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EP 0 654 122 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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14.04.1999 Bulletin 1999/15 |
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Date of filing: 06.05.1994 |
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International application number: |
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PCT/US9405/108 |
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International publication number: |
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WO 9427/041 (24.11.1994 Gazette 1994/26) |
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COMPACT HIGH PERFORMANCE FUEL SYSTEM WITH ACCUMULATOR
KOMPAKTE KRAFTSTOFFANLAGE HOHER LEISTUNG MIT SPEICHER
SYSTEME D'ALIMENTATION EN CARBURANT HAUTE PERFORMANCE, COMPACT, A ACCUMULATEUR
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Designated Contracting States: |
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AT BE CH DE DK ES FR GB GR IE IT LI LU NL PT SE |
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Priority: |
06.05.1993 US 57489 06.05.1993 US 57510 08.09.1993 US 117697
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Date of publication of application: |
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24.05.1995 Bulletin 1995/21 |
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Divisional application: |
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98118101.9 / 0889233 |
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Proprietor: CUMMINS ENGINE COMPANY, INC. |
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Columbus,
Indiana 47202-3005 (US) |
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Inventors: |
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- CAVANAGH, Mark, S.
Columbus, IN 47201 (US)
- SWANK, Bryan, W.
Columbus, IN 47201 (US)
- PATAKI, Arpad, M.
Columbus, IN 47201 (US)
- DOSZPOLY, Bela
Columbus, IN 47201 (US)
- LANE, John, D.
Columbus, IN 47201 (US)
- SHIELDS, Kent, V.
Columbus, IN 47201 (US)
- KRAUS, Richard, D.
Columbus, IN 47201 (US)
- DELANO, W., Beale
Columbus, IN 47201 (US)
- PERR, Julius, P.
Columbus, IN 47201 (US)
- SAH, Jy-Jen, Frank
Columbus, IN 47203 (US)
- GULUK, Alexander, G.
Charleston, SC 29412 (US)
- PETERS, Lester, L.
Columbus, IN 47201 (US)
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Representative: Patentanwälte
Gesthuysen, von Rohr, Weidener, Häckel |
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Postfach 10 13 54 45013 Essen 45013 Essen (DE) |
| (56) |
References cited: :
EP-A- 0 243 871 EP-A- 0 517 991 FR-A- 1 389 267 US-A- 2 412 316 US-A- 2 697 401 US-A- 2 910 056 US-A- 3 044 495 US-A- 3 783 898 US-A- 3 927 652 US-A- 4 246 876 US-A- 4 531 494 US-A- 4 566 492 US-A- 4 838 233 US-A- 4 940 037 US-A- 5 094 216 US-A- 5 109 822 US-A- 5 199 402 US-A- 5 295 469
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EP-A- 0 381 954 DE-A- 4 304 967 US-A- 2 146 184 US-A- 2 608 158 US-A- 2 867 198 US-A- 2 914 053 US-A- 3 759 637 US-A- 3 918 496 US-A- 4 132 201 US-A- 4 440 134 US-A- 4 541 394 US-A- 4 792 285 US-A- 4 884 549 US-A- 5 035 221 US-A- 5 094 216 US-A- 5 176 122 US-A- 5 287 838
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
[0001] This invention relates to a fuel system for an internal combustion engine and more
particularly to an electronically controllable, high pressure fuel pump assembly.
[0002] For well over 75 years the internal combustion engine has been mankind's primary
source of motive power. It would be difficult to overstate its importance or the engineering
effort expended in seeking its perfection. So mature and well understood is the art
of internal combustion engine design that most so called "new" engine designs are
merely, designs made up of choices among a variety of known alternatives. For example,
an improved output torque curve can easily be achieved by sacrificing engine fuel
economy. Emissions abatement or improved reliability can also be achieved with an
increase in cost. Still other objectives can be achieved such as increased power and
reduced size and/or sleight but normally at a sacrifice of both fuel efficiency and
low cost.
[0003] An engine's fuel system is the component which often has the greatest impact on performance
and cost. Accordingly, fuel systems for internal combustion engines have received
a significant portion of the total engineering effort expended to date on the development
of the internal combustion engine. For this reason, today's engine designer has an
extraordinary array of choices and possible permutations of known fuel system concepts.
Design effort typically involves extremely complex and subtle compromises among cost,
size, reliability, performance, ease of manufacture and backward compatibility with
existing engine designs.
[0004] The challenge to contemporary designers has been significantly increased by the need
to respond to governmentally mandated emissions abatement standards while maintaining
or improving fuel efficiency. In view of the mature nature of fuel system designs,
it is extremely difficult to extract both improved engine performance and emissions
abatement from further innovations in the fuel system art. Yet the need for such innovations
has never been greater in view of the series of escalating emissions standards mandated
for the future by the United States government. Meeting these standards, especially
those for ignition compression engines, will require substantial innovations in fuel
systems unless engine manufacturers are prepared to adopt significantly more costly
fuel systems and/or engine redesigns. For example, Cummins Engine Company, Inc., assignee
of the subject application, presently manufactures a pair of mid-range compression
ignition engines identified as the B series and C series (5.9 and 8.3 liters displacement
respectively). These engines employ a state of the art pump-line-nozzle (PLN) type
of fuel system provided to Cummins by another manufacturer. However, this type of
fuel system will not permit the B and C series engines to meet the future emissions
abatement standards imposed by the United States government.
[0005] Among the universe of known fuel systems are several concepts which would appear
initially to provide a possible solution to the requirement for improved emissions
abatement and satisfactory engine performance. However, for the various reasons outlined
below these systems are inadequate.
[0006] One possibility is disclosed in U.S. Patent No. 5,042,445. This patent discloses
a cam driven unit injector designed to provide very high injection pressures (30,000
psi (about 206,8 MPa) or higher) even at low engine speeds. Such high injection pressures
promote better fuel vaporization during injection thereby helping to assure complete
combustion and thus reduced emissions in the engine exhaust. Implementation of this
concept requires a unit injector (defined as a single unit device combining a fuel
injection nozzle and high pressure pump) adjacent each engine cylinder wherein the
injector is designed to achieve the desired high injection pressure at low engine
speeds. The above injector is equipped with a hydraulic variable length chamber for
controlling the timing of each injection event in response to engine conditions. Excessive
pressures are avoided in this type of injector at elevated engine speeds by the provision
of a pressure relief valve for dumping timing fluid during the injection stroke of
the unit fuel injector.
[0007] Other types of unit fuel injectors are known which are capable of adequate high pressure
injection and sufficiently precise injection to achieve some of the performance objectives
discussed above. One example is disclosed in SAE Paper No. 911819 relating to a PDE
unit injector developed by Bosch. Still another is disclosed in U.S. Patent No. 4,531,672
to Smith assigned to the assignee of this application.
[0008] While the unit injectors described above are capable in many ways of achieving the
desired performance objectives, major cost penalties are associated with adoption
of such injectors on pre-existing engine designs. In particular, retro-fitting an
existing engine such as the Cummins B series or C series engine with one of the above
described unit injector designs would require a major overhaul of the engine. In particular,
when these types of injectors were considered for the B and C engines, it became clear
that a redesigned block, head, front end and all associated parts would be required.
In short, a substantially new engine would be required with an attendant retooling
investment in excess of several hundred million dollars.
[0009] Another approach for achieving the desired high pressure injection and variable timing
required to meet the escalating emissions limitation standards is disclosed in a fuel
system offered by Bosch under the designation PLD. This design approach is characterized
by the provision of a separate high pressure pump unit associated with each engine
cylinder and connected through a short line to a nozzle arranged to inject fuel into
the associated cylinder. Each pump unit is individually packaged separate from the
associated nozzle and from all other pump units associated with the engine. The pump
units are mounted on the engine for actuation by the engine cam shaft as close as
possible to the associated engine cylinder. Although this approach has fuel system
cost and performance advantages resulting from the use of existing engine components
and minimal impact on the head design, major changes would be required in the engine
block. More particularly, the block would need to be entirely redesigned to accommodate
the attachment of the individual pump units along the engine cam shaft. Implementation
of this approach on the B and C engines would require an investment estimated to be
in the neighborhood of several tens of millions of dollars.
[0010] One high performance approach requiring less engine redesign is disclosed in U.S.
Patent No. 5.096,121 to Grinsteiner. This style of unit injector includes a fluid
pressure intensifying piston which has the effect of multiplying the pressure of a
motive fluid, such as pressurized lubrication oil, by the ratio of the effective cross
sectional areas of the intensification piston contacted on its larger, low pressure
side by the motive fluid and on the smaller, high pressure side by the engine fuel.
Such a design has the potential for achieving many of the desired performance objectives
but some significant redesign of the base engine is still required. For example, the
system requires an entirely new cylinder head to accommodate not only the injector
but also the oil accumulator that provides the intensification. A separate lubrication
circuit or a totally redesigned lubrication circuit must be provided to supply the
motive fluid through a control valve to the intensification piston. Such an system
would require a separate suction tube, oil pump, and filtration system.
[0011] The cost for base engine redesign required by a fluid intensification unit injector
is likely to be considerably less than the engine redesign costs associated with adoption
of any of the other unit injector and unit pump concepts described above. Nevertheless,
Cummins estimates that adoption of fluid intensifiers on the B and C series engines
would still require an investment in the range of multiple tens of millions of dollars.
In addition to the costs associated with redesign of the engine, the fuel system itself
including the hydraulic unit injectors, redesigned lubrication circuit, filters and
associated equipment would likely be far more expensive than many other known types
of fuel systems. U.S. Patent Reissue No. 33,270 to Beck et al. discloses another type
of hydraulic intensifier unit injector which would appear to supply the same benefits
but suffer the same drawbacks discussed above.
[0012] Yet another approach to meeting the goal of increased fuel system performance would
be to provide an accumulator for storing the output of a high pressure pump and to
provide a plurality of injection nozzles connected with the accumulator and associated
with the engine cylinders wherein each nozzle includes a separate integrated solenoid
valve to control the timing and quantity of fuel flow from the accumulator into each
cylinder. Examples of this type of system are disclosed in U. S. Patent No. 5,094,216
to Miyaki et al. and SAE article no. 910252 entitled
Development of New Electronically Controlled Fuel Injection System ECD-U2 for Diesel
Engines by Miyaki et al. This system allows the accumulator pressure (and thus the injection
pressure) to be regulated as necessary independent of engine speed. However, solenoids
capable of handling the very high pressure and the necessary fast response times are
relatively bulky and costly. Such solenoids will require severe head redesign on the
C series and some modification on the B-series engines. Also, mounting of the high
pressure accumulator on an internal combustion engine is not necessarily simple nor
does it yield an uncluttered engine package or appearance. While the total engine
redesign costs would be less than the engine redesign costs associated with adoption
of the fuel systems noted above, the costs associated with the fuel system components
themselves, including the high pressure pump and solenoid controlled injection nozzles,
could be prohibitively high.
[0013] The above described approaches could potentially achieve many of the desired performance
objectives but a major cost penalty is associated with each design either in the form
of a costly engine redesign or added fuel system costs or both. Other less costly
fuel system concepts are known but these concepts fail to provide the full complement
of performance objectives desired.
[0014] One approach which would require virtually no engine redesign involves the provision
of a high pressure "in-line" pump such as offered by Bosch under the designation P7100.
In this type of system injection nozzles located at each engine cylinder are connected
through separate lines to corresponding pumping chambers contained within the housing
of a single unitized high pressure pump. The chambers are aligned along the axis of
a pump drive shaft and contain corresponding plungers mounted to be reciprocated by
the pump drive shaft in synchronism with the engine crankshaft. With appropriate design
and controls, in-line systems of this type can achieve the necessary pressures and
injection accuracy under some engine conditions but can not be relied upon to provide
the desired performance objectives over the long term especially at low engine speeds.
Further, in-line fuel pumps which are capable of approaching some of the more important
pressure and control objectives are enormously more expensive than the present pump
line nozzle system used on the Cummins B and C series engines.
[0015] Another fuel system which would necessitate little redesign of the basic engine involves
the use of a rotary pump design. This type of pump is characterized by a pump housing
containing a plurality of radially oriented pump chambers within which are mounted
plungers adapted to be reciprocated by a cam surface located at the center of the
pump housing. U.S. Patent Nos. 4,498,442 and 4,798,189 disclose examples of this type
of pump. Although engine impact is low and cost is relatively low, rotary pumps lack
performance capability at higher engine ratings. In particular, rotary pumps are not
capable of providing the desired volume or the desired high pressure over the full
operating range of a typical engine.
[0016] Still another fuel system concept is disclosed in Japanese Patent Application Document
57-68532 to Nakao and assigned to Komatsu. This reference discloses an electronically
controlled high pressure pump and an accumulator for receiving the pump output for
supply of a plurality of injection nozzles through a distributor type valve and corresponding
fuel supply lines. The timing and quantity of injection is controlled by means of
rotary valve elements combined with the distributor valve. The pressure within the
accumulator is regulated by a feedback signal responsive to the accumulator pressure
to control the effective displacement of the high pressure pump. While this design
has features of interest, it fails to disclose how to achieve the necessary operating
pressures in a unitized assembly of sufficiently compact size to alow the resulting
system to be mounted in a practical manner on an internal combustion engine. No provision
is made for operating the system in a fail safe manner in case one or more of the
electronic control mechanisms should fail during operation. Furthermore, the design
provides for an entirely separate pump assembly and accumulator components connected
by a plurality of separate fluid lines which would multiply the sites of potential
leaks.
[0017] The Komatsu reference also fails to teach how to manufacture in a practical manner
an accumulator so that the very high pressures, i.e. about 34,47 to 206,8 MPa (5,000
to 30,000 psi) or higher, could be stored within a compact package having adequate
fuel storage capacity with freedom from potential leakage or dangerous failure. The
Komatsu reference further fails to suggest how to design and assemble the system to
achieve an acceptably low manufacturing cost. The disclosed distributor valve would
also not be suitable for handling the very high pressures required for the system
without simultaneously giving rise to a high probability of fuel leakage that would
cause excessive parasitic losses that is an excessive amount of mechanical energy
would be required to drive the fuel system pump that would otherwise be available
as useful output from the engine.
[0018] Still other references have disclosed the concept of providing an accumulator in
a fuel system wherein fuel from the accumulator can alternatively be controlled for
injection into the respective engine cylinders either by a distributor valve or a
plurality of solenoids associated with each of the individual injector nozzles.
DE 3618447 A1 assigned to Bosch discloses an example of this type of system. The highly
schematic disclosure of this teaching, however, causes this reference to fail to teach
how, to solve the problems referred to with respect to the Komatsu reference.
[0019] Attempts have been made to design a high pressure common rail or accumulator for
storing the output of a high pressure pump for delivery to injection nozzles. For
example, U.S. Patent No. 5,109,822 to Martin discloses a high pressure common rail
fuel injection system including a common rail formed from a one-piece metal housing
having a series of elongated bores formed therein for temporality storing the high
pressure fuel delivered by a high pressure pump. However, Martin fails to teach how
to determine the optimum arrangement of elongated chambers or bores for producing
a compact common rail with minimum outer dimensions which fit within existing available
mounting envelopes required by existing engines while ensuring that the common rail
housing walls are sufficiently strong to withstand the forces generated by the very
high operating pressure of the fuel in the chambers. In addition, Martin does not
disclose how to ascertain the minimum required fuel storage volume for the common
rail which is a primary factor in designing a compact common rail. Also, the common
rail disclosed in Martin is not integrated with the high pressure pump unit and/or
other components, such as a fuel pump control valve, to form a compact fuel delivery
assembly which is capable of efficiently controlling the pressure in the common rail.
U.S. Patent No. 2,446,497 to Thomas discloses a high pressure pump, a common high
pressure chamber or accumulator, a distributor and fuel injection control governors
mounted adjacent one another to form a combined fuel injection assembly. However,
Thomas fails to disclose a fuel assembly which is highly compact and integrated, and
also capable of efficiently and effectively controlling both the pressure in the accumulator
and injection timing and quantity.
[0020] Attempts have also been made to design high pressure, high speed solenoid operated
valves for use in fuel systems for compression ignition internal combustion engines.
For example, U. S. Patent No. 3,680,782 to Monpetit et al discloses an electronically
controlled fuel injector employing a force balanced three-way valve having a nearly
force balanced "pin-in-sleeve" valve member design. In valves of this type, the movable
valve member is movable between first and second positions to alternatively connect
an output valve passage to one of two alternative valve passages, typically a high
pressure source and a drain. The movable valve member contains a cavity opening at
one end to telescopingly receive a floating pin. A first valve seat is formed between
the sleeve and the surrounding valve housing and a second valve seat is formed between
the sleeve and pin. The valve element is movable between a first position in which
the injector nozzle is connected with a source of fuel under high injection pressure
and a second position in which the valve element isolates the source of fuel from
the injection orifices of the nozzle and connects the passage leading to the injection
orifices to a drain to insure near instantaneous termination of each injection event.
[0021] Other examples of three-way high speed, high pressure fuel system valves are disclosed
in U.S. Patent No. 5,038,826 to Kabai et al (Nippondenso). While capable of handling
high pressure and operating at high speed, the "pin-in-sleeve" arrangements of the
Monpetit et al. and Nippondenso references do not permit the effective valve seats
of each disclosed design to be substantially unequal in size while maintaining the
valve member substantially force balanced.
[0022] Another important feature of an effective fuel delivery system is the ability to
regulate the injection pressure as necessary independent of engine speed. U.S. Patent
No. 5,094,216 to Miyaki et al. and U.S. Patent No. 4,502,445 to Roca-Nierga et al.
both disclose a plural chamber "in-line" fuel pump assembly having an output control
device which varies the effective displacement of one or more pump plungers by providing
a separate pump control valve for each pump chamber which operates to vary the beginning
of injection with a constant end of injection occurring when the pumping plunger reaches
its top dead center position. Specifically, fuel is supplied to the pumping chamber
during the retraction stroke and then pumped out of the pumping chamber during the
advancing or pumping stroke until the control valve is closed blocking the discharge
of fuel from the chamber thereby commencing injection or delivery. The delivery or
discharge from the pumping chamber is finished only at the end of the pumping stroke
of the plunger.
[0023] Yet another important feature of an effective fuel delivery system capable of meeting
the ever increasing requirements of emissions abatement is the ability to control
the rate of fuel delivery during each injection event. It has been shown that the
level of emissions generated by the diesel fuel combustion process can be reduced
by decreasing the volume of fuel injected during the initial stage of the injection
event. One method of reducing the initial volume of fuel injected during each injection
event is to reduce the pressure of the fuel delivered to the nozzle assemblies during
the initial stage of injection. Various devices have been developed to control or
shape the rate of fuel delivery during the initial phase of fuel injection so as to
reduce the fuel pressure delivered to the nozzle assemblies. For example, U.S. Patent
Nos. 3,718,283, 3,747,857, 4,811,715 and 5,029,568 disclose devices associated with
each injector nozzle assembly for creating an initial period of restricted fuel flow
and a subsequent period of substantially unrestricted fuel flow through the nozzle
orifice into the combustion chamber. However, these rate control devices require modifications
to each of the fuel injector assemblies in a multi-injector system thus adding costs
and complexity to the injection system. U.S. Patent No. 4,469,068 to Kuroyanagi et
al. discloses a distributor-type fuel injection apparatus including an variable volume
accumulator to vary the rate of fuel injection to achieve effective combustion. However,
this device uses a complex accumulator control system to vary the rate of injection
which is specifically designed to be used with a distributor having a reciprocating
plunger.
[0024] Distributor-type fuel injection systems are also subject to another undesirable phenomena
known as secondary injection. When the nozzle element of the nozzle assembly closes
at the end of each injection event, reverse pressure waves or pulses are generated
which travel back upstream in the fuel delivery lines to the distributor or delivery
valves. Under certain operating conditions, these pressure waves may be reflected
back toward the nozzle assembly by the distributor or delivery valve creating a secondary
nozzle operating pulse of sufficient magnitude to cause the nozzle valve to lift from
its seat causing an undesired secondary injection. U.S. Patent No. 4,246,876 to Bouwkamp
et al. discloses a conventional "snubber valve" used to dampen or diffuse the pressure
wave energy traveling from the nozzle valve thereby preventing secondary injection
by minimizing the intensity of any resultant reflected pressure wave. However, this
design requires a separate snubber valve to be used in each fuel injection line thus
adding cost to the system. U.S. Patent Nos. 4,336,781, 4,624,231 and 5,012,785 all
disclose rotary distributor fuel delivery systems using a single snubber-type valve
positioned in the rotary shaft of the distributor to dampen pressure waves in each
injection line.
[0025] In order to achieve accurate and predictable injection quantities of fuel during
each injection event, it is important to ensure that the fuel transfer circuit connecting
the fuel supply to the nozzle assemblies is continuously full of fuel. It has been
found that vapor pockets or voids (called cavitation) in the transfer circuit result
in insufficient injection pressure and variations in both fuel quantity and timing
of injection. Vapor pockets or voids are especially prone to be formed in high pressure
lines of fuel systems where such lines are connected to a low pressure drain. When
the fuel transfer circuit, and thus an injection line, is connected to drain at the
end of the injection event, fuel at one end of the injection line exits out of the
nozzle while fuel at the other end of the circuit exits to drain thus rapidly drawing
fuel away from, and reducing the pressure in, intermediate portions of the circuit
and injection line. This effect can result in the formation of a vapor pocket or void
in the fuel transfer circuit and injection line between the drain and nozzle. Snubber
valves, mentioned hereinabove with respect to the prevention of secondary injections,
are also used to prevent excessive cavitation by allowing substantially full flow
through an injection line to an injector while restricting the return flow of fuel
from the injector thereby maintaining fuel in the fuel delivery lines. For example,
Japanese Patent Publication 05-180117 discloses a damping valve positioned downstream
of a delivery valve for preventing cavitation erosion. The damping valve includes
a spring-biased valve element having an orifice and a pressure regulation valve positioned
in a bypass channel. This device appears to regulate the fuel pressure in the fuel
injection line between the damping valve and a fuel injection valve to below a preset
maximum.
[0026] In short, the prior art does not provide a practical, low cost fuel system which
satisfies the conflicting demands of emissions control and improved engine performance
especially in situations where it is desired to retrofit a pre-existing engine design.
Moreover, there does not exist those fuel system components (such as accumulators,
solenoid valves, and injection control valves) having all the characteristics necessary
for providing fuel under extremely high pressure in precise quantities at precise
times as determined by controls that are responsive to a wide range of engine conditions.
[0027] Object of the present invention is to overcome the deficiencies of the prior art
and in particular to provide a practical, low cost fuel system which satisfies the
conflicting demands of emissions control and improved engine performance while requiring
minimal modification of pre-existing engines designs. The above object is achieved
by a fuel pump assembly according to claim 1. Preferred embodiments are subject of
the subclaims.
[0028] It is an aspect of the subject invention to provide an electronically controllable,
high pressure fuel pump assembly including a pump, accumulator and distributor combined
with an electrically operated pump control valve and a injection control valve mounted
on the unitized assembly. By this arrangement, a highly integrated fuel system may
be designed, built and installed either for an original or pre-existing engine design.
[0029] Still another aspect of the subject invention is to provide a fuel system for an
internal combustion engine of the compression ignition type which is capable of achieving
very high injection pressures, i.e., 5000 - 30,000 psi (about 34,47 to 206,8 MPa)
and preferably in the range of 16,000 - 22,000 psi (about 110,3 to 151,7 MPa) with
precise control over quantity and timing in response to varying engine conditions.
[0030] Still another aspect of the subject invention is to provide a high performance, high
pressure fuel system designed for retrofitting on existing engine designs of the compression
ignition type without requiring substantial and costly engine redesign. In particular,
the subject invention provides a fuel system having the above characteristics while
also improving engine efficiency by minimizing the parasitic losses even though fuel
pressure is raised to a very high level.
[0031] It is a further aspect of the subject invention to provide a highly integrated fuel
system characterized by high pressure injection, minimal impact on pre-existing engine
designs, precise control over injection quantity and timing, redundant fail safe electronic
components, and improved engine efficiency at overall reduced costs with respect to
competing prior art systems.
[0032] It is yet another aspect of the subject invention to provide a fuel pump assembly
characterized by the combination of a pump, distributor and accumulator wherein the
accumulator includes a housing containing a fluidically interconnected labyrinth of
accumulator chambers sized and relatively positioned to create an ideal integrated
package.
[0033] Another aspect of the subject invention is to provide an improved fuel system capable
of providing sufficiently high operating injection pressures to achieve significant
emissions abatement wherein the system includes a unitized assembly of sufficiently
compact size to allow the resulting system to be mounted in a practice manner on existing
internal combustion engines without creating a cluttered, unsightly engine appearance.
[0034] Another aspect of the subject invention is to provide a fuel system having the above
characteristics wherein the number of fuel leakage sites is minimized by the reduction
of system components and the provision of fail safe redundant low pressure fuel drains
throughout the system to catch and return to the fuel system any fuel which may leak
through primary seal areas.
[0035] A still further aspect of the subject invention is to provide a fuel pump assembly
including a pump housing having a pump cavity oriented in a radial direction, and
an accumulator mounted on the pump housing having an overhang in either the lateral
and/or axial direction and a pump control valve mounted on the overhang portion of
the accumulator housing adjacent the pump housing to create a highly compact, integrated
fuel pump assembly.
[0036] Yet another aspect of the subject invention is to provide a fuel pump assembly including
a fuel pump supplying high pressure fuel, i.e., 5,000 to 30,000 psi (about 34,47 to
206,8 MPa) and preferably 16,000 to 22,000 psi (about 110,3 to 151,7 MPa) with a pump
cavity opening into a head engaging surface and an accumulator adapted to receive
the output of the pump and store temporarily the fuel at the high operating pressure
for subsequent injection into the internal combustion engine wherein the accumulator
is mounted in contact with a head engaging surface of the fuel pump to form an end
wall for the pump cavity.
[0037] Still another aspect of the subject invention is to provide a fuel pump assembly
including a pump housing containing a radially oriented pump cavity, and an accumulator
housing mounted adjacent one end of the pump housing having at least one chamber and
a lateral extent to cause the accumulator to form an overhang in either the lateral
or axial direction perpendicular to the radially, oriented cavity in further combination
with an injection valve for directing high pressure fuel in timed synchronism with
engine operation to various engine cylinders wherein, the distributor is cantilever
mounted on the pump housing in spaced apart relationship with the accumulator overhang.
[0038] Still another aspect of the subject invention is to provide a fuel pump assembly
including a pump housing having a cavity oriented in a radial direction, and an accumulator
housing mounted on the pump housing at one end of the pump housing to form a cantilevered
lateral overhang such that the overhang forms an offset transverse profile for the
fuel pump assembly to complement the irregular transverse profile of the internal
combustion engine on which the fuel assembly is designed to be mounted.
[0039] Still another aspect of the subject invention is to provide a fuel pump assembly
including a pump housing containing a pump cavity, a drive shaft adapted to be mounted
in the pump housing, a pump head mounted on the housing opposite the drive shaft and
a pump unit retained in the pump head by means of a retainer which causes the pump
unit to extend into the pump cavity of the pump housing in spaced apart non-contacting
relationship with the pump housing, whereby the pump unit may be relatively easily
removed and replaced to provide inexpensive overhaul of the pump assembly and/or the
ability to switch pump units to adjust the effective displacement of the fuel pump
assembly.
[0040] It is yet another aspect of the subject invention to provide an accumulator for a
fuel pump system in which the accumulator is formed by a housing containing a fluidically
interconnected labyrinth of chambers wherein the housing is formed of an integral
one piece block.
[0041] It is a more specific aspect of the subject invention to provide a unitized fuel
pump assembly for periodic injection of fuel through plural fuel injection lines into
corresponding engine cylinders of a plural cylinder internal combustion engine. The
assembly includes a pump for pressurizing fuel, an accumulator for accumulating and
temporarily storing fuel under pressure received from the pump. The accumulator is
mounted on the pump housing opposite the drive shaft of the pump with a plurality
of pump cavities positioned intermediate the drive shaft and accumulator. The fuel
pump assembly further includes a fuel distributor for providing periodic fluidic communication
between the accumulator and each of the engine cylinders through the corresponding
fuel injection lines. The fuel distributor is mounted on the pump housing adjacent
one end of the drive shaft and includes a injection control valve for controlling
the timing and quantity of fuel injected into each cylinder in response to engine
operating conditions. The control valve includes a solenoid operator mounted on the
distributor housing and is oriented generally in the same radial direction as the
pump cavities relative to the rotation axis of the drive shaft. By this arrangement,
an extremely compact, highly integrated fuel pump assembly is formed which maximizes
low cost, reduced size, and high performance in a fuel system adapted to be provided
on new or existing engine designs.
[0042] Still another aspect of the subject invention is to provide a unitized, single piece
fuel pump housing containing plural outwardly opening pump cavities, a radially enclosed
drive shaft, a pump head engaging surface and plural tappet guiding surfaces within
corresponding pump cavities wherein the tappet guiding surfaces, head engaging surface
and drive shaft mounting surfaces are the only surfaces requiring close machining
to create adequate alignment between the drive shaft and the cooperating fuel pumping
elements of the pump.
[0043] It is yet another aspect of the subject invention to provide a fuel pump including
an accumulator, a distributor feeding fuel to plural engine cylinders, and a pair
of associated pump control valves for controlling displacement of the pump elements
to cause the pump elements to share the load necessary to maintain desired fuel pressure.
A first injection control valve is provided to control a pre-injection portion of
the injection for each cylinder and a second injection control valve associated with
the first injection control valve is provided to control a main injection portion
of the injection for each cylinder. An electronic control means is further provided
for causing an associated valve to take over if one of the control valves (pump or
injection) should become disabled.
[0044] It is yet another aspect of the subject invention to provide a pump assembly including
a pump housing containing a pump plunger reciprocating along a first pump axis, a
drive shaft rotating about a drive axis perpendicular to the pump axis and an accumulator
having at least one elongated chamber mounted on the pump housing with the central
axis of the chamber being parallel with the drive shaft axis of the pump. By this
arrangement, an ideally compact arrangement of an unitized accumulator type pump assembly
may be formed within a minimum package size while providing an adequate total volume
of high pressure fuel.
[0045] Another aspect of the subject invention is to provide a fuel pump assembly providing
a pump housing having plural pump chambers and plural solenoid operated pump control
valves corresponding in number to the pump chambers for controlling the effective
displacement of associated pump plungers operating within each pump chamber. By this
arrangement, a pressure signal representative of the pressure of the fuel in the fuel
pump accumulator may be used to control the solenoid operated pump control valves
to adjust thereby the effective displacement of the plungers to cause the pressure
of fuel in the accumulator to equal a predetermined pressure level.
[0046] It is an aspect of the subject invention to provide dual injection control valves
for use on a distributor in combination with a fuel pump system designed in accordance
with the subject invention wherein an electronic control is provided to allow at least
"limp-home" operation of the engine should one of the injection control valves become
disabled.
[0047] Another aspect of the subject invention is to provide a distributor including an
injection control valve for controlling the timing and quantity of fuel injected into
each cylinder in response to engine operating conditions wherein the injection control
valve includes a three-way valve operable when energized to connect an axial supply
passage in the distributor rotor with a high pressure fuel accumulator and operable
when de-energized to connect the axial supply passage in the distributor rotor with
a low pressure drain.
[0048] Yet another aspect of the subject invention is to provide a distributor housing arranged
to control the flow of fuel through a fuel feed line from an accumulator to each one
of a plurality of engine cylinders by means of a pair of three-way valves located
in a supply plane transverse to the rotational axis of a distributor rotor wherein
the three-way valves are received within first and second valve cavities located on
opposite sides of the distributor rotor and are interconnected by supply and drain
passages. The valve cavities are further connected by a rotor feed bore for supplying
high pressure fuel to the distributor rotor. The injection valve is further characterized
by a two way check valve located within the rotor feed bore to prevent fuel supplied
from one valve cavity from flowing into the other valve cavity.
[0049] Yet another aspect of the subject invention is to provide a fuel pump assembly including
cam driven reciprocating plungers driven by corresponding cams having at least one
lobe for causing an associated pump plunger to undergo an advancing stroke and a return
stroke for each revolution of the camshaft wherein the total number of lobes are selected
to produce a pumping event for each injection event.
[0050] Yet another aspect of the subject invention is to provide a replaceable pump unit
for each of the respective pump cavities in the pump housing designed in accordance
with the subject invention wherein each pump unit includes a barrel containing a pump
chamber and a barrel retainer for mounting the pump unit in a recess of the fuel pump
assembly accumulator. A check valve is provided to allow one way fuel flow from the
pump chamber into the accumulator. The check valve is associated with a disk positioned
at one end of the barrel to form an end wall of the pump chamber. The disk contains
both inlet and outlet passages and the retainer is formed to provide a clearance with
the barrel and disk to provide a pathway for return of fuel leakage to a fuel supply
passage contained in the accumulator.
[0051] It is yet another aspect of the subject invention to provide a high pressure fuel
pump assembly including an accumulator for storing fuel prior to distribution to corresponding
cylinders in an internal combustion engine by means of an injection valve wherein
the accumulator has a total volume sufficient to prevent fuel pressure from dropping
more than approximately 5 - 15 per cent, and preferably 5 - 10 per cent, during any
injection event depending upon such factors as the compressibility of the fuel, the
operating pressure of the fuel. the maximum potential required injection volumes,
timing range and injection duration selected for the engine, the maximum effective
displacement of each pump unit, the fuel leakage of the system, the compression of
the fuel in the fuel lines, and the fuel lost to drain during valve member travel
between fully opened and fully closed positions.
[0052] It is yet another aspect of the subject invention to provide an accumulator for the
fuel system designed in accordance with the subject invention wherein the accumulator
contains a labyrinth of interconnecting chambers wherein the chambers are elongated
and cylindrical in shape and are positioned in generally parallel relationship. The
accumulator chambers are ideally positioned to intersect a vertical plane through
the accumulator housing in a two dimensional array.
[0053] Still yet another aspect of the subject invention is to provide a rotatable pump
and a distributor integrated with a single drive shaft assembly to form a compact
fuel system assembly capable of accurately and reliably delivering precise quantities
of fuel to an engine while minimizing the size and weight of the assembly.
[0054] Yet another aspect of the present invention is to provide a high pressure fuel pump
assembly including a fuel distributor having axially slidable spool valves in combination
with a separate injection control valve.
[0055] A further object of the present invention is to provide a fuel pump assembly including
an ultra-compact pump head and integral pump chamber which minimizes high pressure
fuel leakage while reducing the size and weight of the assembly.
[0056] Another aspect of the present invention is to provide a variety of pump head/accumulator
designs for accommodating pump control valves and check valves in various orientations
to minimize unwanted fuel leakage, trapped volume and the size and weight of the assembly.
[0057] A still further aspect of the present invention is to provide a fuel pump assembly
having a transversely oriented pump control valve for reducing to an absolute minimum
the trapped volume within the pump head/accumulator.
[0058] A further aspect of the present invention is to provide a fuel pump assembly having
a pump unit and a transverse pump control valve mounted in the barrel of the pump
unit.
[0059] Yet another aspect of the present invention is to provide various accumulator designs
for simplifying the formation and manufacture of the accumulator while minimizing
the possibility of undesired fuel leakage from the accumulator chambers.
[0060] It is yet another aspect of the present invention to provide a high pressure fuel
system having a separately mounted accumulator for permitting placement of the accumulator
in possibly more appropriate/advantageous locations around the engine while also reducing
the size of the pump head thereby creating a more compact assembly which may more
appropriately fit with the packaging constraints of certain engines or vehicle designs.
[0061] It is yet another aspect of the present invention to provide various edge filter
mounting concepts for positioning an edge filter within the disclosed system for preventing
damage to the system's components by small, foreign particles.
[0062] Yet another aspect of the present invention is to provide rate-shaping capability
for controlling the amount of fuel injected during the initial portion of the injection
event by controlling the increase in pressure at the nozzle assembly.
[0063] Another aspect of the present invention is to provide various cavitation control
devices to minimize the formation of vapor pockets or voids within the fuel passages
of fuel systems thereby minimizing cavitation-induced anomalies in fuel injection
metering and timing.
[0064] Still another aspect of the present invention is to provide a novel high pressure
fuel system including rate shaping and cavitation control devices capable of maximizing
the rate shaping capability of the system while minimizing cavitation.
[0065] A further aspect of the present invention is to provide a single device for permitting
rate shaping while also effectively minimizing cavitation in the fuel passages of
the system.
[0066] A still further aspect of the present invention is to provide cavitation control
devices which are both inexpensive to manufacture and simply and easily mounted on
a fuel pump assembly.
[0067] It is a further aspect of the present invention to provide a cavitation control device
capable of refilling the fuel injection lines to each nozzle assembly after an injection
event.
[0068] Yet another aspect- of the present invention is to provide an a cavitation control
device capable of regulating the fuel pressure in the fuel transfer passages during
the draining event to above a predetermined minimum thereby preventing excessive cavitation.
[0069] Yet another aspect of the present invention is to provide a cavitation control device
capable of both regulating the pressure in the fuel transfer passages during the draining
event while also refilling the passages between injection events.
[0070] A still further aspect of the present invention is to provide a high pressure coupling
having a plurality of integrally formed delivery portions for connection to high pressure
fuel lines and an orifice for controlling the flow through at least one of the delivery
portions.
[0071] It is another aspect of the present invention to provide a high pressure coupling
for effectively connecting high pressure lines of a fuel system while providing a
convenient housing for a filter.
[0072] Another aspect of the present invention is to provide a high pressure coupling which
permits simple and inexpensive implementation of a rate shaping device.
[0073] Still other detailed aspects of the invention may be understood by considering the
following Summary of the Drawings and Detailed Description of the Preferred Embodiments.
Summary of the Drawings
[0074] Fig. 1 is a schematic diagram of a fuel system assembly designed in accordance with
the subject invention.
[0075] Fig. 1a is a schematic illustration of a method for designing a specific fuel system
assembly in accordance with the subject invention.
[0076] Figs. 1b-1i are schematic illustrations of techniques for applying the method of
Fig. 1a.
[0077] Fig. 2 is an exploded perspective view of a fuel system assembly designed in accordance
with the subject invention.
[0078] Fig. 3 is an end elevational view of a fuel system assembly designed in accordance
with the subject invention.
[0079] Fig. 4 is an end elevational view of the opposite end of the fuel system assembly
of Fig. 3.
[0080] Fig. 5 is a cross sectional view of the fuel system of Figs. 2-4.
[0081] Fig. 6 is a partial cross sectional view of the fuel system assembly of Figs. 2-5.
[0082] Fig. 7 is a side elevational view of an accumulator used in the fuel system assembly
of Figs. 2-6.
[0083] Fig. 8 is a bottom elevational view of the accumulator of Fig. 7.
[0084] Fig. 9 is an end elevational view of the accumulator of Figs. 7 and 8.
[0085] Figs. 10a-10l are cross sectional views of the accumulator of Figs. 7 and 8 taken
along lines 10a-10l.
[0086] Fig 11 is a side elevational view of a fuel pump housing used in the fuel system
assembly of Figs. 2-6.
[0087] Fig. 12 is a top elevational view of the fuel pump housing of Fig. 11.
[0088] Fig. 13 is a cross sectional view of the fuel pump housing of Fig. 11 taken along
line 13-13.
[0089] Figs. 14-15 are cross sectional views of the fuel pump housing of Figs. 11-13 taken
along lines 14-14, 15-15 and 16-16.
[0090] Fig. 17a is an end elevational view of a distributor housing used in the fuel system
assembly of Figs. 2-6.
[0091] Fig. 17b is a side elevational view of the fuel system assembly of the present invention
showing an alternative mounting arrangement with the distributor shaft oriented perpendicular
to the pump drive shaft.
[0092] Fig. 18 is a second end elevational view of the distributor housing of Fig. 17a.
[0093] Fig. 19 is a side elevational view of the distributor housing of Figs. 17a and 18.
[0094] Fig. 20 is a top elevational view of the distributor housing of Figs. 17a-19.
[0095] Figs. 21 and 22 are cross sectional views of the distributor body taken along lines
21-21 and 22-22 of Fig. 17a.
[0096] Fig. 23 is a cross sectional view of the distributor including the solenoid operated
injection control valves associated therewith taken along line 23-23 of Fig. 20.
[0097] Figs. 24-26 are cross sectional views of the distributor housing taken along lines
24-24, 25-25 and 26-26 of Figs. 20, 18 and 23 respectively.
[0098] Fig. 27 is a cutaway cross sectional view of the distributor rotor and surrounding
housing taken along a plane transverse to the rotational axis of the rotor.
[0099] Fig. 28 is a cross sectional view of another embodiment of a fuel system assembly
designed in accordance with the subject invention.
[0100] Fig. 29 is a cross sectional view of the distributor employed in the fuel system
assembly of Fig. 28 taken along line 29-29.
[0101] Fig. 30 is a cross sectional view of yet another embodiment of a fuel system assembly
designed in accordance with the subject invention.
[0102] Fig. 31 is a cross sectional view of pump housing employed in the fuel system assembly
of Fig. 30 taken along line 31-31.
[0103] Fig. 32 is a cross sectional view of the pump housing and accumulator employed in
the fuel system assembly of Fig. 30 taken along line 32-32.
[0104] Fig. 33 is a partially cutaway cross sectional view of the accumulator employed in
the fuel system assembly of Fig. 30 take along lines 33-33.
[0105] Fig. 34a is a cross sectional view of a low pressure accumulator employed in the
fuel system assembly of Fig. 30 taken along line 34-34.
[0106] Fig. 34b is a cross sectional view of a second embodiment of the low pressure accumulator
employed in the fuel system assembly of Fig. 30 taken along line 34-34.
[0107] Fig. 35 is a schematic diagram of a hydro-mechanical embodiment of the subject invention.
[0108] Fig. 36 is a schematic diagram of yet another embodiment of a fuel system assembly
designed in accordance with the subject invention having a rotary pump.
[0109] Fig. 37 is a cross-sectional view of another embodiment of the distributor of the
present invention using slidable spool valves.
[0110] Fig. 38 is a cross-sectional view of the spool valve distributor of Fig. 37 taken
along Line 38-38.
[0111] Fig. 39 is a partial cross-sectional view of an alternative embodiment of the fuel
system assembly of the present invention.
[0112] Fig. 40 is a partial cross-sectional view of yet another embodiment of the fuel system
assembly of the present invention.
[0113] Fig. 41 is a cross-sectional view of yet another embodiment of a fuel system assembly
designed in accordance with the subject invention.
[0114] Fig. 42 is a cross-sectional view of the fuel system assembly of Fig. 41 taken generally
along line 42-42.
[0115] Fig. 43 is a partial cross-sectional view of the fuel system assembly of Fig. 42
taken generally along line 43-43.
[0116] Fig. 44 is a partial cross-sectional view of another embodiment of an accumulator/pump
housing assembly designed in accordance with the subject invention taken along line
44-44 of Fig. 45.
[0117] Fig. 45 is a partial cross-sectional view of the accumulator/pump housing of Fig.
44 taken along line 45-45.
[0118] Fig. 46 is a partial cross-sectional view of another embodiment of a pump head/pump
housing assembly used in the fuel system assembly of the subject invention.
[0119] Fig. 47 is a partial cross-sectional view of yet another embodiment of an accumulator/pump
housing assembly used in the fuel system assembly designed in accordance with the
subject invention.
[0120] Fig. 48 is a partial cross-sectional view of yet another embodiment of a fuel system
assembly designed in accordance with the subject invention having vertically mounted
pump control valves.
[0121] Fig. 49 is a cross-sectional view of the fuel system assembly of Fig. 48 taken along
line 49-49.
[0122] Fig. 50 is a cross-sectional view of the accumulator of the fuel system assembly
shown in Fig. 48 taken along line 50-50.
[0123] Fig. 51 is a cross-sectional view of the accumulator of the fuel system assembly
of Fig. 48 taken along line 51-51.
[0124] Fig. 52 is a partial cross-sectional view of another embodiment of a fuel system
assembly designed in accordance with the subject invention showing an off-mounted
accumulator.
[0125] Fig. 53a is a partial cross-sectional view of the fuel system assembly of Fig. 52
taken along line 53a-53a.
[0126] Fig. 53b is a partial cross-sectional view of another embodiment of the fuel system
assembly of the present invention.
[0127] Fig. 54a is a partially cut away cross-sectional view of a feed tube housing an edge
filter connected to the accumulator of the fuel system of the present invention.
[0128] Fig. 54b is yet another embodiment of a filter housing for mounting the filter in
the fuel system assembly of the present invention.
[0129] Fig. 55a is a partial cross-sectional view of another embodiment of the high pressure
accumulator employed in the fuel system assembly of the present invention having a
single end plate.
[0130] Fig. 55b is a partial cross-sectional view of yet another embodiment of the high
pressure accumulator employed in the fuel system of the present invention showing
two end plates.
[0131] Fig. 55c is a plan view of yet another embodiment of the high pressure accumulator
employed in the fuel system of the present invention.
[0132] Fig. 56 is a cut away cross-sectional view of a rate shaping device of the present
invention.
[0133] Fig. 57 is a graph showing the pressure rate as a function of time during an injection
event using the rate shaping device of Fig. 56.
