wobei das Comonomer im Polyethylen sehr niedriger
Dichte 1-Buten ist.
10. Polymergemisch nach Anspruch 1, wobei das Comonomer im Polyethylen sehr niedriger
Dichte 1-Hexen ist.
11. Polymergemisch nach Anspruch 1, wobei das Comonomer im Polyethylen sehr niedriger
Dichte 1-Octen ist.
12. Polymergemisch nach Anspruch 1, wobei das Comonomer im Polyethylen sehr niedriger
Dichte eine Kombination aus 1-Buten und 1-Hexen ist.
13. Polymergemisch nach Anspruch 1, dadurch gekennzeichnet, daß das Gemisch eine größere
optische Durchlässigkeit für sichtbares Licht hat als die im Gemisch enthaltenen Copolymerkomponenten.
14. Flexibles Folienmaterial, umfassend ein Polymergemisch in Form einer 10 bis 300 µm
dicken Folie, wobei das Polymergemisch umfaßt:
(i) statistisches Polyethylencopolymer sehr niedriger Dichte, umfassend 80 bis 95
Mol-% Ethylen und insgesamt 5 bis 20 Mol-% eines Comonomers, ausgewählt aus der Gruppe
1-Buten, 1-Hexen, 1-Octen und einer Kombination aus zwei oder mehreren davon; und
(ii) 15 bis 600 Gewichtsteile, bezogen auf 100 Gewichtsteile des Polyethylens sehr
niedriger Dichte, eines linearen statistischen Polyethylencopolymers niedriger Dichte
mit einer höheren Dichte als die Dichte des Polyethylens sehr niedriger Dichte und
umfassend 92 bis 98 Mol-% Ethylen und 2 bis 8 Mol-% 1-Octen.
15. Flexible Folie nach Anspruch 14, 70 bis 80 µm dick.
16. Vorrichtung zur transdermalen Arzneimittelabgabe, umfassend: ein flexibles Folienmaterial,
das auf mindestens einer Oberfläche einen Träger trägt, umfassend eine therapeutisch
wirksame Menge eines Arzneimittels, wobei das Folienmaterial ein Polymergemisch in
Form einer 10 bis 300 µm dicken Folie umfaßt, wobei das Polymergemisch umfaßt:
(i) statistisches Polyethylencopolymer sehr niedriger Dichte, umfassend 80 bis 95
Mol-% Ethylen und insgesamt 5 bis 20 Mol-% eines Comonomers, ausgewählt aus der Gruppe
1-Buten, 1-Hexen, 1-Octen und einer Kombination aus zwei oder mehreren davon; und
(ii) 15 bis 600 Gewichtsteile, bezogen auf 100 Gewichtsteile des Polyethylens sehr
niedriger Dichte, eines linearen statistischen Polyethylencopolymers niedriger Dichte
mit einer höheren Dichte als die Dichte des Polyethylens sehr niedriger Dichte und
umfassend 92 bis 98 Mol-% Ethylen und 2 bis 8 Mol-% 1-Octen.
17. Schutzverpackung, umfassend ein Folienmaterial mit einer Oberfläche, die den einen
Gegenstand aufnehmenden Raum definiert, wobei das Folienmaterial ein Polymergemisch
in Form einer 10 bis 300 µm dicken Folie umfaßt, wobei das Polymergemisch umfaßt:
(i) statistisches Polyethylencopolymer sehr niedriger Dichte, umfassend 80 bis 95
Mol-% Ethylen und insgesamt 5 bis 20 Mol-% eines Comonomers, ausgewählt aus der Gruppe
1-Buten, 1-Hexen, 1-Octen und einer Kombination aus zwei oder mehreren davon; und
(ii) 15 bis 600 Gewichtsteile, bezogen auf 100 Gewichtsteile des Polyethylens sehr
niedriger Dichte, eines linearen statistischen Polyethylencopolymers niedriger Dichte
mit einer höheren Dichte als die Dichte des Polyethylens sehr niedriger Dichte und
umfassend 92 bis 98 Mol-% Ethylen und 2 bis 8 Mol-% 1-Octen.
18. Schutzverpackung nach Anspruch 17, wobei das Polymergemisch 50 bis 60 Gewichtsteile
lineares Polyethylen niedriger Dichte umfaßt, bezogen auf 100 Gewichtsteile des Polyethylens
sehr niedriger Dichte.
1. Mélange polymère contenant :
(i) un copolymère statistique de polyéthylène très basse densité comprenant un pourcentage
en moles d'éthylène de 80 à 95 et un pourcentage en moles total de 5 à 20 d'un comonomère
choisi parmi le groupe consistant en le 1-butène, le 1-hexène, le 1-octène et une
combinaison de deux ou plus de ceux-ci, et
(ii) 15 à 600 parties en poids, sur la base de 100 parties en poids du polyéthylène
très basse densité, d'un copolymère statistique de polyéthylène basse densité linéaire
ayant une densité supérieure à la densité dudit polyéthylène très basse densité et
comprenant un pourcentage en moles de 92 à 98 d'éthylène et de 2 à 8 de 1-octène.