[0134] Fig. 58 is a schematic diagram of another embodiment of a rate shaping device of
the present invention.
[0135] Fig. 59 is a graph showing injection pressure as a function of time as shaped by
the devices of Figs. 58 and 60.
[0136] Fig. 60 is a schematic diagram of yet another embodiment of a rate shaping device
of the present invention.
[0137] Fig. 61 is a schematic diagram of yet another embodiment of a rate shaping device
of the present invention.
[0138] Fig. 62a is a cross-sectional view of a high pressure coupling of the present invention
incorporating a filter.
[0139] Fig. 62b is a cross-sectional view of the high pressure coupling of Fig. 62a taken
along line 62b-62b.
[0140] Fig. 63a is a cross-sectional view of the injection control valve, boost pump and
distributor used in the fuel system assembly of the present invention showing cavitation
control devices.
[0141] Fig. 63b is a cut away cross-sectional view of the distributor of the assembly shown
in Fig. 63a taken along line 63b-63b.
[0142] Fig. 64a is a cut away cross-sectional view of a cavitation control device of the
present invention indicated at A in Fig. 63a.
[0143] Figs. 64b - 64e are partial cut away cross-sectional views of various embodiments
of cavitation control devices used in the fuel system assembly of the present invention.
[0144] Fig. 65 is a schematic diagram of a cavitation control device incorporated into the
fuel system assembly of the present invention.
[0145] Fig. 66 is yet another embodiment of a cavitation control device incorporated into
the fuel system assembly of the present invention.
[0146] Fig. 67 is yet another embodiment of a cavitation control device used in the fuel
system of the present invention.
[0147] Fig. 68 is a partially cut away cross-sectional view of the distributor similar to
Fig. 63b showing the application of the cavitation control device of Fig. 67.
[0148] Fig. 69 is a schematic diagram illustrating yet another embodiment of a cavitation
control device of the present invention used in the fuel system of the subject invention.
Description of the Preferred Embodiments
[0149] Referring to Figure 1, the unitized fuel delivery assembly of the present invention
is shown and may be referred to generally as the Cummins Accumulator Pump System (CAPS).
As shown in schematic form and indicated generally at 10, the invention includes a
high pressure accumulator 12 for receiving high pressure fuel for delivery to fuel
injectors of an associated engine, a high pressure pump 14 for receiving low pressure
fuel from a low pressure supply pump 15 and delivering high pressure fuel to accumulator
12 and a fuel distributor 16 for providing periodic fluidic communication between
accumulator 12 and each injector nozzle 11 associated with a respective engine cylinder
(not shown). The assembly also includes at least one pump control valve 18,19 positioned
along the fuel supply line to pump 14 for controlling the amount of fuel delivered
to accumulator 12 so as to maintain a desired fuel pressure in accumulator 12. Also,
one or more injection control valves 20 positioned along the fuel supply line from
the accumulator 12 to the distributor 16 is provided for controlling the timing and
quantity of fuel injected into each engine cylinder in response to engine operating
conditions. An electronic control module (ECU) 13 controls the operation of the pump
control valves 18,19 and the injection control valve 20 based on various engine operating
conditions to accurately control the amount of fuel delivered by the distributor 16
to the injector nozzle 11 thereby effectively controlling fuel timing and metering.
[0150] The injection rate shape can be modified by a device located between the accumulator
and the distributor.
[0151] Figures 2-4 illustrate the preferred embodiment of the fuel delivery assembly 10
in its practical form in a unitized, compact assembly including an accumulator housing
34 of accumulator 12 and a distributor housing 44 of distributor 16 both mounted on
a pump housing 22 associated with pump 14. As shown in Figures 11-16, pump housing
22 includes a lower portion 23 which forms a drive shaft receiving cavity 24 for radially
enclosing a drive or cam shaft 26. Pump housing 22 also includes an upper portion
25 integrally formed with lower portion 23 by, for example, metal casting procedures.
A pair of generally cylindrical pump cavities 28 and 30 formed in upper portion 25
extend radially from the longitudinal axis of camshaft 26. Pump cavities 28 and 30
have generally parallel central axes to form an "in-line" pump configuration. Upper
portion 25 of pump housing 22 includes a dividing wall 31 for separating pump cavities
28 and 30, and a head engaging surface 32 for engaging the accumulator 12 to form
an end wall for pump cavities 28 and 30. Four apertures 33 are formed in upper portion
25 for receiving bolts (not shown) for securing accumulator housing 34 to pump housing
22.
[0152] Accumulator housing 34 is generally rectangularly shaped in both lateral and vertical
cross-section and includes a lower surface mounted against head engaging surface 32
of pump housing 22. Referring to Figures 5-10a, four recesses 35 formed in the lower
surface of accumulator housing 34 opposite respective apertures 33 include internal
threads for engaging complimentary threads formed on bolts (not illustrated) extending
upwardly from apertures 33 of pump housing 22 to connect accumulator housing 34 to
pump housing 22. Accumulator housing 34 includes elongated accumulator chambers 36
extending along the axial extent of housing 34 for receiving and temporarily storing
high pressure fuel delivered by pump 14. Accumulator housing 34 extends axially outwardly
from pump housing 22 parallel to the longitudinal axis of camshaft 26 to form a cantilevered
axial overhang 38 relative to pump housing 22. Preferably, the central axis of each
accumulator chamber 36 is generally parallel to the drive axis of camshaft 26 and
perpendicular to the pump axis extending in the radial direction through pump cavities
28 and 30. Accumulator housing 34 also extends laterally outwardly from pump housing
22 to form a cantilevered lateral overhang 40. A first pump control valve 18 and a
second pump control valve 19 are mounted on cantilevered lateral overhang 40 of accumulator
housing 34 adjacent pump housing 22. As illustrated in Figures 2, 3 and 6, pump control
valves 18 and 19 are received in downwardly opening recesses formed on the underside
of accumulator housing 34. In addition, a pressure sensor 42 for determining the fuel
pressure within accumulator chambers 36 is mounted in a recess formed on the underside
of accumulator cantilevered axial overhang 38.
[0153] Referring to Figures 2, 3 and 5, distributor housing 44 of fuel distributor 16 is
mounted in cantilevered fashion on pump housing 22 adjacent drive shaft cavity 24
and extends outwardly from pump housing 22 in a spaced apart, generally parallel relationship
with axial overhang 38 of accumulator housing 34. A first injection control valve
20 and second injection control valve 21 are mounted on distributor housing 44 in
the space between the distributor housing and cantilevered axial overhang 38 of accumulator
housing 34.
[0154] As described hereinabove, the various components of the unitized fuel delivery assembly
10 are oriented in a specific arrangement relative to one another so that subsequent
connection of the respective housings 22, 34, and 44 forms a compact, unitized assembly
having outer axial, radial and lateral extents within which other components, such
as pressure sensor 42, injection control valves 20 and 21, pump control valves 18
and 19 and various fuel passages, can be simply and effectively integrated into the
assembly while maintaining the functionality of each component and the compact nature
of the assembly.
[0155] Referring to Figures 7-9 and 10a-10l, accumulator housing 34 is formed of an integral
one piece block formed of high strength material such as SAE 4340, VIMVAR quality,
tempered at 700 F (about 371°C); SAE 4140, VIMVAR quality, tempered to HRc 37 and
gas nitrided; Maraging 18Ni(250), aged at 900 F (about 482°C); Customer 455 stainless
steel, aged at 950 F (510°C); and Aermet-100, aged at 900 F (about 482°C). Accumulator
chambers 36 are formed in accumulator housing 34 by boring axial drillings in the
one piece block starting at one end surface of the block. Accumulator chambers 36
are positioned to intersect a vertical plane extending through the accumulator housing
34 in a two dimensional array including an upper now 54 (Figure 9) of four accumulator
chambers 36a, 36b, 36c and 36d, and a lower now 56 (Figure 9) of three accumulator
chambers 36e, 36f and 36g as shown in Figure 9. Each accumulator chamber 36 is elongated
and cylindrical in shape and positioned adjacent, and in generally parallel relationship
with, another chamber. Also, the open end of each chamber 36 is fluidically sealed
with a plug 58 positioned in a recess 60 formed in the open end. The opposite end
of each chamber 36 terminates in the block at a point short of the axial extent of
housing 34.
[0156] Referring again to the details of the accumulator design as illustrated in Figs.
7-9 and 10a-101. upper row 54 of chambers 36a-d are fluidically interconnected by
a first cross passage 62 and an axial passage 64. First cross passage 62 extends laterally
through housing 34 perpendicular to the central axis of chambers 36 to intersect chambers
36b-d of upper now 54. Axial passage 64 extends perpendicularly from first cross passage
62 axially along housing 34 to communicate with chamber 36a which is shorter than
the remaining chambers of upper row 54. First cross passage 62 is formed by drilling
laterally through one side of the block to intersect chambers 36b-d of housing 34.
The open end of first cross passage 62 is fluidically sealed by a plug (not shown)
positioned in a recess 68 similar to plug 58 and recess 60 of accumulator chambers
36. Chamber 36a has been foreshortened to accommodate recess 68. Axial passage 64
is formed by drilling from the open end of accumulator chamber 36a prior to inserting
plug 58. Likewise, accumulator chambers 36e, 36f and 36g of lower now 56 are interconnected
by a second cross passage 69 drilled from one side of housing 34 laterally through
housing 34 terminating at chamber 36g. A plug (not shown) is threaded into a recess
69a formed in the open end of second cross passage 69 to fluidically seal passage
69. Upper row 54 and lower now 56 are connected by a vertical passage 71 and an axial
passage 73. Vertical passage 71 (Figure 10b) extends upwardly from the lower surface
of cantilevered axial overhang 38 to communicate with accumulator chamber 36a. The
open end of passage 71 is fluidically sealed by a plug (not shown) positioned in a
recess formed in the open end. Axial passage 73 communicates at one end with accumulator
chamber 36g and at the opposite end with vertical passage 71. In this manner, first
and second cross passages 62 and 69, and axial passages 64 and 73 connect accumulator
chambers 36a-g together to form a fluidically interconnected labyrinth of chambers
for temporarily storing fuel delivered from pump 14. A fuel feed passage 67 extending
from the lower surface of axial overhang 38 communicates with accumulator chamber
36d. A recess formed in the open end of fuel feed passage 67 is adapted to receive
a fuel feed tube for supplying the temporarily stored fuel to fuel injection control
valves 20 and 21.
[0157] Referring to Figures 7, 8, 10b and 10d-10f, accumulator housing 34 also includes
a first pump control valve recess 70 and second pump control valve recess 72 formed
in the lower surface of housing 34 for receiving first and second pump control valves
18 and 19, respectively. First and second pump control valves 18 and 19 are each preferably
a solenoid-operated valve assembly of the type disclosed in commonly assigned U.S.
Patent No. 4,905,960 to Barnhart incorporated herein by reference. A respective valve
cavity 74,76 extends upwardly from each pump control valve recess 70,72 respectively,
but terminates below accumulator chamber 36a for receiving a control valve element
75 (Figure 6) of first pump control valve 18. A pair of fuel feed branches 78 and
80 are formed by drilling laterally inwardly from the vertical side of axial overhang
38 adjacent first and second pump control valves 18 and 19, respectively. The open
ends of fuel feed branches 78 and 80 are each fluidically sealed with plug (not shown)
secured in a respective recess formed in the open ends. Each fuel feed branch 78,80
communicates with a respective valve cavity 74,76 and extends laterally through housing
34 terminating at a position above the respective pump cavities 28,30 when accumulator
housing 34 is mounted on pump housing 22. In addition, accumulator housing 34 is provided
with a stepped recess 79 (Figure 10i) formed in the lower surface of axial overhang
38 adjacent second pump control valve recess 72 for receiving pressure sensor 42.
A passage 81 connects recess 79 to accumulator chamber 36a.
[0158] Accumulator 12 also includes a first pump unit recess 82 and a second pump unit recess
84 formed in the lower surface of housing 34 in alignment with corresponding pump
cavities 28 and 30 of the pump housing. Pump recesses 82 and 84 communicate and align
with pump cavities 28 and 30, respectively, such that respective pump units 86 and
88 may be mounted within corresponding pump cavities 28 and 30 and recesses 82 and
84 as shown in Figures 5 and 6. In this manner, accumulator housing 34 and respective
recesses 82 and 84 form a pump head for closing and sealing cavities 28 and 30. First
and second pump unit outlet passages 83 and 85 extend vertically through accumulator
housing 34 connecting first and second pump unit recesses 82 and 84, respectively,
to accumulator chamber 36c.
[0159] A common fuel feed passage 90 (Figures 5, 10b and 10e) extends laterally inwardly
from the vertical side of lateral overhang 40 between and parallel to fuel feed branches
78 and 80. A pair of connector passages 92 and 94 connect common fuel feed passage
90 to pump control valve recesses 70 and 72, respectively. The opposite end of common
fuel feed passage 90 is connected to pump recesses 82 and 84 via recess drain passages
96 and 98 (Figure 10e) respectively for draining leak-by fuel from recesses 82 and
84 as further described hereinbelow. The most inward end of each fuel feed branch
78 and 80 is connected to the respective pump unit recesses 82 and 84 by fuel passages
100 and 102, respectively (Figure 10f). In this manner, fuel entering common fuel
feed passage 90 flows through connector passages 92 and 94 and valve recesses 70 and
72 into respective fuel feed branches 78 and 80 for delivery to pump units 86 and
88 via fuel passages 100 and 102 depending on the position of the respective pump
control valves 18 and 19.
[0160] Accumulator chambers 36 are specifically dimensioned to create an aggregate volume
sufficient to allow a controlled quantity of fuel at a predetermined operating pressure
to be delivered to each engine cylinder at appropriate times throughout the entire
operating range of the engine while also minimizing the physical dimensions of the
accumulator housing 34 and ensuring that the accumulator housing walls are sufficiently
strong to withstand the forces generated by the very high operating pressure, e.g.,
5000 psi to 30,000 psi (about 34,47 to 206,8 MPa) and preferably 16,000 - 22,000 psi
(about 110,3 to 151,7 MPa), of the fuel in accumulator chambers 36. Determining the
minimum required fuel storage volume for an accumulator designed is important applying
the subject invention to a particular engine. The accumulator volume is related to
other component size choices as well. For example, the fuel quantity, timing range,
injection pressure and duration required by an engine are the primary factors involved
in arriving at the proper sizing of components used in designing a fuel system in
accordance with the present invention which may be referred to as the Cummins Accumulator
Pump System (CAPS). As an example, the sizing process for designing a fuel system
in accordance with the subject invention for the Cummins B and C engine applications
is described below.
[0161] The peak nozzle pressure for this application was selected to be 21,000 psi (about
144,8 MPa) with rated duration of 30 degrees crank. The accumulator size was established
based on the further constraint that the maximum fuel pressure drop during an injection
event should not exceed five per cent. The pumping element diameter and stroke were
determined by calculating the fuel replacement requirements in the accumulator due
to fuel injection, plus losses due to valve transition and leakage, distributor leakage,
pumping element leakage, and injection line volume dumped to drain at the end of injection.
Since there is one replacement pumping event for each injection event (the total number
of cam lobes equal the number of engine cylinders), the total fuel loss from the various
sources during one injection should be replaced by the one pumping event.
[0162] A still further constraint was placed on the maximum acceptable power loss due to
leakage and other causes, based on the requirement that CAPS parasitic horsepower
should not exceed that of conventional types of prior art in-line pump designs. when
operating at the same injection pressures. Other constraints were adopted such as
limiting the pumping stroke, leakage and valve transition losses etc., limiting the
size of sealing lands for the injection control valve and distributor, and valve transition
speeds, (to avoid excessive accumulator leakage to drain). As sizing of the distributor,
valve, accumulator volume, and pumping element stroke was determined, adequate information
was available to design the cam, bearings, tappet rollers, and pumping element springs.
Finally, to determine the final CAPS hardware design, the combination of these elements
were oriented, rearranged, examined for vehicle and engine interference and analyzed
for acceptable operating stress levels. Fig. la schematically summarizes the design
process.
[0163] With respect to the accumulator, the following information summarizes the analytical
procedure which was followed to determine the minimum required volume for the accumulator
as applied to a fuel system designed in accordance with the subject invention for
the B and C Cummins engines:
[0164] Step 1. Calculation to determine maximum flow allowable for CAPS pumping elements.
Note: Power to support flow through the CAPS system should not significantly exceed
conventional PLN fuel systems of the high pressure, high performance type.
Current PLN fuel systems operating at 1200 bar ( 120 MPa) pump pressure require 5.65
Kw, drive power at 2400 rpm. Thus the drive power should not be significantly greater
for CAPS. Since the pump pressure with CAPS is nearly constant, the maximum allowable
pump delivery can be calculated from the following relationship for a 6 cylinder engine.

where:
- Pwr =
- power requirement (w)
- Np =
- pump speed (rpm)
- P =
- pump delivery pressure (Pa)
- V =
- pump delivery volume (m**3)
With the design constraint that CAPS's power requirement is not to exceed 5.65 kW,
this equation can be used to solve for the maximum pump delivery. At 1100 bar (110
MPa) and 2400 rpm, this calculation indicates that the pump delivery should not exceed
428 mm3/stk.
[0165] Step 2. Calculation to determine that the CAPS components do not exceed allowable
flow and drive power requirements.
[0166] The pump delivery volume is the sum of the fuel volumes required for combustion,
line pressurization, and leakage. Reducing the leakage is thus critical to successful
implementation of the present invention. The leakage volumes were analyzed and reduced
by design optimization. The following Table 1 lists the volume contributions to the
total pump delivery for a Cummins C series engine.
Table 1.
| C Engine Pump Delivery Breakdown in mm**3 for CAPS |
| operating condition |
low torque 800 rpm |
torque peak 1300 rpm |
rated pwr 2400 rpm |
| magnum fueling |
150 mm3 |
190 mm3 |
155 mm3 |
| line pressure |
91 mm3 |
91 mm3 |
91 mm3 |
| solenoid leak* |
80 mm3 |
49 mm3 |
27 mm3 |
| distributor leak* |
150 mm3 |
92 mm3 |
50 mm3 |
| pump leakage* |
30 mm3 |
22 mm3 |
17 mm3 |
| total |
501 mm3 |
444 mm3 |
340 mm3 |
| * note: see leakage calculation approach below. |
This analysis shows that the CAPS should not exceed PLN systems at torque peak through
rated speeds of the same injection pressure. At lower speeds, the pump delivery increases
due to the increased time available for leakage. This volume must be used for design,
since high pressure capability at low speed is critical to the CAPS concept. Pumping
power required at low speeds could be expected to be higher than conventional PLN
systems, when CAPS is operated at high pressure at low speed.
[0167] Step 3. Calculation to determine accumulator volume required to assure accumulator
pressure does not drop more than 5 % between pumping events.
Determination of Accumulator Volume Requirement
[0168] Calculation of the accumulator volume required for a given pressure level and pressure
drop during pumping was calculated as follows. Assume uniform state, uniform flow
during pumping process for one pumping event as illustrated in Fig. 1b.
[0169] Also, it is assumed that pumping element and fuel delivery (injected + leaked) do
not occur concurrently (exit mass flux is zero), adiabatic and no work done on control
volume. Therefore energy equation reduces to the following relationship for a control
volume with one inlet.

From conservation of mass

and thermodynamic relation

substitute

For a small pressure drop assume density is constant, energy content of inlet mass
negligible compared to energy stored in accumulator and negligible temperature rise
due to inlet fuel mass.
Therefore

convert to volume


where:
- P =
- initial pressure
- ΔV =
- pump volume delivery per stroke
- ρ1 =
- density at pressure
- u2 - u1 =
- internal energy for fuel
The internal energy of diesel fuel is calculated from the relationship for bulk modulus
as a function of pressure.


where:
- Bo =
- bulk modulus at atmospheric
- B =
- bulk modulus at actual pressure
- P =
- pressure
- a =
- constant
- b =
- constant
- ρo =
- density at atmospheric conditions
the final result follows:

For a given volume change, pressure and pressure drop, the volume required can be
readily calculated. As the pump delivery increases the accumulator volume increases,
therefore the highest pump delivery must be used to size the accumulator. As shown,
the highest pump delivery occurs at low speed due to leakage. Using the low speed
501 mm3 pump delivery and a 5% pressure drop design constraint, the required accumulator
volume is calculated to be about 130,000 mm3.
As previously indicated, the pump delivery per stroke is the sum of the combustion,
line volume pressurization and leakage fuel quantity.

[0170] The line volume loss was calculated from the specific energy relationship previously
shown. Once the compression energy required to raise the total line volume to injection
pressure was known, an effective fuel volume was calculated for a constant pressure
as illustrated in Fig. 1c and Fig. 1d.
[0171] Leakage for the solenoid, distributor and pumping element were calculated using energy
conservation, pressure vessel expansion formulas and diesel fuel thermodynamic properties.
The clearance leakage flow can be calculated from the following equation.

where:
- D =
- shaft diameter
- h =
- clearance
- ΔP =
- pressure drop
- µ =
- viscosity at temperature and pressure
- L =
- seal length
[0172] Since the temperature profile, viscosity, pressure profile and clearance are unknown
and dependent on each other, the flow is solved iteratively at dx intervals along
the seal length assuming that the enthalpy is constant. See Fig. 1e.
[0173] The solenoid valve is more complex due to the parallel flow that must be iterated.
Also, the valve dynamics are calculated using a multi-degree of freedom spring, mass
and damper model.
[0174] Once the pump volume delivery was known, the pumping element stroke was calculated
knowing the plunger diameter. The selection of the plunger diameter and stroke involved
several iterations on hydraulic force, contact stress, bearing load, instantaneous
torque, cam diameter, roller diameter and no follow (component inertia). All of these
parameters are dependent on the plunger diameter and stroke combination. Optimization
of one parameter will most likely adversely affect other parameters. A spreadsheet
program can be used to analyze the various design options.
Determination of Accumulator Size and Shape for 130,000 mm3 Accumulator Volume (part I)
[0175] The CAPS package size is determined by envelope constraints of engine and vehicle
components. The same gear train system in the current engine was assumed to be suitable
for driving the CAPS fuel pump. The camshaft, which transmits power from the gear
train to the CAPS fuel pump, was determined to be one of the constraints to locating
the CAPS assembly. Figure 1f shows the boundary constraints for the CAPS assembly
as applied to a Cummins engine.
[0176] In Figure 1f, the right hand and bottom surfaces are limited by the engine block.
The engine size and other vehicle components constrain the left hand and top surfaces.
(These two surfaces are drawn based on the gear train housing boundary in Fig. 1f.)
The envelope length constraint is determined by the distance between the gear train
housing and the engine fuel filter.
[0177] Figure 1g shows how the CAPS assembly fits into the constraint envelope. In order
to prevent contact with the engine block at the top corner, the entire assembly is
rotated by 30° degrees when it is installed in the engine. Both side constraints and
the top boundary are tight in the CAPS design planned for the Cummins C series engine.
However, space is available in the longitudinal and bottom directions.
[0178] The design shown in Fig. 1g and Fig. 1h was arrived at by examining numerous accumulator
designs. The accumulator dimensions required for a sufficiently strong accumulator
consisting of a single internal chamber was determined. It was found that the length
of the accumulator did not meet the envelope requirements. The next step involved
examining designs with multiple chambers with some designs involving stacked chambers.
The multiple chambers increased the width and shortened the length. Adding stacked
chambers reduced the width with some height increase. The combination of strength,
width, and length requirements were best met by the multiple stacked chamber accumulator
shown in Fig. 1h. The dimensions identified in Fig. 1h are set forth in the following
Table 2.
Table 2
| Dimension |
Size (mm ± .05) |
| a |
212 |
| b |
106 |
| c |
54 |
| d |
41 |
| e |
15 |
| f |
15 |
| g |
41 |
| h |
67 |
| i |
93 |
[0179] The layout design of cylindrical drilling holes was based on: (1) the amount of fuel
(130,000 mm
3) contained inside the accumulator as calculated using Eq. A and (2) prevention of
fatigue failure during testing and field operation. Two rows of cylindrical drillings
are designed to avoid the long and large holes. Hole No. 1 is shorter than holes No.
2, 3, and 4 to ensure enough wall thickness away from the 4 mm cross hole plug seat.
Bottom holes are shorter due to constraints on the pressure sensor and the fuel pump
inlet. All drilling holes are designed to have a 13 mm diameter, and they are interconnected
by a 4 mm cross hole or vertical side hole. The hole dimensions as shown in Table
3 below are sized to have the desired fuel volume within the accumulator.
Table 3
| Accumulator Drilling Hole Size |
| Hole No. |
Diameter (mm) |
Length (mm) |
Volume (mm**3) |
| 1 |
13 |
164 |
21856.6 |
| 2 |
13 |
182.63 |
24329.4 |
| 3 |
13 |
182.63 |
24329.4 |
| 4 |
13 |
182.63 |
24329.4 |
| 5 |
13 |
45.5 |
6127.8 |
| 6 |
13 |
80.5 |
10773.4 |
| 7 |
13 |
89.5 |
11968 |
| Total |
|
|
123713.9 |
Accumulator approx. total weight (lbs):
(18,82 lbs equals about 8,537 kg) |
18.82 |
[0180] The wall thickness around holes is determined so that the stresses at stress concentrations
are less than the allowable material strength to prevent fatigue failure. The pressure
vessel formula as well as detailed finite element analysis are used to estimate the
stress levels. Since the stress concentration at drilling hole intersections is a
major concern in the accumulator design, the detail finite element analysis would
provide adequate local stress results. It is known that the stress concentration factor
for closed end cylinders with side holes or cross holes is typically from 3.0 to 4.0.
For example, the stress concentration factor in Peterson's book is 3.42 for the holes
size given in Table 4.
[0181] The analytical pressure vessel formula for the maximum tensile stress σ
t in the circumferential direction is

where p is the internal radial pressure. a is the cylinder inner radius, and b is
the cylinder outer radius. The cylinder wall thickness t is calculated by t = b -
a. Note that Eq. (1) is accurate for cylindrical thick vessels without intersecting
drillings. Also, the effect of closed end cap is not considered.
[0182] The objective is to find out the minimum wall thickness for a given operating pressure,
drilling hole diameter, and material properties. Five materials were considered for
prototype accumulator fabrication. They were:
1. SAE 4340, VIMVAR quality, tempered at 700 F (about 371°C).
2. SAE 4140, VIMVAR quality, tempered to HRc 37 & gas nitrided.
3. Maraging 18Ni(210), aged at 900 F (about 482°C).
4. Customer 455 stainless steel, aged at 950 F (510°C).
5. Aermet-100, aged at 900 F (about 482°C).
[0183] Table 4 below shows the wall thickness requirement for various materials and stress
intensification factors (SIF) at the drilling intersection. In Table 4, the material
allowable tensile stress is calculated from the Goodman diagram for R = O. The stress
intensification factor at the drilling hole intersection depends on the hole diameter,
intersection angle, hole offset, radius at intersection corner, etc., and the SIF
is given as a design input data in Table 4. The allowable maximum tensile stress inside
the pressure vessel is the material allowable tensile stress divided by the stress
intensification factor. The accumulator drawing shown in Fig. 4B has a 6.5 mm minimum
wall thickness. With results calculated in Table 4, it is concluded that the wall
thickness around the holes is adequate for the selected material in the accumulator
design (1 ksi equals about 6,896 MPa).
Table 4
| Sizing the Accumulator Wall Thickness |
| Drilling Hole Radius (mm) |
Operation Pressure 1 (ksi) |
Acm. Material |
Material Strength |
Allow. Tensile Str. from GDM R=0 5A (ksi) |
Estimated SIF @ drill intersec. |
Allow. Max. Cylnd. Tensile Str. [Sa/SIF] (ksi) |
Min. Wall Thickness (mm) |
| |
|
|
Ult. Str. Su (ksi) |
Edn Str. Se 2 (ksi) |
|
|
|
|
| 6.5 |
19.575 |
SAE 4340 |
270 |
80.64 |
124.189 |
2.5 |
49.676 |
3.359 |
| 6.5 |
19.575 |
SAE 4340 |
270 |
80.64 |
124.189 |
3 |
41.396 |
4.365 |
| 6.5 |
19.575 |
SAE 4340 |
270 |
80.64 |
124.189 |
3.42 |
36.313 |
5.377 |
| 6.5 |
19.575 |
SAE 4340 |
270 |
80.64 |
124.189 |
4 |
31.047 |
7.154 |
| 6.5 |
19.575 |
SAE-100 |
280 |
115.2 |
163.239 |
2.5 |
65.296 |
2.356 |
| 6.5 |
19.575 |
SAE-100 |
280 |
115.2 |
163.239 |
3 |
54.413 |
2.973 |
| 6.5 |
19.575 |
SAE-100 |
280 |
115.2 |
163.239 |
3.42 |
47.731 |
3.55 |
| 6.5 |
19.575 |
SAE-100 |
280 |
115.2 |
163.239 |
4 |
40.81 |
4.461 |
| Note: 1Operation pressure 1350 bar = 19,575 ksi. |
| 2A 0,72 surface finish factor is included in the endurance strength |
[0184] In the study, of stresses at the drilling hole intersection, the following two types
of loadings are considered (1 bar equals 100 kPa).
Condition 1: A significant number of engine start-up/shut down cycles occur throughout the accumulator
life. This results in an estimated 25,000 pressure cycles in the accumulator from
0 to 1100 bar.
Condition 2: Small pressure fluctuations occur in the accumulator cylinders during operation.
A maximum pressure drop of 15 % from the maximum pressure level (1100 bar) is assumed.
These pressure fluctuations from 935 to 1100 bar are anticipated to occur 108 - 109 cycles.
[0185] A 3-D finite element model is shown in Fig. li. The model has 1168 elements and 1566
nodes. The analysis results are summarized in Table 5. The stress intensification
factor ranging from 3.0 to 4.4. is estimated for various hole size. The Aermet-100
material properties are used to calculate the fatigue margin in Table 5. The analysis
results in Table 5 show the accumulator has excellent structural integrity if the
operating pressure condition does not exceed 1100 bar. Also, abrasive flow machining
is recommended to improve intersection geometry and keep stress concentrations to
a minimum, thereby preventing fatigue failures.
Table 5
| Stress Analysis Results of Accumulator Drilling Hole Intersections |
| Cylnd. Hole Diam. (mm) |
Cross Hole Diam. (mm) |
Operation Pressure (ksi) |
Intersec. Radius (mm) |
Closed End Cap |
Nominal Stress (ksi) |
Max. Tens. Str (ksi) |
Stress Intens.Fact Smax/Snom |
Fatigue Margin ** |
| |
|
|
|
|
|
|
|
Cond. 1 |
Cond 2 |
| 13 |
3 |
15.95 |
Square |
no |
17.744 |
78 |
4.4 |
54% |
82% |
| 13 |
4 |
15.95 |
Square |
no |
19.286 |
81 |
4.2 |
53% |
81% |
| 13 |
4 |
15.95 |
Square |
yes |
19.286 |
82 |
4.25 |
52% |
81% |
| 13 |
4 |
15.95 |
0.5 |
yes |
19.286 |
78 |
4.04 |
54% |
82% |
| 13 |
8 |
15.95 |
Square |
no |
35.394 |
107 |
3.02 |
33% |
71% |
Note: * 1100 bar = 15.95 ksi.
** The material Aermet-100 is used to estimate the fatigue margin. |
[0186] Reference will now be made to the details of the pump assembly. In particular, the
pump units 86 and 88 will now be described in detail with reference to Figures 5 and
6. Pump units 86 and 88 of pump 14 are structurally the same and, therefore, only
pump unit 86 will be described hereinbelow. Pump unit 86 includes a pump retainer
104 positioned in pump unit recess 82 and extending outwardly toward camshaft cavity
24. Pump retainer 104 is generally cylindrical in shape to form a cavity 105 and includes
an upper portion 106 having external threads for engaging complementary threads formed
on the inner surface of pump unit recess 82. Retainer 104 also includes a smaller
diameter lower portion 108 extending into pump cavity 28 and terminating to form a
lower wall 110. Pump unit 86 also includes a disk 112 positioned within cavity 105
and pump unit recess 82 and a pump barrel 116 mounted adjacent disk 112 in cavity
105 of retainer 104. Retainer 104 holds barrel 116 and disk 112 in a compressive abutting
relationship with disk 112 forced against accumulator housing 34 when retainer 104
is fully threaded into recess 82. A center bore 118 extending throughout the entire
length of pump barrel 116 is aligned with a central opening 120 in lower wall 110
of retainer 104. A pump plunger 122 is mounted for reciprocal movement in central
bore 118 and central opening 120 to form a pump chamber 124 between the upper end
of plunger 122 and disk 112 which forms an end wall 114 for pump chamber 124. Thus,
retainer 104 permits pump units 86 to be mounted in pump unit recess 82 of accumulator
housing 34 and extend into pump cavity 28 of pump housing 22 without directly contacting
pump housing 22. This arrangement limits the high pressure sealing surfaces to the
contact areas between the disk 112 and recess 82, and disk 112 and barrel 116, thereby
avoiding the need for sealing surfaces on pump housing 22. Also, retainer 104 can
be inexpensively and easily machined as a replacement part with the appropriate dimensions
to correspond to the dimensions of recess 82 of accumulator housing 34.
[0187] An annular disk groove 126 formed in the upper surface of disk 112 adjacent housing
34 communicates with respective fuel passage 100. A pair of axial disk inlet passages
128 extend from annular disk groove 126 on opposite sides to connect with pump chamber
124. A disk outlet passage 130 extending through the center of disk 112 is aligned
with a check valve recess 132 formed in accumulator housing 34 adjacent disk 112.
Pump unit outlet passage 83 extends from check valve recess 132 through accumulator
housing 34 to connect with accumulator chamber 36c. A pump unit check valve 136 is
positioned in check valve recess 132 and adapted to sealingly engage the upper annular
surface of disk 112 surrounding outlet passage 130 to prevent the flow of high pressure
fuel from chamber 36c when the pressure of the fuel in chamber 36c is greater than
the pressure of the fuel in pump chamber 124 while permitting fuel flow from chamber
124 into accumulator 36c when the pressure in pump chamber 124 exceeds the fuel pressure
in accumulator chamber 36c.
[0188] Respective recess drain passage 96 extending from common fuel passage 90 communicates
with an annular recess clearance 138 formed between the annular top surface of pump
retainer 104 and accumulator housing 34. A pump unit clearance 140 formed between
both pump disk 112 and retainer 104, and barrel 116 and retainer 104, communicates
at all times with recess clearance 138. A retainer drain passage 142 formed in barrel
116 extends radially outwardly from central bore 118 to communicate with pump unit
clearance 140 adjacent lower portion 108 of retainer 104. An annular drain groove
144 formed in pump plunger 122 intermittently communicates with drain passage 142
during reciprocation of pump plunger 122. Fuel leaked from pump chamber 124 between
barrel 116 and plunger 122 collects in drain groove 144 and intermittently drains
into drain passage 142. Fuel from drain passage 142 is continuously drained through
pump unit clearance 140, recess clearance 138 and recess drain passage 96 into common
fuel feed passage 90.
[0189] As shown in Figures 5 and 6, the lower end of pump plunger 122 extends through lower
wall 110 of retainer 104 to engage a button 146 of a tappet assembly 148. Button 146
includes an upper semi-spherical seating surface for engaging a complementary semi-spherical
surface formed on the lower end of pump plunger 122. Tappet assembly 148 also includes
a tappet housing 150 having a cylindrical outer surface mounted for reciprocable movement
against corresponding cylindrical tappet guiding surfaces 152 formed on a portion
of the vertical interior walls of pump housing 22. Tappet guiding surfaces 152 are
machined to ensure smooth sliding contact between tappet housing 150 and pump housing
22 as housing 150 reciprocates. A lower spring seat 154 positioned around button 146
and the lower end of plunger 122 engages both button 146 and a retaining ring 156
positioned in an annular groove 157 formed on plunger 122. A bias spring 158 positioned
around lower portion 108 of retainer 104 engages, at one end, a step 160 formed between
upper portion 106 and lower portion 108 of retainer 104. The opposite end of bias
spring 158 extends through pump cavity 28 to engage lower spring seat 154 thereby
biasing tappet assembly 148 and plunger 122 toward camshaft 26. A roller 162 including
a central bore 164 is positioned in an interior cavity 166 formed in tappet housing
150. Roller 162 is rotatably secured to housing 150 by a pin 168 extending through
bore 164 into apertures 170 formed in tappet housing 150 on opposite sides of cavity
166. Therefore, each roller 162 associated with each tappet housing 150 is biased
by spring 158 against a respective cam 172 formed on camshaft 26.
[0190] Cams 172 are positioned in camshaft cavity 24 between a first opening 200 and a second
opening 202 formed in lower portion 23 of pump housing 22. Camshaft 26 is secured
to an engine shaft (not shown) by a woodruff key 173 or any other conventional means
for securing two rotating shafts together. Camshaft 26 rotates at a speed half of
the engine speed to rotate each cam 172 360 degrees for every 720 degrees rotation
of the engine crankshaft. Each cam 172 includes at least one lobe 204 for causing
the associated pump plunger 122 to undergo one advancing or pumping stroke and one
return stroke for each revolution of the camshaft. However, in order to supply, maintain
and control the high fuel pressure in accumulator chambers 36, it is advantageous
to replenish fuel in the accumulator chambers 36 in synchronism with the removal of
fuel from accumulator chambers 36. To accomplish this sequential operation, the number
of advancing strokes must equal the numbers of engine cylinders. In the six-cylinder
engine of the preferred embodiment, two pump units 86 and 88 are each driven by a
respective cam 172 provided with three lobes 204 so that the total number of lobes
and, therefore, the total number of advancing strokes equals the number of engine
cylinders, i.e. six. In this manner, each advancing stroke of pump plungers 122 corresponds
directly in time to a delivery period associated with fuel distributor 16 and, therefore,
an injection period of an injector (not shown). Therefore, lobes 204 are positioned
around each cam 172 to permit a fuel pulse to be supplied to accumulator chambers
36 by pump units 86 and 88 during the same period in which a fuel pulse is removed
from accumulator chambers 36 for delivery to the injectors by distributor 16.
[0191] During the operation of pump 14, pump control valves 18 and 19 are normally de-energized
in an open position. Thus, during the retraction stroke of each pump plunger 122,
fuel flows from common fuel feed passage 90 through respective fuel feed branches
78 and 80 into respective pump chambers 124. Also, during the pumping or advancing
stroke, each pump plunger 122 forces fuel out of its respective pump chamber 124 back
through fuel feed branches 78 and 80 and respective pump control valves 18 and 19.
However, when the fuel pressure in accumulator chambers 36 falls below a predetermined
minimum, ECU 13 will energize pump control valves 18 and 19 as needed at a predetermined
point during the a respective pumping stroke of pump plungers 122 thus closing the
respective pump control valve 18,19 blocking the flow of fuel from the respective
pump chamber 124. Further advancement of pump plunger 122 pressurizes the fuel in
pump chamber 124 until the fuel pressure in chamber 124 exceeds the fuel pressure
in accumulator chambers 36 causing pump unit check valve 136 to lift off its seat
allowing fuel from pump chamber 124 to flow into accumulator chambers 36 thereby maintaining
the fuel pressure in accumulator 12 within a desired pressure range. The discharge
of fuel from chamber 124 into accumulator 12 ends when pump plunger 122 finishes its
advancing or pumping stroke. In this manner, the pump 14 and associated pump control
valves 18 and 19 are operated to control the effective displacement of each pump chamber
124 by providing a variable beginning of injection upon closure of a respective pump
control valve 18,19 while a constant end of injection occurs when the pumping plunger
122 reaches its top dead center or most advanced position. However, other forms of
variable displacement high pressure pumps may be used to control accumulator pressure.
Examples of such other variable displacement pumps are disclosed in U.S. Patent No.
4,502,445 to Roca-Nierga et al. and in a co-pending patent application filed on the
same date as the present application and entitled
Variable Displacement High Pressure Pump for Common Rail Fuel Injection Systems in the name of Yen et al. and assigned to the assignee of this invention. The entire
disclosure of that application is incorporated herein by reference.
[0192] Referring to Figures 5 and 17a-27, fuel distributor housing 44 of distributor 16
is mounted on lower portion 23 of pump housing 22 adjacent second opening 202. Fuel
distributor housing 44 includes a rotor bore 214 extending axially through housing
44 in axial alignment with second opening 202 of pump housing 22. An annular seal
recess 206 is formed in distributor housing 44 at one end of rotor bore 214 for receiving
shaft seals 208 which prevent fuel leaking form around rotor 216 from entering camshaft
cavity 24. A rotor 216 is rotatably mounted in rotor bore 214 and connected at a first
end to camshaft 26 by a coupling 218. A second end of rotor 216 terminates adjacent
the inner surface of a recess 220 formed in the end of distributor housing 44 adjacent
rotor bore 214 (Figures 5, 22 and 25). Recess 220 includes internal threads for engaging
the external threads of a drain fitting 222 having a drain port 224 extending axially
therethrough. Although distributor housing 44 preferably extends axially from pump
housing 22, housing 44 may be mounted on pump housing 22 so that rotor 216 extends
perpendicular to the axis of camshaft 26 as shown in schematic form in Fig. 17b. In
this arrangement, rotor 216 may be operatively connected to camshaft 26 by gears 217.
[0193] Rotor 216 includes an axial supply passage 226 extending axially along, but radially
spaced from, the central axis of rotation of rotor 216 from the second end of rotor
216 inwardly terminating at a point prior to the first end (Figures 5 and 27). A plug
228 is threadably secured in the open end of axial supply passage 226 adjacent recess
220 to fluidically seal passage 226 from drain port 224. A radial supply passage 230
extends radially from axial supply passage 226 to communicate with rotor bore 214.
Six fuel receiving ports 231 and six corresponding fuel receiving passages 232 are
formed in distributor housing 44 and equally spaced around the circumference of rotor
bore 214 for successive communication with radial supply passage 230 during rotation
of rotor 216. A semi-annular balance groove 234 formed in rotor 216 extends around
approximately 75% or 272° of the circumference of rotor 216. Balance groove 234 terminates
on either side of radial supply passage 230 such that when supply passage 230 registers
with one of the receiving passages 232, the remaining receiving passages 232 communicate
with balance groove 234. Therefore, the fuel pressure in the receiving passages 232
communicating with balance groove 234 will be equalized before the start of each injection
period. This balancing or equalization of the initial fuel pressure in receiving passages
232 and corresponding downstream passages insures controllable and predictable fuel
metering from one injection period or engine cycle to the next. Moreover, an axial
drain passage 233 formed in rotor 216 extends inwardly from the end of the rotor 216
adjacent drain fitting 222 to communicate with a radial passage 235 extending radially
inward from balance groove 234. In this manner, the fuel in balance groove 234 and,
therefore, the receiving passages 232 not communicating with radial supply passage
230, is continuously connected to the fuel drain which is maintained at a relatively
constant low pressure. As a result, each receiving passage 232 is maintained at a
relatively predictable, constant pressure so that the pressurization of each receiving
passage 232 begins at approximately the same pressure thus improving controllability
and predictability of fuel metering. The opposite end of each receiving passage 232
communicates with a recess 236 formed in the end of distributor housing 210. Each
recess 236 has internal threads for engaging complementary external threads on an
outlet fitting 238. An axial injection bore 240 extends axially through each outlet
fitting 238 to communicate with a respective receiving passage 232. Receiving passages
232 are formed by drilling inwardly through distributor housing 44 from each recess
236 at an acute angle to the rotor axis. In this manner, each outlet fitting 238 fluidically
seals the portion of the drilling radially outward of fitting 238 thereby providing
a fluidically sealed connection between each receiving passage 232 and each injection
bore 240. A radial receiving passage 242 formed in rotor 216 and axially spaced from
radial supply passage 230 extends radially outwardly from axial supply passage 226
to communicate with an annular supply groove 244.
[0194] The portion of the present fuel delivery system for delivering fuel from accumulator
chambers 36 to supply groove 244 will now be described in detail. As shown in Figure
5, fuel is delivered from accumulator chamber 36a to distributor housing 44 via fuel
feed passage 67 and a fuel feed tube 246. A feed supply recess 248 formed in the open
end of feed passage 67 includes a feed tube seat 250 for engaging a feed tube head
252 formed on the end of feed tube 246. Supply recess 248 includes internal threads
for engaging complementary external threads formed on a generally cylindrical feed
tube fitting 254. Feed tube 246 extends through tube fitting 254 so that one end of
tube fitting 254 abuts tube head 252. Rotation of tube fitting 254 relative to supply
recess 248 and fuel feed tube 246 forces feed tube head 252 inwardly into sealing
engagement with tube seat 250 thereby creating a fluidically sealed connection between
feed passage 67 and feed tube 246. Feed tube 246 extends downwardly in the space between
distributor housing 44 and cantilevered axial overhang 38 of accumulator housing 34
into a feed tube receiving recess 256 formed in the upper surface of distributor housing
44. A cylindrical seal 258 formed on the end of feed tube 246 is forced radially outwardly
against the surface of receiving recess 256 to prevent fuel from leaking between feed
tube 246 and receiving recess 256. An annular seal groove 260 formed in recess 256
is adapted to receive a seal for preventing leakage of fuel out of recess 256 between
feed tube 246 and housing 44. An annular feed tube drain groove 262 formed in recess
256 between seal groove 260 and cylindrical seal 258 collects any fuel leaking upwardly
in recess 256 between feed tube 246 and housing 44. A drain passage 263 extends from
drain groove 262 to connect with the drain system from first injection control valve
20.
[0195] An axial feed bore 264 extends from the transverse face of distributor housing 44
adjacent second opening 202 of pump housing 22 axially outwardly to communicate with
a first injection control valve cavity 270 formed in distributor housing 44 for receiving
first injection control valve 20 (Figure 24). Axial feed bore 264 continues from first
injection control valve cavity 270 axially outwardly to communicate a passage 266
extending from recess 256. The open end of transverse bore 264 includes a recess 268
fluidically sealed with a plug (not shown). A second injection control valve cavity
272 is formed in distributor housing 44 adjacent first injection control valve cavity
270 so that first and second injection control valve cavities 270 and 272, respectively,
are located on opposite transverse sides of rotor 216. A transverse feed bore 274
extending from one side of distributor housing 44 above rotor 216 fluidically connects
first injection control valve cavity 270 with second injection control valve cavity
272 (Figures 21 and 23). Transverse feed bore 274 and axial feed bore 264 are formed
in the same horizontal plane so as to intersect first injection control valve cavity
270 at adjacent points around the circumference of cavity 270. The open end of transverse
feed bore 274 is fluidically sealed with a plug 275 (Fig. 23). A rotor feed bore 276
formed in distributor housing 44 extends from one side of housing 44 below rotor 216
to communicate with a first outlet passage 278 and second outlet passage 280 extending
from first and second injection control valve cavities 270 and 272, respectively (Figures
19, 23-26). The open end of rotor feed bore 276 is fluidically sealed with an appropriately
sized plug similar to plug 277. A rotor port 282 extends vertically upward from rotor
feed bore 276 to communicate with rotor bore 214. Feed port 282 is formed by drilling
upwardly through the bottom of distributor housing 44. Therefore, the open end of
the drilling associated with feed port 282 is fluidically sealed with a plug (not
shown).
[0196] Feed port 282 and rotor feed bore 276 are formed in a common vertical transverse
plane with radial receiving passage 242 and supply groove 244 so that feed port 282
continuously communicates with supply groove 244 and radial receiving passage 242
as rotor 216 rotates. As a result, fuel delivery to axial supply passage 226 via radial
receiving passage 242, supply groove 244, feed port 282, rotor feed bore 276 and first
and second outlet passages 278 and 280 from transverse bore 274 is dependent only
on the position of the respective injection control valves 20 and 21. However, a two
way check valve is positioned in rotor feed bore 276 to prevent fuel supplied from
one of the injection control valve cavities 270 and 272 to flow into the other injection
control valve cavity. First and second injection control valves 20 and 21, which are
each operable to connect axial supply passage 226 with accumulator chamber 36a, may
be of the three way type illustrated in Fig. 23 and described in detail in a co-pending
patent application filed on March 19, 1993 entitled
Force Balanced Three-Way Solenoid Valve in the name of Pataki et al. and assigned to the assignee of this invention. The
entire disclosure of that application is incorporated herein by reference.
[0197] First and second injection control valves 20 and 21 are also operable to fluidically
connect axial supply passage 226 with a low pressure fuel drain circuit indicated
generally at 284 (Figure 22). Drain circuit 284 includes a first and a second axial
drain passage 286 and 288, respectively, extending axially from the transverse face
of distributor housing 44 adjacent pump housing 22 to communicate with first and second
injection valve cavities 270 and 272, respectively. Axial drain passages 286 and 288
also extend axially from respective cavities 270 and 272 to communicate with drain
passageways 290 and 292, respectively (Figure 22). Drain passageways 290 and 292 each
extend inwardly at an angle toward the axis of rotor 216 to communicate with an annular
drain collection groove 294 formed in recess 220. A pair of drain apertures 296 and
298 formed in the innermost end of each drain fitting 222 extend from drain collection
groove 294 to drain port 224 to direct fuel from drain collection groove 294 to a
low pressure fuel drain connected to the opposite end of drain fitting 222 (Figure
5).
[0198] Drain circuit 284 further includes an axially extending drain passage 300 formed
in distributor housing 44 to communicate with seal recess 206 at one end and drain
passageway 292 at an opposite end (Figure 17a, 22 and 23). Therefore, any fuel leaking
into seal recess 206 from the clearance between rotor 216 and distributor housing
44 is directed to drain. A vertical drain passage 302 communicates at one end with
a second valve recess 304 formed at the upper end of valve cavity 272 and at a second
end with axial drain passage 288. A first valve recess 306 is fluidically connected
to second valve recess 304 by a pair of drain passages 308 and 310, each extending
inwardly from respective recesses 306 and 304 (Figure 20 and 23). As a result, any
fuel leaking from valve cavities 270 and 272 is collected in recess 306 and 304, respectively,
and directed to drain by vertical drain passage 302, axial drain passage 288, drain
passageway 292, drain aperture 298 and drain port 224.
[0199] Referring to Fig. 5, a safety valve 312, shown in schematic form, is positioned along
the fuel transfer circuit in feed tube 246 between the accumulator 12 and injection
control valve 20. During operation of the fuel pump system, injection control valve
20 may become unintentionally jammed or lodged in the open position continuously fluidically
connecting accumulator 12 to distributor 16. As a result, high pressure fuel from
accumulator 12 will be permitted to flow through distributor 16 to the engine cylinders
during the entire time of each injection period. Thus, regardless of the engine throttle
position, fuel is undesirably continuously supplied to the engine resulting, possibly,
in an engine run-away condition. Safety valve 312 prevents such a run-away condition
by blocking fuel flow to distributor 16 when injection control valve 20 improperly
remains in the open position. Safety valve 312 may be a pressure balanced two-way,
two-position solenoid-operated valve which completely blocks fuel flow through feed
tube 246. Alternatively, safety valve 312 may be a pressure balanced three-way valve,
similar to injection control valve 20, movable from an open position permitting flow
from accumulator 12 to distributor 16 under normal operating conditions into a drain
position blocking flow to distributor 16 while connecting accumulator 12 via feed
tube 246 to a drain passage 314. Safety valve 312 may be controlled by a signal from
an ECU (not shown) indicating that injection control valve 20, upon receiving a closing
signal, failed to reach the closed position. In addition, safety control valve 312
may alternatively be positioned within the fuel transfer circuit between injection
control valve 20 and distributor 16.
[0200] Reference is now made to an alternative embodiment of the subject invention as illustrated
in Fig. 28. In this embodiment, the same basic components referred to with respect
to the first embodiment of Figs. 2-6 are illustrated, namely, a pump 401, accumulator
402 and distributor 404. Unlike the previous embodiment, however, the fuel pump assembly
400 of Fig. 28 includes a gear type boost pump 406 located in a complementary cavity
408 contained in the distributor housing 410. The purpose of boost pump 406 is to
insure that the pump chambers 412 and 414 are filled with fuel during the downward
stroke of the respective pump plungers 416 and 418. During certain operating conditions,
such as high engine speeds, the downward stroke of pump plunger 416 and 418 will occur
at a rate that exceeds the capacity of the normal engine "lift" pump to cause fuel
to fill the respective pump chambers 412 and 414.
[0201] To remedy the problem associated with the pump chambers failing to be fully charged
at all times, boost pump 406 is provided to raise significantly the pressure of the
fuel supplied to chambers 412 and 414. For example, boost pump 406 may raise the supply
pressure of the fuel supplied to the pump chambers from a low level, for example 5
psi (about 34,47 KPa), to significantly higher level, for example 200-300 psi (about
1,379 to 2,068 MPa). This significantly higher pressure will generally assure that
charters 412 and 414 will be fully charged with fuel even during periods of maximum
downward velocity of the corresponding pump plungers 416 and 418.
[0202] Pump 406 includes a pair of intermeshing gears 420 and 422 received in cavity 408.
Gear 422 is mounted on a shaft 424 which is coaxial with and connected for driving
rotation with the drive shaft of the pump 401. The other end of shaft 424 is connected
to a distributor rotor 425 which functions similarly to rotor 216 of the Fig. 5 embodiment.
A spacer housing 426 is positioned between pump housing 428 and distributor housing
410 to facilitate assembly of the distributor and boost pump on the pump housing 428.
A bearing journal 430 is provided in spacer housing 426 for one end of shaft 424.
A fluid seal ring 432 may be provided surrounding one end of driving shaft to maintain
the separation of fuel in the boost pump and the lubrication fluid in the drive shaft
cavity 434 of the high pressure pump 401.
[0203] The high pressure fuel is stored in accumulator 402 for supply to the distributor
404 through a feed tube 436. Although not shown in Fig. 28, passages internal to distributor
housing 410 are provided to provide high pressure fuel to the axial supply passage
438 in rotor 425 for sequential communication to the individual engine cylinders in
the manner previously described. A pair of solenoid operated injection control valves
440 (only one of which is visible in Fig. 28) are provided to control the timing and
quantity of fuel injection into each engine cylinder by controlling the flow of fuel
from feed tube 436 into the axial supply passage 438. Injection control valves 440
may also be of the three way type illustrated in Fig. 23 and described in detail in
a co-pending patent application filed on March 19, 1993 entitled
Force Balanced Three-Way Solenoid Valve in the name of Pataki et al. and assigned to the assignee of this invention.
[0204] An alternative type of solenoid operated, injection control valve 440 is illustrated
in Fig. 29. A pair of such valves 440 and 440' is illustrated in Fig. 29 as they would
appear in a transverse cross section of the distributor 404 taken along lines 29-29
of Fig. 28. This type of valve is characterized by the provision of a "pin-in-sleeve"
valve member which is force balanced but which includes a high pressure valve seat
442 which is considerably smaller in effective seal area than is the drain valve seat
444. When valve 440 is actuated, supply passage 446 is connected through valve seat
442 of the three way valve with a feed bore 448 which in turn communicates with the
rotor receiving bore 450 through a connecting passage 452. The advantage of this type
of valve is that the flow characteristics of the valve upon opening can be made considerably
different than the flow characteristics upon closing. Also, a two way check valve
453 is positioned in feed bore 448 to prevent fuel supplied from one of the injection
control valve cavities to flow into the other injection control valve cavity. This
style of three way control valve is also described in greater detail in the co-pending
patent application filed on March 19, 1993 entitled
Force Balanced Three-Way Solenoid Valve in the name of Pataki et al. and assigned to the assignee of this invention.
[0205] Reference is now made to Fig. 30 which discloses yet another embodiment of the subject
invention. In this embodiment, a single solenoid operated, three way injection control
valve 454 is provided in place of the dual three way valves of Fig. 23 or Fig. 29.
In particular, injection control valve 454 includes its own valve housing 456 containing
a valve cavity 460 in which is received a three way valve of the type illustrated
in Fig. 29. Unlike the injection control valves of Figs. 23 and 29, however, injection
control valve 454 is oriented with the central axis of valve cavity 460 parallel to
the rotational axis of the distributor rotor 462 of the distributor 464. High pressure
fuel from the accumulator 466 is supplied through a feed tube 468 to the valve cavity
460. When the solenoid 470 is actuated, the valve member 472 moves to the right in
Fig. 30 to connect feed tube 468 to passage 474 which in turn supplies the high pressure
fuel to the distributor bore 475 through passage 476.
[0206] Fig. 30 also discloses a spacer housing 478 which differs from the spacer housing
illustrated in Fig. 28 by provision of a low pressure accumulator 480. The purpose
of this additional accumulator is to permit an adequate volume of fuel to be available
for supply to the pump chambers 482 and 484 of the high pressure pump 486 even during
the time of highest retraction velocity of pump plungers 490 and 492. Without low
pressure accumulator 480, the size of the gear pump would need to be greater to handle
the high flow rate required during the period of greatest downward retraction velocity
of plungers 490 and 492. Fuel flow proceeds through the fuel pump assembly as follows:
Fuel is supplied to the assembly from a fuel source, such as a fuel tank (not shown),
to the gear pump 494 contained in a separate gear pump housing 495. From the gear
pump the fuel is provided to the low pressure accumulator 480 through a first transfer
passage 496 (shown schematically in dashed lines) and from low pressure accumulator
to a supply passage 498 contained in the high pressure accumulator 466 through a series
of passages contained in the spacer housing 478, pump housing 500 and accumulator
466. More particularly, the outflow of fuel from the low pressure accumulator 480
is supplied to the pump housing 500 through a second transfer passage 502.
[0207] Reference is now made to Fig. 31 which is a cross-sectional view of the pump housing
500 taken along lines 31-31 of Fig. 30. Fuel from second transfer passage 502 is received
in a horizontal passage 504 and transferred up through vertical passage 506 for communication
with supply passage of accumulator 466 through an accumulator transfer passage 508
as illustrated in Fig. 32 which is a cross section of the pump housing 500 and accumulator
466 taken along lines 32-32 of Fig. 30. From supply passage 498, fuel flows to the
pump control valve recesses 510 and 512 through passages 514 and 516, respectively,
as illustrated in Fig. 33 which is a broken away cross sectional view of the accumulator
466 taken along lines 33-33 of Fig. 30. Unlike the passages shown in Fig. 10e, supply
passage 498 is blocked at 518 (Figs. 32 and 33) so that fuel leakage returned to the
supply passage 498 through passages 520 and 522 from pump units illustrated in Fig.
30, does not mix with the fuel supplied to the pump control valves. Instead, as illustrated
in Figs. 31, 32 and 33, fuel is returned to the low pressure intake of gear pump 494
in pump housing 495 through a series of passages labeled 524, 526, 527 and passages
not illustrated formed in spacer housing 478 and 495.
[0208] A series of drain passages are also provided in the injection control valve housing
456, the distributor housing 528, and the gear pump shafts 530 and 532. Namely these
passages include a drain passage 534 extending radially through valve housing 456
to direct fuel drains from injection control valve 454 to an annular drain passage
536 formed in the top surface of distributor 464 which also collects leakage from
the high pressure connection of passages 474 and 476. A drain passage 538 extends
inwardly from passage 536 to connect with an annular cavity 539 formed around one
end of distributor rotor 462 which also receives fuel leakage from between rotor 462
and distributor housing 528. Annular cavity 539 is connected to the intake of gear
pump 494 by drain passages 541 and 543. Passage 541 also communicates with a drain
cavity 544 which collects fuel leakage from between rotor 462 and housing 528 via
drain passages 546 and 548. Also, a drain passage 550 extends from an annular cavity
552 formed between lip seals 554 positioned around one end of crankshaft 556 to drain
fuel collecting in cavity 552 to a drain not shown. In addition, a pair of drain passages
540 and 542 extending axially through gear pump shafts 530 and 532, respectively,
collect fuel leaking between gear pump shafts 530 and 532 and spacer housing 478.
Passage 542 directs fuel leakage to cavity 544 while passage 540 directs fuel leakage
to cavity 539. A check valve 545 positioned in passage 540 is biased to prevent the
flow of leakage fuel to the right in Figure 30 until a low fluid pressure, e.g. 5
psi, is reached in passage 540. This arrangement prevents gear pump 494 from drawing
air into its intake from passage 550 and camshaft cavity 558.
[0209] Reference is now made to Fig. 34a and Fig. 34b, which disclose two embodiments of
the low pressure accumulator 480. Referring to Fig. 34a, low pressure accumulator
480 includes a movable piston 560 slidably positioned in a cavity 562 extending through
spacer housing 478. Seal plugs 564 are threadably secured in each end of cavity 562
on opposite sides of piston 560 to fluidically seal cavity 562. Piston 560 includes
a first portion 566 slidably received in one of the seal plugs 564 and a second portion
568 slidably and sealingly engaging an inner wall of housing 478 to divide cavity
562 into a supply section 570 and a drain section 572. A pressure regulator disc 574
positioned in drain section 572 is biased to the left in Fig. 34a against an annular
step 575 by a high pressure spring 576. A low pressure spring 578, seated at one end
against pressure regulator disc 574 and at a second end against piston 560, biases
piston 560 to the left in Fig. 34a. Fuel from gear pump 494 (Fig. 30) enters supply
section 570 via a supply port (not shown) formed opposite an outlet port 580 connected
with the passages 502, 504, 506 and 508 supplying fuel to the high pressure fuel pump.
Fuel passes through passages 582 and 583 extending through first portion 566 to act
on both sides of first portion 566 and on one end face of second portion 568. As the
pressure in cavity 562 increases, the fuel pressure acts on piston 560 to move piston
560 to the right in Fig. 34a against the force of low pressure spring 578 to create
a reservoir of fuel in cavity 562. As the need for fuel by the high pressure pump
exceeds the capacity of the gear pump, spring 578 will force piston 560 to the left
to supplement the fuel available from the gear pump. The assemblies of Figs. 34a and
34b also function to regulate the pressure within the pressure accumulator cavity
562. As the output of the gear pump increases, higher fuel pressure will force piston
560 against pressure regulator disc 574 forcing disc 574 to the right in Fig. 34a
against the bias pressure of high pressure spring 576 until a left edge 584 of second
portion 568 moves to the right of a land 586 thereby allowing fuel to flow from supply
section 570 to drain section 572. Fuel in drain section 572 is returned to the intake
of gear pump 494 via a drain port 588 and return passages (not shown). Once the fuel
pressure in supply section 570 decreases to a predetermined level, high pressure spring
576 forces piston 560 to the left fluidically sealing supply section 570 from drain
section 572. In this manner, accumulator 484 maintains a sufficient supply of fuel
to the pump chambers 482 and 484 of the high pressure pump 486 even during the time
of highest retraction velocity of pump plungers 490 and 492 (Fig. 30).
[0210] Fig. 34b illustrates a second embodiment of low pressure accumulator 480 having a
movable piston 590 positioned in a cavity 592 formed in one side of spacer housing
478 and fluidically sealed by a seal plug 593. Supply fuel enters and exits the supply
section 594 via passages 596 and 598. As the pressure in cavity 592 increases, piston
590 is moved to the right in Fig. 34b against the bias pressure of a low pressure
spring 600. When fuel pressure increases to a predetermined level piston 590 contacts
pressure regulator disc 602 moving disc 602 to the right against the bias pressure
of a high pressure spring 604 thereby allowing supply fuel to drain through passage
606. As supply fuel pressure decreases, spring 604 returns disc 602 to its seated
position against a step 608.
[0211] Referring now to Figure 35, an alternative hydro-mechanical embodiment of the present
invention is disclosed which is similar to the previously discussed embodiments in
that a high pressure pump unit 700 supplies high pressure fuel to an accumulator 702
for sequential delivery to a plurality of injector nozzles, one of which is illustrated
at 704, via a fuel distributor 706 which includes a rotor 708 which rotates to sequentially
deliver fuel from supply ports 710 formed in rotor 708 to receiving passages 712 formed
in a distributor housing 713. However, unlike the previous embodiments, rotor 708
is mounted for axial displacement under the influence, at one end, of an engine speed
sensing flyweight device 714 and, at the other end, by a spring element 716 having
a bias force which is adjustable in response to the rotation of a cam 718 which may
be controlled by throttle position and/or an all speed governor. Supply ports 710
include a pilot port 720 which leads the supply ports 710 to provide a pilot or pre-injection
and a generally triangularly-shaped main injection port 722. The shape of port 722,
which registers with receiving passages 712 after further rotation of rotor 708, is
varied in the axial direction of the rotor 708 to cause the amount of fuel injected
by the corresponding fuel injector to be varied in accordance with the axial position
of the rotor 708. To vary the timing of each injection event performed by the system,
a "phaser" mechanism 724 can be provided to advance or retard rotor 708 relative to
the instantaneous position of the cam shaft. Such a mechanism may respond to a mechanical,
electrical or fluidic signal to adjust the angular position of rotor 708 relative
to the engine cam shaft.
[0212] Now referring to Fig. 36, another embodiment of the present invention is illustrated
which is similar to the embodiment shown in Fig. 1 except that a rotary pump 750 is
used instead of the in-line high pressure pump 14 disclosed in Fig. 1. Rotary pump
750 includes pump plungers 752 reciprocally mounted in pump chambers 754 formed in
a portion of the drive shaft 756 which constitutes a rotatable pump housing. Alternatively,
the pump chambers may be formed in a rotatable pump housing which is separate from
drive shaft 756 but is adapted to rotate with it. Preferably, drive shaft 756 is also
used to drive distributor 758 which may be formed in drive shaft 756 or may be formed
as a separate rotatable assembly driven by shaft 756. Distributor 758 operates in
the same manner as distributor 16 of Fig. 5.
[0213] A cam ring 760 through which drive shaft 756 extends includes an inner annular cam
surface 762 against which pump plungers 752 are biased by, for example, biasing springs
(not shown). In this manner, as drive shaft 756 rotates, pump plungers 752 are rotated
relative to cam surface 762 which alternatively forces plungers 752 inwardly and permits
plungers 752 to move outwardly as dictated by the contour of cam surface 762. Pump
chambers 754 communicate with a common central cavity 764 which is continuously connected
to pump control valve 766 by, for example, axial passage 768, radial passage 770,
annular groove 772 and connecting passage 774 formed in a pump housing (not illustrated).
[0214] Although not illustrated, the pump housing may be stationary and the cam ring 760
may be arranged to rotate with drive shaft 756. The radially oriented pump chamber
may be placed radially inside the cam ring as in Fig. 36 or the pump chambers may
be positioned radially outside of the cam surface. Regardless of the cam ring embodiment
used, the rotary pump of Fig. 36 may be integrated in the unitized pump assemblies
of the present invention as disclosed in Figs. 5, 28 and 30.
[0215] The operation of the embodiment disclosed in Fig. 36 is fundamentally the same as
the embodiment of Fig. 1 except that rotary pump 750 operates to move pump plungers
752, in unison, radially inwardly and outwardly during the rotation of drive shaft
756. When the pump valve 766 is open, fuel is allowed to flow from a fuel supply (not
illustrated) through pump control valve 766 into pump chambers 754 on the outward
stroke of pump plunger 752. Fuel is forced back out through pump control valve 766
to the supply upon inward movement of pump plungers 752 so long as pump control valve
766 is in the open position. When fuel delivery to the accumulator is desired, pump
control valve 766 is moved to the closed position during the inward stroke of pump
plunger 752 blocking the flow of fuel to the supply, thus allowing high pressure fuel
to the delivered from common central cavity 764 to accumulator 776. This embodiment
of the present invention is particularly advantageous in providing an extremely compact,
low cost fuel pumping system readily adaptable for use with small engines subject
to strict size, weight and price requirements. Moreover, it should be noted that only
one pump control valve is needed for a plurality of pump plungers, thereby simplifying
the assembly and the control system.
[0216] Referring now to Figs. 37 and 38, an alternative embodiment of the fuel distributor
used in the fuel system of the present invention is disclosed. Specifically, distributor
780 includes a distributor housing 782 containing distributor or injection line valves
784 which are operated by a rotating camshaft 786 to deliver pressurized fuel through
respective delivery valves 788 to corresponding engine cylinders (not shown). Distributor
housing 782 includes a large cylindrical recess 790 in one end of housing 782 for
receiving rotating camshaft 786. A seal 792 is provided between the outer annular
surface of camshaft 786 and distributor housing 782 to prevent fuel from leaking between
camshaft 786 and housing 782 while permitting camshaft 786 to rotate. Camshaft 786
includes an end face 794 having a cam 796 formed thereon for operating injection line
valves 784 during rotation of camshaft 786. Cam 796 is positioned on the outer radial
portion of end face 794 for sequentially contacting injection line valves 784.
[0217] Distributor housing 782 further includes a plurality of valve cavities 798 extending
axially along the rotational axis of camshaft 786 perpendicular to end face 794. Valve
cavities 798 are equally spaced in a circular formation, as shown in Fig. 38, and
extend from the inner end of cylindrical recess 790. A supply inlet passage 800 is
formed in distributor housing 782 and fluidically connected at one end to the injection
control valve 20 of Fig. 1. The opposite end of supply inlet passage 800 is connected
to a common supply chamber 802 which is fluidically connected to each of the valve
cavities 798. A respective fuel injection outlet passage 804 extends radially outward
from each valve cavity 798 through housing 782 for delivering high pressure fuel to
respective fuel injection lines 806 leading to corresponding engine cylinders. The
respective spring biased delivery valve 788 is positioned in each fuel injection line
806 to prevent the flow of fuel from each fuel injection line 806 back through distributor
780.
[0218] Injection line valves 784 are each of the spool-type including a slide valve element
808 positioned for reciprocal movement in a respective valve cavity 798. Each slide
valve element 808 extends, at one end, into the inner end of recess 790 adjacent end
face 794 of camshaft 786 so as to be positioned for engagement by cam 796 during rotation
of camshaft 786. The opposite end of each slide valve element 808 extends into its
corresponding valve cavity 798 beyond the connections of fuel injection outlet passages
804 and supply chamber 802 to the valve cavity 798. A bias spring 810 is positioned
in a cavity 811 formed by the opposite end of slide valve element 808 and a closed
end of each valve cavity 798 to bias slide valve element 808 toward camshaft 786 and
into abutment with end face 794.
[0219] Each slide valve element 808 also includes a cylindrical land 812 sized to form a
close sliding fit with the inside surface of valve cavity 798 creating a fluid seal
between the adjacent surfaces to prevent fuel from leaking from outlet passage 804
and supply inlet passage 800 when land 812 covers or blocks these passages. Supply
valve element 808 also includes an annular groove 814 formed in its outer surface
so as to form land 812 on one end of element 808. Annular groove 814 is formed along
valve element 808 so as to be positioned in communication with common supply chamber
802 and fuel injection outlet passage 804 when the respective slide valve element
is moved inward by cam 796 against the bias force of spring 810.
[0220] Operation of the fuel distributor of Fig. 37 will now be discussed in accordance
with its use in the fuel pump system of the present invention. As camshaft 786 rotates,
cam 796 sequentially engages slide valve elements 808 of injection line valves 784
moving a respective slide valve element 808 to the right as shown in Fig. 37 against
the bias force of spring 810. In this manner, annular groove 814 moves into communication
with common supply chamber 802 and fuel injection outlet passage 804, placing injection
line valve 784 in an open position fluidically connecting supply inlet passage 800
with a respective injection line 806. As camshaft 786 continues to rotate, cam 796
passes by the end of slide valve element 808 allowing slide valve element 808 to return
to a closed position under the force of bias spring 810, wherein land 812 blocks the
flow between common supply chamber 802 and fuel injection outlet passage 804. The
opening and closing of each injection line valve 784 defines a respective potential
injection period or window of opportunity during which injection may occur as determined
by the operation of injection control valve 20 shown in Fig. 1. However, at any given
time during the rotation of camshaft 786, only one injection line valve 784 is in
an open position defining the injection period. Injection control valve 20 opens and
subsequently closes during each injection period to define an injection event during
which high pressure fuel from high pressure accumulator 12 is delivered via supply
inlet passage 800, common supply chamber 802 through a respective injection line valve
784 into outlet passage 804 and a respective injection line 806 for delivery to a
respective injector nozzle assembly 11 and associated engine cylinder (not shown).
Injection line valve 784 also includes an equalizing passage 816 extending from one
end of slide valve element 808 to the opposite end so as to communicate recess 790
with spring cavity 811. In this manner, any pressure developing in recess 790 and
spring cavity 811 due to fuel leaking between slide valve element 808 and distributor
housing 782 can be equalized to permit movement of slide valve element 808. Also,
although not shown, a drain passage may be used to connect spring cavity 811 and/or
recess 790 to a low pressure fuel drain. Alternatively, spring cavity 811 and recess
790 may be filled with lube oil via a passage (not shown) communicating with recess
790. In addition, other forms of distributors may be used in the present fuel system
including the distributors discloses in commonly assigned U.S. Patent application
Serial No. 117,697 entitled
Distributor for High Pressure Fuel Injection System which is hereby incorporated by reference.
[0221] Figs. 39 and 40 represent two further embodiments of the high pressure pump assembly
of the present invention as shown in Fig. 6. Components of these embodiments which
are the same as components disclosed in Fig. 6 will be referred to with like reference
numerals. Both the embodiments of Figs. 39 and 40 advantageously reduce the number
of components of the assembly and the complexity of the manufacturing process, thereby
advantageously reducing the costs of the entire system. Moreover, these embodiments
reduce the potential for fuel leakage from the pump chamber by reducing the number
of sealed joints subject to high fuel pressure.
[0222] As shown in Figs. 39 and 40, these embodiments achieve the above-noted advantages
by avoiding the use of sealing disk 112 of the embodiment shown in Fig. 6. The embodiment
of Fig. 39 includes a one-piece pump barrel 820 having an inner end 822 positioned
in compressive abutment with accumulator housing or pump head 34 under the force of
retainer 104. The pump unit check valve 824 extends into a pump outlet passage 826
extending through inner end 822 along the central axis of the pump chamber 828. Pump
unit check valve 824 is adapted to sealingly engage a check valve seat 829 formed
on the upper annular surface of pump barrel 820 surrounding pump outlet passage 826
to prevent the flow of high pressure fuel from accumulator chamber 36c when the pressure
of the fuel in chamber 36c is greater than the pressure of the fuel in pump chamber
828 while permitting fuel from chamber 828 into accumulator chamber 36c when the pressure
in pump chamber 828 exceeds the fuel pressure in accumulator chamber 36c. Check valve
824 is biased into the closed position against check valve seat 829 by a bias spring
830 positioned in a delivery passage 832. A spring guide pin 834 extends from accumulator
chamber 36c into delivery passage 832 for guiding spring 830 while providing a seating
surface for spring 830. Pump barrel 820 also includes a pair of pump inlet passages
836 extending from pump chamber 828 to connect with an annular groove 838 formed in
the top surface of pump barrel 820. As described more fully hereinabove with respect
to Fig. 6, annular groove 838 is fluidically connected to pump control valve 18, 19
by a respective fuel passage 840 and fuel feed branch passage 842. The operation of
this embodiment is substantially the same as that described in relation to Fig. 6
hereinabove.
[0223] Referring now to Fig. 40, another embodiment of the pump assembly includes a pump
barrel 844 positioned in abutment with pump head 34 so as to position pumping chamber
846 immediately adjacent pump head 34. Pump head 34 extends across pump chamber 846
to form at least a partial end wall 848 of pump chamber 846. In this embodiment, no
pump inlet and outlet passages are formed in pump barrel 844 since pump inlet and
outlet passages 850 and 852 respectively are formed completely in pump head 34. A
check valve 854 is positioned in outlet passage 852 for abutment against a check valve
seat 856 formed annularly around outlet passage 852. A check valve assembly cavity
858 extends from the upper surface of pump head 34 downwardly to communicate with
pump outlet passage 852 to permit easy installation of check valve 854 and its associated
spring 860 and guide pin 862. A sealing plug 864 is threadably engaged in check valve
assembly cavity 858 to seal cavity 858 while providing support for spring 860 and
guide pin 862. Both the embodiments shown in Figs. 39 and 40 advantageously create
only one high pressure joint between the inner end of each pump barrel and the abutting
pump head. This design minimizes the amount of fuel leakage and reduces the time and
expense involved in forming metal to metal sealing surfaces, thereby ensuring effective
high pressure operation of the pump at reduced cost.
[0224] Reference is now made to Figs. 41 through 43 which disclose yet another embodiment
of the subject invention. This embodiment is substantially the same as the embodiment
shown in Fig. 30 discussed hereinabove with regards to the single solenoid operated
three-way injection control valve 454, the distributor 464, gear pump 494 and the
lower portion of high pressure pump assembly 486. However, in this embodiment, an
accumulator housing or pump head 870 is integrated with the upper portion of high
pressure pump assembly 486 so as to minimize the overall height of the fuel pump assembly.
In particular, pump chambers 872 and 874 are formed directly in the accumulator housing
870. The pump chambers 872 and 874 are formed along a respective radial pump axis
extending through outwardly opening pump cavities 876, 878 housing pump units 880
and 882. Pump plungers 884, 886 extend into the respective pump chambers 872 and 874
for reciprocal movement during the rotation of the drive shaft 888. Pump chambers
872 and 874 are formed by respective pump barrels 890 and 892 formed integrally with
accumulator housing/pump head 870. Pump barrels 890 and 892, formed integrally with
accumulator housing 870, each extend inwardly into respective pump cavities 876, 878
to support pump plungers 884, 886. Respective annular spring recesses 894 and 896
are formed around respective pump barrels 890, 892 for receiving and supporting one
end of respective bias springs 898 and 900. Accumulator housing/pump head 870 also
includes a pair of pump valve recesses 902 and 904 formed in a sidewall 906 and extending
transversely into the housing for receiving pump control valves 18, 19. A respective
cavity 908, 910 extends laterally through housing 870 from each pump valve recess
902, 904 respectively, to an opposite side wall 912 for receiving a respective control
valve element 914 (Fig. 43) of a respective pump control valve 18, 19. Each valve
cavity 908, 910 is positioned axially along housing 870 directly above respective
pump chambers 872, 874 so that pump chambers 872, 874 open directly into respective
valve cavities 908, 910.
[0225] As shown in Figs. 41 and 42, annular grooves 916, 918 are formed in respective valve
cavities 908, 910 transversely between respective pump chambers 872, 874 and side
wall 912. A common axial transfer passage 920 extends axially through housing 870
so as to connect annular grooves 916 and 918. Common axial transfer passage 920 extends
from valve cavity 910 axially to intersect a cross passage 922 extending transversely
through a portion of accumulator housing 870 from side wall 912. The open ends of
transfer passage 920 and cross passage 922 are fluidically sealed by plugs 920a and
922a positioned in a recess formed in the open end. Accumulator housing 870 also includes
two accumulator chambers 924 and 926 extending axially into the housing from an end
wall 928. A respective axial passage 930, 932 connects each accumulator chamber 924,
926 to cross passage 922. As shown in Fig. 43, accumulator housing 870 also includes
a respective supply passage 934 associated with each pump control valve 18, 19. Generally,
pump control valves 18 and 19 are each preferably a solenoid-operated valve assembly
similar to the type disclosed in commonly assigned U.S. Patent No. 4,905,960 to Barnhart.
The mounting arrangement of pump control valves 18 and 19 in pump head 870 is structurally
the same. Only the differences in pump control valve 18 will be described hereinbelow.
In this particular application, pump control valve 18 includes a spring housing 936
positioned between a solenoid casing 938 and a valve seat member 940. Valve seat member
940 is positioned in a compressive fluid sealing abutting relationship between spring
housing 936 and an annular abutment surface 942 formed on accumulator housing 870
around valve cavity 908. Valve seat member 940 extends radially inward around valve
cavity 908 to form an annular valve seat 944. Pump control valve 18 also includes
a valve member 946 reciprocally mounted in valve cavity 908 for controlling the flow
of fuel to and from pumping chamber 872. Valve member 946 includes an annular conical
surface 948 for engaging valve seat 944 when valve member 946 is moved into a closed
position. An armature 950 is connected to one end of valve member 946 adjacent solenoid
coil assembly 952 to be pulled toward the solenoid coil assembly 952 when the coil
assembly is energized. A valve biasing spring 954 is positioned in an annular cavity
956 formed in spring housing 936 for biasing conical surface 948 of valve member 946
away from valve seat 944 into an open position. Spring housing 936 is positioned relative
to the inner surface of pump valve recess 902 to form an annular gap 958 in communication
with supply passage 934. Valve seat member 940 includes radial passages 960 in communication
with annular gap 958. Valve member 946 is positioned relative to valve seat member
940 to form a first annular passage 962 in communication with radial passages 960
on one side of valve seat 944. On the opposite side of valve seat 944, valve member
946 is positioned relative to the inner annular surface of valve cavity 908 to form
a second annular passage 964 which communicates at one end with first annular passage
962 when valve member 946 is in the open position, and with pumping chamber 872 at
an opposite end.
[0226] As shown in Figure 43, valve member 946 of pump control valve 18 also includes a
pump outlet passage 966 connecting pumping chamber 872 with a check valve cavity 968
formed centrally in valve member 946. A spring biased check valve 970 is positioned
in check valve cavity 968 and biased by a check valve spring 972 against a check valve
seat 974 formed on the inner annular surface of valve member 946 in cavity 968. A
spring guide pin 976 is also positioned in check valve cavity 968 and secured to valve
member 946 by an inner snap ring 978. Therefore, the check valve assembly including
check valve 970, check valve spring 972 and spring guide pin 976 reciprocate with
valve member 946 during operation of pump control valve 18. The open end of each valve
cavity 908, 910 is fluidically sealed by a plug 980 threaded into a recess formed
in the open end. A valve stop 982 is threadedly engaged with the plug 980 to form
an abutment for the outer annular end of valve member 946 when valve member 946 is
moved into the open position by biasing spring 954. Valve stop 982 includes an inner
extension 983 for abutment by guide pin 976. By rotating valve stop 982 relative to
plug 980, the transverse position of valve stop 982 relative to valve member 946 and,
thus, the valve stroke of valve member 946 may be adjusted.
[0227] Valve member 946 further includes radial passages 984 arranged to allow fluid communication
between check valve cavity 968 and annular groove 916. Check valve seat 974 is positioned
along check valve cavity 968 between pump outlet passage 966 and radial passage 984
to allow check valve 970 to prevent the back flow of high pressure fuel from accumulator
chambers 924, 926 when in the closed position while permitting high pressure fuel
from pumping chambers 872, 874 to flow to the accumulator chambers 924, 926 when valve
member 946 moves to the closed position. Accumulator housing 870 also includes a drain
passage 986 extending from valve cavity 908 adjacent valve stop 982 to a low pressure
drain (not shown).
[0228] The pump assembly of Figs. 41-43 is particularly advantageous in several respects.
First, by forming the pump barrels 890, 892 integral with pumphead/accumulator housing
870 and mounting the pump control valves 18, 19 in the side of the accumulator so
as to extend transversely through the accumulator housing 870. The accumulator housing
870 can be moved closer to the drive shaft 888 resulting in a more integrated, compact
and lightweight pump assembly. As shown in Fig. 41, this compact assembly permits
contiguous positioning of injection control valve 454 between an axial overhang 987
of accumulator housing 870 and distributor 464. Instead of a vertical feed tube connecting
the accumulator to the injection control valve as shown in the previous embodiments,
a feed tube 989 is connected at one end to a plug 991 positioned in the open end of
accumulator chamber 926 and loops around to connect with the side wall of the housing
containing injection control valve 454. Secondly, this integrated assembly reduces
the volume of high pressure fuel trapped in the high pressure passages during a pump
delivery stroke since the pumping chambers are moved immediately adjacent the valve
cavities and valve seats. This reduction in trapped volume translates into increased
pumping efficiency for each stroke of the high pressure pump since a greater portion
of the total volume of fuel subjected to very high pressure is actually transferred
into the accumulator. As a result, the horsepower of the engine may be increased for
a given size fuel pump assembly since less power is consumed by the high pressure
pump in pumping the same amount of fuel into the accumulator as compared to a similar
system without this feature. Third, because the pump chamber is moved into the accumulator
housing, this design minimizes the number of high pressure joints between the pump
chamber and the accumulator chambers.
[0229] Referring now to Figs. 44 and 45, another embodiment of the present invention is
illustrated. Generally, this embodiment discloses a novel pump assembly including
a pump head 990, a pair of pump units 992 and 993, and corresponding pressure balanced
pump control valves 994 and 997. The pump units 992 and 993, and associated pump control
valves 994 and 997 are structurally the same and, therefore, only pump unit 992 and
pump control valve 994 will be discussed hereinbelow. Although not shown, fuel pump
assembly 988 may be used with, or mounted on, the same components of the fuel pumping
systems disclosed in Figs. 5, 28 and 30, including the solenoid operated three-way
injection control valve(s), the distributor, and the lower portion of the high pressure
pump assembly. As shown in Fig. 44, pump unit 992 includes a pump barrel 995 held
in a pump recess 996 by a pump retainer 998 having external threads for engaging complementary
threads formed on the inner annular surface of a counter bore 1000 formed in the outer
end of recess 996. Pump unit 992 also includes a pump chamber 1002 formed in barrel
995 and a pump plunger 1004 positioned for reciprocal movement within pump chamber
1002 in response to the rotation of the drive shaft (not shown). Pump barrel 995 includes
an inner end 1006 positioned in abutment with the pump head 990. A pump unit outlet
passage 1008 extends through inner end 1006 from pump chamber 1002. A discharge passage
1010 is formed in pump head 990 to connect outlet passage 1008 to an accumulator chamber
1012. A pump unit check valve assembly 1014 is positioned in accumulator chamber 1012,
discharge passage 1010 and pump unit outlet passage 1008. Check valve assembly 1014
includes a check valve element 1016, biasing spring 1018 and guide pin 1020. Check
valve element 1016 is biased by spring 1018 into abutment with an annular valve seat
1022 formed on pump barrel 995 around outlet passage 1008 so as to prevent fuel flow
from accumulator chamber 1012 into pump chamber 1002 while permitting fuel flow from
pump chamber 1002 into accumulator chamber 1012 when the fuel pressure in chamber
1002 is greater than the fuel pressure in chamber 1012. A facer plate 1024 and sealing
ring 1026 are positioned around annular seat 1022 between pump barrel 995 and pump
head 990 to prevent high pressure fuel from leaking between these components. Alternatively,
facer plate 1024 and sealing ring 1026 may be omitted to form a metal to metal joint
between pump barrel 995 and pump head 990. An outer annular groove 1028 is formed
between the pump barrel 995 and pump head 990 to receive any high pressure fuel that
leaks through the sealed connection provided by either facer plate 1024 and sealing
ring 1026 or a metal to metal interface. A drain connector passage 1030 extends from
annular groove 1028 to connect with a combined drain passage 1032 for directing leak-by
fuel from annular groove 1028 to drain via a main drain passage 1034 formed in the
pump housing. A similar drain connector passage (not shown) associated with pump unit
993 connects to main passage 1034.
[0230] A lubrication flow passage 1036 extends through pump barrel 995 from annular groove
1028 to connect with an annular lubrication channel 1038 formed in barrel 995 around
chamber 1002. First and second annular lubrication grooves 1040 and 1042, respectively,
are formed in plunger 1004 and connected by cross passage 1044. During the reciprocal
movement of plunger 1004 in chamber 1002, first and second annular lubrication grooves
1040, 1042 are intermittently connected to annular lubrication channel 1038. In this
manner, low pressure fuel from annular groove 1028 is used to lubricate plunger 1004
thereby minimizing friction between plunger 1004 and the inner surface of pump barrel
995 thus minimizing wear, scuffing and scoring of the contacting surfaces.
[0231] A valve cavity 1046 extends diametrically through pump barrel 995 so as to intersect
the inner end of pumping chamber 1002 and the outer end of outlet passage 1008. Valve
cavity 1046 also extends through pump head 990 to connect with a plug recess 1048
at one end and a spring chamber 1050 at the opposite end. The open end of valve cavity
1046 adjacent recess 1048 is fluidically sealed by a plug 1052 threadably engaging
pump head 990 in recess 1048. Pressure balanced pump control valve 994 includes a
valve operator 1054 mounted on one side of pump head 990 and a control valve element
1056 mounted for reciprocal movement in valve cavity 1046. Control valve element 1056
includes an annular valve surface 1058 for abutment against an annular valve seat
1060 formed on pump barrel 995 around valve cavity 1046 when pressure balanced pump
control valve 994 is in a closed position. A biasing spring 1059 is positioned in
spring chamber 1050 for biasing control valve element 1056 into an open position.
Fuel is delivered to pump chamber 1002 via a main supply passage 1062 formed in the
pump housing, a connector passage 1064 formed in a lower portion of pump head 990
and a cross feed passage 1066 which extends longitudinally through pump head 990 to
fluidically connect spring chamber 1050 of one pump control valve 994 to an adjacent
pump control valve as shown in Fig. 45. An annular channel 1067 is formed in pump
head 990 around pump recess 996 adjacent valve cavity 1046. An annular gap 1068 formed
between control valve element 1056 and the inner surface of valve cavity 1046 connects
spring chamber 1050 to annular channel 1067. On the opposite end of valve cavity 1046,
annular channel 1067 is connected to chamber 1002 by an annular gap 1070 formed between
control valve element 1056 and the inner surface of valve cavity 1046. Annular valve
seat 1060 is formed along annular gap 1070 between annular channel 1067 and chamber
1002. In this manner, annular valve surface 1058 can be moved into and out of engagement
with annular valve seat 1060 to control the flow of fuel into and out of pump chamber
1002.
[0232] Pressure balanced pump control valve 994 may be any conventional solenoid operated,
pressure balanced two-way valve adaptable for use in this design. The control valve
element 1056 of pressure balanced pump control valve 994 is pressure balanced in the
closed position because the fluid pressure forces resulting from high pressure fluid
acting on control valve element 1056 in one direction, i.e., to the right in Fig.
44, equal the fluid pressure forces resulting from high pressure fluid acting on control
valve element 1056 in the opposite direction, i.e., to the left in Fig. 44, since
the effective cross sectional area of valve seat 1060 which remains exposed to the
fluid pressure found in the pump chamber is equal to the effective cross-sectional
area defined in the portion of valve element 1056 received in the pump barrel on the
right side of pump chamber 1002, control valve element 1056 causing the rightward
forces equals the surface area of the control valve element 1056 causing the leftward
forces.