2. Mélange polymère suivant la revendication 1, dans lequel le copolymère de polyéthylène
très basse densité a une densité comprise entre 0,90 et 0,92 g/cm3.
3. Mélange polymère suivant la revendication 1, dans lequel le polyéthylène très basse
densité a une masse moléculaire moyenne en poids de 100 000 à 300 000.
4. Mélange polymère suivant la revendication 1, dans lequel le polyéthylène basse densité
linéaire a une masse moléculaire moyenne en poids de 50 000 à 70 000.
5. Mélange polymère suivant la revendication 1, dans lequel le copolymère de polyéthylène
très basse densité a une masse moléculaire moyenne en poids de 130 000 à 270 000.
6. Mélange polymère suivant la revendication 1, dans lequel le copolymère de polyéthylène
très basse densité a une masse moléculaire moyenne en poids de 240 000.
7. Mélange polymère suivant la revendication 1, comprenant 15 à 100 parties en poids
de polyéthylène basse densité linéaire sur la base de 100 parties en poids du polyéthylène
très basse densité.
8. Mélange polymère suivant la revendication 1, comprenant 50 à 60 parties en poids de
polyéthylène basse densité linéaire sur la base de 100 parties en poids du polyéthylène
très basse densité.
9. Mélange polymère suivant la revendication 1, dans lequel le comonomère dans le polyéthylène
très basse densité est le 1-butène.
10. Mélange polymère suivant la revendication 1, dans lequel le comonomère dans le polyéthylène
très basse densité est le 1-hexène.
11. Mélange polymère suivant la revendication 1, dans lequel le comonomère dans le polyéthylène
très basse densité est le 1-octène.
12. Mélange polymère suivant la revendication 1, dans lequel le comonomère dans le polyéthylène
très basse densité est une combinaison de 1-butène et de 1-hexène.
13. Mélange polymère suivant la revendication 1, caractérisé en ce que le mélange a une
transparence optique à la lumière visible plus grande que les copolymères constituants
comprenant le mélange.
14. Matériau flexible en feuille, comprenant un mélange polymère sous la forme d'un film
de 10 à 300 µm d'épaisseur, ledit mélange polymère comprenant :
(i) un copolymère statistique de polyéthylène très basse densité comprenant un pourcentage
en moles d'éthylène de 80 à 95 et un pourcentage en moles total de 5 à 20 d'un comonomère
choisi parmi le groupe consistant en le 1-butène, le 1-hexène, le 1-octène et une
combinaison de deux ou plus de ceux-ci, et
(ii) 15 à 600 parties en poids, sur la base de 100 parties en poids du polyéthylène
très basse densité, d'un copolymère statistique de polyéthylène basse densité linéaire
ayant une densité supérieure à la densité dudit polyéthylène très basse densité et
comprenant un pourcentage en moles de 92 à 98 d'éthylène et de 2 à 8 de 1-octène.
15. Film flexible suivant la revendication 14, de 70 à 80 µm d'épaisseur.
16. Dispositif d'apport médicamenteux transdermique comprenant : un matériau flexible
en feuille portant sur au moins une de ses surfaces un support comprenant une quantité
thérapeutiquement efficace d'un médicament, dans lequel le matériau en feuille comprend
un mélange polymère sous la forme d'un film de 10 à 300 µm d'épaisseur, ledit mélange
polymère comprenant :
(i) un copolymère statistique de polyéthylène très basse densité comprenant un pourcentage
en moles d'éthylène de 80 à 95 et un pourcentage en moles total de 5 à 20 d'un comonomère
choisi parmi le groupe consistant en le 1-butène, le 1-hexène, le 1-octène et une
combinaison de deux ou plus de ceux-ci, et
(ii) 15 à 600 parties en poids, sur la base de 100 parties en poids du polyéthylène
très basse densité, d'un copolymère statistique de polyéthylène basse densité linéaire
ayant une densité supérieure à la densité dudit polyéthylène très basse densité et
comprenant un pourcentage en moles de 92 à 98 d'éthylène et de 2 à 8 de 1-octène.
17. Conditionnement protecteur comprenant un matériau en feuille ayant une surface définissant
un espace récepteur de produit, ledit matériau en feuille comprenant un mélange polymère
sous la forme d'un film de 10 à 300 µm d'épaisseur, ledit mélange polymère comprenant
:
(i) un copolymère statistique de polyéthylène très basse densité comprenant un pourcentage
en moles d'éthylène de 80 à 95 et un pourcentage en moles total de 5 à 20 d'un comonomère
choisi parmi le groupe consistant en le 1-butène, le 1-hexène, le 1-octène, et une
combinaison de deux ou plus de ceux-ci, et
(ii) 15 à 600 parties en poids, sur la base de 100 parties en poids du polyéthylène
très basse densité, d'un copolymère statistique de polyéthylène basse densité linéaire
ayant une densité supérieure à la densité dudit polyéthylène très basse densité et
comprenant un pourcentage en moles de 92 à 98 d'éthylène et de 2 à 8 de 1-octène.
18. Conditionnement protecteur suivant la revendication 17, dans lequel le mélange polymère
comprend 50 à 60 parties en poids de polyéthylène basse densité linéaire sur la base
de 100 parties en poids du polyéthylène très basse densité.