[0233] During operation, fuel is delivered by a supply pump (not shown) through main supply
passage 1062, connector passage 1064 and cross feed passage 1066 into spring chamber
1050. Fuel flows from spring chamber 1050 through annular gap 1068 surrounding control
valve element 1056, annular channel 1067 surrounding barrel 995 into annular gap 1070
adjacent annular valve seat 1060. When pressure balanced pump control valve 994 is
in the de-energized open position, fuel flows between annular valve seat 1060 and
annular valve surface 1058 into pump chamber 1002. As pump plunger 1004 reciprocates,
fuel flows into, and is pumped out of, pump chamber 1002 via these supply passages.
Upon the need for fuel delivery to accumulator chamber 1012, valve operator 1054 of
pump control valve 994 will be energized during the advancing movement of the pump
plunger 1004 to move control valve element 1056 to the right in Fig. 44, thus causing
annular valve surface 1058 to engage annular valve seat 1060. As a result, fuel flow
through annular gap 1070 is blocked allowing pump plunger 1004 to compress and pressurize
any fuel remaining in pump chamber 1002. Upon reaching a pressure level greater than
the fuel pressure level in accumulator chamber 1012, fuel in pump chamber 1002 will
open check valve element 1016 and flow through outlet passage 1008 and discharge passage
1010 into accumulator chamber 1012. Depending on the control scheme used, at some
point in time during the advancing or retracting movement of pump plunger 1004, pressure
balance pump control valve 994 will be de-energized to permit check valve element
1016 to move into an open position under the force of biasing spring 1059. The advantage
of using a pressure balanced valve is that greater latitude exists for opening and
closing the pump control valve. In particular, it becomes readily possible to terminate
the effective pumping stroke of pump plunger 1004 during any point in the advancing
stroke without resulting in very high spring or solenoid forces that would be required
if an unbalanced valve structure were used.
[0234] Reference is now made to Fig. 46 disclosing another embodiment of the present invention
which is the same as the embodiment of Figs. 44 and 45 except that a pump head 1072
does not include any accumulator chambers for accumulating a quantity of fuel. As
will be explained more fully hereinbelow in relation to the embodiment of Figs. 52
and 53, pump head 1072 merely includes a single common transfer passage 1074 for receiving
fuel from the one or more pumping chambers 1002. One end of common transfer passage
1074 is connected to an off-mounted accumulator positioned a spaced distance from
the fuel pump assembly as shown in Fig. 52. This arrangement results in a more compact
fuel pump assembly while permitting mounting of the high pressure accumulator in a
more appropriate and advantageous location on the engine.
[0235] Fig. 47 represents yet another embodiment of the fuel pump assembly of the present
invention which is the same as the embodiments disclosed in Figs. 5, 28 and 30 except
that a pressure balanced pump control valve 1076 is used. Pressure balanced pump control
valve 1076 may be any conventional two-way pressure balanced solenoid-operated valve.
A pump control valve cavity 1080 extends upwardly from a valve recess 1082 formed
in a lower surface of accumulator housing 1078. Valve cavity 1080 opens into a plug
recess 1084 which is fluidically sealed by a plug 1086. Plug 1086 terminates prior
to the end wall of recess 1084 to form a chamber 1088. Pump control valve 1076 includes
a control valve element 1090 which extends through valve cavity 1080 and terminates
at one end in chamber 1088. An annular valve seat 1092 formed around valve cavity
1080 adjacent chamber 1088 is positioned for abutment by an annular valve surface
1094 formed on control valve element 1090. An annular recess 1096 may be formed in
valve cavity 1080 adjacent control valve element 1090 between valve seat 1092 and
valve recess 1082. An annular channel 1098 formed between control valve element 1090
and the inner wall of valve cavity 1080 fluidically connects chamber 1088 to annular
recess 1096 when control valve 1076 is in the open position.
[0236] The fuel feed passages formed in accumulator housing 1078 are substantially the same
as those disclosed in Figs. 5-10L, with the exception of the following modifications.
First, connector passages 92 and 94 shown in Fig. 10e which supply fuel from common
fuel feed passage 90 to both pump control valves, would extend from each chamber 1088
downwardly to communicate with passage 90 instead of extending upwardly from pump
control valve recess 1082 as suggested by the embodiment of Figs. 5 and 10e. Also,
accumulator chamber 36a will necessarily be shorter in length so as to terminate prior
to plug recess 1084. Operation of the embodiment of Fig. 47 is substantially the same
as that of the embodiment shown in Fig. 6 except that pump control valve 1076 is pressure
balanced when in the closed position blocking fuel flow between the fuel supply and
the pump chamber thus permitting the control scheme flexibility discussed with respect
to the embodiment disclosed in Figs. 44-45.
[0237] Referring now to Figs. 48-51, another embodiment of the present invention is disclosed.
Referring to Fig. 48, pump control valves 1100 and 1102 are vertically mounted in
respective valve recesses 1104 and 1106 formed in the top surface 1108 of accumulator
housing 1110. Pump control valves 1100 and 1102 are each preferably a solenoid-operated
valve assembly of the type disclosed in commonly assigned U.S. Patent No. 4,905,960
to Barnhart. Pump units 1112 and 1114 are mounted in corresponding pump unit recesses
1116 and 1118 formed in the lower surface of accumulator housing 1110 directly below
corresponding valve recesses 1104 and 1106. The formation of the fuel passages in
accumulator housing 1110 associated with each pump control valve 1100 and 1102 are
structurally the same and, therefore, only one set of passages and components will
be described herein below.
[0238] Referring to Fig. 49, a pump outlet passage 1120 extends from valve recess 1104 to
the pumping chamber of pump unit 1112 to form a valve cavity for receiving a valve
element 1122 of pump control valve 1100. A discharge passage 1124 extends from one
side of accumulator housing 1110 transversely inwardly to connect with pump outlet
passage 1120. The open end of discharge passage 1124 is fluidically sealed with a
plug 1126. A pump unit check valve 1128 is positioned in discharge passage 1124 and
adapted to sealingly engage an annular valve seat surrounding discharge passage 1124.
A vertical passage 1132 extends upwardly from the lower surface of accumulator housing
1110 through discharge passage 1124 to connect with an accumulator chamber 1134d formed
in accumulator housing 1110. A similar vertical passage 1133 associated with pump
unit 1114 connects a respective discharge passage (not shown) with accumulator chamber
1134d. A main supply passage 1136 formed in pump housing 1138 supplies low pressure
fuel to pump control valve 1100 via a connector passage 1140 and a branch passage
1142. A similar branch passage 1143 extends from connector passage 1142 to supply
fuel to the other pump control valve 1102. It should be noted that although pump units
1112 and 1114 are illustrated as being similar to the embodiment disclosed in Fig.
40 and described hereinabove, the pump units may take the form of a different embodiment.
[0239] Referring now to Figs. 50 and 51, the accumulator housing 1110 of the embodiment
illustrated in Figs. 48-49 includes an upper now of elongated accumulator chambers
1134a-d (Fig. 50) and a lower now of elongated accumulator chambers 1134e-g. Each
of the accumulator chambers are formed by drilling longitudinally through accumulator
housing 1110 from an end wall 1144. The open end of each accumulator chamber is fluidically
sealed with the respective plug 1146. The upper now of accumulator chambers are connected
by a first cross passage 1148 extending transversely from one side of accumulator
housing 1110 through each of the accumulator chambers 1134a-d. Accumulator housing
1110 further includes a pair of recess drain passages 1150 and 1152 extending from
respective pump unit recesses 1116 and 1118 for directing fuel leakage collecting
in respective recess clearances 1154 and 1156 to a main drain passage 1158. As shown
in Fig. 50, accumulator chamber 1134c terminates about midway through accumulator
housing 1110 adjacent first cross passage 1148. Accumulator chambers 1134e-g are also
interconnected by a second cross passage 1160 (Fig. 51) extending transversely through
accumulator housing 1110 in the same vertical plane as the first cross passage 1148.
The upper and lower rows of accumulator chambers are connected by a vertical passage
1162 extending upwardly from second cross passage 1160 to connect with accumulator
chamber 1134c. A fuel feed passage 1164 extending from the lower surface of accumulator
housing 1110 also communicates with accumulator chamber 1134c. A recess 1166 formed
in the open end of fuel feed passage 1164 is adapted to receive a fuel feed tube 1169
(Fig. 48) for supplying the temporarily stored fuel in the accumulator chambers to
the fuel injection control valve(s) (not shown) for delivery to the engine via a distributor
(not shown) as described hereinabove in relation to various other embodiments.
[0240] Referring now to Figs. 52 and 53a, another embodiment of the present invention is
shown which is the same as the previous embodiment of Figs. 48 and 49 except that
an accumulator 1168 is positioned a spaced distance from a pump head 1170. Pump head
1170 does not include any accumulator chambers but merely one elongated common transfer
passage 1172 connected to vertical passages 1132, 1133 for receiving high pressure
fluid from each pump unit 1112, 1114. The accumulator 1168 includes an accumulator
housing 1174 forming a generally cylindrical accumulator chamber 1176. However, accumulator
1168 may include multiple interconnected accumulator chambers similar to the embodiments
of Figs. 7 and 50. One end of accumulator chamber 1176 is fluidically sealed with
a plug having a stepped recess 1180 for receiving a pressure sensor 1182. A center
passage 1184 connects stepped recess 1180 to accumulator chamber 1176 thereby permitting
pressure sensor 1182 to monitor the fuel pressure in accumulator chamber 1176. The
opposite end of accumulator chamber 1176 is fluidically sealed with an adapter 1186
having an inner recess 1188. Adapter 1186 also includes an inlet passage 1190 and
an outlet passage 1192 extending from the inner end of inner recess 1188. A fuel transfer
tube 1194 is connected at one end to common transfer passage 1172 and at an opposite
end to inlet passage 1190 for delivering fuel from common transfer passage 1172 to
accumulator chamber 1176. A fuel feed tube 1196 is connected at one end to outlet
passage 1192 for delivering high pressure fuel from accumulator chamber 1176 to the
injection control valve (not shown). The open ends of common transfer passage 1172,
inlet passage 1190 and outlet passage 1192 include respective recesses 1198 having
a tube seat 1200 for engaging a tube head 1202 formed on the end of the respective
tube 1194, 1196. Each recess 1198 includes internal threads for engaging complementary
external threads formed on a generally cylindrical tube fitting 1204. Each tube 1194,
1196 extends through the respective tube fitting 1204 so that one end of tube fitting
1204 abuts tube head 1202. Rotation of tube fitting 1204 relative to recess 1198 and
the respective tube 1194, 1196 forces tube head 1202 inwardly into sealing engagement
with tube seat 1200 thereby creating a fluidically sealed connection between the respective
passage 1172, 1190, 1192 and the respective tube 1194, 1196.
[0241] The off-mounted accumulator design of Figs. 52 and 53a permits the accumulator 1168
to be mounted in possibly more appropriate/advantageous locations around the engine.
Moreover, the pump head 1170 is reduced in size in both the axial direction as shown
in Fig. 52 and in the transverse direction as shown in Fig. 53a. This reduction in
pump head size creates a more compact assembly which may more appropriately fit within
the packaging constraints of certain engine or vehicle designs.
[0242] Reference is now made to Fig. 53b disclosing yet another embodiment of the present
invention which is the same as the previous embodiment of Figs. 52 and 53a and, therefore,
like components will be referenced to with the same reference numerals. In this embodiment,
a separately formed accumulator housing 1187 is connected to a pump head 1189. Accumulator
housing 1187 is generally cylindrical in shape and includes an accumulator chamber
1191 having a closed end 1193 and an open end 1195. Open end 1195 is threadably secured
in a recess 1197 formed in an end wall 1199 of pump head 1189 to form a fluidically
sealed connection between accumulator housing 1187 and pump head 1189. Common transfer
passage 1172 extends through pump head 1189 to connect with recess 1197 and accumulator
chamber 1191 for delivering high pressure fuel from pump units 1112, 1114 to chamber
1191. Pressure sensor 1182 is positioned in a recess 1201 formed in closed end 1193
and connected to accumulator chamber 1191 by a passage 1203. The assembly of Fig.
53b is especially advantageous in providing a compact, unitized high pressure fuel
pump assembly having an accumulator which is inexpensive to manufacture and easily
mountable on the assembly.
[0243] Reference is now made to Figs. 54a and 54b which disclose edge filter assemblies
used to capture small foreign particles in the fuel flowing from the accumulator to
the injection control valve (not shown). It is known that the intermeshing gears of
a gear pump, such as boost pumps 406 and 494 shown in Figs. 28 and 30 respectively,
often contact each other as they mesh during normal operation to form small metal
particles. If not captured by the boost pump's filter, these metal particles will
be carried by the fuel through the fuel pumping system. However, it has been found
that these particles interfere with the successful operation of the injection control
valve and distributor of the present invention. Both the injection control valve and
distributor rely on extremely small clearances between components thereof to allow
one or more of the components to move relative to the other while creating a fluidic
seal at the clearance. Foreign particles in the fuel become lodged between the components
in these clearances resulting in excessive wear or even binding of the moving part
and possibly the gradual loss of the fluidic seal. As a result, it is desirable to
position a filter in the fuel path upstream of the injection control valve which is
capable of removing small particles from the fuel.
[0244] Fig. 54a discloses an edge filter assembly 1206 positioned along the fuel flow path
between the accumulator 1208 and the injection control valve (not shown). Edge filter
assembly 1206 includes an edge filter 1210 positioned in a filter cavity 1212 formed
in one end of a fuel feed tube 1214 of a feed tube attachment assembly 1216. Tube
attachment assembly 1216 is the same as the tube fitting connections described hereinabove
in relation to the embodiments shown in Figs. 5 and 52 except that the end of feed
tube 1214 includes the filter cavity 1212 sized to house edge filter 1210. As shown
in Fig. 54b, the edge filter may also be positioned in a filter housing 1218 positioned
along a fuel feed tube 1220. In this instance, conventional high pressure tube attachment
assemblies 1222 are used to attach each end of feed tube 1220 to a respective end
of filter housing 1218. In both the embodiments of Figs. 54a and 54b, edge filter
1210 functions to advantageously prevent small particles from flowing through the
fuel system downstream of accumulator 1208 thereby preventing foreign particle induced
wear and/or damage to the injection control valve and distributor.
[0245] Reference is now made to Figs. 55a - 55c disclosing various other embodiments of
the accumulator of the present invention. The accumulators discussed hereinabove with
respect to the previous embodiments of the present invention have all included an
accumulator housing having an accumulator chamber with an open end fluidically sealed
by a plug having external threads for engaging complementary internal threads formed
on the inner surface of a recess formed in the open end of one or more chambers. Although
such threaded connections also include some type of seal, such as an O-ring, at extremely
high fuel pressures, such sealed threaded connections may develop a leak permitting
fuel to drain from the accumulator chamber causing an undesirable loss of fuel pressure
in the accumulator, thus adversely affecting the metering of fuel.
[0246] Figs. 55a-55c disclose alternative embodiments of the accumulator which prevent fuel
leakage from the ends of the accumulator chambers. Fig. 55a discloses an accumulator
housing 1230 which includes a stepped recess 1232 formed in one end of housing 1230.
Accumulator chambers 1234 are formed by drilling through an inner end wall 1236 of
stepped recess 1232. An end plate 1238 is then positioned in stepped recess 1232 against
a step 1233 formed by stepped recess 1232. End plate 1238 may then be securely and
sealingly connected to accumulator housing 1230 by welding along a peripheral joint
1240 formed between the outer peripheral edge of end plate 1238 and the edge of accumulator
housing 1230 defining the open end of stepped recess 1232. A common flow cavity is
formed between the inner end wall 1236 and the inner surface of end plate 1238 for
permitting the flow of fuel between accumulator chambers 1234. The welded peripheral
joint 1240 is extremely effective in sealing accumulator chambers 1234. Consequently,
this embodiment results in an accumulator housing 1230 having a single welded end
plate 1238 which is highly resistant to fuel leakage.
[0247] Fig. 55b discloses another embodiment of the accumulator of the present invention
which is the same as the embodiment disclosed in Fig. 55a except that a second stepped
recess 1242 is formed at the opposite end of accumulator housing 1230 for receiving
a second end plate 1243.
[0248] Fig. 55c discloses a third embodiment of the accumulator of the present invention
which includes an accumulator housing 1244 formed by the welded connection of a first
accumulator block 1246 and a second accumulator block 1248. The accumulator chambers
and any other longitudinal passages are formed in each block 1246, 1248 from respective
end walls 1250, 1252 prior to joining the blocks 1246, 1248. End walls 1250, 1252
are then positioned in abutment to form a peripheral joint 1254 extending around the
entire accumulator housing. The peripheral joint is then welded to securely attach
blocks 1246 and 1248 while creating a seal for preventing fuel leakage from the accumulator
chambers (not shown). The accumulator embodiments disclosed in Figs. 55a - 55c substantially
reduce the likelihood of fuel leakage from those areas of the accumulator housing
used to form the accumulator chambers.
[0249] Reference is now made to Figs. 56-62 which disclose several devices which may be
incorporated into the fuel system of the present invention to provide rate shaping
capability. By reducing the rate at which fuel pressure increases at the nozzle assembly
during the initial phase of injection and, therefore, reducing the initial fuel quantity
injected into the combustion chamber, the various embodiments of the present invention
are better able to achieve various objectives such as more efficient and complete
fuel combustion with reduced emissions. The rate shaping devices discussed hereafter
are designed to better enable the subject fuel system to meet the ever increasing
requirements for decreasing emissions.
[0250] Referring initially to the embodiment shown in Fig. 56, a rate shaping device indicated
generally at 1260 is positioned along the fuel transfer circuit 1262 between the fuel
injection control valve 20 and the distributor 16 of Fig. 1. However, rate shaping
device 1260 could be utilized in any of the embodiments of the present fuel delivery
system disclosed hereinabove. Also, for purposes of illustration, rate shaping device
1260 is shown in Fig. 56 positioned in a distributor housing 1264. However, device
1260 may be integrated into fuel transfer circuit 1262 anywhere between injection
control valve 20 and distributor 16.
[0251] As shown in Fig. 56, rate shaping device 1260 includes a flow limiting valve 1266
positioned within fuel transfer circuit 1262 and a rate shaping by-pass valve 1268
positioned in a by-pass passage 1270. Flow limiting valve 1266 includes a slidable
piston 1272 mounted for sliding movement within a piston chamber 1274 formed in fuel
transfer circuit 1262 so as to create a fuel inlet 1276 and a fuel outlet 1278. Slidable
piston 1272 includes a first end 1280 positioned adjacent fuel inlet 1276, a second
end 1282 positioned adjacent fuel outlet 1278 and a central bore 1284 extending from
first end 1280 inwardly to terminate at an inner end 1286. Slidable piston 1272 also
includes an outer cylindrical surface 1288 which may have a sufficiently close sliding
fit with the inside surface of piston chamber 1274 to form a fluid seal between surface
1288 and the inside surface of piston chamber 1274. Second end 1282 of slidable piston
1272 includes a conical surface 1290 for engaging an annular valve seat 1292 formed
on distributor housing 1264 at fuel outlet 1278 when slidable piston 1272 is moved
to the right as shown in Fig. 56.
[0252] Slidable piston 1272 also includes a central orifice 1294 extending through second
end 1282 to fluidically connect central bore 1284 with fluid outlet 1018 regardless
of the position of slidable piston 1272. A plurality of first stage orifices 1296
extend through second end 1282 from central bore 1284. First stage orifices 1296 are
oriented in relation to valve seat 1292 so that when flow limiting valve 1266 is in
the position shown in Fig. 56, hereinafter called the second stage position, fuel
flow from first stage orifices 1296 to fuel outlet 1278 is blocked by the abutment
of conical surface 1290 and valve seat 1292. Flow limiting valve 1266 includes a spring
cavity 1298 formed between piston 1272 and distributor housing 1264 for housing a
biasing spring 1300. An annular step 1302 formed on piston 1272 functions to provide
a spring seat for spring 1300 which biases piston 1272 leftward as illustrated in
Fig. 56 into a first stage position.
[0253] Bypass passage 1270 communicates at one end with fuel inlet 1276 via piston chamber
1274 and at an opposite end with fuel outlet 1278. Slidable piston 1272 includes radial
grooves 1304 in the end surface of first end 1280 for permitting fuel to flow between
fuel inlet 1276 and bypass passage 1270 when flow limiting valve 1266 is in the first
stage position. Rate shaping bypass valve 1268 is positioned along bypass passage
1270 in a rate shaping valve cavity 1306. Rate shaping bypass valve 1268 includes
an elongated valve element 1308 having a conical valve surface 1310 for engaging an
annular valve seat 1312 formed in distributor housing 1264. Rate shaping bypass valve
1268 is preferably a two-position, two-way pressure balanced solenoid-operated valve
which includes a bias spring 1314 positioned to bias valve element 1308 into the closed
position against valve seat 1312. A solenoid assembly indicated at 1316 is used to
move valve element 1308 to the right in Fig. 56 into a full flow, open position, separating
conical valve surface 1310 from annular valve seat 1312, thus establishing flow through
bypass passage 1270. Rate shaping bypass valve 1268 may alternatively be hydraulically
operated.
[0254] In general, flow limiting valve 1266 functions to control or shape the pressure rate
increase at the nozzle assembly during the initial stages of an injection event, as
represented by stages I and II in Fig. 57, while also controlling the return flow
of fuel through the transfer circuit at the end of the injection event when the injection
control valve 20 is connected to drain thereby minimizing cavitation in the fuel transfer
circuit and associated fuel injection lines. Rate shaping bypass valve 1268 functions
primarily to allow a rapid increase in the pressure rate when it is desirable to achieve
maximum pressure at the nozzle assembly by providing an unrestricted flow path through
fuel transfer circuit 1262 after the initial injection period as represented by stage
III in Fig. 57.
[0255] More specifically, during operation, just before the start of an injection event,
injection control valve 19 is in the closed position connecting fuel transfer circuit
1262 to drain. At this time, flow limiting valve 1266 is in its first stage position
with first end 1280 in abutment against distributor housing 1264 permitting fluidic
communication between fuel inlet 1276 and fuel outlet 1278 via both central orifice
1294 and first stage orifices 1296. Rate shaping bypass valve 1268 is in the closed
position under the force of bias spring 1314 blocking flow through bypass passage
1270. Once injection control valve 20 is energized to connect accumulator pressure
to fuel transfer circuit 1262, high pressure fuel initially flows through both central
orifice 1294 and first stage orifices 1296 creating an initial pressure increase downstream
of flow limiting valve 1266 and at the respective nozzle assembly as represented by
stage I in Fig. 57. However, accumulator fuel pressure at fuel inlet 1276 acts on
the end surface of first end 1280 and on inner end 1286 of central bore 1284 to move
slidable piston 1272 to the right in Fig. 56, placing slidable piston 1272 in the
second stage position with conical surface 1290 in abutment with valve seat 1292.
Thus, fuel flow through first stage orifices 1296 is blocked while a limited amount
of fuel passes through central orifice 1294 to fuel outlet 1278 thus decreasing the
rate at which fuel pressure at the nozzle assembly is increasing as represented by
stage II in Fig. 57. After a predetermined period of time and preferably prior to
the middle portion of the injection event, rate shaping bypass valve 1268 is energized
to the open position allowing full flow of fuel through bypass passage 1270, causing
a sharp increase in the fuel delivery pressure as represented by the upwardly sloping
pressure rate of stage III in Fig. 57. The pressure at the nozzle assembly quickly
reaches a maximum level until the end of the injection event as determined by the
closing of injection control valve 20. Consequently, as shown in Fig. 57, rate shaping
device 1260 creates an first stage of fuel injection (stage I) having a high pressure
rate increase, a second stage of fuel injection (stage II) having a reduced pressure
rate less than stage I and a third stage wherein the pressure rate increase is initially
greater than stage II. By reducing the pressure rate increase at the nozzle assembly
during the initial stages of injection, i.e. stage II, rate shaping device 1260 also
reduces the quantity of fuel delivered to the combustion chamber during the initial
stage which, in turn, advantageously reduces the level of emissions generated by the
combustion process.
[0256] Upon closing, injection control valve 20 blocks fuel from the accumulator while connecting
fuel transfer circuit 1262 to drain. After a predetermined period of time, rate shaping
bypass valve 1268 is de-energized and moved to the closed position by bias spring
1314. However, note that the pressure relief of fuel transfer circuit 1262 downstream
of rate shaping device 1260 can be controlled or shaped in a variety of ways depending
on the timing of closing of rate shaping bypass valve 1268 in relation to the closing
of injection control valve 20. If the closing of rate shaping bypass valve 1268 is
retarded or delayed until a significant amount of time after the closing of fuel injection
control valve 20, bypass passage 1270 will function as the primary relief passage
allowing an intensive return flow of fuel to drain thus quickly relieving a substantial
amount of fluid pressure from the downstream transfer circuit and respective fuel
injection line while a secondary relief flow is established through flow limiting
valve 1266. However, by closing rate shaping bypass valve 1268 simultaneously with,
or immediately after, the closing of injection control valve 20, primary relief occurs
through flow limiting valve 1266. In both instances, once rate shaping bypass valve
1268 closes, the fuel pressure at fuel inlet 1276 becomes less than the fuel pressure
in fuel outlet 1278. As a result, the fluid forces acting on the end surface of piston
1272 at second end 1282, combined with the biasing force of spring 1300, become greater
than the fluid forces acting on piston 1272 which tend to move piston 1272 to the
right in Fig. 56. Consequently, slidable piston 1272 of flow limiting valve 1266 will
immediately move leftward in Fig. 56 into the first stage position communicating first
stage orifices 1296 with fuel outlet 1278, thus permitting fuel flow through flow
limiting valve 1266 via orifices 1294 and 1296. Central orifices 1294 and first stage
orifices 1296 are large enough in diameter so that their combined cross-sectional
flow area creates the necessary return flow during the drain event to insure sufficient
fuel pressure relief at the nozzle assembly to prevent secondary injections. On the
other hand, central orifice 1294 and first stage orifices 1296 are small enough to
provide a combined flow area designed to limit the return flow to a predetermined
level necessary to minimize cavitation in the circuit and injection lines between
flow limiting valve 1266 and the nozzle assemblies. Therefore, flow limiting valve
1266 functions as a variable flow valve when moved between the first stage and second
stage positions to advantageously utilize the flow limiting feature of central orifice
1294 during the injection event to shape the pressure rate increase while advantageously
controlling the return flow during the drain event to both prevent secondary injections
and minimize cavitation.
[0257] It should be noted that a single fixed orifice placed into the main flow will cause
a quite significant injection lag. A great portion of this lag is eliminated by the
present rate shaping device which incorporates central orifice 1294 in a moving piston
1272. The swept volume of this piston will result in no practical differential in
the pressure trace compared with a free line, until a certain pressure level. This
level mostly depends on the swept volume of the plunger, and the volume of the system
pressurized. If the geometry ("d" diameter and "s" stroke; Fig. 56) of piston 1272
is sized properly, the pressure can be maintained slightly less than the opening pressure
of the injector. This means that the invisible part of the injection rate has a "fast
response" (no lag) and orifice 1294 starts dominating the event just from this pressure
level, in order to shape the rate.
[0258] A further advantage of this design is realized by locating rate shaping bypass valve
1268 downstream of the injection control valve. This arrangement minimizes the leakage
loss occurring through valve 1268. This leakage is four times less than it would be
if valve 1268 were placed upstream of the injection control valve (assuming the duration
is 30 degrees crank angle and the engine is a six cylinder four stroke one).
[0259] Referring now to Figs. 58 and 59, another rate shaping device 1320 is disclosed in
the context of the subject fuel pump system of the present invention including high
pressure accumulator 12, injection control valve 20 and distributor 16 positioned
along fuel transfer circuit 1322 for delivering precise quantities of fuel through
injection lines 1324 for delivery to the engine cylinders (not shown) via respective
nozzle assemblies 11. Rate shaping device 1320 includes high pressure delivery passage
1328 of fuel transfer circuit 1322 connecting accumulator 12 to injection control
valve 20. At the beginning of the injection event, when injection control valve 20
moves to an open position fluidically connecting accumulator 12 and high pressure
delivery passage 1328 to fuel transfer circuit 1322 downstream of injection control
valve 20, an immediate drop in fuel pressure is experienced in high pressure delivery
passage 1328 immediately upstream of injection control valve 20 while a high pressure
fuel pulse from accumulator 12 quickly travels from the accumulator to this low pressure
region and then on to the nozzle assembly 11. Therefore, there is a time delay between
the opening of injection control valve 20 and the arrival of the high pressure pulse
at injection control valve 20. The greater the distance the fuel pulse must travel
from accumulator 12 to injection control valve 20, the greater the time it will take
for the fuel pressure at the control valve and, therefore, in the fuel injection line
adjacent the nozzle assembly to increase to the pressure rate necessary to achieve
optimum high fuel pressure. Therefore, by increasing the distance between the accumulator
12 and injection control valve 20, i.e., by lengthening high pressure delivery passage
1328, rate shaping device 1320 of the present embodiment slows down the rate of pressure
increase at the nozzle assembly as represented by the pressure-time curve of Fig.
59.
[0260] Referring now to Fig. 60, another rate shaping device 1330 is disclosed which is
similar to the embodiment shown in Fig. 58 in that a high pressure delivery loop 1332
having a length is used to control the time it takes for the full unrestricted accumulator
flow and resulting high pressure to reach nozzle assembly 11. However, in this embodiment,
an orifice 1334 is positioned in a restricted flow passage 1336 so that high pressure
delivery loop 1332 functions as a bypass around restricted flow passage 1336. Again,
like the previous embodiment, rate shaping device 1330 utilizes the fact that it takes
time for pressure waves to propagate through high pressure delivery loop 1332 which
delays the arrival of high pressure at nozzle assembly 11 and creates an initial period
of injection having a low rate of pressure increase. However, in addition, orifice
1334 functions to slow the rate of pressurization at the nozzle assembly to the desired
pressure rate. Therefore, orifice 1334 can be selected with a predetermined cross-sectional
flow area which provides a desired pressure rate during the initial injection period.
Moreover, orifice 1334 functions to dampen undesired pressure waves fluctuating in
the lines between the accumulator and injection control valve. Referring to Fig. 59,
although for a given length of high pressure delivery loop 1332, the time delay (T)
would remain constant, the pressure rate could be varied by selecting an appropriately
sized orifice 1334 to create a desired pressure rate change as represented by the
dashed lines 1338.
[0261] Reference is now made to Fig. 61 which discloses a rate shaping device 1340 which
is the same as rate shaping device 1330 of Fig. 60 except that a rate-shaping or flow
control valve 1342 is positioned in a high pressure bypass passage 1344 for directing
flow around orifice 1334. Preferably, rate shaping control valve 1342 is a two-position,
two-way pressure-balanced solenoid operated valve capable of being positioned in a
closed position blocking flow through high pressure bypass passage 1344 and an open
position permitting flow. Rate shaping control valve 1342 permits the time delay (T)
shown in Fig. 59 to be accurately controlled and varied by electronically controlling
and adjusting the opening and closing of rate control valve 1342.
[0262] The rate shaping devices shown in Figs. 56-62 and discussed hereinabove have the
ability to be connected to nozzle assemblies such as the two-spring nozzle assembly
produced by Bosch or the piston in the nozzle assembly as conceived by AVL which are
intended to reduce the fuel quantity delivered during the first part of injection.
When these nozzle assemblies designs are connected to the accumulator rate shaping
concepts of the present invention, the coupling of the two produces further reductions
in the quantity of fuel injected in the beginning of the injection event.
[0263] Reference is now made to Figs. 62a and 62b which disclose a rate shaping coupling
1350 for integrating the rate shaping devices disclosed in Figs. 60 and 61 into a
fuel system while also providing a housing for receiving an edge filter. Rate shaping
coupling 1350 includes a generally cylindrical housing 1352 having an inlet portion
1354, an outlet bypass portion 1356, and a central feed bore 1358 extending through
both inlet portion 1354 and outlet bypass portion 1356. Housing 1352 further includes
a bypass return portion 1360 and a discharge portion 1362 integrally formed with inlet
portion 1354 and outlet bypass portion 1356. Discharge portion 1362 includes a feed
passage 1364 extending inwardly through portion 1362 toward central feed bore 1358.
A flow restricting orifice 1366, equivalent to orifice 1334 of Figs. 60 and 61, is
positioned at the inner end of feed passage 1364 to connect feed passage 1364 to central
feed bore 1358. As illustrated in Fig. 62b, bypass return portion 1360 includes a
return passage 1368 which extends through housing 1352 to connect with feed passage
1364 downstream of orifice 1366. Referring again to Figs. 62a and 62b, inlet portion
1354 is connected by a high pressure tube fitting 1370 to a fuel feed tube 1372 which
delivers fuel from the accumulator (not shown). Outlet bypass portion 1356 is connected
to one end of a bypass loop or tube represented at 1374 while the opposite end of
bypass loop 1374 is attached to bypass return portion 1360. Bypass loop 1374 is the
equivalent of delivery loop 1332 and bypass passage 1344 disclosed in Figs. 60 and
61, respectively. Therefore, rate shaping control valve 1342 of Fig. 61 may be positioned
along bypass loop 1374. Also, an edge filter 1376 is positioned in central feed bore
1358 of housing 1352 adjacent inlet portion 1354. A support pin 1377 is positioned
in central bore 1358 in compressive abutment between edge filter 1376 and one end
of feed tube 1372 for securing edge filter 1376 in central feed bore 1358. Support
pin 1377 includes axial grooves 1379 for permitting fuel flow through central feed
bore 1358 to bypass loop 1374. The edge filter 1376 functions to remove small particles,
such as metal shavings, from the fuel to prevent the particles from reaching the injection
control valve and distributor positioned downstream. Therefore, rate shaping coupling
1350 provides a compact, effective device for implementing the rate shaping devices
of Figs. 60 and 61 while also providing a easily accessible yet effective housing
for an edge filter.
[0264] Reference is now made to Figs. 63a - 69 which disclose various devices for minimizing
cavitation in the fuel transfer circuit and high pressure injection lines while also
minimizing the possibility of a secondary injection. Cavitation, i.e. vapor pockets
or voids, in the transfer circuit and injection lines leading to the nozzle assemblies
results in insufficient injection pressure and unpredictable, uncontrollable variations
in both fuel quantity and timing of injection. Cavitation is especially prone to occur
in high pressure lines of fuel systems where such lines are connected to a low pressure
drain on a cycle by cycle basis such as in the fuel pumping system of the present
invention. The following devices advantageously control cavitation by 1) minimizing
the occurrence of cavitation by restricting the return or reverse fuel flow during
the draining event and/or 2) refilling the injection lines with fuel after each draining
event and prior to the succeeding injection event. Specifically, the cavitation control
devices disclosed in the embodiments shown in Figs. 64a-64e minimize cavitation by
restricting the return fuel flow during the drain event while the devices disclosed
in Figs. 63a, 63b and 69 minimize the effects of cavitation by primarily refilling
the downstream lines with fuel.
[0265] Referring initially to the embodiment disclosed in Figs. 63a and 63b, a cavitation
control device indicated generally at 1400 is formed in a distributor housing 1402
of a distributor 1404. Fig. 63a also illustrates an injection control valve 1406,
a low pressure accumulator 1408 mounted in a spacer housing 1410, a two-piece gear
pump housing 1412, 1414 and a boost or gear pump 1416. These various components are
substantially the same as the embodiment described hereinabove with regards to Fig.
30 with the exception of the addition of cavitation control device 1400. Cavitation
control device 1400 includes an axial passage 1418 extending from the outlet of boost
pump 1416 adjacent low pressure accumulator 1408 through spacer housing 1410, two-piece
gear pump housing 1412, 1414 and distributor housing 1402. Axial passage 1418 terminates
approximately midway through distributor housing 1402 for connection with a delivery
passage 1420 extending radially inward at an angle through distributor housing 1402
and a stationary shaft sleeve 1422 surrounding a rotary distributor shaft 1424. The
most inward end of delivery passage 1420 continuously communicates with an annular
groove 1426 formed in the outer surface of distributor shaft 1424. A cross passage
1428 extends diagonally from annular groove 1426 through the center axis of distributor
shaft 1424 to the opposite side of distributor shaft 1424. Cross passage 1428 connects
annular groove 1426 to a refill port 1430 formed in the outer surface of distributor
shaft 1424. As shown in Figs. 63a and 63b, refill port 1430 is positioned in a common
vertical plane with an injection port or window 1432 which sequentially communicates
with fuel receiving passages 1434 equally spaced around the circumference of rotor
bore 1436. As discussed hereinabove in relation to the embodiment of Fig. 5, injection
control valve 1406 supplies fuel through a fuel transfer circuit to injection port
1432 during the window of opportunity to create an injection event. The fuel transfer
circuit includes passages 1438 and 1440 formed in distributor housing 1402 and shaft
sleeve 1422, respectively, an annular supply groove 1442 formed in distributor shaft
1424 and a transfer passage 1444 extending from annular supply groove 1442 diagonally
through distributor shaft 1424 to connect with injection port 1432. As shown in Fig.
63b, at the end of the injection event, as distributor shaft 1424 rotates in the clockwise
direction, injection port 1432 will move out of communication with a given fuel receiving
passage 1434. As distributor shaft 1424 continues to rotate, refill port 1430 will
be moved into fluidic communication with the receiving passage 1434 through which
an injection event previously occurred. As a result, low pressure fuel from the outlet
of boost pump 1416 is delivered via passages 1418, 1420, annular groove 1426 and cross
passage 1428 to the respective fuel receiving passage 1434. Each fuel receiving passage
1434 is connected to a nozzle assembly 1445 of an associated engine cylinder by a
respective injection passage 1446 formed in distributor housing 1402, a respective
injection bore 1448 formed in an outlet fitting 1450 and a corresponding injection
line 1452 connected at one end to outlet fitting 1450 and at an opposite end to nozzle
assembly 1445. In this manner, cavitation control device 1400 ensures that each injection
circuit connecting distributor 1404 to a respective nozzle assembly is refilled with
low pressure fuel before the next injection event thus minimizing cavitation induced
variations in fuel quantity and timing of injection. Moreover, since boost pump fuel
pressure is maintained at a relatively constant level, all injection lines are pressurized
to approximately the same fuel pressure level for each injection event thus adding
to the predictability of fuel metering and timing.
[0266] Figs. 63a and 64a also illustrate another device for minimizing cavitation indicated
generally at A. This embodiment includes a reverse flow restrictor valve 1460 positioned
along the fuel transfer circuit 1462 between injection control valve 1406 and distributor
1404. Reverse flow restrictor valve 1460 includes a movable valve member 1464, an
insert 1466 and a support ring 1468 supported in a recess 1470 formed in distributor
housing 1402. The inner end of recess 1470 communicates with one end of passage 1438
via an outlet 1463 for delivering fuel to distributor 1404. A transfer passage 1472
formed in an injection control valve housing 1474 includes an inlet 1475 positioned
to open into recess 1470 when injection control valve housing 1474 is positioned adjacent
distributor housing 1402. A spacer plate 1476 is positioned between injection control
valve housing 1474 and distributor housing 1402. Spacer plate 1476 includes an opening
1478 through which reverse flow restrictor valve 1460 extends. Support ring 1468 is
positioned against the inner end of recess 1470 around outlet 1463 for supporting
insert 1466. Insert 1466 is positioned in recess 1470 in compressive abutment with
support ring 1468 at one end and injection control valve housing 1474 at an opposite
end. Insert 1466 includes an annular base 1480 positioned in abutment with support
ring 1468 and wall portions 1482 extending upwardly from base 1480 to abut with housing
1874. Wall portions 1482 form a valve cavity 1484 for receiving valve member 1464.
A bore 1486 extending through base 1480 connects outlet 1463 to valve cavity 1484.
Radial grooves 1488 formed in the upper portion of base 1480 extend from bore 1486
radially outward to connect with respective slots 1490 separating wall portions 1482.
[0267] Movable valve member 1464 is generally doughnut shaped and sized with an appropriate
outer diameter to permit movement in valve cavity 1484 along a vertical axis while
wall portions 1482 provide lateral support to valve member 1464. A valve seat 1492
formed around inlet opening is adapted for sealing engagement by valve member 1464
when valve member 1464 is moved upwardly into a restricting position. Valve member
1464 may move downward into abutment with the inner surface of cavity 1484 into an
open position as shown in Fig. 64. Valve member 1464 is also sized with an appropriate
width to create an axial gap 1493 for permitting fuel flow from inlet 1475 to slots
1490 when valve member 1464 is in the open position. Valve member 1464 includes a
central orifice 1494 for permitting fluidic communication between inlet 1475 and outlet
1463 when valve member 1464 is in the restricting position.
[0268] The high pressure joints formed by the abutment of injection control valve housing
1474, spacer plate 1476 and distributor housing 1402 are sealed using several devices
to prevent high pressure fuel leakage. First, an annular sealing ring, i.e., a C-ring,
1496 is positioned in compressive abutment between injection control housing 1474
and distributor housing 1402 within opening 1478. In addition, opposing annular fuel
collection grooves 1498 are formed in each housing 1474, 1402 radially outward from
sealing ring 1496 for collecting any fuel leaking by sealing ring 1496. A drain passage
1500 extends from one fuel collection groove for draining collected fuel to drain
(not shown). An equalizing passage 1502 extends through spacer plate 1476 to connect
the opposing fuel collection grooves 1498, thereby permitting fuel collected in both
grooves to be directed to drain. Third, a pair of opposing annular O ring grooves
1504 are formed in the housings 1474 and 1402 radially outward from fuel collection
grooves 1498 for additional sealing.
[0269] During operation, at the beginning of an injection event when injection control valve
1406 moves into an open position supplying high pressure fuel from the accumulator
(not shown) to transfer passage 1472, valve member 1464 of reverse flow restrictor
valve 1460 moves under the force of the high pressure fuel into abutment against the
inner surface of valve cavity 1484 into an open, full flow position. In this open
position, fuel flows from transfer passage 1472 through axial gap 1493, slots 1490,
and into bore 1486 for delivery to distributor 1404 via outlet 1463 and passage 1438.
Fuel from transfer passage 1472 also flows through central orifice 1494 for delivery
to the distributor. Valve member 1464 is sized so that the effective flow area of
axial gap 1493, in combination with the effective flow area of central orifice 1494,
creates substantially unrestricted flow through restrictor valve 1460. At the end
of the injection event, when injection control valve 1406 moves into a drain position
connecting transfer passage 1472 to drain, the fuel pressure in transfer passage 1472
immediately becomes less than the pressure in passage 1438 and bore 1486. As a result,
a return or reverse flow of fuel flows from passage 1438 and other downstream passages
including the respective fuel injection line, in a reverse direction through flow
restrictor valve 1460 toward injection control valve 1406. As discussed hereinabove,
without the use of flow restrictor valve 1460, vapor pockets or voids (cavitation)
may form in the transfer passages and injection line between the injection control
valve 1406 and the nozzle assemblies. However, reverse flow restrictor valve 1460
helps to minimize cavitation by permitting valve member 1464 to move into a restricting
position against valve seat 1492. In the restricting position, valve member 1464 blocks
reverse fuel flow through annular gap 1493 while permitting a restricted flow of fuel
through central orifice 1494. Central orifice 1494 has an effective cross sectional
flow area which permits a reverse flow of fuel sufficient to allow adequate pressure
relief of the passages between restrictor valve 1460 and the nozzle assembly to permit
the nozzle valve element (not shown) of the nozzle assembly to close resulting in
predictable timing and metering of injection while restricting fuel flow to create
an optimal back pressure for minimizing cavitation.
[0270] Now referring to Fig. 64b, another embodiment of the flow restrictor valve is disclosed
which is similar to the embodiment of Fig. 64a in that valve member 1464 including
central orifice 1494 is positioned in a recess 1470 formed in distributor housing
1402. However, in the embodiment shown in Fig. 64b, wall portions 1510 are formed
integrally with distributor housing 1402 in the inner end of recess 1470. Wall portions
1510 extend radially inward to define a central bore 1512 connected to outlet passage
1514 for directing fuel to distributor 1404. Wall portions 1510 are separated by slots
1516 communicating with central bore 1512. In this embodiment, valve member 1464 is
sized to form both an axial gap 1518 between its upper flat surface and annular valve
seat 1492, and an annular radial gap 1520 between its outer circumferential surface
and the inner surface of recess 1470. When positioned in the open, full flow position
as shown in Fig. 64b, fuel flows from transfer passage 1472 through axial gap 1518
and radial gap 1520 into central bore 1512 via slots 1516 for delivery to distributor
1404 via outlet passage 1514. Valve member 1464 functions in the same manner as that
described with respect to the embodiment of Fig. 64a when moved into a restricting
position against annular valve seat 1492 to restrict the reverse flow of fuel, thus
slowing down the pressure decay in the fuel transfer circuit and injection lines between
valve member 1464 and nozzle assembly thereby preventing excessive cavitation. Also,
it should be noted that this embodiment does not include a spacer plate 1476. Moreover,
sealing ring 1496 is positioned in a single ring groove 1522 formed in injection control
valve housing 1474. Also, only a single fuel collection groove 1524 and a single O-ring
groove 1526 for housing O-ring 1528, are needed since only one high pressure joint
is formed between housings 1474 and 1402.
[0271] Reference is now made to Fig. 64c which illustrates yet another embodiment of a cavitation
control device which is the same as the embodiment shown in Fig. 64b except that a
conical shaped recess 1530 is formed in the upstream side of a movable valve member
1532 adjacent annular valve seat 1492. Central orifice 1534 extends through movable
valve member 1532 connecting conical shaped recess 1530 to central bore 1512. Conical
shaped recess 1530 functions to decrease the surface area of valve member 1532 contacting
valve seat 1492 thereby improving the seating of valve member 1532 against valve seat
1492.
[0272] Referring now to Fig. 64d, a fourth embodiment of the reverse flow restrictor valve
is disclosed which includes a cylindrical jumper tube 1540 positioned in a recess
1542 formed in both distributor housing 1402 and injection control valve housing 1474.
Jumper tube 1540 is preferably fixedly attached to the inner wall of recess 1542 by
a press fit connection whereby the outer diameter of jumper tube 1540 is slightly
larger than the inner diameter of the portion of recess 1542 formed in distributor
housing 1402 prior to assembly. The portion of recess 1542 formed in injection control
valve housing 1474 has a slightly larger inner diameter than the outer diameter of
jumper tube 1540 to create a clearance therebetween for permitting fuel leakage to
flow to drain. Jumper tube 1540 abuts the upstream end of recess 1542 and extends
into distributor housing 1402 terminating prior to the opposite end of recess 1542
to form a valve cavity 1544 for receiving a movable valve member 1546. Jumper tube
1540 includes a center bore 1548 for permitting fluid flow between transfer passage
1472 and valve cavity 1544. Jumper tube 1540 also includes a valve seat 1550 formed
on its end wall adjacent valve cavity 1544 for engagement by movable valve member
1546. Movable valve member 1546 includes a conical shaped recess 1552 formed in one
end adjacent valve seat 1550 and a central orifice 1554 extending from conical shaped
recess 1552 through valve member 1546 to connect with outlet passage 1556. Inner annual
wall portions 1558 formed around outlet passage 1556 extend toward movable valve member
1546. Wall portions 1558 are separated by slots 1560 extending radially outward from
outlet passage 1556 to connect with an outer annular groove 1562. Axial grooves 1564
are formed in the outer surface of movable valve member 1546 around its circumference.
When movable valve member 1546 is moved by upstream fuel pressure into the open position
as shown in Fig. 64d, fuel is permitted to flow from center bore 1548 into valve cavity
1544 and through axial grooves 1564 into outlet passage 1556 via annular groove 1562
and slots 1560. The advantages and operation of this embodiment of the reverse flow
restrictor valve are the same as the previous embodiments.
[0273] Fig. 64e illustrates yet another embodiment of the reverse flow restrictor valve
of the present invention which includes a cylindrical jumper tube 1570 positioned
in a recess 1572 similar to that of the previous embodiment. However, jumper tube
1570 and a support ring 1574 are held in end to end compressive abutment in recess
1572. Jumper tube 1570 includes a center bore 1576 which communicates at one end with
transfer passage 1472 and at an opposite end with an outlet passage 1578. In this
embodiment, a movable valve member 1580 is positioned in a recess 1582 formed in the
upstream end of center bore 1576. Movable valve member 1580 includes a conical shaped
recess 1584 formed in its upstream end and a central orifice 1586 which fluidically
connects recess 1584 to center bore 1576. In this embodiment, axial grooves 1588 are
formed in the inner surface of jumper tube 1570 along the entire length of tube 1570.
In this manner, during the injection event, when movable valve member 1580 is positioned
in the full flow open position as shown in Fig. 64e, fuel flows from passage 1472
through axial grooves 1588 to outlet passage 1578 via center bore 1576. In addition,
movable valve member 1580 is spring biased into the flow restricting position by a
bias spring 1590 positioned in center bore 1576. Bias spring 1590 assists in moving
the valve member 1580 into the flow restricting position upon the connection of fuel
transfer passage 1472 to drain at the end of the injection event.
[0274] Referring now to Fig. 65, another embodiment of the cavitation control device of
the present invention includes an auxiliary supply of fuel, indicated generally at
1600, delivered to the drain passage 1602 of the injection control valve 1604. As
explained hereinabove in relation to the fuel system of the present invention. injection
control valve 1604 operates to fluidically connect accumulator 1606 to distributor
1608 to define an injection event. Injection control valve 1604 ends the injection
event by connecting fuel transfer passage 1610, and therefore the corresponding injection
line connected by distributor 1608, to drain passage 1602 permitting fuel flow from
transfer passage 1610 and injection line 1612 to a drain 1614. As noted hereinabove,
this draining event may cause cavitation in passage 1610 and the respective downstream
passages. The embodiment shown in Fig. 65 minimize the effects of cavitation in passage
1610 and injection line 1612 during the injection cut off event by supplying auxiliary
fuel at a relatively low pressure. i.e., 300 psi (about 2,068 MPa), to the transfer
and injection passages between injection control valve 1604 and nozzle assembly 1616
thereby refilling the passages prior to the next injection event. The auxiliary fuel
also minimizes cavitation slowing down the draining of fuel during the draining event
thereby preventing excessive pressure decay in the downstream passages. In this embodiment,
the auxiliary fuel is supplied by boost pump 1618 which supplies low pressure fuel
to high pressure pump 1620 for delivery to accumulator 1606. Auxiliary fuel passage
1622 is connected at one end to the downstream side of boost pump 1618, for example,
directly into transfer passage 1624 connecting boost pump 1618 and high pressure pump
1620. The opposite end of auxiliary fuel passage 1622 is connected to drain passage
1602. A restriction orifice 1626 is positioned in drain passage 1602 downstream of
the connection of auxiliary fuel passage 1622. Restriction orifice 1626 functions
to reduce the quantity of auxiliary fuel returned to drain 1614 thereby minimizing
pumping losses.
[0275] Reference is now made to Fig. 66 showing another embodiment of the cavitation control
device of the present invention which includes a pressure regulator 1630 positioned
within the drain passage 1632 extending from injection control valve 1634. Pressure
regulator 1630 includes a cylinder 1636 which forms a cavity 1638 connected at one
end to drain passage 1632. Pressure regulator 1630 also includes a piston 1640 slidably
mounted in cavity 1638 so as to divide cavity 1638 into an inlet chamber 1642 for
receiving fuel from drain passage 1632 and a biasing chamber 1644. The outer cylindrical
surface of piston 1640 forms a sufficiently close sliding fit with the inside surface
of cylinder 1636 to form a fluid seal between the surfaces to substantially prevent
fuel leaking from inlet chamber 1642 to biasing chamber 1644. A bias spring 1646 is
positioned in biasing chamber 1644 for biasing piston 1640 toward inlet chamber 1642.
A leak-by drain passage 1648 is connected to spring chamber 1644 to direct any fuel
accumulating in spring chamber 1644 to drain. A high pressure relief passage 1650
is connected to cavity 1638 along the length of cylinder 1636 between inlet chamber
1642 and spring chamber 1644. Bias spring 1646 normally biases piston 1640 to the
left in Fig. 66 so that the outer cylindrical surface of piston 1640 covers relief
passage 1650 preventing flow from drain passage 1632 to relief passage 1650 via inlet
chamber 1642. During an injection event, injection control valve 1634 fluidically
connects accumulator 1652 to distributor 1654, while blocking fuel flow between fuel
transfer circuit 1656 and drain passage 1632. During this time, piston 1640 will normally
block relief passage 1650 since no high pressure fuel exists in inlet chamber 1642.
Once the injection event is complete, and the injection control valve 1634 moves into
a drain position connecting fuel injection passages 1658 and a respective fuel injection
line 1660 to drain passage 1632, high pressure fuel flows through drain passage 1632
into inlet chamber 1642. The high pressure of the fuel in inlet chamber 1642 acts
on the end face 1662 of piston 1640 creating a force which tends to move piston 1640
to the right in Fig. 66. However, bias spring 1646 will resist the rightward movement
of piston 1640 thereby creating a back pressure in the fuel transfer passages and
respective injection line. Once the pressure of the fuel in inlet chamber 1642 rises
to a predetermined level sufficient to overcome the bias force of spring 1646, piston
1640 will move to the right in Fig. 66, uncovering high pressure relief passage 1650
thereby allowing fuel from inlet chamber 1642, transfer passage 1658 and other downstream
lines including injection line 1660 to flow in the reverse direction through drain
passage 1632 and relief passage 1650. Once the fuel pressure in the drain passage
decreases to below a predetermined level, piston 1640 will move to the left in Fig.
66, under the force of bias spring 1646, blocking fuel flow through relief passage
1650. Inlet chamber 1642 functions as an accumulator for accumulating fuel for refilling
the injection lines to minimize the effects of any cavitation. The force of piston
1640 against the accumulated fuel in inlet chamber 1642 pumps fuel into the fuel transfer
passages and injection lines at a predetermined low pressure level thereby refilling
any voids or vapor pockets unexpectedly formed in the transfer passages and injection
lines during the draining event. Also, the effective cross sectional area of end face
1662 and the bias force of spring 1646 are carefully chosen to create a draining effect
corresponding to the optimal rate of pressure decay in the injection lines and passages
connected to drain to minimize cavitation. Also, a conventional pressure regulator
could be used to maintain a back pressure without the advantages of an accumulated
volume of fuel for refilling the injection lines.
[0276] In addition, the pressure regulator 1630 of Fig. 66 may be combined with cavitation
control device 1400 of Figs. 63a and 63b to advantageously minimize cavitation. Drain
passage 1632 in Fig. 66 connecting the injection control valve to the pressure regulator
1630 is subject to pressure wave fluctuations due to the repeated relief of relatively
high injection pressure into the drain passage caused by the operation of the injection
control valve. These pressure wave fluctuations may be transmitted to the injection
lines 1660 during refill adversely affecting the refill procedure and subsequent injections.
However, by combining the embodiments of Figs. 63a and 66, the relatively constant
boost pump fuel pressure 416 of cavitation control device 1400, which is free of pressure
wave fluctuations, is used to more effectively refill the injection lines downstream
of the distributor without subjecting the injection lines to pressure wave fluctuations
and the associated adverse effects.
[0277] Reference is now made to Fig. 67 disclosing another embodiment of the cavitation
control device of the present invention which is similar to the previous embodiment
and therefore like components will be referred to with the same reference numerals
used in Fig. 66. In this embodiment, a pressure regulator 1666 includes a piston 1668
biased toward inlet chamber 1642 by the pressure of fuel supplied from accumulator
1652. A biasing fluid passage 1670 is connected to accumulator 1652 at one end and
biasing chamber 1644 at an opposite end. A biasing pin 1672 is slidably mounted in
biasing fluid passage 1670 adjacent biasing chamber 1644. An inner end 1674 of biasing
pin 1672 extends into biasing chamber 1644 into abutment with one end of piston 1668.
An outer end 1676 of biasing pin 1672 is exposed to accumulator fuel at extremely
high pressure. By choosing the proper effective cross sectional area of the outer
end 1676 of biasing pin 1672, pressure regulator 1666 can be used in the same manner
as the embodiment of Fig. 66 to provide sufficient draining of the fuel transfer circuit
and injection lines to end injection while both maintaining an optimum back pressure
necessary to minimize cavitation and supplying low pressure fuel to the fuel passage
and respective injection line during the last portion of the draining event to refill
the injection passages and lines. In addition, this embodiment includes a refill passage
1678 connecting drain passage 1632 to each of the fuel injection lines 1660 via distributor
1654 for refilling the injection passages and injection line 1660 between distributor
1664 and nozzle assembly after the draining event prior to the next injection event.
Refill passage 1678 is connected to each of the injection lines 1660 via passages
(not shown) formed in the distributor housing and rotating shaft similar to the passages
disclosed in Figs. 63a and 63b with respect to cavitation control device 1400 except
that delivery passage 1420 would be connected to refill passage 1678. Thus, subsequent
to an injection event, refill port 1430 shown in Fig. 63a sequentially connects each
injection line to refill passage 1678 permitting fuel in inlet chamber 1642 to flow
to the respective injection line. The biased piston 1668 of pressure regulator 1666
maintains a back pressure in refill passage 1678 during the injection event when injection
control valve 1634 blocks flow through drain passage 1632. Thus, pressure regulator
1666 functions to pump fuel back into fuel injection lines 1660 via refill passage
1678 to fill the vapor pockets or voids possibly formed during the previous injection
cut off event and prior to the next injection, thereby insuring accurate and predictable
and timing of the injection. Alternatively, a refill groove 1679 may be formed in
distributor shaft 1424. Refill groove extends around the circumference of shaft 1424
a sufficient angular distance to fluidically connect, during a portion of each injection
period, the fuel recieving passages 1434 which are not connected to injection port
1432. Thus, refill groove 1679 permits refilling of receiving passages 1434 and corresponding
downstream lines between injection events and equalization of the initial fuel pressure
in these passages prior to each injection event to insure controllable and predictable
fuel metering from one injection period or engine cycle to the next.
[0278] Referring now to Fig. 69, another embodiment of the cavitation control device of
the present invention is disclosed. This embodiment combines the spring biased pressure
regulator 1630 of Fig. 66 with the refill passage 1678 disclosed in Fig. 67. Therefore,
the functioning and advantages of this embodiment are substantially the same as the
previous two embodiments.
[0279] As can be appreciated from the discussion set forth hereinabove, the present invention
advantageously provides a fuel system comprised of an electronically controllable,
high pressure fuel pump assembly including a pump, accumulator and distributor combined
with an electrically operated pump control valve and an injection control valve mounted
on the unitized assembly to form a highly integrated fuel system which provides superior
emissions control and improved engine performance and which may be designed, built
and installed either for an original or pre-existing engine design with minimal modification
of the pre-existing designs. This highly integrated fuel system is capable of achieving
very high injection pressures, i.e., 5000 - 30,000 psi (about 34,47 to 206,8 MPa)
and preferably in the range of 16,000 - 22,000 psi (about 110,3 - 151,7 MPa) with
precise control over injection quantity and timing in response to varying engine conditions
while allowing for the provision of redundant fail safe electronic components, and
improved engine efficiency at overall reduced costs with respect to competing prior
art systems.
[0280] The present fuel system also offers the advantage of a highly compact, integrated
fuel pump assembly by providing a pump housing having at least one pump cavity oriented
in a radial direction, and an accumulator mounted on the pump housing. Such accumulator
may provide an overhang in either the lateral and/or axial direction and a pump control
valve mounted on the overhang portion of the accumulator housing adjacent the pump
housing. In addition, the accumulator housing is mounted on the pump housing at one
end of the pump housing to form a cantilevered lateral overhang such that the overhang
forms an offset transverse profile for the fuel pump assembly to complement the irregular
transverse profile of the internal combustion engine on which the fuel assembly is
designed to be mounted.
[0281] The present fuel system also advantageously provides a unitized, single piece fuel
pump housing containing plural outwardly opening pump cavities, a radially enclosed
drive shaft, a pump head engaging surface and plural tappet guiding surfaces within
corresponding pump cavities wherein the tappet guiding surfaces, head engaging surface
and drive shaft mounting surfaces are the only surfaces requiring close machining
to create adequate alignment between the drive shaft and the cooperating fuel pumping
elements of the pump. Moreover, by providing a pump head mounted on the pump housing
opposite the drive shaft and a pump unit retained in the pump head by means of a retainer
which causes the pump unit to extend into the pump cavity of the pump housing in spaced
apart non-contacting relationship with the pump housing, the present invention allows
the pump unit to be relatively easily removed and replaced to provide inexpensive
overhaul of the pump assembly and/or the ability to switch pump units to adjust the
effective displacement of the fuel pump assembly.
[0282] Moreover, the fuel system of the present invention minimizes the number of fuel leakage
sites by reducing the system components and providing fail safe redundant low pressure
fuel drains throughout the system to catch and return to the fuel system any fuel
which may leak through primary seal areas. Also, the present fuel system may include
both two pump control valves and two injection control valves to allow one respective
valve to take over if the other respective valve should become disabled.
[0283] The present invention also provides an improved accumulator containing a labyrinth
of interconnecting chambers wherein the chambers are elongated, cylindrical in shape
and positioned in generally parallel relationship intersecting a vertical plane through
the accumulator housing in a two dimensional array. The accumulator chambers are specifically
oriented to minimize the physical dimensions of the accumulator housing while being
dimensioned to create a minimum total volume sufficient to prevent fuel pressure from
dropping more than five percent during any injection event depending upon such factors
as the compressibility of the fuel, the operating pressure of the fuel, the maximum
potential required injection volumes, timing range and injection duration selected
for the engine, the maximum effective displacement of each pump unit, the fuel leakage
of the system, the compression of the fuel in the fuel lines, and the fuel lost to
drain during valve member travel between fully opened and fully closed positions.
[0284] The disclosed invention provides a variety of additional features such as (1) the
integration of a rotatable pump and distributor with a single drive shaft assembly;
(2) the provision of a distributor including axially slidable spool valves in combination
with a separate injection control valve; (3) the provision of a variety of pump head/accumulator
designs for accommodating pump control valves and check valves; (4) the provision
of ultra-compact pump head and integral pump chamber designs; (5) the provision of
a transversely oriented pump control valve for reducing to an absolute minimum the
trapped volume within the accumulator; (6) the provision of a pump unit and transverse
pump control valve mounted in the barrel of the pump unit; (7) various accumulator
designs for simplifying the formation and manufacture of the accumulator; (8) the
provision of a separately mounted accumulator; (9) the provision of various edge filter
mounting concepts for use within the disclosed fuel system; and (10) the provision
of rate shaping and cavitation control devices within the disclosed fuel system.
Industrial Applicability
[0285] The compact high performance fuel system of the present invention, and the components
thereof, may be used in a variety of combustion engines of any vehicle or industrial
equipment requiring accurate and reliable high pressure fuel delivery. However, the
high performance fuel system of the present invention is particularly useful with
small and medium displacement diesel truck engines and especially adaptable to existing
diesel engine designs without major engine modifications.
1. Electronically controllable, high pressure fuel pump assembly (10, 400, 486, 988)
for supplying fuel at a predetermined pressure through plural fuel injection lines
(806, 1324, 1452, 1612, 1660) to corresponding cylinders of a multi-cylinder internal
combustion engine, wherein the pump assembly (10, 400, 486, 988) comprises
a) a unitized assembly (10, 400, 486, 988) adapted to be mounted on the engine, said
unitized assembly (10, 400, 486, 988) including
i. pump means for pressurizing fuel above the predetermined pressure, said pump means
including a pump housing (22, 428, 500) having mounting means for mounting said unitized
assembly (10, 400, 486, 988) on thc engine, a pump chamber (124, 412, 414, 482, 484,
754, 828, 846, 872. 874, 1002) and a pump plunger (122, 416, 418, 490, 492, 752, 884,
886, 1004) mounted within said pump chamber (124, 412, 414, 482, 484, 754. 828, 846,
872, 874, 1002) for reciprocal movement between an advanced position and a retracted
position,
ii. an accumulator means for accumulating and temporarily storing fuel at high pressure
received from said pump means, said accumulator means including an accumulator housing
(34, 870, 990, 1078, 1110, 1 174, 1 187. 1230, 1244) containing at least one accumulator
chamber (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232), said accumulator housing
(34. 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) being mounted on said pump housing
(22, 428, 500), and
iii. a fuel distributor means for enabling sequential periodic fluidic communication
between said accumulator chamber (36a-g, 924, 926, 1012, 1134a-g, 1176, l191, 1232)
and the engine cylinders, said distributor means including a distributor housing (44,
410, 528, 713, 782, 1264, 1402) being mounted on said pump housing (22. 428, 500).
b) a first solenoid operated pump control valve (18, 766, 994, 997, 1076, 1100, 1102)
for controlling said pump means to maintain a desired pressure of fuel in said accumulator
chamber (36a-g, 924, 926, 1012, 1134a-o 1176, 1191, 1232), said first solenoid operated
pump control valve (18, 19, 766, 994, 997, 1076, 1100, 1102) being mounted on said
unitized assembly (10, 400, 486, 988) and operable to control an effective displacement
of said pump plunger (122, 416, 418, 490, 492, 752, 884, 886, 1004), said effective
displacement defined in part by said advanced position of said plunger (122, 416,
418, 490, 492, 752, 884, 886, 1004); and
c) a first solenoid operated injection control valve (20, 440, 440, 454, 1406, 1604,
1634) for controlling the timing and quantity of fuel injected into each engine cylinder
in response to engine operating conditions, said first solenoid operated injection
control valve (20, 440, 440, 454, 1406, 1604, 1634) being mounted on said unitized
assembly (10, 400, 486, 988).
2. Pump assembly according to claim 1, characterized in that the pump assembly (10, 400,
486, 988) further includes a second solenoid operated injection control valve (21,
440, 440, 454, 1406, 1604, 1634) for controlling the timing and quantity of injection
into each engine cylinder even if said first solenoid operated injection control valve
(20, 440, 440, 454, 1406, 1604, 1634) becomes disabled.
3. Pump assembly according to claim 1 or 2, characterized in that said pump means includes
plural pump chambers (124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002), plural
pump plungers (122, 416, 418, 490, 492, 752, 884, 886, 1004) mounted for reciprocal
motion within said pump chambers (124, 412, 414, 482, 484, 754, 828, 846, 872, 874,
1002), and wherein said assembly (10, 400, 486, 988) further includes plural solenoid
operated pump control valves (18, 19, 766, 994, 997, 1076, 1100, 1102) corresponding
in number to said pump chambers, said solenoid operated pump control valves (18, 19,
766, 994, 997, 1076, 1100, 1102) being connected with said pump chambers (124, 412,
414, 482, 484, 754, 828, 846, 872, 874, 1002), respectively, for controlling the effective
displacement of each said associated pump plunger.
4. Pump assembly according to any one of claims 1 to 3, characterized in that the pump
assembly (10, 400, 486, 988) further includes means for generating a pressure signal
representative of the pressure of the fuel in said accumulator means and control means
for controlling said solenoid operated pump control valves to (18, 19, 766, 994, 997,
1076, 1100, 1102) adjust the effective displacement of said pump plungers (122. 416,
418, 490, 492, 752, 884, 886, 1004) in response to said pressure signal to cause the
pressure of fuel in said accumulator means to equal said predetermined pressure.
5. Pump assembly according to any one of claims 1 to 4, characterized in that said the
distributor means includes a plurality of injection line valves (784) for controlling
the flow of fuel to corresponding cylinders through corresponding fuel injection lines
(806), each of said injection line valves (784) including a slide valve element (808)
reciprocally mounted in said distributor housing (782).
6. Pump assembly according to claim 5, characterized in that said fuel distributor means
further includes a distributor camshaft (786) rotationally mounted in said distributor
housing (782), said distributor camshaft (786) including at least one cam (796) for
causing said distributor slide valve elements (808) to reciprocate as said distributor
camshaft (786) is rotated, wherein said slide valve elements (808) are mounted for
reciprocal movement along axial lines, respectively, that are parallel to the rotational
axis of said distributor camshaft (786).
7. Pump assembly according to claim 6, characterized in that each of said plurality of
slide valve elements (808) is movable into an open position to define a respective
fuel injection period during which high pressure fuel may flow to the respective engine
cylinder via the respective fuel injection line (806) and a closed position blocking
fuel flow through said respective fuel injection line (806), each of said plurality
of injection line valves (784) being of the spool-type including a land (812) formed
on said slide valve element (808) for blocking fuel flow when said respective injection
line valve (784) is in said closed position.
8. Pump assembly according to claim 7, characterized in that said slide valve element
(808) includes a cylindrical portion having a first end and a second end, an annular
groove (814) formed in said cylindrical portion adjacent said land (812) for permitting
fuel to flow to the engine cylinders when said respective injection line valve (784)
is in said open position. wherein the pump assembly further includes a biasing means
positioned adjacent said first end for biasing said second end into abutment with
said at least one cam (796).
9. Pump assembly according to any one of the preceeding claims, characterized in that
the pump assembly (10, 400, 486, 988) is compact, that the pump housing (22. 428,
500) has minimal extent in mutually perpendicular lateral, radial and axial directions,
said pump housing (22, 428, 500) containing at least one pump cavity (28, 30, 876,
878, 996) having a first pump axis extending in the radial direction and a drive shaft
cavity (24, 434, 558) adjacent one end of said pump cavity (28, 30, 876, 878. 996)
having a drive axis extending in the axial direction, wherein a drive shaft (26, 756,
888) is mounted within said drive shaft cavity (24, 434, 558) for rotation about said
drive axis, wherein the pump plunger (122, 416, 418, 490, 492, 752, 884, 886, 1004)
is mounted within said pump cavity (28, 30, 876, 878, 996) for reciprocatory motion
along said first pump axis in response to rotational movement of said drive shaft
(26, 756, 888), and wherein the accumulator housing (34, 870. 990, 1078, 1110, 1174,
1187, 1230, 1244) contains at least one elongated accumulator chamber (36a-g, 924,
926, 1012, 1134a-g, 1176, 1191, 1232) for accumulating and temporarily storing fuel
at high pressure and is mounted on said pump housing (22, 428, 500) adjacent the other
end of said pump cavity (28, 30, 876, 878, 996) with the central axis of said elongated
accumulator chamber (36a-g, 924, 926, 1012, 1134a-g. 1176, 1191, 1232) being arranged
parallel to said drive axis.
10. Pump assembly according to claim 9, characterized in that said accumulator housing
(34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) has an axial extent which is substantially
greater than the axial extent of said pump housing (22, 428, 500) thereby creating
an axial overhang (38, 987) of said accumulator housing (34, 870, 990, 1078, 1110,
1174, 1187, 1230, 1244) relative to said pump housing (22, 428, 500).
11. Pump assembly according to claim 9 or 10, characterized in that said pump housing
(22. 428, 500) contains at least one additional pump cavity (28, 30, 876, 878, 996)
having a second pump axis parallel lo said first pump axis and perpendicular to said
drive axis and the pump assembly (10, 400, 486, 988) further includes a second pump
plunger (122, 416, 418, 490, 492, 752, 884, 886, 1004) mounted for reciprocatory motion
along said second pump axis in response to rotational movement of said drive shaft
(26, 756, 888).
12. Pump assembly according to claim 10 or 11, characterized in that the distributor housing
(44, 410, 528, 713, 782, 1264, 1402) is mounted on said pump housing (22, 428, 500)
adjacent said drive shaft cavity (24, 434, 558) in spaced apart generally parallel
relationship with said axial overhang (38, 987) of said accumulator housing (34, 870,
990, 1078, 1110, 1174, 1187, 1230, 1244).
13. Pump assembly according to claim 12, characterized in that said distributor housing
(44, 410, 528, 713, 782, 1264, 1402) contains a rotor bore (214, 475) and said distributor
means further includes a distributor rotor (216, 425, 462, 708, 1424) mounted for
rotation within said rotor bore (214, 475), said rotor (216,425, 462, 708, 1424) being
rotationally driven by said drive shaft (26, 756, 888), said rotor (216, 425, 462,
708, 1424) containing an axial supply passage (226, 438) fluidically connected to
receive fuel from said accumulator chamber (36a-g, 924, 926, 1012, 1134a-g, 1176,
1191, 1232), said rotor (216, 425, 462, 708, 1424) also containing a first radial
supply passage (230) fluidically connected to said axial supply passage (226, 438)
said distributor housing (44, 410, 528, 713, 782, 1264, 1402) containing a set of
receiving ports (231) adapted to communicate with corresponding engine cylinders through
corresponding fuel injection lines (806, 1324, 1452, 1612, 1660), said receiving ports
(231) being circumferentially spaced around said rotor (216, 425, 462, 708, 1424),
said set of receiving ports (231) being arranged in positions to register successively
with said first radial supply passage (230) as said rotor (216, 425, 462, 708, 1424)
is rotated to define separate distinct periods during each rotation of said rotor
(216, 425, 462, 708, 1424) in which said corresponding engine cylinders may be fluidically
connected to said accumulator chamber (36a-g, 924, 926, 1012, 1134a-g. 1176, 1191,
1232), and, preferably, wherein the rotational axis of said rotor (216, 425, 462,
708, 1424) is coaxial with the rotational axis of said drive shaft (26, 756, 888)
or wherein the rotational axis of said rotor (216, 425, 462, 708, 1424) is perpendicular
to the rotational axis of said drive shaft (26, 756, 888).
14. Pump assembly according to claim 13, characterized in that the pump assembly (10,
400, 486, 988) further includes a fuel feed line for fluidically connecting said axial
supply passage (226, 438) to said accumulator chamber (36a-g, 924, 926, 1012, 1134a-g,
1176, 1191, 1232), said feed line including a feed port for supplying fuel from said
accumulator chamber (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) to said rotor
bore (214, 475), said feed port being located in a supply plane which is perpendicular
to the rotational axis of said rotor and is axially spaced from said set of receiving
ports (231), said rotor (216, 425, 462, 708, 1424) containing a radial receiving passage
(242, 712) axially positioned within said supply plane, and, preferably, wherein said
distributor housing (44, 410, 528, 713, 782, 1264, 1402) contains a distributor housing
drain port located at one end of said rotor bore (214, 475) for communication with
a low pressure fuel drain (284), said rotor (216, 425, 462, 708, 1424) contains a
first axial drain passage (286) fluidically connected to said distributor housing
drain port.
15. Pump assembly according to claim 14, characterized in that said rotor (216, 425, 462,
708, 1424) further contains a first radial drain passage communicating with an axial
drain passage (286) and to a first drain groove formed in one of said rotor (216,
425, 462, 708, 1424) and said rotor bore (214, 475) located axially between said first
radial supply passage (230) and said radial receiving passage (242, 712) to receive
any fuel which leaks through the close fitting clearance between said rotor (216,
425, 462, 708, 1424) and rotor cavity extending between said radial supply passage
(230) and said radial receiving passage (242, 712).
16. Pump assembly according to any one of claims 12 to 15, characterized in that further
including a boost pump means located between said distributor means and said pump
housing (22, 428, 500) for receiving fuel from a fuel source and for supplying fuel
to said pump cavity (28, 30, 876, 878, 996) at a pressure sufficient to provide an
adequate amount of fuel to said pump cavity (28, 30, 876, 878, 996) throughout the
operating range of the engine, and, preferably, wherein said boost pump means includes
a shaft extension coupled to said drive shaft (26, 756, 888) of said fuel pump at
one end and to said distributor rotor (216, 425, 462, 708, 1424) at the other end,
said distributor housing (44, 410, 528, 713, 782. 1264, 1402) having a seal recess
surrounding the end of said distributor rotor (216, 425, 462, 708, 1424) adjacent
said shaft extension.
17. Pump assembly according to claim 13, characterized in that said rotor (216, 425, 462.
708, 1424) contains a pressure equalizing groove extending a sufficient circumferential
distance around said rotor (216, 425, 462, 708, 1424) at an axial location to connect
fluidically all said receiving ports (231) except for the receiving port (231) which
is in fluidic communication with said first radial supply passage (230), and, preferably,
wherein said receiving ports (231) are circumferentially spaced equal angularly around
said rotor (216, 425, 462, 708, 1424) to maximize the space between said receiving
ports (231), and, again preferably, wherein said distributor means includes a supply
groove (244) contained in one of said rotor (216, 425, 462. 708, 1424) and said rotor
bore (214, 475), said supply groove (244) being positioned to communicate at all times
with said radial receiving passage (242, 712) of said rotor and said fuel feed line.
18. Pump assembly according to any one of claims 14 to 17, characterized in that said
distributor means includes an injection control means for controlling the timing and
quantity of fuel injected into each engine cylinder in response to engine operating
conditions, said injection control means including a first solenoid injection control
valve (20, 440, 440, 454, 1406, 1604, 1634) mounted on said distributor housing (44,
410, 528, 713, 782, 1264, 1402) and arranged to control the flow of fuel through said
fuel feed line, said first solenoid injection control valve (20, 440, 440, 454, 1406,
1604, 1634) being a three way valve operable when energized to connect said axial
supply passage (226, 438) of said rotor (216, 425, 462, 708, 1424) with said accumulator
means and operable when de-energized to connect said axial supply passage of said
rotor bore (10, 400, 486, 988)4 with a low pressure drain wherein said distributor
housing (44, 410, 528, 713, 782, 1264, 1402) includes an elongated first valve cavity
(270, 460) for receiving said first solenoid injection control valve (20, 440, 440,
454, 1406, 1604, 1634).
19. Pump assembly according to claim 18, characterized in that said injection control
means includes a second solenoid injection control valve (21, 440, 440, 454, 1406,
1604, 1634) mounted on said distributor housing (44, 410, 528, 713, 782, 1264, 1402)
and arranged to control the flow of fuel through said fuel feed line in parallel with
said first solenoid injection control valve (20, 440, 440, 454, 1406, 1604, 1634),
said second solenoid injection control valve (21, 440, 440, 454, 1406, 1604, 1634)
being a three way valve operable when energized to connect said axial supply passage
(226, 438) of said rotor (216, 425, 462, 708, 1424) with said accumulator means and
operable when de-energized to connect said axial supply passage (226, 438) of said
rotor (216, 425, 462, 708, 1424) with a low pressure fuel drain, said distributor
housing (44, 410, 528, 713, 782, 1264, 1402) containing a second valve cavity (272,
460) having a central axis parallel to a central axis of said first valve cavity (270,
460), said central axes residing within said supply plane containing said radial supply
passage (230) supplying fuel to said axial supply passage (226, 438) of said rotor
(216, 425, 462, 708, 1424), said first and second cavities (270, 272, 460) being positioned
on opposite sides of said rotor (216, 425, 462, 708, 1424), and, preferably, wherein
said first and second valve cavities (270, 272, 460) interconnected by a rotor feed
bore (276, 448) having a central axis located in said supply plane, said feed port
for said rotor cavity being fluidically connected with said rotor feed bore (276,
4481, said distributor means including a two way check valve (453) located within
said rotor feed bore (276, 448) to prevent fuel supplied train one said valve cavity
(270, 272, 460) to flow into the other said valve cavity (270, 272, 460).
20. Pump assembly according to any one of the preceeding claims, characterized in that
the pump assembly (10, 400, 486, 988) is an ultra high pressure fuel pump assembly
that the pump assembly (10, 400, 486, 988) is unitized and adapted to be mounted on
the internal combustion engine, that the multi-cylinder internal combustion engine
has a predetermined operating range and has reciprocating pistons associated with
the respective cylinders, that the accumulator means is a high pressure accumulator
(12, 402, 466, 702, 776, 1168, 1208, 1606, 1652) for accumulating a predetermined
volume of fuel at said predetermined pressure and that the fuel distribution means
is designed for providing sequential periodic fluidic communication between said accumulator
means and the engine cylinders through the fuel injection lines (806, 1324, 1452,
1612, 1660) associated with the corresponding engine cylinders for causing periodic
injection of fuel into thc corresponding engine cylinder in timed synchronism with
the movement of the piston in the corresponding engine cylinder, wherein said high
pressure accumulator means includes a high strength, compact accumulator housing (34,
870, 990, 1078, 1110, 1174, 1187, 1230, 1244) containing a fluidically interconnected
labyrinth of accumulator chambers (36a-g, 924, 926, 1012, 1134a-g, 1176, l191, 1232)
having a total volume sufficient to allow controlled quantities of fuel at the said
operating pressure to be delivered to each engine cylinder at appropriate times throughout
the entire operating range of the engine as determined by said fuel distribution means
21. Pump assembly according to claim 20, characterized in that said pump means includes
at least one pump unit (86, 88, 880, 882, 992, 993, 1112, 1114) for responding to
a control signal to vary the amount of fuel pumped, and further including pressure
sensing means for determining the pressure within said accumulator chambers (36a-g,
924, 926, 1012, 1134a-g, 1176, 1191, 1232) and a pump control means for generating
said pump control signal to maintain the pressure of fuel in said accumulator chambers
(36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) at the predetermined operating
pressure, and, preferably, wherein said accumulator chambers (36a-g, 924, 926, 1012,
1134a-g, 1176, 1191, 1232) are elongated and cylindrical in shape and are connected
by connecting passages.
22. Pump assembly according to claim 21, characterized in that said accumulator chambers
(36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) are positioned adjacent, and oriented
in generally parallel relationship, to each other.
23. Pump assembly according to claim 21, characterized in that said accumulator chambers
are (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) positioned to intersect a vertical
plane through said accumulator housing (34, 870, 990, 1078, 1110, 1174, 1187, 1230,
1244) in a two dimensional array.
24. Pump assembly to claim 23, characterized in that said two dimensional array includes
an upper now (54) of four accumulator chambers (36a-g, 924, 926, 1012, 1134a-g, 1176,
1191, 1232) and a lower now (56) of three accumulator chambers (36a-g, 924, 926, 1012,
1134a-g, 1176, 1191, 1232).
25. Pump assembly according to claim 21, characterized in that said accumulator housing
(34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) is formed from an integral one
piece block and wherein said accumulator means includes a plurality of plugs located
at the ends of respective accumulator chambers (36a-g, 924, 926, 1012, 1134a-g, 1176,
1191, 1232) to seal fluidically the ends of said accumulator chambers (36a-g, 924,
926, 1012, 1134a-g, 1176, 1191, 1232), and, preferably, wherein said pump housing
(34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) contains plural pump cavities (28,
30, 876, 878, 996) and said accumulator housing (34, 870, 990, 1078. 1110, 1174, 1187,
1230, 1244) includes plural pump unit recesses (82, 84, 1116, 1118) aligned with and
communicating with said pump cavities (28, 30, 876, 878, 996), respectively, and wherein
said pump means includes plural pump units (86, 88, 880, 882, 992. 993, 1112, 1114),
each said pump unit (86, 88, 880, 882, 992, 993, 1112, 1114) being mounted within
a corresponding pump cavity (28, 30, 876, 878, 996) and associated pump unit recess
(82, 84, 1116, 1118), and, further preferably, wherein each said pump unit (86, 88,
880, 882, 992, 993, 1112, 1114) includes a pump barrel (116, 820, 844, 890, 892, 995)
containing a pump chamber (124, 412, 414, 482, 484, 754. 828, 846, 872, 874, 1002)
and a pump plunger (122, 416, 418, 490, 492, 752, 884, 886, 1004) mounted for reciprocal
movement in said pump chamber (124, 412, 414, 482, 484, 754, 828, 846, 872. 874, 1002),
and, further preferably, further including a pump unit control valve (18, 19, 766,
994, 997, 1076, 1100, 1102) associated with said pump chamber (124, 412, 414, 482,
484, 754, 828, 846, 872, 874, 1002) for controlling the effective displacement of
said pump plunger (122, 416, 418, 490, 492, 752, 884, 886, 1004), said accumulator
housing (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) including a first side
for engaging said pump housing (22, 428, 500) and a second side formed opposite said
first side, said pump unit control valve (18, 19, 766, 994, 997, 1076, 1100, 1102)
mounted on said second side of said accumulator housing (34, 870, 990, 1078, 1110,
1174, 1187, 1230, 1244) directly opposite a corresponding pump unit recess (82, 84,
1116, 1118).
26. Pump assembly according to claim 25, characterized in that said pump means includes
a camshaft (26, 756, 888) rotationally mounted within said pump housing (22, 428,
500), said camshaft (26, 756, 888) includes plural cams (172) for causing said plungers
(122, 416, 418, 490, 492, 752, 884, 886, 1004), respectively, to reciprocate as said
camshaft (26, 756, 888) is rotated.
27. Pump assembly according to claim 26, characterized in that said pump means includes
a plurality of tappet assemblies (148) associated with said pump units (86, 88. 880.
882, 992, 993, 1112, 1114), respectively, each said tappet assembly (148) being mounted
for reciprocal movement within the pump cavity (28, 30, 876, 878, 996) in which said
corresponding pump unit (86, 88, 880, 882, 992, 993, 1112, 1114) is mounted and being
connected with the pump plunger (122, 416, 418, 490, 492, 752, 884, 886, 1004) of
the corresponding pump unit (86, 88, 880, 882, 992. 993, 1112, 1114), and wherein
said pump means includes a tappet bias spring (158, 895, 900) for biasing said tappet
assembly (148) into engagement with a corresponding cam (172) on said camshaft to
cause said tappet assembly (148) and the connected pump plunger (122, 416, 418, 490,
492, 752, 884, 886, 1004) to reciprocate as said camshaft (26, 756, 888) is rotated,
and, preferably, wherein each said cam (172) has at least one lobe (204) for causing
an associated pump plunger (122, 416, 418, 490, 492, 752, 884, 886, 1004) to undergo
one advancing stroke and one return stroke for each revolution of said camshaft (26,
756, 888), the total number of lobes (204) on all said cams (172) being selected to
cause one advancing stroke for each of said periodic injections into each of the engine
cylinder.
28. Pump assembly according to any one of claims 25 to 27, characterized in that each
pump unit (86, 88, 880, 882, 992, 993, 1112, 1114) includes a pump retainer (104,
998) surrounding said barrel (116, 820, 844, 890, 892, 995), for supportively mounting
the pump unit (86, 88, 880, 882, 992, 993, 1112, 1114) within the corresponding pump
unit recess (82, 84, 1116, 1118) of said accumulator housing (34, 870, 990, 1078,
1110, 1174, 1187, 1230, 1244), each pump unit (86, 88, 880, 882, 992, 993, 1112, 1114)
extending into the corresponding pump cavity (28, 30, 876, 878, 996) without directly
contacting said pump housing (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244).
29. Pump assembly according to claim 28, characterized in that each pump unit (86, 88,
880, 882, 992, 993, 1112, 1114) contains a pump unit inlet communicating with a source
of fuel for feeding fuel into said pump chamber (124, 412, 414, 482, 484, 754, 828,
846, 872, 874, 1002) and a pump unit outlet communicating with said labyrinth of accumulator
chambers (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232), wherein each pump unit
(86, 88, 880, 882, 992, 993, 1112, 1114) includes a pump unit check valve (136, 824,
854, 970, 1014, 1128) for permitting only one way flow of fuel from the pump chamber
(124, 412. 414, 482, 484, 754, 828, 846, 872, 874, 1002) through said pump unit outlet
into said accumulator chambers (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232).
30. Pump assembly according to claim 29, characterized in that each pump unit check valve
(136, 824, 854, 970, 1014, 1128) includes a check valve recess (132) contained in
said accumulator housing (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) to form
a fluid communication path between a corresponding disk outlet passage (130) and said
accumulator chambers (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232), each pump
unit check valve (136, 824, 854, 970, 1014, 1128) further including a check valve
element adapted to be biased into a closed position by the pressure of fuel within
said accumulator chambers (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191. 1232) until
the pressure of fuel within the corresponding pump chamber (124, 412. 414, 482, 484,
754, 828, 846, 872, 874, 1002) exceeds the pressure within said accumulator chambers
(36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) at which time said check valve
element is caused to open to allow fuel to flow from the corresponding pump chamber
(124, 412, 414, 482, 484, 754, 828, 846, 872, 874. 1002) and through said check valve
recess (132) into said accumulator chambers (36a-g, 924, 926, 1012, 1134a-g, 1176,
1191, 1232).
31. Pump assembly according to claim 29 or 30, characterized in that each pump unit (86,
88, 880, 882, 992, 993, 1112, 1114) includes a disk (112) positioned within said retainer
(104, 998) at one end of said barrel (116, 820, 844, 890, 892, 995) to close off the
corresponding pump chamber (124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002),
said pump unit disk (112) containing said pump unit inlet and said pump unit outlet
and wherein said retainer (104, 998) is threadedly received within the corresponding
pump unit recess (82, 84, 1116, 1118) of said accumulator housing (34, 870, 990, 1078,
1110, 1174, 1187, 1230, 1244) to bias said barrel (116, 820, 844, 890, 892, 995) and
said disk (112) in axially stacked relationship against said accumulator housing (34,
870, 990, 1078, 1110, 1174, 1187, 1230, 1244), said pump unit outlet including a disk
outlet passage (130) positioned centrally in said disk (112), said pump unit inlet
including an annular disk groove (126) positioned concentrically on one side of said
disk (112) and at least one axial disk inlet passage (128) extending from said pump
chamber (124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) to said annular disk
groove (126).
32. Pump assembly of any of the claims 29 to 31, characterized in that said accumulator
housing (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) contains at least one common
fuel feed passage (90) for supplying fuel to all of said pump units (86, 88, 880,
882, 992, 993, 1112, 1114) and a plurality of fuel feed branches (78, 80) extending
between said common fuel feed passage (90) and said pump unit recesses (82, 84, 1116,
1118) respectively, each said fuel feed branch (78, 80) communicating at one end with
said annular disk groove (126) contained in the corresponding pump unit recess (82,
84. 1116, 1118) and communicating at the other end with said common fuel feed passage
(90).
33. Pump assembly according to claim 32, characterized in that the pump assembly (10,
400, 486, 988) further includes a plurality of pump unit control valves (18, 19. 766,
994, 997, 1076, 1100, 1102) associated with said fuel feed branches (78, 801, respectively.
to control the flow of fuel through the corresponding fuel feed branches (78, 80)
in response to a pump unit control signal to control the amount of fuel pumped into
said accumulator chambers (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) by the
corresponding pump unit (86, 88, 880, 882, 992, 993, 1112, 1114) during each reciprocal
cycle of the corresponding pump plunger (122, 416, 418, 490, 492, 752, 884, 886, 1004),
and, preferably, further including pressure sensing means for determining the pressure
within said accumulator chambers (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232)
and a pump unit valve control means for generating said pump unit control signal for
each said pump unit control valve (18, 19, 766, 994, 997, 1076, 1100, 1102) to maintain
the pressure of fuel in said accumulator chambers (36a-g, 924, 926, 1012, 1 134a-g,
1176, 1191, 1232) at the predetermined operating pressure.
34. Pump assembly according to any one of claims 20 to 33, characterized in that said
accumulator housing (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) contains an
accumulator drain passage communicating with each said pump unit recess (82, 84, 1116,
1118) and with said common fuel feed passage (90), each said pump unit (86, 88, 880,
882, 992, 993, 1112, 1114) includes a pump unit drain means for dirccting fuel leaked
from said pump unit (86, 88, 880, 882, 992, 993, 1112, 1114) into said accumulator
drain passage, each said pump unit drain means further including a recess clearance
(138) formed between the corresponding retainer (104, 998) and the corresponding pump
unit recess (82, 84, 1116, 1118), each said recess clearance (138) communicating with
the corresponding accumulator drain passage.
35. Pump assembly according to claim 34, characterized in that each said drain means further
includes a pump unit clearance (140) between the corresponding barrel (116. 820, 844,
890, 892, 995) and retainer (104, 998), a drain groove (144) located on the surface
of the corresponding pump plunger (122, 416, 418, 490, 492, 752, 884, 886, 1004) and
a retainer drain passage (142) communicating at all times with said pump unit clearance
(140) and communicating intermittently with said drain groove (144) during reciprocal
movement of the corresponding pump plunger, (122, 416, 418, 490, 492, 752, 884, 886,
1004) whereby fuel leaked from the corresponding pump chamber (124, 412, 414, 482,
484, 754, 828, 846, 872, 874, 1002) between the corresponding barrel (116, 820, 844,
890, 892, 995 ) and pump plunger (122, 416, 418, 490, 492, 752, 884, 886, 1004) will
collect in said drain groove (144) for intermittent drainage through the corresponding
drain passage, and, preferably, wherein each said pump unit clearance (140) is fluidically
connected to receive fuel leaked from the area of contact between the corresponding
disk (112) and retainer (104, 998) and wherein each said recess clearance (138) is
fluidically connected to receive fuel leaked from the area of contact between the
corresponding disk (112) and accumulator housing (34, 870, 990, 1078, 1110, 1174,
1187, 1230, 1244) to allow fuel leaked from said contact areas to be returned to said
common fuel feed passage (90), and, preferably, wherein the fuel flows from the corresponding
pump chamber (124, 412, 414, 482. 484, 754, 828, 846, 872, 874, 1002) through said
corresponding disk outlet passage (130) and said check valve recess (132) into said
accumulator chambers (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232).
36. Pump assembly according to claim 20, characterized in that said pump means includes
a pump housing (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) and a pump head
(1170, 1189) mounted on said pump housing, said accumulator housing (34, 870, 990,
1078, 1110, 1174, 1187, 1230, 1244) being positioned a spaced distance from said pump
head (1170, 1189), further including a first transfer tube (1194) for fluidically
connecting said pump means to said accumulator chambers (36a-g, 924, 926, 1012, 1134a-g,
1176, 1191, 1232).
37. Pump assembly according to any one of the preceedings claims, characterized in that
the pump means is designed for supplying fuel above approximately 34,47 MPa (5000
psi), said pump means including a pump housing (22, 428, 500) containing at least
one pump cavity (28, 30, 876, 878, 996) opening into a head engaging surface (32),
wherein the accumulator means is a high pressure accumulator means fluidically connected
with said pump means for accumulating a predetermined volume of fuel at a predetermined
operating pressure above approximately 34,47 MPa (5000 psi), wherein said high pressure
accumulator means includes a high strength, compact accumulator housing (34, 870,
990, 1078, 1110, 1174, 1187, 1230, 1244) containing at least one accumulator chamber
(36a-g, 924, 926, 1012, 1114a-g, 1176, 1191, 1232) and mounted in contact with said
head engaging surface (32) of said pump housing (34. 870, 990, 1078, 1110, 1174, 1187,
1230, 1244) to form an end wall for said pump cavity (28, 30, 876, 878, 996).
38. Pump assembly according to claim 37, characterized in that said accumulator housing
(34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) contains a fluidically interconnected
labyrinth of accumulator chambers (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232)
whose aggregate volume is sufficient to allow a controlled quantity of fuel at the
predetermined operating pressure to be delivered to each engine cylinder at appropriate
times throughout the entire operating range of the engine. said accumulator housing
(34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) being formed of an integral one
piece block containing said labyrinth of accumulator chambers (36a-g, 924, 926, 1012,
1134a-g, 1176, 1191, 1232) shaped and positioned to form surrounding walls sufficiently
strong to withstand the forces generated when said accumulator chambers (36a-g, 924,
926, 1012, 1134a-g, 1176, 1191, 1232) are filled with fuel at the predetermined operating
pressure.
39. Pump assembly according to any one of the preceeding claims, characterized in that
the pump housing (22, 428, 500) is compact and has minimal dimensions in mutually
perpendicular lateral, radial and axial directions, said pump housing (22, 428, 500)
containing at least one pump cavity (28, 30, 876, 878, 996) having a first central
axis extending in the radial direction, wherein the pump plunger (122, 416, 418, 490,
492, 752, 884, 886, 1004) is mounted within said pump cavity (28, 30, 876, 878, 996)
for reciprocatory motion along said first central axis, wherein said accumulator housing
(34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) is mounted on said pump housing
(22, 428, 500) adjacent one end of said pump chamber (124, 412, 414, 482. 484, 754,
828, 846, 872, 874, 1002), at least one of said axial extent and said lateral extent
of said accumulator housing (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) being
greater than the corresponding extent of said pump housing (22, 428, 500) thereby
creating a cantilevered overhang (38, 40, 987) of said accumulator housing (34, 870,
990, 1078, 1110, 1174. 1187, 1230, 1244) relative to said pump housing (22, 428, 500),
and wherein said fuel distribution means includes a distributor body cantilever mounted
on said pump housing (22, 428, 500) in parallel, generally spaced apart relationship
with respect to said overhang (38, 40, 987) of said accumulator housing (34, 870,
990, 1078, 1110, 1174, 1187, 1230, 1244).
40. Pump assembly according to claim 39, characterized in that said first solenoid injection
control valve (20, 440, 440, 454, 1406, 1604, 1634) is mounted on said distributor
housing (44, 410, 528, 713, 782, 1264, 1402) in the space between said distributor
housing (44, 410, 528, 713, 782, 1264, 1402) and said cantilevered overhang (38, 40,
987) of said accumulator housing (34, 870, 991), 1078, 1110, 1174, 1187, 1230, 1244),
and, preferably. wherein said injection control means includes a second solenoid injection
control valve (21, 440, 440, 454, 1406, 1604, 1634) for controlling the flow of fuel
front said accumulator means to said respective engine cylinders, said second solenoid
injection control valve (21, 440, 440, 454, 1406, 1604, 1634) being mounted on said
distributor housing (44, 410, 528, 713, 782, 1264, 1402) adjacent said first solenoid
injection control valve (21, 440, 440, 454, 1406, 1604, 1634) in the space between
said distributor housing (44, 410, 528, 713, 782, 1264, 1402) and said cantilevered
overhang (38, 40, 987) of said accumulator housing (34, 870, 990, 1078, 1110, 1174,
1187, 1230, 1244).
41. Pump assembly according to any one of the preceeding claims, characzerized in that
the pump housing (22, 428, 500) contains an outwardly opening pump cavity (28, 30,
876, 878, 996), a drive shaft (26, 756, 888) is rotatably mounted in the pump housing
(22, 428, 500), a pump head (1170, 1189) is mountable on the pump housing (22, 428,
500) to close the outwardly opening pump cavity (28, 30, 876, 878, 996) said pump
head (1170, 1189) containing a pump unit recess (82, 84, 1116, 1118) positioned to
communicate with the pump cavity (28, 30, 876, 878, 996), wherein a replaceable pump
unit (86, 88, 880, 882, 992, 993, 1112, 1114) is provided which includes a pump barrel
(116, 820, 844, 890, 892, 995) containing the pump chamber (124, 412, 414, 482, 484,
754, 828, 846, 872, 874, 1002) and the pump plunger (122, 416, 418, 490, 492, 752,
884, 886, 1004) adapted to be mounted for reciprocal movement within said pump chamber
(124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) in response to rotation of
said drive shaft (26, 756, 888), said replaceable pump unit (86, 88, 880, 882, 992,
993, 1112, 1114) including retaining means for mounting said pump unit (86, 88, 880,
882, 992, 993, 1112, 1114) within said pump unit recess (82, 84, 1116, 1118) of said
pump head (1170, 1189) in a position to extend at least partially into said pump cavity
(28, 30, 876, 878, 996) in spaced apart non-contacting relationship with said pump
housing (22, 428, 500),
and, preferably, wherein said pump housing (22, 428, 500) includcs a plurality of
said outwardly opening pump cavities (28, 30, 876, 878, 996), said pump head (1170,
1189) containing a plurality of said pump unit recesses (82, 84, 1116, 1118) positioned
to communicate with said pump cavities (28, 30, 876, 878, 996), respectively, and
further including a plurality of said replaceable pump units (86, 88, 880, 882, 992,
993, 1112, 1114), each said pump unit (86, 88, 880, 882. 992, 993, 1112, 1114) including
a pump barrel (116, 820. 844, 890, 892, 995) containing a pump chamber (124, 412,
414, 482, 484, 754, 828, 846, 872, 874, 1002), a pump plunger (122, 416, 418, 490,
492, 752, 884, 886, 1004) mounted for reciprocation within said pump chamber (124,
412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) when said drive shaft (26, 756,
888) rotates and a retaining means for mounting said pump unit (86, 88, 880, 882,
992, 993, 1112, 1114) within a corresponding said pump unit recess (82, 84, 1116,
1118) of said pump head (1170, 1189) in a position to extend at least partially into
said pump cavity (28, 30, 876, 878, 996) in spaced apart non-contacting relationship
with said pump housing (22, 428, 500).
42. Pump assembly according to claim 41, characterized in that said pump head (1170, 1189)
forms at least a partial end wall (114) for said pump chamber (124, 412, 414, 482,
484, 754, 828, 846, 872, 874, 1002), said pump chamber (124, 412, 414, 482, 484, 754,
828, 846, 872, 874, 1002) being positioned immediately adjacent said pump head (1170,
1189), and/or wherein said pump barrel (116, 820, 844, 890, 892, 995) is a one piece
structure including an inner end positioned in abutment with said pump head (1170,
1189).
43. Pump assembly according to claim 42, characterized in that said pump barrel (116,
820, 844, 890, 892, 995) includes a pump inlet passage adapted to communicate with
a source of fuel for feeding fuel into said pump chamber (124, 412, 414, 482, 484,
754, 828, 846, 872, 874, 1002) and a pump outlet passage through which fuel may be
discharged from said pump chamber (124, 412, 414, 482, 484, 754, 828, 846, 872, 874,
1002) and wherein said pump unit (86, 88, 880, 882, 992, 993, 1112, 1114) includes
a pump unit check valve (136, 824, 854, 970, 1014, 1128) mounted at least partially
within said pump outlet passage for permitting only one way flow of fuel from said
pump chamber (124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) through said
pump outlet passage, said pump unit check valve (136, 824, 854, 970, 1014, 1128) including
a check valve seat formed on said pump barrel (116, 820, 844, 890, 892. 995).
44. Pump assembly according to claim 41, characterized in that said pump head (1170, 1189)
includes a delivery passage for receiving high pressure fuel form said pumping chamber
(124, 412, 414, 482, 484, 754, 828, 846. 872, 874, 1002), said pump barrel (116, 820.
844, 890, 892, 995) including an inner end positioned in abutment with said pump head
(1170, 1189) to form a high pressure joint exposed to high pressure fuel delivered
from said pump chamber (124, 412, 414, 482, 484, 754, 828, 846, 872. 874, 1002) to
said delivery passage, said high pressure joint being the only joint positioned between
said pumping chamber (124, 412, 414, 482, 484. 754, 828. 846. 872, 874, 1002) and
said delivery passage exposed to high pressure fuel.
45. Pump assembly according to claim 41, characterized in that the pump assembly (10,
400, 486, 988) further includes a plurality of pump unit control valves (18, 19. 766,
994, 997, 1076, 1100, 1102) associated with said pump chambers (124, 412, 414, 482,
484, 754, 828, 846, 872, 874, 1002), respectively, for controlling the amount of high
pressure fuel pumped out of the corresponding pump chamber (124, 412, 414, 482, 484,
754, 828, 846, 872, 874, 1002) by a corresponding pump plunger (122, 416. 418, 490,
492, 752, 884, 886, 1004), and a valve cavity formed in each of said pump barrels
(116, 820, 844, 890, 892, 995), each of said plurality of pump unit control valves
(18, 19, 766, 994, 997, 1076, 1100, 1102) including a control valve element mounted
for reciprocal movement in a respective valve cavity, and, preferably. wherein each
of said plurality of pump unit control valves (18, 19, 766, 994, 997. 1076, 1100,
1102) includes an annular valve seat formed on the corresponding pump barrel (116,
820, 844, 890, 892, 995) in said valve cavity.
46. Pump assembly according to any one of the preceeding claims, characterized in that
the accumulator means comprises a high strength, compact accumulator housing (34,
870, 990, 1078, 1110, 1174, 1187, 1230, 1244) containing a fluidically interconnected
labyrinth of accumulator chambers (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232)
whose aggregate volume is sufficient to allow a controlled quantity of fuel at a predetermined
operating pressure to be delivered to each engine cylinder at appropriate times throughout
the entire operating range of the engine, said accumulator housing (34, 870, 990,
1078, 1110, 1174, 1187, 1230, 1244) being formed of an integral one piece block containing
said labyrinth of accumulator chambers (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191,
1232) shaped and positioned to form surrounding walls sufficiently strong to withstand
the forces generated when said accumulator chambers (36a-g, 924, 926, 1012, 1134a-g,
1176, 1191, 1232) are filled with fuel at the predetermined operating pressure, said
accumulator chambers (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) being positioned
to intersect a vertical plane through said accumulator housing (34, 870, 990, 1078,
1110, 1174, 1187, 1230, 1244) in at least a two dimensional array, and, preferably,
wherein said accumulator chambers (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232)
are formed by boring said one piece block, and wherein said accumulator means includes
a plurality of separate plugs for sealing said accumulator chambers (36a-g, 924, 926,
1012, 1134a-g. 1176, 1191, 1232) respectively.
47. Pump assembly according to claim 46, characterized in that said two dimensional array
includes an upper now (54) of a plurality of said accumulator chambers (36a-g, 924,
926, 1012, 1134a-g, 1176, 1191, 1232) and a lower row (56) of a plurality of said
accumulator chambers (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232), and, preferably,
wherein said accumulator chambers (36a-g, 924, 926, 1012, 1134-g, 1176, 1191, 1232)
are fluidically interconnected by a first cross passage which intersects the upper
now (54) of accumulator chambers (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232)
and a second cross passage which intersects the lower now (56) of accumulator chambers
(36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232).
48. Pump assembly according to claim 47, characterized in that said accumulator housing
(34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) includes plural pump recesses (82,
84, 1116, 1118), said accumulator means further including plural pump units (86, 88,
880, 882, 992, 993, 1112, 1114) received in said pump recesses (82, 84, 1116, 1118),
respectively, and supported by said accumulator housing (34, 870, 990, 1078, 1110,
1174, 1187, 1230, 1244), each said pump unit recess (82, 84, 1116, 1118) being fluidically
connected with said accumulator chambers (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191,
1232), and, preferably, wherein said accumulator housing (34, 870, 990, 1078, 1110,
1174, 1187, 1230, 1244) contains at least one common fuel feed passage (90) for supplying
fuel to all of said pump units (86. 88, 880, 882, 992, 993, 1112, 1114) and a plurality
of fuel feed branches (78, 80) extending between said common fuel feed passage (90)
and said pump unit recesses (82, 84, 1116, 1118), respectively, each said fuel feed
branch (78, 80) communicating at one end with said corresponding pump unit recess
(82, 84, 1116, 1118) and communicating at the other end with said common fuel feed
passage (90).
49. Pump assembly according to any one of the preceeding claims, characterized in that
the pump assembly (10, 400, 486, 988) comprises a fuel supply means for supplying
fuel for delivery to the internal combustion engine. said fuel supply means including
a fuel transfer circuit (1262, 1322), that the fuel distributor means is fluidically
connected with said accumulator means through said fuel transfer circuit (1262, 1322)
for enabling sequential periodic fluidic communication with the engine cylinders through
the corresponding fuel injection lines (806, 1324, 1452, 1612, 1660), that the first
solenoid operated injection control valve (20, 440, 440, 454, 1406, 1604, 1634) is
positioned within said fuel transfer circuit (1262, 1322) between said accumulator
means and said fuel distributor means for controlling the fuel injected into each
engine cylinder during each of the sequential periods of communication enabled by
said fuel distributor means to thereby define sequential injection events. that said
solenoid operated injection control valve (20, 440, 440, 454, 1406, 1604, 1634) is
movable between an open position permitting fuel flow from said accumulator means
to said fuel distributor means and a closed position blocking fuel flow from said
accumulator means to said fuel distributor means, and that the pump assembly (10,
400, 486, 988) comprises a rate shaping control means positioned within said fuel
transfer circuit (1262, 1322) between said accumulator means and said fuel distributor
means for producing a predetermined time varying change in the pressure of fuel occurring
sequentially at each engine cylinder to effect injection.
50. Pump assembly according to claim 49, characterized in that said rate shaping control
means includes a flow limiting means positioned within said fuel transfer circuit
(1262, 1322) between said accumulator means and said fuel distributor means for limiting
the flow of fuel from said accumulator means to said fuel distributor means during
only a portion of each of said sequential injection events.
51. Pump assembly according to claim 49 or 50, characterized in that said rate shaping
control means further includes a by-pass passage (1270, 1312, 1344, 1374) for directing
fuel flow around said flow limiting means and a rate shaping by-pass valve (1268.
1342) positioned within said by-pass passage (1270, 1332, 1344, 1374). said rate shaping
by-pass valve (1268, 1342) movable into a closed position blocking fuel flow through
said by-pass passage (1270, 1332, 1344, 1374) and an open position permitting flow
through said by-pass passage (1270, 1332, 344, 1374).
52. Pump assembly according to claim 51, characterized in that said flow limiting means
includes a fixed orifice (1334, 1366) having a constant cross-sectional flow area
for restricting fuel flow through said fuel transfer circuit (1262, 1322), or wherein
said flow limiting means includes a variable flow control valve (1266) movable between
a first position permitting fuel to flow through said fuel transfer circuit (1262,
1322) at a first flow rate and a second position permitting fuel to flow through said
fuel transfer circuit at a second flow rate.
53. Pump assembly according to claim 52, characterized in that said first flow rate occurs
during a first portion of each said injection event and said second flow rate occurs
during a second portion of each said injection event following said first portion,
said first flow rate being greater than said second flow rate.
54. Pump assembly according to claim 51, 52, or 53, characterized in that movement of
said rate shaping by-pass valve (1268, 1342) to said open position permits fuel to
flow through said fuel transfer circuit (1262, 1322) at a third flow rate, said third
flow rate being greater than said second flow rate, said third flow rate occuring
during a third portion of each injection event following said second portion.
55. Pump assembly according to claim 52 or 53, characterized in that said variable flow
control valve (1266) includes a slidable piston (1272) having first and second ends
(1280, 1282), a central bore (1284) having an inner end (1286) and an outer end, said
outer end opening to said first end (1280) of said slidable piston (1272), said slidable
piston (1272) including a plurality of orifices (1294, 1296) extending from said inner
end (1286) of said central bore (1284) through said second end (1282).
56. Pump assembly according to claim 55, characterized in that said variable flow control
valve (1266) includes a biasing spring (1300) operatively connected to said slidable
piston (1272) for biasing said slidable piston (1272) towards said first position,
and, preferably, wherein said slidable piston (1272) is mounted within a cavity arranged
to cause said slidable piston (1272) to move towards said second position whenever
the upstream pressure exceeds the downstream pressure by a predetermined amount.
57. Pump assembly according to any one of claims 49 to 56, characterized in that said
rate shaping control means permits fuel pressure in a respective fuel injection line
(8116, 1324, 1452, 1612, 1660) adjacent the respective engine cylinder to increase
prior and during each said injection event at a first high rate followed by a low
rate less than said first high rate followed by a second high rate, and, preferably,
wherein said rate shaping control means includes a variable flow control valve (1266)
movable between a first position effecting said first high pressure rate and a second
position effecting said low pressure rate.
58. Pump assembly according to any one of claims 49 to 57, characterized in that fuel
from said accumulator means is capable of reaching a maximum unrestricted flow rate
corresponding to a maximum pressure in each of said fuel injection lines (806, 1324,
1452, 1612, 1660) adjacent the respective engine cylinder during said injection event,
said fuel transfer circuit (1262, 1322) including a first passage extending between
said accumulator means and said injection control valve (20, 21, 440, 440, 454, 1406,
1604, 1634), said injection rate control means including said first passage, said
first passage having a predetermined length sufficient to cause a predetermined time
delay between the movement of said solenoid operated injection control valve (20,
21, 440, 440, 454, 1406, 1604, 1634) to the open position and the attainment of said
maximum pressure, and, preferably, wherein movement of said solenoid operated injection
control valve (20, 21, 440, 440, 454, 1406, 1604, 1634) to said open position creates
a pressure wave in said fuel transfer circuit (1262, 1322), the pressure wave traveling
from said solenoid operated injection control valve (20, 21, 440, 440, 454, 1406,
1604, 1634) to an engine cylinder to define a wave traveling time period, wherein
said predetermined length of said first passage is selected to provide a desired wave
traveling time period.
59. Pump assembly according to claim 58, characterized in that said injection rate control
means further includes a second passage positioned in parallel to said first passage
for directing flow from said accumulator means to said injection control valve (20,
21, 440, 440, 454, 1406, 1604, 1634), and an orifice positioned in said second passage,
and, preferably. wherein said rate shaping control means permits fuel pressure in
one of said fuel injection lines (806, 1324, 1452. 1612, 1660) adjacent a respective
engine cylinder to increase during each said injection event at a first high rate
followed by a low rate less than said first high rate followed by a second high rate,
said orifice having an effective cross sectional flow area for slowing said first
high rate and said low rate to desired levels.
60. Pump assembly according to any one of the preceeding claims, characterized in that
the pump assembly (10, 400, 486, 988) comprises a fuel supply means for supplying
fuel for delivery to the internal combustion engine. said fuel supply means including
a fuel transfer circuit (1262, 1322), that the fuel distributor means is tluidically
connected with said pump means through said fuel transfer circuit (1262. 1322) for
enabling sequential periodic fluidic communication with the engine cylinder; through
the corresponding fuel injection lines (806, 1324, 1452, 1612, 1660), that an injection
control means is provided for controlling the fuel injected into each engine cylinder
during each of the sequential periods of communication enabled by said fuel distributor
means to thereby define sequential injection events and that a rate shaping control
means is provided, which is positioned within said fuel transfer circuit (1262, 1322)
between said pump means and said fuel distributor means for producing a predetermined
time varying change in the rate of fuel injected into each engine cylinder during
said sequential injection events, wherein said rate shaping control means includes
a flow limiting means positioned within said fuel transfer circuit (1262, 1322) between
said pump means and said fuel distributor means for limiting the flow of fuel from
said pump means to said fuel distributor means during each of said sequential injection
events, a by-pass passage (1270, 1332, 1344, 1374) for directing fuel flow around
said flow limiting means and a rate shaping by-pass valve (1268, 1342) positioned
within said by-pass passage (1270, 1332, 1344, 1374).
61. Pump assembly according to claim 60, characterized in that said rate shaping by-pass
valve (1268, 1342) is movable into a closed position blocking fuel flow through said
by-pass passage (1270, 1332, 1344, 1374) and an open position permitting flow through
said by-pass passage (1270, 1332, 1344, 1374), and, preferably, wherein said flow
limiting means includes a fixed orifice (1334, 1366) having a constant cross-sectional
flow area for restricting fuel flow through said fuel transfer circuit (1262. 1322),
or wherein said flow limiting means includes a variable flow control valve (1266)
movable between a first position permitting fuel to flow through said fuel transfer
circuit (1262, 1322) at a first flow rate and a second position permitting fuel to
flow through said fuel transfer circuit (1262, 1322) at a second flow rate.
62. Pump assembly according to any one of the preceeding claims, characterized in that
the pump assembly (10, 400, 486, 988) comprises a fuel supply means for supplying
fuel for delivery to the internal combustion engine, said fuel supply means including
a fucl transfer circuit (1262, 1322), that the fuel distributor means is fluidically
connected with said accumulator means through said fuel transfer circuit (1262, 1322)
for enabling sequential periodic fluidic communication with the engine cylinders through
the corresponding fuel injection lines (806, 1324, 1452, 1612, 1660), that the solenoid
operated injection control valve (20, 21, 440, 440, 454, 1406, 1604, 1634) is positioned
within said fuel transfer circuit (1262, 1322) between said accumulator means and
said fuel distributor means for controlling the fuel injected into each engine cylinder
during each sequential periods of communication enabled by said fuel distributor means,
and that a cavitation control means for minimizing cavitation in said fuel transfer
circuit (1262, 1322) between said cavitation control means and the cylinders is provided,
wherein said cavitation control means includes a reverse flow restrictor valve (1460)
positioned within said fuel transfer circuit (1262, 1322) between said injection control
valve (20, 21, 440, 440, 454, 1406, 1604, 1634) and said fuel distributor means for
allowing substantially unimpeded forward flow fuel toward each engine cylinder while
substantially restricting reverse flow.
63. Pump assembly according to claim 62, characterized in that the pump assembly (10,
400, 486, 988) further includes a drain passage for connection to said fuel transfer
circuit (1262, 1322), wherein said solenoid operated injection control valve (20,
21, 440, 440, 454, 1406, 1604, 1634) is movable between an open position allowing
fuel flow from said accumulator means to said fuel distributor means and a closed
position blocking flow from said accumulator means while fluidically connecting said
drain passage to said fuel transfer circuit (1262, 1322) downstream of said solenoid
operated injection control valve, (20. 21, 440, 440, 454, 1406, 1604, 1634), said
reverse flow restrictor valve (1460) being operable to permit substantiallv unrestricted
fuel flow from said solenoid operated injection control valve (20, 21, 440, 440, 454,
1406, 1604, 1634) to said fuel distributor means when said solenoid operated injection
control valve (20, 21, 440, 440, 454, 1406. 1604, 1634) is in said open position and
to restrict fuel flowing from said fuel distributor toward said solenoid operated
injection control valve (20, 21, 440, 440. 454, 1406. 1604. 1634) when said solenoid
operated injection control valve (20, 21, 440, 440, 454, 1406, 1604, 1634) is in said
closed position.
64. Pump assembly according to any one of the preceeding claims, characterized in that
the pump assembly (10, 400, 486, 988) comprises a fuel supply means for supplying
fuel for delivery to the internal combustion engine, said fuel supply means, including
a fuel transfer circuit (1262, 1322), that a drain passage for connection to said
fuel transfer circuit (1262, 1322) is provided, that the fuel distributor means is
fluidically connected with said high pressure pump means through said fuel transfer
circuit (1262, 1322) for enabling sequential periodic fluidic communication with the
engine cylinders through the corresponding fuel injection lines (806, 1324, 1452,
1612, 1660), that the injection control valve (20, 21, 440, 440, 454, 1406, 1604,
1634) is positioned within said fuel transfer circuit (1262, 1322) between said high
pressure pump means and said fuel distributor means for controlling the fuel injected
into each engine cylinder during each of the sequential periods of communication enabled
by said fuel distributor means to thereby define sequential injection events, said
injection control valve (20, 21, 440. 440, 454, 1406, 1604, 1634) is movable between
an open position allowing fuel flow from said high pressure pump means to said fuel
distributor means and a closed position blocking flow form said high pressure pump
means while fluidically connecting said drain passage to said fuel transfer circuit
(1262, 1322) downstream of said injection control valve (20, 21, 440, 440, 454, 1406,
1604, 1634), and that a cavitation control means for minimizing cavitation in said
fuel transfer circuit (1262,1322) and the fuel injection lines (806, 1324, 1452, 1612,
1660) between said injection control valve (20, 21, 440, 440, 454, 1406, 1604, 1634)
and the engine cylinders is provided, wherein said cavitation control means is operable
to maintain fuel in said fuel transfer circuit (1262, 1322) downstream of said fuel
distributor means, said cavitation control means including an auxiliary fuel supply
(1600) connected to said drain passage for supplying pressurized fuel at an auxiliary
supply pressure to said fuel transfer circuit (1262, 1322) downstream of said injection
control valve (20, 21, 440, 440, 454, 1406, 1604, 1634) when said injection control
valve (20, 21, 440, 440, 454, 1406, 1604, 1634) is in said closed position, wherein
said auxiliary supply pressure is high enough to minimize the effects of cavitation
while low enough to cause no fuel injection.
65. Pump assembly according to claim 64, characterized in that the accumulator means is
positioned along said fuel transfer circuit (1262, 1322) between said high pressure
pump means and said injection control valve (20, 21, 440, 440, 454, 1406, 1604, 1634)
for accumulating and temporarily storing fuel at high pressure received from said
high pressure pump means.
66. Pump assembly according to claim 64 or 65, characterized in that the distributor housing
(22, 428, 500) contains a rotor bore (214, 475), that said fuel distributor means
includes a distributor rotor (216, 425, 462, 708, 1424) mounted for rotation in said
rotor bore (214, 475), said cavitation control means including a refill means for
refilling the plural injection lines (806, 1324, 1452. 1612, 1660), said refill means
including a boost pump means for supplying fuel at a boost pressure to said pump means,
a boost pump outlet passage fluidically connecting said boost pump means to said pump
means, and a refill port formed in said distributor rotor (216, 425. 462, 708, 1424)
and continuously fluidically connected to said boost pump outlet passage. rotation
of said distributor rotor (216, 425, 462, 708, 1424) causing said refill port to periodically
fluidically connect said boost pump outlet passage to each of the plural injection
lines (806, 1324, 1452, 1612, 1660) so as to maintain fuel in the plural injection
lines (806, 1324, 1452, 1612, 1660) at boost pressure.
67. Pump assembly according to any one of the preceeding claims, characterized in that
the pump assembly (10, 400, 486, 988) comprises a fuel supply means for supplying
fuel for delivery to the internal combustion engine, said fuel supply means including
a fuel transfer circuit (1262, 1322), that a drain passage for connection to said
fuel transfer circuit (1262, 1322) is provided, that the fuel distributor means is
fluidically connected with said high pressure pump means through said fuel transfer
circuit (1262, 1322) for enabling sequential periodic fluidic communication with the
engine cylinders through the corresponding fuel injection lines (806, 1324, 1452.
1612, 1660), that the injection control valve (20, 21, 440, 440, 454, 1406, 1604,
1634). is positioned within said fuel transfer circuit (1262, 1322) between said high
pressure pump means and said fuel distributor means for controlling the fuel injected
into each engine cylinder during each of the sequential periods of communication enabled
by said fuel distributor means, wherein said injection control valve (20, 21, 440,
440, 454. 1406, 1604. 1634) is movable between an open position allowing fuel flow
to said fuel distributor means and a closed position blocking flow from said accumulator
means while fluidically connecting said drain passage to said fuel transfer circuit
(1262, 1322) downstream of said injection control valve (20, 21, 440, 440, 454, 141)6,
1604, 1634), wherein movement of said injection control valve (20, 21, 440, 440, 454,
1406, 1604, 1634) from said open position to said closed position and from said closed
position to said open position defines a draining event and movement of said injection
control valve from said closed position to said open position and from said open position
to said closed position defines an injection event. and that a cavitation control
means for minimizing cavitation in said fuel transfer circuit (1262, 1322) and the
fuel injection lines between said injection control valve and the engine cylinders
is provided, wherein said cavitation control means includes a pressure regulating
means positioned in said drain passage for maintaining fuel in said fuel transfer
circuit (1262, 1322) downstream of said injection control valve (20, 21, 440, 440,
454, 1406, 1604, 1634) and in the fuel injection lines (806, 1324, 1452, 1612, 1660)
at a regulated pressure during said draining event.
68. Pump assembly according to claim 67, characterized in that the accumulator means is
positioned along said fuel transfer circuit (1262, 1322) between said high pressure
pump means and said injection control valve (20, 21, 440, 440, 454, 1406, 1604, 1634)
for accumulating and temporarily storing fuel at high pressure received from said
high pressure pump means, and, preferably, further including a refill passage (1678)
fluidically connected at one end to said drain passage between said injection control
valve (20, 21, 440, 440, 454, 1406, 1604, 1634) and said pressure regulating means
and at an opposite end to said fuel distributor means, wherein said fuel distributor
means further functions to periodically fluidically connect said refill passage (1678)
to the plural injection lines (806, 1324, 1452, 1612, 1660) so as to maintain fuel
in the plural injection lines (806, 1324, 1452, 1612, 1660) at said regulated pressure,
and, preferably, wherein said pressure regulating means includes a cylinder (1636)
including a first end and a second end, a piston (1640) slidably mounted in said cylinder
(1636) and a biasing means for biasing said piston (1640) toward said first end to
force fuel into said refill passage (1678).
69. Pump assembly according to any one of the preceeding claims, characterized in that
the pump housing (22, 428, 500) contains an outwardly opening pump cavity (28, 30,
876, 878, 996), that a pump head (1170, 1189) is provided, which is mountable on the
pump housing (22, 428, 500) to close the outwardly opening pump cavity (28, 30, 876,
878, 996), said pump head (276, 448) containing a pump unit recess (82, 84, 1116,
1118) positioned to communicate with the pump cavity (28, 30. 876, 878, 996) and a
valve cavity (74, 76, 908, 910, 1046, 1080) having a central axis aligned with the
central axis of said pump unit recess (82, 84, 1116, 1118), that a pump unit (86,
88, 880, 882, 992, 993, 1112, 1114) is provided, which is mounted within said pump
unit recess (82, 84, 1116, 1118), said pump unit (86, 88, 880, 882, 992, 993, 1112,
1114) including a pump barrel (116, 820, 844, 890, 892. 995) containing the pump chamber
(124, 412, 414, 482. 484, 754, 828, 846, 872, 874, 1002) and the pump plunger (122,
416, 418, 490, 492, 752, 884, 886, 1004) adapted to be mounted for reciprocal movement
within said pump chamber (122, 416, 418, 490, 492, 752, 884, 886, 1004), and that
a variable displacement control valve means is mounted in said valve cavity (74, 76,
908, 910, 1046, 1080) for varying the effective displacement of said pump unit (86,
88, 880, 882, 992, 993, 1112, 1114) in response to a variable displacement control
signal.
70. Pump assembly according to any one of the preceeding claims, characterized in that
the pump assembly (10, 400, 486, 988) comprises a compact pump housing (22, 428, 500)
having minimal dimensions in mutually perpendicular lateral, radial and axial directions,
said pump housing (22, 428, 500) containing at least one pump cavity (28, 30, 876,
878, 996) having a first pump axis extending in the radial direction, that the pumping
means is mounted within said pump cavity (28, 30, 876, 878, 996) for pressurizing
fuel above the predetermined high pressure, that a pump head (1170, 1189) is provided,
which is mountable on said pump housing (22, 428, 500) to close said at least one
pump cavity (28, 30, 876, 878, 996), said pump head (1170, 1189) including a bottom
surface for engaging said pump housing (22, 428. 500), a top surface formed opposite
said bottom surface and a plurality of side surface connecting said bottom and top
surface, that a pump control valve means (18, 19, 766, 994, 997, 1076, 1100, 1102)
is mounted on one of said plurality of side surfaces of said pump head (1170, 1189)
for controlling the amount of fuel pumped into said at least one accumulator chamber
(36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232).
71. Pump assembly according to claim 70, characterized in that the pump assembly (10,
400, 486, 988) further includes a pump valve recess (70, 72, 510, 512, 1104, 1106)
formed in said one of said plurality of side surfaces and a pump valve cavity (74,
76, 908, 910, 1046. 1080) extending from said pump valve recess (70, 72, 510, 512,
1104, 1106) for receiving said pump control valve means, said pump control valve means
including a reciprocal valve element mounted in said pump valve cavity (70, 72, 510,
512, 1104, 1106) for movement along a valve axis extending substantially transverse
to said first pump axis, and, preferably, wherein said pump head (1170, 1189) and
said accumulator means are formed integrally or wherein said accumulator means includes
an accumulator housing (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) in which
said at least one accumulator chamber (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191,
1232) is formed, said accumulator housing (34, 870, 990, 1078, 1110, 1174, 1187. 1230,
1244) being positioned a spaced distance from said pump head (1170, 1189).
72. Pump assembly according to claim 71, characterized in that the pump assembly (10,
400, 486, 988) further includes a pump valve cavity (74, 76, 908, 910, 1046, 1080)
formed at least partially in said pump head (1170, 1189) for receiving said pump control
valve means, said pumping means including a pump barrel (116, 820, 844, 890, 892,
995) containing a pump chamber (124, 412, 414, 482, 484, 754, 828, 846, 872, 874,
1002) and a pump plunger (122, 416, 418, 490, 492, 752, 884, 886, 1004) mounted for
reciprocal movement in said pump chamber (124, 412, 414, 482, 484, 754, 828, 846,
872, 874, 1002) along said first pump axis, said pump valve cavity (74, 76, 908, 910,
1046, 1080) positioned radially between said pump chamber (124, 412, 414, 482, 484,
754, 828, 846, 872, 874, 1002) and said top surface of said pump head (1170, 1189),
said first pump axis extending through said pump valve cavity (74, 76, 908, 910, 1046,
1080), and, preferably, wherein said pump barrel (116, 820, 844, 890, 892, 995) is
formed integral with said pump head (1170, 1189), and/or wherein said pump control
valve means includes an annular valve seat formed on the said pump barrel (116, 820,
844, 890, 892, 995) in said valve cavity (74, 76, 908, 910, 1046, 1080).
1. Elektronisch steuerbare Hochdruck-Kraftstoffpumpenanordnung (10, 400, 486, 988) zur
Zuleitung von Kraftstoff bei einem vorbestimmten Druck durch eine Mehrzahl von Kraftstoffeinspritzleitungen
(806, 1324, 1452, 1612, 1660) zu entsprechenden Zylindern eines Mehrzylinder-Verbrennungsmotors,
wobei die Pumpenanordnung (10, 400, 486, 988) aufweist:
a) eine modulare bzw. eine Einheit bildende Anordnung (10, 400, 486, 988), die zur
Befestigung an dem Motor ausgebildet ist, wobei die modulare bzw. eine Einheit bildende
Anordnung (10, 400, 486, 988) umfaßt:
i. Pumpenmittel zur Druckbeaufschlagung von Kraftstoff über den vorbestimmten Druck,
wobei das Pumpenmittel ein Pumpengehäuse (22, 428, 500) mit einem Befestigungsmittel
zur Befestigung der modularen bzw. eine Einheit bildenden Anordnung (10, 400, 486,
988) an dem Motor, eine Pumpenkammer (124, 412, 414, 482, 484, 754, 828, 846, 872,
874, 1002) und einen Pumpenplungerkolben (122, 416, 418, 490, 492, 752, 884, 886,
1004), der in die Pumpenkammer (124, 412, 414, 482, 484, 754, 828, 846, 872, 874,
1002) zur Hin- und Herbewegung zwischen einer vorgeschobenen Position und einer zurückgezogenen
Position eingebaut ist, aufweist,
ii. ein Speichermittel zum Sammeln und vorübergehenden Speichern von von dem Pumpenmittel
erhaltenem Kraftstoff bei hohem Druck, wobei das Speichermittel ein Speichergehäuse
(34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244), das mindestens eine Speicherkammer
(36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) enthält, aufweist, wobei das Speichergehäuse
(34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) an dem Pumpengehäuse (22, 428,
500) befestigt ist, und
iii. ein Kraftstoffverteilermittel zum Ermöglichen einer sequentiellen periodischen
Fluidverbindung zwischen der Speicherkammer (36a-g, 924, 926, 1012, 1134a-g, 1176,
1191, 1232) und den Motorzylindern, wobei das Verteilermittel ein Verteilergehäuse
(44, 410, 528, 713, 782, 1264, 1402) aufweist, das an dem Pumpengehäuse (22, 428,
500) befestigt ist;
b) ein erstes elektromagnetisch betätigtes Pumpensteuerventil (18, 766, 994, 997,
1076, 1100, 1102) zum Steuern des Pumpenmittels, um einen gewünschten Kraftstoffdruck
in der Speicherkammer (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) aufrechtzuerhalten,
wobei das erste elektromagnetisch betätigte Pumpensteuerventil (18, 19, 766, 994,
997, 1076, 1100, 1102) an der modularen bzw. eine Einheit bildenden Anordnung (10,
400, 486, 988) befestigt ist und zum Steuern einer effektiven Verdrängung des Pumpenplungerkolbens
(122, 416, 418, 490, 492, 752, 884, 886, 1004) betätigbar ist, wobei die effektive
Verdrängung teilweise durch die vorgeschobene Position des Pumpenplungerkolbens (122,
416, 418, 490, 492, 752, 884, 886, 1004) definiert ist; und
c) ein erstes elektromagnetisch betätigtes Einspritzsteuerventil (20, 440, 440, 454,
1406, 1604, 1634) zum Steuern der Zeitpunkteinstellung und Menge des Kraftstoffs,
die in jeden Motorzylinder eingespritzt wird, abhängig von Motorbetriebszuständen,
wobei das erste elektromagnetisch betätigte Einspritzsteuerventil (20, 440, 440, 454,
1406, 1604, 1634) an der modularen bzw. eine Einheit bildenden Anordnung (10, 400,
486, 988) befestigt ist.
2. Pumpenanordnung nach Anspruch 1, dadurch gekennzeichnet, daß die Pumpenanordnung (10,
400, 486, 988) ferner ein zweites elektromagnetisch betätigtes Einspritzsteuerventil
(20, 440, 440, 454, 1406, 1604, 1634) zum Steuern der Zeitpunkteinstellung und Menge
der Einspritzung in jeden Motorzylinder, selbst wenn das erste elektromagnetisch betätigte
Einspritzsteuerventil (20, 440, 440, 454, 1406, 1604, 1634) ausfällt, aufweist.
3. Pumpenanordnung nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß das Pumpenmittel
mehrere Pumpenkammern (124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) und
mehrere Pumpenplungerkolben (122, 416, 418, 490, 492, 752, 884, 886, 1004) aufweist,
die in den Pumpenkammern (124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002)
zur Hin- und Herbewegung eingebaut sind, und wobei die Anordnung (10, 400, 486, 988)
ferner mehrere elektromagnetisch betätigte Pumpensteuerventile (18, 19, 766, 994,
997, 1076, 1100, 1102) aufweist, deren Anzahl jener der Pumpenkammern entspricht,
wobei die elektromagnetisch betätigten Pumpensteuerventile (18, 19, 766, 994, 997,
1076, 1100, 1102) jeweils mit den Pumpenkammern (124, 412, 414, 482, 484, 754, 828,
846, 872, 874, 1002) zum Steuern der effektiven Verdrängung jedes zugehörigen Pumpenplungerkolbens
verbunden sind.
4. Pumpenanordnung nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß die
Pumpenanordnung (10, 400, 486, 988) ferner Mittel zum Erzeugen eines Drucksignals,
das den Druck des Kraftstoffs in dem Speichermittel anzeigt, sowie Steuermittel zum
Steuern der elektromagnetisch betätigten Pumpensteuerventile (18, 19, 766, 994, 997,
1076, 1100, 1102) zur Einstellung der effektiven Verdrängung der Pumpenplungerkolben
(122, 416, 418, 490, 492, 752, 884, 886, 1004) in Abhängigkeit von dem Drucksignal
aufweist, so daß der Druck des Kraftstoffs in dem Speichermittel gleich dem vorbestimmten
Druck wird.
5. Pumpenanordnung nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß das
Kraftstoffverteilermittel eine Mehrzahl von Einspritzleitungsventilen (784) zum Steuern
des Kraftstoffstroms zu entsprechenden Zylindern durch entsprechende Kraftstoffeinspritzleitungen
(806) aufweist, wobei jedes der Einspritzleitungsventile (784) ein Schiebeventilelement
(808) aufweist, das in das Verteilergehäuse (782) hin- und herbewegbar eingebaut ist.
6. Pumpenanordnung nach Anspruch 5, dadurch gekennzeichnet, daß das Kraftstoffverteilermittel
ferner eine Verteilernockenwelle (786) aufweist, die in das Verteilergehäuse (782)
drehbar eingebaut ist, wobei die Verteilernockenwelle (786) mindestens eine Nocke
(796) aufweist, welche die Verteilerschiebeventilelemente (808) in eine Hin- und Herbewegung
versetzt, wenn die Verteilernockenwelle (786) gedreht wird, wobei die Schiebeventilelemente
(808) zur Hin- und Herbewegung entlang entsprechenden axialen Leitungen eingebaut
sind, die parallel zu der Drehachse der Verteilernockenwelle (786) liegen.
7. Pumpenanordnung nach Anspruch 6, dadurch gekennzeichnet, daß jedes der Mehrzahl von
Schiebeventilelementen (808) in eine offene Position bewegbar ist, um eine entsprechende
Kraftstoffeinspritzperiode zu definieren, in welcher Hochdruckkraftstoff zu dem entsprechenden
Motorzylinder über die entsprechende Kraftstoffeinspritzleitung (806) strömen kann,
sowie in eine geschlossene Position, in welcher der Kraftstoffstrom durch die entsprechende
Kraftstoffeinspritzleitung (806) blockiert ist, wobei jedes der Mehrzahl von Einspritzleitungsventilen
(784) spulenartig bzw. tauchspulenartig ist und einem hervorstehenden bzw. verdickten
Teil (812) aufweist, der an dem Schiebeventilelement (808) zum Blockieren des Kraftstoffstroms
ausgebildet ist, wenn sich das entsprechende Einspritzleitungsventil (784) in der
geschlossenen Position befindet.
8. Pumpenanordnung nach Anspruch 7, dadurch gekennzeichnet, daß das Schiebeventilelement
(808) einen zylindrischen Abschnitt mit einem ersten Ende und einem zweiten Ende aufweist,
wobei eine ringförmige Nut (814) in dem zylindrischen Abschnitt neben dem hervorstehenden
bzw. verdickten Teil (812) ausgebildet ist, so daß Kraftstoff zu den Motorzylindern
strömen kann, wenn sich das entsprechende Einspritzleitungsventil (784) in der offenen
Position befindet, wobei die Pumpenanordnung ferner ein Spannmittel aufweist, das
neben bzw. benachbart zu dem ersten Ende zum Spannen des zweiten Endes in Anlage mit
der mindestens einen Nocke (796) angeordnet ist.
9. Pumpenanordnung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, daß
die Pumpenanordnung (10, 400, 486, 988) kompakt ist, daß das Pumpengehäuse (22, 428,
500) minimale Ausmaße in zueinander senkrechten seitlichen, radialen und axialen Richtungen
hat, wobei das Pumpengehäuse (22, 428, 500) zumindest einen Pumpenhohlraum (28, 30,
876, 878, 996) mit einer ersten Pumpenachse, die sich in die radiale Richtung erstreckt,
und einen Antriebswellenhohlraum (24, 434, 558) neben bzw. benachbart zu einem Ende
des Pumpenhohlraums (28, 30, 876, 878, 996) mit einer Antriebsachse, die sich in die
axiale Richtung erstreckt, enthält, wobei eine Antriebswelle (26, 756, 888) in dem
Antriebswellenhohlraum (24, 434, 558) zur Drehung um die Antriebsachse angeordnet
ist, wobei der Pumpenplungerkolben (122, 416, 418, 490, 492, 752, 884, 886, 1004)
in dem Pumpenhohlraum (28, 30, 876, 878, 996) zur Hin- und Herbewegung entlang der
ersten Pumpenachse abhängig von der Drehbewegung der Antriebswelle (26, 756, 888)
eingebaut ist, und wobei das Speichergehäuse (34, 870, 990, 1078, 1110, 1174, 1187,
1230, 1244) mindestens eine längliche Speicherkammer (36a-g, 924, 926, 1012, 1134a-g,
1176, 1191, 1232) zum Sammeln und vorübergehenden Speichern von Kraftstoff bei hohem
Druck enthält und an dem Pumpengehäuse (22, 428, 500) neben bzw. benachbart zu dem
anderen Ende des Pumpenhohlraums (28, 30, 876, 878, 996) befestigt ist, wobei die
Mittelachse der länglichen Speicherkammer (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191,
1232) parallel zu der Antriebsachse angeordnet ist.
10. Pumpenanordnung nach Anspruch 9, dadurch gekennzeichnet, daß das Speichergehäuse (34,
870, 990, 1078, 1110, 1174, 1187, 1230, 1244) ein axiales Ausmaß hat, das wesentlich
größer als das axiale Ausmaß des Pumpengehäuses (22, 428, 500) ist, wodurch ein axialer
Überhang (38, 987) des Speichergehäuses (34, 870, 990, 1078, 1110, 1174, 1187, 1230,
1244) in bezug auf das Pumpengehäuse (22, 428, 500) entsteht.
11. Pumpenanordnung nach Anspruch 9 oder 10, dadurch gekennzeichnet, daß das Pumpengehäuse
(22, 428, 500) zumindest einen zusätzlichen Pumpenhohlraum (28, 30, 876, 878, 996)
mit einer zweiten Pumpenachse enthält, die parallel zu der ersten Pumpenachse und
senkrecht zu der Antriebswelle verläuft, und daß die Pumpenanordnung (10, 400, 486,
988) ferner einen zweiten Pumpenplungerkolben (122, 416, 418, 490, 492, 752, 884,
886, 1004) aufweist, der zur Hin- und Herbewegung entlang der zweiten Pumpenachse
abhängig von der Drehbewegung der Antriebswelle (26, 756, 888) eingebaut ist.
12. Pumpenanordnung nach Anspruch 10 oder 11, dadurch gekennzeichnet, daß das Verteilergehäuse
(44, 410, 528, 713, 782, 1264, 1402) an dem Pumpengehäuse (22, 428, 500) neben bzw.
benachbart zu dem Antriebswellenhohlraum (24, 434, 558) in einem beabstandeten, im
wesentlichen parallelen Verhältnis zu dem axialen Überhang (38, 987) des Speichergehäuses
(34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) befestigt ist.
13. Pumpenanordnung nach Anspruch 12, dadurch gekennzeichnet, daß das Verteilergehäuse
(44, 410, 528, 713, 782, 1264, 1402) eine Rotorbohrung (214, 475) enthält und das
Verteilermittel ferner einen Verteilerrotor (216, 425, 462, 708, 1424) aufweist, der
zur Drehung in die Rotorbohrung (214, 475) eingebaut ist, wobei der Rotor (216, 425,
462, 708, 1424) von der Antriebswelle (26, 756, 888) zur Drehung angetrieben wird,
wobei der Rotor (216, 425, 462, 708, 1424) einen axialen Versorgungsdurchlaß (226,
438) enthält, der zur Aufnahme von Kraftstoff von der Speicherkammer (36a-g, 924,
926, 1012, 1134a-g, 1176, 1191, 1232) in Fluidverbindung steht, wobei der Rotor (216,
425, 462, 708, 1424) auch einen ersten radialen Versorgungsdurchlaß (230) enthält,
der mit dem axialen Versorgungsdurchlaß (226, 438) in Fluidverbindung steht, wobei
das Verteilergehäuse (44, 410, 528, 713, 782, 1264, 1402) eine Gruppe von Aufnahmeöffnungen
(231) enthält, die zur Verbindung mit den entsprechenden Motorzylindern durch entsprechende
Kraftstoffeinspritzleitungen (806, 1324, 1452, 1612, 1660) ausgebildet ist, wobei
die Aufnahmeöffnungen (231) um den Umfang des Rotors (216, 425, 462, 708, 1424) beabstandet
sind, wobei die Gruppe von Aufnahmeöffnungen (231) in Positionen angeordnet ist, die
der Reihe nach mit dem ersten radialen Versorgungsdurchlaß (230) ausgerichtet werden,
wenn der Rotor (216, 425, 462, 708, 1424) gedreht wird, um einzelne getrennte Perioden
während jeder Drehung des Rotors (216, 425, 462, 708, 1424) zu definieren, in welchen
die entsprechenden Motorzylinder mit der Speicherkammer (36a-g, 924, 926, 1012, 1134a-g,
1176, 1191, 1232) in Fluidverbindung gebracht werden können, und vorzugsweise wobei
die Drehachse des Rotors (216, 425, 462, 708, 1424) mit der Drehachse der Antriebswelle
(26, 756, 888) koaxial ist oder wobei die Drehachse des Rotors (216, 425, 462, 708,
1424) senkrecht zu der Drehachse der Antriebswelle (26, 756, 888) ist.
14. Pumpenanordnung nach Anspruch 13, dadurch gekennzeichnet, daß die Pumpenanordnung
(10, 400, 486, 988) ferner eine Kraftstoffversorgungsleitung zur Fluidverbindung des
axialen Versorgungsdurchlasses (226, 438) mit der Speicherkammer (36a-g, 924, 926,
1012, 1134a-g, 1176, 1191, 1232) aufweist, wobei die Versorgungsleitung eine Zufuhröffnung
aufweist, um Kraftstoff von der Speicherkammer (36a-g, 924, 926, 1012, 1134a-g, 1176,
1191, 1232) zu der Rotorbohrung (214, 475) zu leiten, wobei die Zufuhröffnung in einer
Versorgungsebene angeordnet ist, die senkrecht zu der Drehachse des Rotors liegt und
axial von der Gruppe von Aufnahmeöffnungen (231) beabstandet ist, wobei der Rotor
(216, 425, 462, 708, 1424) einen radialen Aufnahmedurchlaß (242, 712) enthält, der
axial in der Versorgungsebene angeordnet ist, und vorzugsweise wobei das Verteilergehäuse
(44, 410, 528, 713, 782, 1264, 1402) eine Verteilergehäuseauslauföffnung enthält,
die an einem Ende der Rotorbohrung (214, 475) zur Verbindung mit einem Niederdruckauslauf
(284) angeordnet ist, wobei der Rotor (216, 425, 462, 708, 1424) einen ersten axialen
Auslaufdurchlaß (286) enthält, der mit der Verteilergehäuseauslauföffnung in Fluidverbindung
steht.
15. Pumpenanordnung nach Anspruch 14, dadurch gekennzeichnet, daß der Rotor (216, 425,
462, 708, 1424) ferner einen ersten radialen Auslaufdurchlaß enthält, der mit einem
axialen Auslaufdurchlaß (286) und mit einer ersten Auslaufnut in Verbindung steht,
die entweder in dem Rotor (216, 425, 462, 708, 1424) oder der Rotorbohrung (214, 475)
ausgebildet ist, die axial zwischen dem ersten radialen Versorgungsdurchlaß (230)
und dem radialen Aufnahmedurchlaß (242, 712) angeordnet ist, um jeden Kraftstoff aufzunehmen,
der durch den eng sitzenden Zwischenraum bzw. Spalt zwischen dem Rotor (216, 425,
462, 708, 1424) und dem Rotorhohlraum leckt bzw. aussickert, der sich zwischen dem
radialen Versorgungsdurchlaß (230) und dem radialen Aufnahmedurchlaß (242, 712) erstreckt.
16. Pumpenanordnung nach einem der Ansprüche 12 bis 15, dadurch gekennzeichnet, daß sie
ferner ein Druckverstärkungspumpenmittel aufweist, das zwischen dem Verteilermittel
und dem Pumpengehäuse (22, 428, 500) angeordnet ist, zur Aufnahme von Kraftstoff von
einer Kraftstoffquelle und zur Zuleitung von Kraftstoff zu dem Pumpenhohlraum (28,
30, 876, 878, 996) mit einem ausreichenden Druck, um eine angemessene Kraftstoffmenge
an den Pumpenhohlraum (28, 30, 876, 878, 996) im gesamten Betriebsbereich des Motors
zu liefern, und vorzugsweise wobei das Druckverstärkungspumpenmittel eine Wellenverlängerung
aufweist, die an die Antriebswelle (26, 756, 888) der Kraftstoffpumpe an einem Ende
und an den Verteilerrotor (216, 425, 462, 708, 1424) an dem anderen Ende gekoppelt
ist, wobei das Verteilergehäuse (44, 410, 528, 713, 782, 1264, 1402) eine Dichtungsausnehmung
aufweist, welche das Ende des Verteilerrotors (216, 425, 462, 708, 1424) neben bzw.
benachbart zu der Wellenverlängerung umgibt.
17. Pumpenanordnung nach Anspruch 13, dadurch gekennzeichnet, daß der Rotor (216, 425,
462, 708, 1424) eine Druckausgleichsnut enthält, die über eine ausreichende Umfangsstrecke
um den Rotor (216, 425, 462, 708, 1424) an einer axialen Position verläuft, um alle
Aufnahmeöffnungen (231) mit Ausnahme der Aufnahmeöffnung (231), die sich mit dem ersten
radialen Versorgungsdurchlaß (230) in Fluidverbindung befindet, strömungstechnisch
bzw. fluidisch zu verbinden, und vorzugsweise wobei die Aufnahmeöffnungen (231) gleichwinkelig
um den Umfang des Rotors (216, 425, 462, 708, 1424) beabstandet sind, um den Raum
zwischen den Aufnahmeöffnungen (231) zu maximieren, und wieder vorzugsweise wobei
das Verteilermittel eine Versorgungsnut (244) aufweist, die entweder in dem Rotor
(216, 425, 462, 708, 1424) oder der Rotorbohrung (214, 475) enthalten ist, wobei die
Versorgungsnut (244) so angeordnet ist, daß sie jederzeit mit dem radialen Aufnahmedurchlaß
(242, 712) des Rotors und der Kraftstoffversorgungsleitung in Verbindung steht.
18. Pumpenanordnung nach einem der Ansprüche 14 bis 17, dadurch gekennzeichnet, daß das
Verteilermittel ein Einspritzsteuermittel zum Steuern der Zeitpunkteinstellung und
Menge des Kraftstoffs, die in jeden Motorzylinder eingespritzt wird, abhängig von
Motorbetriebszuständen aufweist, wobei das Einspritzsteuermittel ein erstes Elektromagnet-Einspritzsteuerventil
(20, 440, 440, 454, 1406, 1604, 1634) aufweist, das an dem Verteilergehäuse (44, 410,
528, 713, 782, 1264, 1402) befestigt und zum Steuern des Kraftstoffstroms durch die
Kraftstoffversorgungsleitung angeordnet ist, wobei das erste Elektromagnet-Einspritzsteuerventil
(20, 440, 440, 454, 1406, 1604, 1634) ein Dreiwegventil ist, das im erregten Zustand
zur Verbindung des axialen Versorgungsdurchlasses (226, 438) des Rotors (216, 425,
462, 708, 1424) mit dem Speichermittel betriebsbereit ist, und im abgeschalteten Zustand
zur Verbindung des axialen Versorgungsdurchlasses der Rotorbohrung (10, 400, 486,
988)4 mit einem Niederdruckauslauf betriebsbereit ist, wobei das Verteilergehäuse
(44, 410, 528, 713, 782, 1264, 1402) einen länglichen ersten Ventilhohlraum (270,
460) zur Aufnahme des ersten Elektromagnet-Einspritzsteuerventils (20, 440, 440, 454,
1406, 1604, 1634) aufweist.
19. Pumpenanordnung nach Anspruch 18, dadurch gekennzeichnet, daß das Einspritzsteuermittel
ein zweites Elektromagnet-Einspritzsteuerventil (20, 440, 440, 454, 1406, 1604, 1634)
aufweist, das an dem Verteilergehäuse (44, 410, 528, 713, 782, 1264, 1402) befestigt
und zum Steuern des Kraftstoffstroms durch die Kraftstoffversorgungsleitung parallel
zu dem ersten Elektromagnet-Einspritzsteuerventil (20, 440, 440, 454, 1406, 1604,
1634) angeordnet ist, wobei das zweite Elektromagnet-Einspritzsteuerventil (20, 440,
440, 454, 1406, 1604, 1634) ein Dreiwegventil ist, das im erregten Zustand zur Verbindung
des axialen Versorgungsdurchlasses (226, 438) des Rotors (216, 425, 462, 708, 1424)
mit dem Speichermittel betriebsbereit ist, und im abgeschalteten Zustand zur Verbindung
des axialen Versorgungsdurchlasses des Rotors (216, 425, 462, 708, 1424) mit einem
Niederdruckauslauf betriebsbereit ist, wobei das Verteilergehäuse (44, 410, 528, 713,
782, 1264, 1402) einen zweiten Ventilhohlraum (272, 460) enthält mit einer Mittelachse,
die zu einer Mittelachse des ersten Ventilhohlraums (270, 460) parallel ist, wobei
die Mittelachsen in der Versorgungsebene liegen, die den radialen Versorgungsdurchlaß
(230) enthält, der Kraftstoff zu dem axialen Versorgungsdurchlaß (226, 438) des Rotors
(216, 425, 462, 708, 1424) leitet, wobei der erste und zweite Hohlraum (270, 272,
460) an gegenüberliegenden Seiten des Rotors (216, 425, 462, 708, 1424) angeordnet
sind, und wobei vorzugsweise der erste und zweite Ventilhohlraum (270, 272, 460) durch
eine Rotorzuleitungsbohrung (276, 448) mit einer Mittelachse, die in der Versorgungsebene
liegt, verbunden sind, wobei die Zuleitungsöffnung für den Rotorhohlraum mit der Rotorzuleitungsbohrung
(276, 448) in Fluidverbindung steht, wobei das Verteilermittel ein Zweiwegrückschlagventil
(453) enthält, das in der Rotorzuleitungsbohrung (276, 448) angeordnet ist, um zu
verhindern, daß Kraftstoff, der von einem Ventilhohlraum (270, 272, 460) zugeführt
wird, in den anderen Ventilhohlraum (270, 272, 460) strömt.
20. Pumpenanordnung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, daß
die Pumpenanordnung (10, 400, 486, 988) eine Ultrahochdruck-Kraftstoffpumpenanordnung
ist, daß die Pumpenanordnung (10, 400, 486, 988) modular bzw. als Einheit ausgeführt
ist und zur Befestigung an dem Verbrennungsmotor ausgebildet ist, daß der Mehrzylinder-Verbrennungsmotor
einen vorbestimmten Betriebsbereich aufweist und hin- und hergehende Kolben hat, die
den entsprechenden Zylindern zugeordnet sind, daß das Speichermittel ein Hochdruckspeicher
(12, 402, 466, 702, 776, 1168, 1208, 1606, 1562) zum Speichern eines vorbestimmten
Kraftstoffvolumens bei dem vorbestimmten Druck ist, und daß das Kraftstoffverteilermittel
zur Herstellung einer sequentiellen periodischen Fluidverbindung zwischen dem Speichermittel
und den Motorzylindern durch die Kraftstoffeinspritzleitungen (806, 1324, 1452, 1612,
1660), die den entsprechenden Motorzylindern zugeordnet sind, bestimmt ist, um eine
periodische Einspritzung von Kraftstoff in den entsprechenden Motorzylinder zeitlich
synchron mit der Bewegung des Kolbens in dem entsprechenden Motorzylinder zu bewirken,
wobei das Hochdruckspeichermittel ein hochfestes, kompaktes Speichergehäuse (34, 870,
990, 1078, 1110, 1174, 1187, 1230, 1244) aufweist, das ein strömungstechnisch verbundenes
Labyrinth von Speicherkammern (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) enthält,
das ein ausreichendes Gesamtvolumen hat, so daß gesteuerte Kraftstoffmengen bei dem
Betriebsdruck an jeden Motorzylinder zu geeigneten Zeitpunkten während des gesamten
Betriebsbereichs des Motors abgegeben werden können, wie durch das Kraftstoffverteilermittel
bestimmt.
21. Pumpenanordnung nach Anspruch 20, dadurch gekennzeichnet, daß das Pumpenmittel mindestens
eine Pumpeneinheit (86, 88, 880, 882, 992, 993, 1112, 1114) aufweist, die auf ein
Steuersignal anspricht, um die gepumpte Kraftstoffmenge zu verändern, und ferner ein
Druckerfassungsmittel zum Bestimmen des Drucks in den Speicherkammern (36a-g, 924,
926, 1012, 1134a-g, 1176, 1191, 1232), sowie ein Pumpensteuermittel zum Erzeugen des
Pumpensteuersignals, um den Kraftstoffdruck in den Speicherkammern (36a-g, 924, 926,
1012, 1134a-g, 1176, 1191, 1232) bei dem vorbestimmten Betriebsdruck zu halten, aufweist,
und wobei vorzugsweise die Speicherkammern (36a-g, 924, 926, 1012, 1134a-g, 1176,
1191, 1232) länglich und zylinderförmig sind und durch Verbindungsdurchlässe verbunden
sind.
22. Pumpenanordnung nach Anspruch 21, dadurch gekennzeichnet, daß die Speicherkammern
(36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) nebeneinander angeordnet und in
einem im wesentlichen parallelen Verhältnis zueinander ausgerichtet sind.
23. Pumpenanordnung nach Anspruch 21, dadurch gekennzeichnet, daß die Speicherkammern
(36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) so angeordnet sind, daß sie eine
vertikale Ebene durch das Speichergehäuse (34, 870, 990, 1078, 1110, 1174, 1187, 1230,
1244) in einer zweidimensionalen Anordnung schneiden.
24. Pumpenanordnung nach Anspruch 23, dadurch gekennzeichnet, daß die zweidimensionale
Anordnung eine obere Reihe (54) aus vier Speicherkammern (36a-g, 924, 926, 1012, 1134a-g,
1176, 1191, 1232) und eine untere Reihe (56) aus drei Speicherkammern (36a-g, 924,
926, 1012, 1134a-g, 1176, 1191, 1232) aufweist.
25. Pumpenanordnung nach Anspruch 21, dadurch gekennzeichnet, daß das Speichergehäuse
(34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) aus einem ganzen einstückigen Block
gebildet ist, und wobei das Speichermittel eine Mehrzahl von Stopfen aufweist, die
an den Enden der entsprechenden Speicherkammern (36a-g, 924, 926, 1012, 1134a-g, 1176,
1191, 1232) für den fluiddichten Verschluß der Enden der Speicherkammern (36a-g, 924,
926, 1012, 1134a-g, 1176, 1191, 1232) angeordnet sind, und vorzugsweise wobei das
Pumpengehäuse (22, 428, 500) mehrere Pumpenhohlräume (28, 30, 876, 878, 996) enthält
und das Speichergehäuse (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) mehrere
Pumpeneinheitsausnehmungen (82, 84, 1116, 1118) aufweist, die mit den entsprechenden
Pumpenhohlräumen (28, 30, 876, 878, 996) ausgerichtet sind und in Verbindung stehen,
und wobei das Pumpenmittel mehrere Pumpeneinheiten (86, 88, 880, 882, 992, 993, 1112,
1114) aufweist, wobei jede Pumpeneinheit (86, 88, 880, 882, 992, 993, 1112, 1114)
in einem entsprechenden Pumpenhohlraum (28, 30, 876, 878, 996) und der zugehörigen
Pumpeneinheitsausnehmung (82, 84, 1116, 1118) angeordnet ist, und ferner vorzugsweise
wobei jede Pumpeneinheit (86, 88, 880, 882, 992, 993, 1112, 1114) einen Pumpenzylinder
(116, 820, 844, 890, 892, 995) aufweist, der eine Pumpenkammer (124, 412, 414, 482,
484, 754, 828, 846, 872, 874, 1002) und einen Pumpenplungerkolben (122, 416, 418,
490, 492, 752, 884, 886, 1004), der zur Hin- und Herbewegung in die Pumpenkammer (124,
412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) eingebaut ist, enthält, und ferner
vorzugsweise des weiteren ein Pumpeneinheitssteuerventil (18, 19, 766, 994, 997, 1076,
1100, 1102) umfaßt, das der Pumpenkammer (124, 412, 414, 482, 484, 754, 828, 846,
872, 874, 1002) zum Steuern der effektiven Verdrängung des Pumpenplungerkolbens (122,
416, 418, 490, 492, 752, 884, 886, 1004) zugeordnet ist, wobei das Speichergehäuse
(34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) eine erste Seite für den Eingriff
mit dem Pumpengehäuse (22, 428, 500) und eine zweite Seite, die gegenüber der ersten
Seite ausgebildet ist, aufweist, wobei das Pumpeneinheitssteuerventil (18, 19, 766,
994, 997, 1076, 1100, 1102) an der zweiten Seite des Speichergehäuses (34, 870, 990,
1078, 1110, 1174, 1187, 1230, 1244) direkt gegenüber einer entsprechenden Pumpeneinheitsausnehmung
(82, 84, 1116, 1118) befestigt ist.
26. Pumpenanordnung nach Anspruch 25, dadurch gekennzeichnet, daß das Pumpenmittel eine
Nockenwelle (26, 756, 888) aufweist, die in das Pumpengehäuse (22, 428, 500) drehbar
eingebaut ist, wobei die Nockenwelle (26, 756, 888) mehrere Nocken (172) aufweist,
welche die Plungerkolben (122, 416, 418, 490, 492, 752, 884, 886, 1004) jeweils in
eine Hin- und Herbewegung versetzen, wenn die Nockenwelle (26, 756, 888) gedreht wird.
27. Pumpenanordnung nach Anspruch 26, dadurch gekennzeichnet, daß das Pumpenmittel eine
Mehrzahl von Stößel- bzw. Mitnehmeranordnungen (148) aufweist, die jeweils den Pumpeneinheiten
(86, 88, 880, 882, 992, 993, 1112, 1114) zugeordnet sind, wobei jede Mitnehmeranordnung
(148) zur Hin- und Herbewegung in den Pumpenhohlraum (28, 30, 876, 878, 996) eingebaut
ist, in dem die entsprechende Pumpeneinheit (86, 88, 880, 882, 992, 993, 1112, 1114)
eingebaut ist, und mit dem Plungerkolben (122, 416, 418, 490, 492, 752, 884, 886,
1004) der entsprechenden Pumpeneinheit (86, 88, 880, 882, 992, 993, 1112, 1114) verbunden
ist, und wobei das Pumpenmittel eine Mitnehmerspannfeder (158, 898, 900) zum Spannen
der Mitnehmeranordnung (148) in Eingriff mit einer entsprechenden Nocke (172) an der
Nockenwelle aufweist, so daß die Mitnehmeranordnung (148) und der angeschlossene Plungerkolben
(122, 416, 418, 490, 492, 752, 884, 886, 1004) in eine Hin- und Herbewegung versetzt
werden, wenn die Nockenwelle (26, 756, 888) gedreht wird, und vorzugsweise wobei jede
Nocke (172) mindestens eine Nase bzw. Erhöhung (204) aufweist, die einen zugehörigen
Plungerkolben (122, 416, 418, 490, 492, 752, 884, 886, 1004) in einen Vorwärtshub
und einen Rückwärtshub bei jeder Umdrehung der Nockenwelle (26, 756, 888) versetzt,
wobei die Gesamtanzahl der Nasen (204) an allen Nocken (172) so gewählt ist, daß ein
Vorwärtshub bei jeder der periodischen Einspritzungen in jeden der Motorzylinder bewirkt
wird.
28. Pumpenanordnung nach einem der Ansprüche 25 bis 27, dadurch gekennzeichnet, daß jede
Pumpeneinheit (86, 88, 880, 882, 992, 993, 1112, 1114) eine Pumpenhalterung (104,
998) aufweist, die den Zylinder (116, 820, 844, 890, 892, 995) umgibt, um die Pumpeneinheit
(86, 88, 880, 882, 992, 993, 1112, 1114) abstützend in der entsprechenden Pumpeneinheitsausnehmung
(82, 84, 1116, 1118) des Speichergehäuses (34, 870, 990, 1078, 1110, 1174, 1187, 1230,
1244) zu befestigen, wobei jede Pumpeneinheit (86, 88, 880, 882, 992, 993, 1112, 1114)
sich in den entsprechenden Pumpenhohlraum (28, 30, 876, 878, 996) erstreckt, ohne
mit dem Pumpengehäuse (22, 428, 500) in direktem Kontakt zu stehen.
29. Pumpenanordnung nach Anspruch 28, dadurch gekennzeichnet, daß jede Pumpeneinheit (86,
88, 880, 882, 992, 993, 1112, 1114) einen Pumpeneinheitseinlaß enthält, der mit einer
Kraftstoffquelle zur Zuleitung von Kraftstoff in die Pumpenkammer (124, 412, 414,
482, 484, 754, 828, 846, 872, 874, 1002) in Verbindung steht, sowie einen Pumpeneinheitsauslaß,
der mit dem Labyrinth von Speicherkammern (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191,
1232) in Verbindung steht, wobei jede Pumpeneinheit (86, 88, 880, 882, 992, 993, 1112,
1114) ein Pumpeneinheitsrückschlagventil (136, 824, 854, 970, 1014, 1128) aufweist,
das nur einen Kraftstoffstrom in eine Richtung von der Pumpenkammer (124, 412, 414,
482, 484, 754, 828, 846, 872, 874, 1002) durch den Pumpeneinheitsauslaß in die Speicherkammern
(36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) ermöglicht.
30. Pumpenanordnung nach Anspruch 29, dadurch gekennzeichnet, daß jedes Pumpeneinheitsrückschlagventil
(136, 824, 854, 970, 1014, 1128) eine Rückschlagventilausnehmung (132) aufweist, die
in dem Speichergehäuse (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) enthalten
ist, zur Bildung eines Fluidverbindungsweges zwischen einem entsprechenden Scheibenauslaßdurchlaß
(130) und den Speicherkammern (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232),
wobei jedes Pumpeneinheitsrückschlagventil (136, 824, 854, 970, 1014, 1128) ferner
ein Rückschlagventilelement aufweist, das dazu ausgebildet ist, durch den Druck des
Kraftstoffs in den Speicherkammern (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232)
in eine geschlossene Position gespannt zu werden, bis der Druck des Kraftstoffs in
der entsprechenden Pumpenkammer (124, 412, 414, 482, 484, 754, 828, 846, 872, 874,
1002) den Druck in den Speicherkammern (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191,
1232) übersteigt, zu welchem Zeitpunkt das Rückschlagventilelement geöffnet wird,
so daß Kraftstoff aus der entsprechenden Pumpenkammer (124, 412, 414, 482, 484, 754,
828, 846, 872, 874, 1002) und durch die Rückschlagventilausnehmung (132) in die Speicherkammern
(36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) strömen kann.
31. Pumpenanordnung nach Anspruch 29 oder 30, dadurch gekennzeichnet, daß jede Pumpeneinheit
(86, 88, 880, 882, 992, 993, 1112, 1114) eine Scheibe (112) aufweist, die in der Halterung
(104, 998) an einem Ende des Zylinders (116, 820, 844, 890, 892, 995) zum Verschließen
der entsprechenden Pumpenkammer (124, 412, 414, 482, 484, 754, 828, 846, 872, 874,
1002) angeordnet ist, wobei die Pumpeneinheitsscheibe (112) den Pumpeneinheitseinlaß
und den Pumpeneinheitsauslaß enthält, und wobei die Halterung (104, 998) in die entsprechende
Pumpeneinheitsausnehmung (82, 84, 1116, 1118) des Speichergehäuses (34, 870, 990,
1078, 1110, 1174, 1187, 1230, 1244) geschraubt ist, um den Zylinder (116, 820, 844,
890, 892, 995) und die Scheibe (112) in einem axial gestapelten Verhältnis gegen das
Speichergehäuse (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) zu spannen, wobei
der Pumpeneinheitsauslaß einen Scheibenauslaßdurchlaß (130) aufweist, der in der Mitte
der Scheibe (112) angeordnet ist, wobei der Pumpeneinheitseinlaß eine ringförmige
Scheibennut (126) aufweist, die konzentrisch an einer Seite der Scheibe (112) angeordnet
ist, und mindestens ein axialer Scheibeneinlaßdurchlaß (128) von der Pumpenkammer
(124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) zu der ringförmigen Scheibennut
(126) verläuft.
32. Pumpenanordnung nach einem der Ansprüche 29 bis 31, dadurch gekennzeichnet, daß das
Speichergehäuse (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) zumindest einen
gemeinsamen Kraftstoffversorgungsdurchlaß (90) zum Zuleiten von Kraftstoff zu allen
Pumpeneinheiten (86, 88, 880, 882, 992, 993, 1112, 1114) und eine Mehrzahl von Kraftstoffversorgungsseitenkanälen
(78, 80), die sich jeweils zwischen dem gemeinsamen Kraftstoffversorgungsdurchlaß
(90) und den Pumpeneinheitsausnehmungen (82, 84, 1116, 1118) erstrecken, enthält,
wobei jeder Kraftstoffversorgungsseitenkanal (78, 80) an einem Ende mit der ringförmigen
Scheibennut (126) in Verbindung steht, die in der entsprechenden Pumpeneinheitsausnehmung
(82, 84, 1116, 1118) ausgebildet ist, und an dem anderen Ende mit dem gemeinsamen
Kraftstoffversorgungsdurchlaß (90) in Verbindung steht.
33. Pumpenanordnung nach Anspruch 32, dadurch gekennzeichnet, daß die Pumpenanordnung
(10, 400, 486, 988) ferner eine Mehrzahl von Pumpeneinheitssteuerventilen (18, 19,
766, 994, 997, 1076, 1100, 1102) aufweist, die jeweils den Kraftstoffversorgungsseitenkanälen
(78, 80) zugeordnet sind, um den Kraftstoffstrom durch die entsprechenden Kraftstoffversorgungsseitenkanäle
(78, 80) abhängig von einem Pumpeneinheitssteuersignal zu steuern, um die Kraftstoffmenge,
die von der entsprechenden Pumpeneinheit (86, 88, 880, 882, 992, 993, 1112, 1114)
während jedes Hin- und Herbewegungszyklus des entsprechenden Pumpenplungerkolbens
(122, 416, 418, 490, 492, 752, 884, 886, 1004) in die Speicherkammern (36a-g, 924,
926, 1012, 1134a-g, 1176, 1191, 1232) gepumpt wird, zu steuern, und die vorzugsweise
ferner ein Drukkerfassungsmittel zur Bestimmung des Drucks in den Speicherkammern
(36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) sowie ein Pumpeneinheitsventilsteuermittel
zum Erzeugen des Pumpeneinheitssteuersignals für jedes Pumpeneinheitssteuerventil
(18, 19, 766, 994, 997, 1076, 1100, 1102), um den Kraftstoffdruck in den Speicherkammern
(36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) bei dem vorbestimmten Betriebsdruck
zu halten, aufweist.
34. Pumpenanordnung nach einem der Ansprüche 20 bis 33, dadurch gekennzeichnet, daß das
Speichergehäuse (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) einen Speicherauslaufdurchlaß
enthält, der mit jeder Pumpeneinheitsausnehmung (82, 84, 1116, 1118) und mit dem gemeinsamen
Kraftstoffversorgungsdurchlaß (90) in Verbindung steht, wobei jede Pumpeneinheit (86,
88, 880, 882, 992, 993, 1112, 1114) ein Pumpeneinheitsauslaufmittel zum Leiten von
Kraftstoff, der aus der Pumpeneinheit (86, 88, 880, 882, 992, 993, 1112, 1114) leckt,
in den Speicherauslaufdurchlaß aufweist, wobei jedes Pumpeneinheitsauslaufmittel ferner
einen Ausnehmungszwischenraum (138) aufweist, der zwischen der entsprechenden Halterung
(104, 998) und der entsprechenden Pumpeneinheitsausnehmung (82, 84, 1116, 1118) ausgebildet
ist, wobei jeder Ausnehmungszwischenraum (138) mit dem entsprechenden Speicherauslaufdurchlaß
in Verbindung steht.
35. Pumpenanordnung nach Anspruch 34, dadurch gekennzeichnet, daß das Auslaufmittel ferner
einen Pumpeneinheitszwischenraum bzw. -spalt (140) zwischen dem entsprechenden Zylinder
(116, 820, 844, 890, 892, 995) und der Halterung (104, 998), eine Auslaufnut (144),
die an der Oberfläche des entsprechenden Pumpenplungerkolbens (122, 416, 418, 490,
492, 752, 884, 886, 1004) angeordnet ist, und einen Halterungsauslaufdurchlaß (142),
der jederzeit mit dem Pumpeneinheitszwischenraum (140) in Verbindung steht und intermittierend
mit der Auslaufnut (144) während der Hin- und Herbewegung des entsprechenden Pumpenplungerkolbens
(122, 416, 418, 490, 492, 752, 884, 886, 1004) in Verbindung steht, aufweist, wodurch
Kraftstoff, der aus der entsprechenden Pumpenkammer (124, 412, 414, 482, 484, 754,
828, 846, 872, 874, 1002) zwischen dem entsprechenden Zylinder (116, 820, 844, 890,
892, 995) und dem Pumpenplungerkolben (122, 416, 418, 490, 492, 752, 884, 886, 1004)
leckt bzw. aussickert, in der Auslaufnut (144) gesammelt wird für die diskontinuierliche
Ableitung durch den entsprechenden Auslaufdurchlaß, und vorzugsweise wobei jeder Pumpeneinheitszwischenraum
bzw. -spalt (140) in Fluidverbindung steht, um Kraftstoff aufzunehmen, der aus der
Kontaktfläche zwischen der entsprechenden Scheibe (112) und der Halterung (104, 998)
leckt, und wobei jeder Ausnehmungszwischenraum (138) für die Aufnahme von Kraftstoff,
der aus der Kontaktfläche zwischen der entsprechenden Scheibe (112) und dem Speichergehäuse
(34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) leckt, in Fluidverbindung steht,
so daß Kraftstoff, der aus den Kontaktflächen leckt bzw. sickert, zu dem gemeinsamen
Kraftstoffversorgungsdurchlaß (90) zurückgeführt werden kann, und vorzugsweise wobei
der Kraftstoff von der entsprechenden Pumpenkammer (124, 412, 414, 482, 484, 754,
828, 846, 872, 874, 1002) durch den entsprechenden Scheibenauslaßdurchlaß (130) und
die Rückschlagventilausnehmung (132) in die Speicherkammern (36a-g, 924, 926, 1012,
1134a-g, 1176, 1191, 1232) strömt.
36. Pumpenanordnung nach Anspruch 20, dadurch gekennzeichnet, daß das Pumpenmittel ein
Pumpengehäuse (22, 428, 500) und einen Pumpenkopf (1170, 1189), der an dem Pumpengehäuse
befestigt ist, aufweist, wobei das Speichergehäuse (34, 870, 990, 1078, 1110, 1174,
1187, 1230, 1244) mit Abstand zu dem Pumpenkopf (1170, 1189) angeordnet ist, und ferner
umfassend ein erstes Förderrohr (1194) zur Fluidverbindung des Pumpenmittels mit den
Speicherkammern (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232).
37. Pumpenanordnung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, daß
das Pumpenmittel zum Zuleiten von Kraftstoff über etwa 34,47 MPa (5000 psi) bestimmt
bzw. ausgebildet ist, wobei das Pumpenmittel ein Pumpengehäuse (22, 428, 500) aufweist,
das mindestens einen Pumpenhohlraum (28, 30, 876, 878, 996) enthält, der sich in eine
Kopfeingriffsfläche (32) öffnet, wobei das Speichermittel ein Hochdruckspeichermittel
ist, das mit dem Pumpenmittel in Fluidverbindung steht, um ein vorbestimmtes Kraftstoffvolumen
bei einem vorbestimmten Betriebsdruck über etwa 34,47 MPa (5000 psi) zu sammeln, wobei
das Hochdruckspeichermittel ein hochfestes kompaktes Speichergehäuse (34, 870, 990,
1078, 1110, 1174, 1187, 1230, 1244) aufweist, das zumindest eine Speicherkammer (36a-g,
924, 926, 1012, 1134a-g, 1176, 1191, 1232) enthält und in Kontakt mit der Kopfeingriffsfläche
(32) des Pumpengehäuses (22, 428, 500) zur Bildung einer Endwand für den Pumpenhohlraum
(28, 30, 876, 878, 996) befestigt ist.
38. Pumpenanordnung nach Anspruch 37, dadurch gekennzeichnet, daß das Speichergehäuse
(34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) ein strömungstechnisch bzw. fluidisch
miteinander verbundenes Labyrinth von Speicherkammern (36a-g, 924, 926, 1012, 1134a-g,
1176, 1191, 1232) enthält, dessen Gesamtvolumen ausreichend ist, so daß eine gesteuerte
Kraftstoffmenge bei dem vorbestimmten Betriebsdruck an jeden Motorzylinder zu geeigneten
Zeitpunkten während des gesamten Betriebsbereichs des Motors abgegeben werden kann,
wobei das Speichergehäuse (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) aus einem
einstückigen Block gebildet ist, der das Labyrinth von Speicherkammern (36a-g, 924,
926, 1012, 1134a-g, 1176, 1191, 1232) enthält, das ausgebildet und angeordnet ist,
um umgebende Wände zu bilden, die ausreichend stark sind, daß sie den Kräften standhalten,
die erzeugt werden, wenn die Speicherkammern (36a-g, 924, 926, 1012, 1134a-g, 1176,
1191, 1232) mit Kraftstoff bei dem vorbestimmten Betriebsdruck gefüllt sind.
39. Pumpenanordnung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, daß
das Pumpengehäuse (22, 428, 500) kompakt ist und minimale Ausmaße in zueinander senkrechten
seitlichen, radialen und axialen Richtungen hat, wobei das Pumpengehäuse (22, 428,
500) zumindest einen Pumpenhohlraum (28, 30, 876, 878, 996) mit einer ersten Mittelachse
enthält, die sich in die radiale Richtung erstreckt, wobei der Pumpenplungerkolben
(122, 416, 418, 490, 492, 752, 884, 886, 1004) in den Pumpenhohlraum (28, 30, 876,
878, 996) zur Hin- und Herbewegung entlang der ersten Mittelachse eingebaut ist, wobei
das Speichergehäuse (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) an dem Pumpengehäuse
(22, 428, 500) neben bzw. benachbart zu einem Ende der Pumpenkammer (124, 412, 414,
482, 484, 754, 828, 846, 872, 874, 1002) befestigt ist, wobei zumindest entweder das
axiale Ausmaß oder das seitliche Ausmaß des Speichergehäuses (34, 870, 990, 1078,
1110, 1174, 1187, 1230, 1244) größer als das entsprechende Ausmaß des Pumpengehäuses
(22, 428, 500) ist, wodurch ein axialer Überhang (38, 40, 987) des Speichergehäuses
(34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) in bezug auf das Pumpengehäuse
(22, 428, 500) entsteht, und wobei das Kraftstoffverteilermittel einen Verteilerkörper
aufweist, der auskragend bzw. vorspringend an dem Pumpengehäuse (22, 428, 500) in
einem parallelen, im wesentlichen beabstandeten Verhältnis in bezug auf den Überhang
(38, 40, 987) des Speichergehäuses (34, 870, 990, 1078, 1110, 1174,1187,1230, 1244)
befestigt ist.
40. Pumpenanordnung nach Anspruch 39, dadurch gekennzeichnet, daß das erste Elektromagnet-Einspritzsteuerventil
(20, 440. 440, 454, 1406, 1604, 1634) an dem Verteilergehäuse (44, 410, 528. 713,
782, 1264, 1402) in dem Raum zwischen dem Verteilergehäuse (44, 410, 528, 713, 782,
1264, 1402) und dem auskragenden Überhang (38, 40, 987) des Speichergehäuses (34,
870, 990, 1078, 1110, 1174, 1187, 1230, 1244) befestigt ist, und vorzugsweise wobei
das Einspritzsteuermittel ein zweites Elektromagnet-Einspritzsteuerventil (20, 440,
440, 454, 1406, 1604, 1634) zum Steuern des Kraftstoffstroms von dem Speichermittel
zu den entsprechenden Motorzylindern aufweist, wobei das zweite Elektromagnet-Einspritzsteuerventil
(20, 440, 440, 454, 1406, 1604, 1634) an dem Verteilergehäuse (44, 410, 528, 713,
782, 1264, 1402) neben bzw. benachbart zu dem ersten Elektromagnet-Einspritzsteuerventil
(20, 440, 440, 454, 1406, 1604, 1634) in dem Raum zwischen dem Verteilergehäuse (44,
410, 528, 713, 782, 1264, 1402) und dem auskragenden Überhang (38, 40, 987) des Speichergehäuses
(34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) befestigt ist.
41. Pumpenanordnung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, daß
das Pumpengehäuse (22, 428, 500) einen sich nach außen öffnenden Pumpenhohlraum (28,
30, 876, 878, 996) enthält, eine Antriebswelle (26, 756, 888) in das Pumpengehäuse
(22, 428, 500) drehbar eingebaut ist, ein Pumpenkopf (1170, 1189) an dem Pumpengehäuse
(22, 428, 500) befestigbar ist, um den sich nach außen öffnenden Pumpenhohlraum (28,
30, 876, 878, 996) zu verschließen, wobei der Pumpenkopf (1170, 1189) eine Pumpeneinheitsausnehmung
(82, 84, 1116, 1118) enthält, die in Verbindung mit dem Pumpenhohlraum (28, 30, 876,
878, 996) angeordnet ist, wobei eine austauschbare Pumpeneinheit (86, 88, 880, 882,
992, 993, 1112, 1114) vorgesehen ist, die einen Pumpenzylinder (116, 820, 844, 890,
892, 995) aufweist, der die Pumpenkammer (124, 412, 414, 482, 484, 754, 828, 846,
872, 874, 1002) und den Pumpenplungerkolben (122, 416, 418, 490, 492, 752, 884, 886,
1004) enthält, der zur Befestigung für eine Hin- und Herbewegung in der Pumpenkammer
(124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002), abhängig von der Drehung
der Antriebswelle (26, 756, 888), ausgebildet ist, wobei die austauschbare Pumpeneinheit
(86, 88, 880, 882, 992, 993, 1112, 1114) ein Halterungsmittel zur Befestigung der
Pumpeneinheit (86, 88, 880, 882, 992, 993, 1112, 1114) in der Pumpeneinheitsausnehmung
(82, 84, 1116, 1118) des Pumpenkopfs (1170, 1189) in einer Position aufweist, so daß
diese zumindest teilweise in den Pumpenhohlraum (28, 30, 876, 878, 996) in einem beabstandeten,
nichtkontaktierenden Verhältnis zu dem Pumpengehäuse (22, 428, 500) reicht,
und vorzugsweise wobei das Pumpengehäuse (22, 428, 500) eine Mehrzahl der sich nach
außen öffnenden Pumpenhohlräume (28, 30, 876, 878, 996) aufweist, wobei der Pumpenkopf
(1170, 1189) eine Mehrzahl der Pumpeneinheitsausnehmungen (82, 84, 1116, 1118) enthält,
die jeweils zur Verbindung mit den Pumpenhohlräumen (28, 30, 876, 878, 996) angeordnet
sind, und ferner umfassend eine Mehrzahl der austauschbaren Pumpeneinheiten (86, 88,
880, 882, 992, 993, 1112, 1114), wobei jede Pumpeneinheit (86, 88, 880, 882, 992,
993, 1112, 1114) einen Pumpenzylinder (116, 820, 844, 890, 892, 995), der eine Pumpenkammer
(124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002), einen Pumpenplungerkolben
(122, 416, 418, 490, 492, 752, 884, 886, 1004), der in die Pumpenkammer (124, 412,
414, 482, 484, 754, 828, 846, 872, 874, 1002) eingebaut ist, um sich hin- und herzubewegen,
wenn sich die Antriebswelle (26, 756, 888) dreht, und ein Halterungsmittel zur Befestigung
der Pumpeneinheit (86, 88, 880, 882, 992, 993, 1112, 1114) in einer entsprechenden
Pumpeneinheitsausnehmung (82, 84, 1116, 1118) des Pumpenkopfs (1170, 1189) in einer
Position aufweist, so daß sich diese zumindest teilweise in den Pumpenhohlraum (28,
30, 876, 878, 996) in einem beabstandeten, nichtkontaktierenden Verhältnis zu dem
Pumpengehäuse (22, 428, 500) erstreckt.
42. Pumpenanordnung nach Anspruch 41, dadurch gekennzeichnet, daß der Pumpenkopf (1170,
1189) zumindest eine teilweise Endwand (114) für die Pumpenkammer (124, 412, 414,
482, 484, 754, 828, 846, 872, 874, 1002) bildet, wobei die Pumpenkammer (124, 412,
414, 482, 484, 754, 828, 846, 872, 874, 1002) unmittelbar neben dem Pumpenkopf (1170,
1189) angeordnet ist, und/oder wobei der Pumpenzylinder (116, 820, 844, 890, 892,
995) eine einstückige Konstruktion ist, die ein inneres Ende aufweist, das in Auflage
bzw. Anlage mit dem Pumpenkopf (1170, 1189) angeordnet ist.
43. Pumpenanordnung nach Anspruch 42, dadurch gekennzeichnet, daß der Pumpenzylinder (116,
820, 844, 890, 892, 995) einen Pumpeneinlaßdurchlaß, der zur Verbindung mit einer
Kraftstoffquelle ausgebildet ist, um Kraftstoff in die Pumpenkammer (124, 412, 414,
482, 484, 754, 828, 846, 872, 874, 1002) zu leiten, und einen Pumpenauslaßdurchlaß,
durch welchen Kraftstoff von der Pumpenkammer (124, 412, 414, 482, 484, 754, 828,
846, 872, 874, 1002) abgegeben werden kann, aufweist, und wobei die Pumpeneinheit
(86, 88, 880, 882, 992, 993, 1112, 1114) ein Pumpeneinheitsrückschlagventil (136,
824, 854, 970, 1014, 1128) aufweist, das zumindest teilweise in dem Pumpenauslaßdurchlaß
angeordnet ist, so daß nur ein Kraftstoffstrom in eine Richtung von der Pumpenkammer
(124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) durch den Pumpenauslaßdurchlaß
möglich ist, wobei das Pumpeneinheitsrückschlagventil (136, 824, 854, 970, 1014, 1128)
einen Rückschlagventilsitz aufweist, der an dem Pumpenzylinder (116, 820, 844, 890,
892, 995) ausgebildet ist.
44. Pumpenanordnung nach Anspruch 41, dadurch gekennzeichnet, daß der Pumpenkopf (1170,
1189) einen Abgabedurchlaß zur Aufnahme von Hochdruckkraftstoff von der Pumpenkammer
(124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) aufweist, wobei der Pumpenzylinder
(116, 820, 844, 890, 892, 995) ein inneres Ende aufweist, das in Auflage bzw. Anlage
mit dem Pumpenkopf (1170, 1189) angeordnet ist, um eine Hochdruckverbindung zu bilden,
die dem Hochdruckkraftstoff ausgesetzt ist, der von der Pumpenkammer (124, 412, 414,
482, 484, 754, 828, 846, 872, 874, 1002) an den Abgabedurchlaß abgegeben wird, wobei
die Hochdruckverbindung die einzige Verbindung ist, die zwischen der Pumpenkammer
(124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) und dem Abgabedurchlaß angeordnet
ist, die bzw. der dem Hochdruckkraftstoff ausgesetzt ist.
45. Pumpenanordnung nach Anspruch 41, dadurch gekennzeichnet, daß die Pumpenanordnung
(10, 400, 486, 988) ferner eine Mehrzahl von Pumpeneinheitssteuerventilen (18, 19,
766, 994, 997, 1076, 1100, 1102), die jeweils den Pumpenkammern (124, 412, 414, 482,
484, 754, 828, 846, 872, 874, 1002) zugeordnet sind, um die Menge an Hochdruckkraftstoff
zu steuern, die aus der entsprechenden Pumpenkammer (124, 412, 414, 482, 484, 754,
828, 846, 872, 874, 1002) durch einen entsprechenden Pumpenplungerkolben (122, 416,
418, 490, 492, 752, 884, 886, 1004) gepumpt wird, und einen Ventilhohlraum aufweist,
der in jedem der Pumpenzylinder (116, 820, 844, 890, 892, 995) ausgebildet ist, wobei
jedes der Mehrzahl von Pumpeneinheitssteuerventilen (18, 19, 766, 994, 997, 1076,
1100, 1102) ein Steuerventilelement aufweist, das zur Hin- und Herbewegung in einen
entsprechenden Ventilhohlraum eingebaut ist, und wobei vorzugsweise jedes der Mehrzahl
von Pumpeneinheitssteuerventilen (18, 19, 766, 994, 997, 1076, 1100, 1102) einen ringförmigen
Ventilsitz aufweist, der an dem entsprechenden Pumpenzylinder (116, 820, 844, 890,
892, 995) in dem Ventilhohlraum ausgebildet ist.
46. Pumpenanordnung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, daß
das Speichermittel ein hochfestes, kompaktes Speichergehäuse (34, 870, 990, 1078,
1110, 1174, 1187, 1230, 1244) umfaßt, das ein strömungstechnisch verbundenes Labyrinth
von Speicherkammern (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) enthält, dessen
Gesamtvolumen ausreichend ist, so daß eine gesteuerte Kraftstoffmenge bei einem vorbestimmten
Betriebsdruck an jeden Motorzylinder zu geeigneten Zeitpunkten während des gesamten
Betriebsbereichs des Motors abgegeben werden kann, wobei das Speichergehäuse (34,
870, 990, 1078, 1110, 1174, 1187, 1230, 1244) aus einem einstückigen Block gebildet
ist, der das Labyrinth von Speicherkammern (36a-g, 924, 926, 1012, 1134a-g, 1176,
1191, 1232) enthält, das ausgebildet und angeordnet ist, um umgebende Wände zu bilden,
die ausreichend stark sind, daß sie den Kräften standhalten, die erzeugt werden, wenn
die Speicherkammern (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) mit Kraftstoff
bei dem vorbestimmten Betriebsdruck gefüllt sind, wobei die Speicherkammern (36a-g,
924, 926, 1012, 1134a-g, 1176, 1191, 1232) so angeordnet sind, daß sie eine vertikale
Ebene durch das Speichergehäuse (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244)
in zumindest einer zweidimensionalen Anordnung schneiden, und vorzugsweise wobei die
Speicherkammern (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) durch Bohren des
einstückigen Blocks gebildet sind, und wobei das Speichermittel eine Mehrzahl von
Stopfen für den Verschluß der Speicherkammern (36a-g, 924, 926, 1012, 1134a-g, 1176,
1191, 1232) aufweist.
47. Pumpenanordnung nach Anspruch 46, dadurch gekennzeichnet, daß die zweidimensionale
Anordnung eine obere Reihe (54) aus einer Mehrzahl von Speicherkammern (36a-g, 924,
926, 1012, 1134a-g, 1176, 1191, 1232) und eine untere Reihe (56) aus einer Mehrzahl
von Speicherkammern (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) aufweist, und
vorzugsweise wobei die Speicherkammern (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191,
1232) strömungstechnisch bzw. fluidisch miteinander durch einen ersten querverlaufenden
Durchlaß, der die obere Reihe (54) von Speicherkammern (36a-g, 924, 926, 1012, 1134a-g,
1176, 1191, 1232) schneidet, und einen zweiten querverlaufenden Durchlaß, der die
untere Reihe (56) von Speicherkammern (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191,
1232) schneidet, verbunden sind.
48. Pumpenanordnung nach Anspruch 47, dadurch gekennzeichnet, daß das Speichergehäuse
(34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) mehrere Pumpenausnehmungen (82,
84, 1116, 1118) aufweist, wobei das Speichermittel ferner mehrere Pumpeneinheiten
(86, 88, 880, 882, 992, 993, 1112, 1114) aufweist, die jeweils in den Pumpenausnehmungen
(82, 84, 1116, 1118) aufgenommen sind und von dem Speichergehäuse (34, 870, 990, 1078,
1110, 1174, 1187, 1230, 1244) getragen bzw. gehalten sind, wobei jede der Pumpeneinheitsausnehmungen
(82, 84, 1116, 1118) mit den Speicherkammern (36a-g, 924, 926, 1012, 1134a-g, 1176,
1191, 1232) in Fluidverbindung steht, und vorzugsweise wobei das Speichergehäuse (34,
870, 990, 1078, 1110, 1174, 1187, 1230, 1244) zumindest einen gemeinsamen Kraftstoffversorgungsdurchlaß
(90) zum Zuleiten von Kraftstoff zu allen Pumpeneinheiten (86, 88, 880, 882, 992,
993, 1112, 1114) und eine Mehrzahl von Kraftstoffversorgungsseitertkanälen (78, 80)
enthält, die sich jeweils zwischen dem gemeinsamen Kraftstoffversorgungsdurchlaß (90)
und den Pumpeneinheitsausnehmungen (82, 84, 11116, 1118) erstrecken, wobei jeder Kraftstoffversorgungsseitenkanal
(78, 80) an einem Ende mit der entsprechenden Pumpeneinheitsausnehmung (82, 84, 1116,
1118) in Verbindung steht, und an dem anderen Ende mit dem gemeinsamen Kraftstoffversorgungsdurchlaß
(90) in Verbindung steht.
49. Pumpenanordnung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, daß
die Pumpenanordnung (10, 400, 486, 988) ein Kraftstoffversorgungsmittel zur Zuleitung
von Kraftstoff zur Abgabe an den Verbrennungsmotor umfaßt, wobei das Kraftstoffversorgungsmittel
einen Kraftstoff-Förderkreis (1262, 1322) aufweist, daß das Kraftstoffverteilermittel
mit dem Speichermittel durch den Kraftstoff-Förderkreis (1262, 1322) in Fluidverbindung
steht, so daß eine sequentielle periodische Fluidverbindung mit den Motorzylindern
durch die entsprechenden Kraftstoffeinspritzleitungen (806, 1324, 1452, 1612, 1660)
möglich ist, daß das erste elektromagnetisch betätigte Einspritzsteuerventil (20,
440, 440, 454, 1406, 1604, 1634) in dem Kraftstoff-Förderkreis (1262, 1322) zwischen
dem Speichermittel und dem Kraftstoffverteilermittel angeordnet ist, zum Steuern des
Kraftstoffs, der in jeden Motorzylinder während jeder der sequentiellen Verbindungsperioden
eingespritzt wird, die durch das Kraftstoffverteilermittel ermöglicht werden, um dadurch
sequentielle Einspritzvorgänge zu definieren, daß das elektromagnetisch betätigte
Einspritzsteuerventil (20, 440, 440, 454, 1406, 1604, 1634) zwischen einer offenen
Position, in welcher ein Kraftstoffstrom von dem Speichermittel zu dem Kraftstoffverteilermittel
möglich ist, und einer geschlossenen Position, in welcher der Kraftstoffstrom von
dem Speichermittel zu dem Kraftstoffverteilermittel blockiert ist, bewegbar ist, und
daß die Pumpenanordnung (10, 400, 486, 988) ein Mengenregulierungssteuermittel umfaßt,
das in dem Kraftstoff-Förderkreis (1262, 1322) zwischen dem Speichermittel und dem
Kraftstoffverteilermittel angeordnet ist, zur Erzeugung einer vorbestimmten, zeitvariablen
Änderung im Kraftstoffdruck, die sequentiell bei jedem Motorzylinder zur Durchführung
einer Einspritzung auftritt.
50. Pumpenanordnung nach Anspruch 49, dadurch gekennzeichnet, daß das Mengenregulierungssteuermittel
ein Strömungsbegrenzungsmittel aufweist, das in dem Kraftstoff-Förderkreis (1262,
1322) zwischen dem Speichermittel und dem Kraftstoffverteilermittel angeordnet ist,
zur Begrenzung des Kraftstoffstroms von dem Speichermittel zu dem Kraftstoffverteilermittel
während nur eines Teils jedes der sequentiellen Einspritzvorgänge.
51. Pumpenanordnung nach Anspruch 49 oder 50, dadurch gekennzeichnet, daß das Mengenregulierungssteuermittel
ferner einen Seitenkanal (1270, 1332, 1344, 1374) zum Leiten des Kraftstoffstroms
um das Strömungsbegrenzungsmittel herum sowie ein Mengenregulierungsumlaufventil (1268,
1342) aufweist, das in dem Seitenkanal (1270, 1332, 1344, 1374) angeordnet ist, wobei
das Mengenregulierungsumlaufventil (1268, 1342) in eine geschlossene Position, in
welcher der Kraftstoffstrom durch den Seitenkanal (1270, 1332, 1344, 1374) blockiert
ist, und in eine offene Position, in welcher der Strom durch den Seitenkanal (1270,
1332, 1344, 1374) möglich ist, bewegbar ist.
52. Pumpenanordnung nach Anspruch 51, dadurch gekennzeichnet, daß das Strömungsbegrenzungsmittel
eine unveränderliche Öffnung (1334, 1366) mit einer konstanten Querschnittsströmungsfläche
zur Begrenzung des Kraftstoffstroms durch den Kraftstoff-Förderkreis (1262, 1322)
aufweist, oder wobei das Strömungsbegrenzungsmittel ein variables Strömungssteuerventil
(1266) aufweist, das zwischen einer ersten Position, in welcher ein Kraftstoffstrom
durch den Kraftstoff-Förderkreis (1262, 1322) mit einer ersten Strömungsrate möglich
ist, und einer zweiten Position, in welcher ein Kraftstoffstrom durch den Kraftstoff-Förderkreis
mit einer zweiten Strömungsrate möglich ist, bewegbar ist.
53. Pumpenanordnung nach Anspruch 52, dadurch gekennzeichnet, daß die erste Strömungsrate
während eines ersten Teiles jedes Einspritzvorganges auftritt und die zweite Strömungsrate
während eines zweiten Teiles jedes Einspritzvorganges auftritt, der auf den ersten
Teil folgt, wobei die erste Strömungsrate größer als die zweite Strömungsrate ist.
54. Pumpenanordnung nach Anspruch 51, 52 oder 53, dadurch gekennzeichnet, daß die Bewegung
des Mengenregulierungsumlaufventils (1268, 1342) in die offene Position einen Kraftstoffstrom
durch den Kraftstoff-Förderkreis (1262, 1322) mit einer dritten Strömungsrate ermöglicht,
wobei die dritte Strömungsrate größer als die zweite Strömungsrate ist, wobei die
dritte Strömungsrate während eines dritten Teiles jedes Einspritzvorganges auftritt,
der auf den zweiten Teil folgt.
55. Pumpenanordnung nach Anspruch 52 oder 53, dadurch gekennzeichnet, daß das variable
Strömungssteuerventil (1266) einen verschieblichen Kolben (1272) mit einem ersten
und zweiten Ende (1280, 1282), eine Mittelbohrung (1284) mit einem inneren Ende (1286)
und einem äußeren Ende aufweist, wobei sich das äußere Ende zu dem ersten Ende (1280)
des verschieblichen Kolbens (1272) öffnet, wobei der verschiebliche Kolben (1272)
eine Mehrzahl von Öffnungen (1294, 1296) aufweist, die von dem inneren Ende (1286)
der Mittelbohrung (1284) durch das zweite Ende (1282) verlaufen.
56. Pumpenanordnung nach Anspruch 55, dadurch gekennzeichnet, daß das variable Strömungssteuerventil
(1266) eine Spannfeder (1300) aufweist, die wirkungsfähig mit dem verschieblichen
Kolben (1272) verbunden ist, um den verschieblichen Kolben (1272) zu der ersten Position
vorzuspannen, und vorzugsweise wobei der verschiebliche Kolben (1272) in einen Hohlraum
eingebaut ist, der so angeordnet ist, daß sich der verschiebliche Kolben (1272) immer
dann zu der zweiten Position bewegt, wenn der stromaufwärtige Druck den stromabwärtigen
Druck um ein vorbestimmtes Maß übersteigt.
57. Pumpenanordnung nach einem der Ansprüche 49 bis 56, dadurch gekennzeichnet, daß das
Mengenregulierungssteuermittel einen Anstieg des Kraftstoffdrucks in einer entsprechenden
Kraftstoffeinspritzleitung (806, 1324, 1452, 1612, 1660) neben bzw. benachbart zu
dem entsprechenden Motorzylinder vor und während jedes Einspritzvorganges mit einer
ersten hohen Rate ermöglicht, auf die eine niedere Rate folgt, die geringer als die
erste hohe Rate ist, auf die eine zweite hohe Rate folgt, und vorzugsweise wobei das
Mengenregulierungssteuermittel ein variables Strömungssteuerventil (1266) aufweist,
das zwischen einer erster Position, in welcher die erste hohe Druckrate erreicht wird,
und einer zweiten Position, in welcher die niedere Druckrate erreicht wird, bewegbar
ist.
58. Pumpenanordnung nach einem der Ansprüche 49 bis 57, dadurch gekennzeichnet, daß Kraftstoff
von dem Speichermittel eine maximale unbegrenzte Strömungsrate erreichen kann, die
einem Maximaldruck in jeder der Kraftstoffeinspritzleitungen (806, 1324, 1452, 1612,
1660) neben bzw. benachbart zu dem entsprechenden Motorzylinder während jedes Einspritzvorganges
entspricht, wobei der Kraftstoff-Förderkreis (1262, 1322) einen ersten Durchlaß aufweist,
der zwischen dem Speichermittel und dem Einspritzsteuerventil (20, 440, 440, 454,
1406, 1604, 1634) verläuft, wobei das Einspritzratensteuermittel den ersten Durchlaß
aufweist, wobei der erste Durchlaß eine vorbestimmte Länge aufweist, die ausreicht,
um eine vorbestimmte Zeitverzögerung zwischen der Bewegung des elektromagnetisch betätigten
Einspritzsteuerventils (20, 440, 440, 454, 1406, 1604, 1634) in die offene Position
und dem Erreichen des Maximaldrucks herbeizuführen, wobei die Bewegung des elektromagnetisch
betätigten Einspritzsteuerventils (20, 440, 440, 454, 1406, 1604, 1634) in die offene
Position eine Druckwelle in dem Kraftstoff-Förderkreis (1262, 1322) erzeugt, wobei
die Druckwelle von dem elektromagnetisch betätigten Einspritzsteuerventil (20, 440,
440, 454, 1406, 1604, 1634) zu einem Motorzylinder zur Definition bzw. Bestimmung
einer Wellenbewegungszeitperiode wandert, wobei die vorbestimmte Länge des ersten
Durchlasses so gewählt ist, daß eine gewünschte Wellenbewegungszeitperiode erhalten
wird.
59. Pumpenanordnung nach Anspruch 58, dadurch gekennzeichnet, daß das Einspritzratensteuermittel
ferner einen zweiten Durchlaß, der parallel zu dem ersten Durchlaß angeordnet ist,
zum Leiten des Stroms von dem Speichermittel zu dem Einspritzsteuerventil (20, 440,
440, 454, 1406, 1604, 1634), sowie eine Öffnung aufweist, die in dem zweiten Durchlaß
angeordnet ist, und vorzugsweise wobei das Mengenregulierungssteuermittel einen Anstieg
des Kraftstoffdrucks in einer der Kraftstoffeinspritzleitungen (806, 1324, 1452, 1612,
1660) neben bzw. benachbart zu einem entsprechenden Motorzylinder während jedes Einspritzvorganges
mit einer ersten hohen Rate ermöglicht, auf die eine niedere Rate folgt, die geringer
als die erste hohe Rate ist, auf die eine zweite hohe Rate folgt, wobei die Öffnung
eine effektive Querschnittsströmungsfläche zum Verlangsamen der ersten hohen Rate
und der niederen Rate auf gewünschte Werte aufweist.
60. Pumpenanordnung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, daß
die Pumpenanordnung (10, 400, 486, 988) ein Kraftstoffversorgungsmittel zur Zuleitung
von Kraftstoff zur Abgabe an den Verbrennungsmotor umfaßt, wobei das Kraftstoffversorgungsmittel
einen Kraftstoff-Förderkreis (1262, 1322) aufweist, daß das Kraftstoffverteilermittel
durch den Kraftstoff-Förderkreis (1262, 1322) mit dem Pumpenmittel in Fluidverbindung
steht zum Ermöglichen einer sequentiellen periodischen Fluidverbindung mit den Motorzylindern
durch die entsprechenden Kraftstoffeinspritzleitungen (806, 1324, 1452, 1612, 1660),
daß ein Einspritzsteuermittel vorgesehen ist zum Steuern des Kraftstoffs, der in jeden
Motorzylinder während jeder der sequentiellen Verbindungsperioden eingespritzt wird,
die durch das Kraftstoffverteilermittel ermöglicht werden, wodurch sequentielle Einspritzvorgänge
definiert werden, und daß ein Mengenregulierungssteuermittel vorgesehen ist, das in
dem Kraftstoff-Förderkreis (1262, 1322) zwischen dem Pumpenmittel und dem Kraftstoffverteilermittel
angeordnet ist, zur Erzeugung einer vorbestimmten, zeitvariablen Änderung in der Kraftstoffrate,
die in jeden Motorzylinder während sequentieller Einspritzvorgänge eingespritzt wird,
wobei das Mengenregulierungssteuermittel ein Strömungsbegrenzungsmittel, das in dem
Kraftstoff-Förderkreis (1262, 1322) zwischen dem Pumpenmittel und dem Kraftstoffverteilermittel
angeordnet ist, zur Begrenzung des Kraftstoffstroms von dem Pumpenmittel zu dem Kraftstoffverteilermittel
während jedes sequentiellen Einspritzvorganges, einen Umgehungs- bzw. Seitenkanal
(1270, 1332, 1344, 1374) zum Leiten des Kraftstoffstroms um das Strömungsbegrenzungsmittel
herum, und ein Mengenregulierungsumlaufventil (1268, 1342), das in dem Seitenkanal
(1270, 1332, 1344, 1374) angeordnet ist, aufweist.
61. Pumpenanordnung nach Anspruch 60, dadurch gekennzeichnet, daß das Mengenregulierungsumlaufventil
(1268, 1342) in eine geschlossene Position, in welcher der Kraftstoffstrom durch den
Seitenkanal (1270, 1332, 1344, 1374) blockiert ist, und in eine offene Position, in
welcher der Kraftstoffstrom durch den Seitenkanal (1270, 1332, 1344, 1374) möglich
ist, bewegbar ist, und vorzugsweise wobei das Strömungsbegrenzungsmittel eine unveränderliche
Öffnung (1334, 1366) mit einer konstanten Querschnittsströmungsfläche zur Begrenzung
des Kraftstoffstroms durch den Kraftstoff-Förderkreis (1262, 1322) aufweist, oder
wobei das Strömungsbegrenzungsmittel ein variables Strömungssteuerventil (1266) aufweist,
das zwischen einer ersten Position, in welcher ein Kraftstoffstrom durch den Kraftstoff-Förderkreis
(1262, 1322) mit einer ersten Strömungsrate möglich ist, und einer zweiten Position,
in welcher ein Kraftstoffstrom durch den Kraftstoff-Förderkreis (1262, 1322) mit einer
zweiten Strömungsrate möglich ist, bewegbar ist.
62. Pumpenanordnung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, daß
die Pumpenanordnung (10, 400, 486, 988) ein Kraftstoffversorgungsmittel zur Zuleitung
von Kraftstoff zur Abgabe an den Verbrennungsmotor umfaßt, wobei das Kraftstoffversorgungsmittel
einen Kraftstoff-Förderkreis (1262, 1322) aufweist, daß das Kraftstoffverteilermittel
durch den Kraftstoff-Förderkreis (1262, 1322) mit dem Speichermittel in Fluidverbindung
steht zum Ermöglichen einer sequentiellen periodischen Fluidverbindung mit den Motorzylindern
durch die entsprechenden Kraftstoffeinspritzleitungen (806, 1324, 1452, 1612, 1660),
daß das elektromagnetisch betätigte Einspritzsteuerventil (20, 440, 440, 454, 1406,
1604, 1634) in dem Kraftstoff-Förderkreis (1262, 1322) zwischen dem Speichermittel
und dem Kraftstoffverteilermittel angeordnet ist zum Steuern des Kraftstoffs, der
in jeden Motorzylinder während jeder der sequentiellen Verbindungsperioden eingespritzt
wird, die durch das Kraftstoffverteilermittel ermöglicht werden, und daß ein Hohlraumbildungssteuermittel
zur Minimierung der Hohlraumbildung in dem Kraftstoff-Förderkreis (1262, 1322) zwischen
dem Hohlraumbildungssteuermittel und den Zylindern vorgesehen ist, wobei das Hohlraumbildungssteuermittel
ein Rückstrombegrenzungsventil (1460) aufweist, das in dem Kraftstoff-Förderkreis
(1262, 1322) zwischen dem Einspritzsteuerventil (20, 440, 440, 454, 1406, 1604, 1634)
und dem Kraftstoffverteilermittel angeordnet ist, um einen im wesentlichen unbehinderten
Vorwärtsstrom von Kraftstoff zu jedem Motorzylinder zu ermöglichen, während der Rückstrom
wesentlich begrenzt ist.
63. Pumpenanordnung nach Anspruch 62, dadurch gekennzeichnet, daß die Pumpenanordnung
(10, 400, 486, 988) ferner einen Auslaufdurchlaß für den Anschluß an den Kraftstoff-Förderkreis
(1262, 1322) aufweist, wobei das elektromagnetisch betätigte Einspritzsteuerventil
(20, 440. 440, 454, 1406, 1604, 1634) zwischen einer offenen Position, in welcher
der Kraftstoffstrom von dem Speichermittel zu dem Kraftstoffverteilermittel möglich
ist, und einer geschlossenen Position bewegbar ist, in welcher der Kraftstoffstrom
von dem Speichermittel blockiert ist, während der Auslaufdurchlaß mit dem Kraftstoff-Förderkreis
(1262, 1322) stromabwärts des elektromagnetisch betätigten Einspritzsteuerventils
(20, 440, 440, 454, 1406, 1604, 1634) in Fluidverbindung steht, wobei das Rückstrombegrenzungsventil
(1460) betätigbar ist, um einen im wesentlichen unbegrenzten Kraftstoffstrom von dem
elektromagnetisch betätigten Einspritzsteuerventil (20, 440, 440, 454, 1406, 1604,
1634) zu dem Kraftstoffverteilermittel zu ermöglichen, wenn sich das elektromagnetisch
betätigte Einspritzsteuerventil (20, 440, 440, 454, 1406, 1604, 1634) in der offenen
Position befindet, und um den Kraftstoffstrom von dem Kraftstoffverteiler zu dem elektromagnetisch
betätigten Einspritzsteuerventil (20, 440, 440, 454, 1406, 1604, 1634) zu begrenzen,
wenn sich das elektromagnetisch betätigte Einspritzsteuerventil (20, 440, 440, 454,
1406, 1604, 1634) in der geschlossenen Position befindet.
64. Pumpenanordnung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, daß
die Pumpenanordnung (10, 400, 486, 988) ein Kraftstoffversorgungsmittel zur Zuleitung
von Kraftstoff zur Abgabe an den Verbrennungsmotor umfaßt, wobei das Kraftstoffversorgungsmittel
einen Kraftstoff-Förderkreis (1262, 1322) aufweist, daß ein Auslaufdurchlaß für den
Anschluß an den Kraftstoff-Förderkreis (1262, 1322) vorgesehen ist, daß das Kraftstoffverteilermittel
mit dem Hochdruckpumpenmittel durch den Kraftstoff-Förderkreis (1262, 1322) in Fluidverbindung
steht, so daß eine sequentielle periodische Fluidverbindung mit den Motorzylindern
durch die entsprechenden Kraftstoffeinspritzleitungen (806, 1324, 1452, 1612, 1660)
möglich ist, daß das Einspritzsteuerventil (20, 440, 440, 454, 1406, 1604, 1634) in
dem Kraftstoff-Förderkreis (1262, 1322) zwischen dem Hochdruckpumpenmittel und dem
Kraftstoffverteilermittel angeordnet ist zum Steuern des Kraftstoffs, der in jeden
Motorzylinder während jeder der sequentiellen Verbindungsperioden eingespritzt wird,
die durch das Kraftstoffverteilermittel ermöglicht werden, um dadurch sequentielle
Einspritzvorgänge zu definieren, daß das Einspritzsteuerventil (20, 440, 440, 454,
1406, 1604, 1634) zwischen einer offenen Position, in welcher ein Kraftstoffstrom
von dem Hochdruckpumpenmittel zu dem Kraftstoffverteilermittel möglich ist, und einer
geschlossenen Position bewegbar ist, in welcher der Kraftstoffstrom von dem Hochdruckpumpenmittel
blockiert ist, während der Auslaufdurchlaß mit dem Kraftstoff-Förderkreis (1262, 1322)
stromabwärts des elektromagnetisch betätigten Einspritzsteuerventils (20, 440, 440,
454, 1406, 1604, 1634) in Fluidverbindung steht, und daß ein Hohlraumbildungssteuermittel
zur Minimierung der Hohlraumbildung in dem Kraftstoff-Förderkreis (1262, 1322) und
den Kraftstoffeinspritzleitungen (806, 1324, 1452, 1612, 1660) zwischen dem Einspritzsteuerventil
(20, 440, 440, 454, 1406, 1604, 1634) und den Motorzylindern vorgesehen ist, wobei
das Hohlraumbildungssteuermittel betätigbar ist, um Kraftstoff in dem Kraftstoff-Förderkreis
(1262, 1322) stromabwärts des Kraftstoffverteilermittels zu halten, wobei das Hohlraumbildungssteuermittel
eine zusätzliche Kraftstoffversorgung (1600) aufweist, die an den Auslaufdurchlaß
angeschlossen ist, um unter Druck stehenden Kraftstoff mit einem Zusatzversorgungsdruck
stromabwärts des Einspritzsteuerventils (20, 440, 440, 454, 1406, 1604, 1634) an den
Kraftstoff-Förderkreis (1262, 1322) zu liefern, wenn sich das Einspritzsteuerventil
(20, 440, 440, 454, 1406, 1604, 1634) in der geschlossenen Position befindet, wobei
der Zusatzversorgungsdruck hoch genug ist, um die Wirkungen der Hohlraumbildung zu
minimieren, während er ausreichend gering ist, um keine Kraftstoffeinspritzung zu
veranlassen.
65. Pumpenanordnung nach Anspruch 64, dadurch gekennzeichnet, daß das Speichermittel entlang
dem Kraftstoff-Förderkreis (1262, 1322) zwischen dem Hochdruckpumpenmittel und dem
Einspritzsteuerventil (20, 440, 440, 454, 1406, 1604, 1634) angeordnet ist zum Sammeln
und vorübergehenden Speichern von Kraftstoff bei hohem Druck, der von dem Hochdruckpumpenmittel
empfangen wird.
66. Pumpenanordnung nach Anspruch 64 oder 65, dadurch gekennzeichnet, daß das Verteilergehäuse
(44, 410, 528, 713, 782, 1264, 1402) eine Rotorbohrung (214, 475) enthält, daß das
Kraftstoffverteilermittel einen Verteilerrotor (216, 425, 462, 708, 1424) aufweist,
der in die Rotorbohrung (214, 475) drehbar eingebaut ist, daß das Hohlraumbildungssteuermittel
ein Nachfüllmittel zum Auffüllen der mehreren Einspritzleitungen (806, 1324, 1452,
1612, 1660) aufweist, wobei das Nachfüllmittel ein Druckverstärkungspumpenmittel zum
Zuleiten von Kraftstoff bei einem Verstärkungsdruck zu dem Pumpenmittel aufweist,
wobei ein Druckverstärkungspumpenauslaßdurchlaß das Druckverstärkungspumpenmittel
mit dem Pumpenmittel in Fluidverbindung bringt, und wobei eine Nachfüllöffnung in
dem Verteilerrotor (216, 425, 462, 708, 1424) ausgebildet ist und in ständiger Fluidverbindung
mit dem Druckverstärkungspumpenauslaßdurchlaß steht, wobei eine Drehung des Verteilerrotors
(216, 425, 462, 708, 1424) bewirkt, daß die Nachfüllöffnung den Druckverstärkungspumpenauslaßdurchlaß
periodisch mit jeder der mehreren Einspritzleitungen (806, 1324, 1452, 1612, 1660)
in Fluidverbindung bringt, um den Kraftstoff in den mehreren Einspritzleitungen (806,
1324, 1452, 1612, 1660) auf dem Verstärkungsdruck zu halten.
67. Pumpenanordnung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, daß
die Pumpenanordnung (10, 400, 486, 988) ein Kraftstoffversorgungsmittel zur Zuleitung
von Kraftstoff zur Abgabe an den Verbrennungsmotor umfaßt, wobei das Kraftstoffversorgungsmittel
einen Kraftstoff-Förderkreis (1262, 1322) aufweist, daß ein Auslaufdurchlaß für den
Anschluß an den Kraftstoff-Förderkreises (1262, 1322) vorgesehen ist, daß das Kraftstoffverteilermittel
mit dem Hochdruckpumpenmittel durch den Kraftstoff-Förderkreis (1262, 1322) in Fluidverbindung
steht, so daß eine sequentielle periodische Fluidverbindung mit den Motorzylindern
durch die entsprechenden Kraftstoffeinspritzleitungen (806, 1324, 1452, 1612, 1660)
möglich ist, daß das Einspritzsteuerventil (20, 440, 440, 454, 1406, 1604, 1634) in
dem Kraftstoff-Förderkreis (1262, 1322) zwischen dem Hochdruckpumpenmittel und dem
Kraftstoffverteilermittel angeordnet ist zum Steuern des Kraftstoffs, der in jeden
Motorzylinder während jeder der sequentiellen Verbindungsperioden eingespritzt wird,
die durch das Kraftstoffverteilermittel ermöglicht werden, wobei das Einspritzsteuerventil
(20, 440, 440, 454, 1406, 1604, 1634) zwischen einer offenen Position, in welcher
ein Kraftstoffstrom zu dem Kraftstoffverteilermittel möglich ist, und einer geschlossenen
Position, in welcher der Kraftstoffstrom von dem Speichermittel blockiert ist, bewegbar
ist, während der Auslaufdurchlaß mit dem Kraftstoff-Förderkreis (1262, 1322) stromabwärts
des Einspritzsteuerventils (20, 440, 440, 454, 1406, 1604, 1634) in Fluidverbindung
steht, wobei die Bewegung des Einspritzsteuerventils (20, 440, 440, 454, 1406, 1604,
1634) aus der offenen Position in die geschlossene Position und aus der geschlossenen
Position in die offene Position einen Auslaufvorgang definiert und die Bewegung des
Einspritzsteuerventils aus der geschlossenen Position in die offene Position und aus
der offenen Position in die geschlossene Position einen Einspritzvorgang definiert,
und daß ein Hohlraumbildungssteuermittel zur Minimierung der Hohlraumbildung in dem
Kraftstoff-Förderkreis (1262, 1322) und den Kraftstoffeinspritzleitungen zwischen
dem Einspritzsteuerventil und den Motorzylindern vorgesehen ist, wobei das Hohlraumbildungssteuermittel
ein Druckregulierungsmittel aufweist, das in dem Auslaufdurchlaß vorgesehen ist, um
Kraftstoff in dem Kraftstoff-Förderkreis (1262, 1322) stromabwärts des Einspritzsteuerventils
(20, 440, 440, 454, 1406, 1604, 1634) und in den Kraftstoffeinspritzleitungen (806,
1324, 1452, 1612, 1660) während des Auslaufvorganges auf einem regulierten Druck zu
halten.
68. Pumpenanordnung nach Anspruch 67, dadurch gekennzeichnet, daß das Speichermittel entlang
dem Kraftstoff-Förderkreis (1262, 1322) zwischen dem Hochdruckpumpenmittel und dem
Einspritzsteuerventil (20, 440, 440, 454, 1406, 1604, 1634) angeordnet ist zum Sammeln
und vorübergehenden Speichern von Kraftstoff bei hohem Druck, der von dem Hochdruckpumpenmittel
empfangen wird, das vorzugsweise ferner einen Nachfülldurchlaß (1678) aufweist, der
mit einem Ende des Auslaufdurchlasses zwischen dem Einspritzsteuerventil (20, 440,
440, 454, 1406, 1604, 1634) und dem Druckregulierungsmittel und an einem gegenüberliegenden
Ende mit dem Kraftstoffverteilermittel in Fluidverbindung steht, wobei das Kraftstoffverteilermittel
ferner dazu dient, den Nachfülldurchlaß periodisch mit den mehreren Einspritzleitungen
(806, 1324, 1452, 1612, 1660) in Fluidverbindung zu bringen, so daß Kraftstoff in
den mehreren Einspritzleitungen (806, 1324, 1452, 1612, 1660) bei dem regulierten
Druck gehalten wird, und wobei das Druckregulierungsmittel vorzugsweise einen Zylinder
(1636) mit einem ersten Ende und einem zweiten Ende, einen Kolben (1640) der in dem
Zylinder (1636) verschieblich eingebaut ist, und ein Spannmittel zum Spannen des Kolbens
(1640) zu dem ersten Ende aufweist, so daß Kraftstoff in den Nachfülldurchlaß (1678)
gepreßt wird.
69. Pumpenanordnung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, daß
das Pumpengehäuse (22, 428, 500) einen sich nach außen öffnenden Pumpenhohlraum (28,
30, 876, 878, 996) enthält, daß ein Pumpenkopf (1170, 1189) vorgesehen ist, der an
dem Pumpengehäuse (22, 428, 500) befestigbar ist, um den sich nach außen öffnenden
Pumpenhohlraum (28, 30, 876, 878, 996) zu verschließen, wobei der Pumpenkopf (1170,
1189) eine Pumpeneinheitsausnehmung (82, 84, 1116, 1118) enthält, die in Verbindung
mit dem Pumpenhohlraum (28, 30, 876, 878, 996) angeordnet ist, und einen Ventilhohlraum
(74, 76, 908, 910, 1046, 1080) mit einer Mittelachse, die mit der Mittelachse der
Pumpeneinheitsausnehmung (82, 84, 1116, 1118) ausgerichtet ist, daß eine Pumpeneinheit
(86, 88, 880, 882, 992, 993, 1112, 1114) vorgesehen ist, die in die Pumpeneinheitsausnehmung
(82, 84, 1116, 1118) eingebaut ist, wobei die Pumpeneinheit (86, 88, 880, 882, 992,
993, 1112, 1114) einen Pumpenzylinder (116, 820, 844, 890, 892, 995) aufweist, der
die Pumpenkammer (124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) und den
Pumpenplungerkolben (122, 416, 418, 490, 492, 752, 884, 886, 1004) umfaßt, der angepaßt
ist, um für eine Hin- und Herbewegung in die Pumpenkammer (124, 412, 414, 482, 484,
754, 828, 846, 872, 874, 1002) eingebaut zu werden, und daß ein variables Verdrängungssteuerventilmittel
in den Ventilhohlraum (74, 76, 908, 910, 1046, 1080) eingebaut ist, um die effektive
Verdrängung der Pumpeneinheit (86, 88, 880, 882, 992, 993, 1112, 1114) abhängig von
einem variablen Verdrängungssteuersignal zu ändern.
70. Pumpenanordnung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, daß
die Pumpenanordnung (10, 400, 486, 988) ein kompaktes Pumpengehäuse (22, 428, 500)
umfaßt, mit minimalen Maßen in zueinander senkrechten seitlichen, radialen und axialen
Richtungen, wobei das Pumpengehäuse (22, 428, 500) zumindest einen Pumpenhohlraum
(28, 30, 876, 878, 996) mit einer ersten Pumpenachse enthält, die sich in die radiale
Richtung erstreckt, daß das Pumpenmittel in den Pumpenhohlraum (28, 30, 876, 878,
996) zur Druckbeaufschlagung von Kraftstoff über den vorbestimmten Hochdruck eingebaut
ist, daß ein Pumpenkopf (1170, 1189) vorgesehen ist, der an dem Pumpengehäuse (22,
428, 500) befestigbar ist, um den zumindest einen Pumpenhohlraum (28, 30, 876, 878,
996) zu verschließen, wobei der Pumpenkopf (1170, 1189) eine Bodenfläche für den Eingriff
mit dem Pumpengehäuse (22, 428, 500), eine obere Oberfläche, die gegenüber der Bodenfläche
ausgebildet ist, und eine Mehrzahl von Seitenflächen, welche die Bodenfläche und die
obere Oberflächen verbinden, umfaßt, daß ein Pumpensteuerventilmittel (18, 19, 766,
994, 997, 1076, 1100, 1102) an einer der Mehrzahl von Seitenflächen des Pumpenkopfs
(1170, 1189) befestigt ist, um die Menge an Kraftstoff zu steuern, die in die mindestens
eine Speicherkammer (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) gepumpt wird.
71. Pumpenanordnung nach Anspruch 70, dadurch gekennzeichnet, daß die Pumpenanordnung
(10, 400, 486, 988) ferner eine Pumpenventilausnehmung (70, 72, 510, 512, 1104, 1106),
die in der einen der Mehrzahl von Seitenflächen ausgebildet ist, und einen Pumpenventilhohlraum
(74, 76, 908, 910, 1046, 1080), der sich von der Pumpenventilausnehmung (70, 72, 510,
512, 1104, 1106) zur Aufnahme des Pumpensteuerventilmittels erstreckt, aufweist, wobei
das Pumpensteuerventilmittel ein hin- und hergehendes Ventilelement aufweist, das
in dem Pumpenventilhohlraum (74, 76, 908, 910, 1046, 1080) zur Bewegung entlang einer
Ventilachse eingebaut ist, die sich im wesentlichen quer zu der ersten Pumpenachse
erstreckt, und vorzugsweise wobei der Pumpenkopf (1170, 1189) und das Speichermittel
einstückig ausgebildet sind oder wobei das Speichermittel ein Speichergehäuse (34,
870, 990, 1078, 1110, 117,4, 1187, 1230, 1244) aufweist, in dem die mindestens eine
Speicherkammer (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) ausgebildet ist,
wobei das Speichergehäuse (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) mit Abstand
zu dem Pumpenkopf (1170, 1189) angeordnet ist.
72. Pumpenanordnung nach Anspruch 71, dadurch gekennzeichnet, daß die Pumpenanordnung
(10, 400, 486, 988) ferner einen Pumpenventilhohlraum (74, 76, 908, 910, 1046, 1080)
aufweist, der zumindest teilweise in dem Pumpenkopf (1170, 1189) zur Aufnahme des
Pumpensteuerventilmittels ausgebildet ist, wobei das Pumpenmittel einen Pumpenzylinder
(116, 820, 844, 890, 892, 995) aufweist, der eine Pumpenkammer (124, 412, 414, 482,
484, 754, 828, 846, 872, 874, 1002) und einen Pumpenplungerkolben (122, 416, 418,
490, 492, 752, 884, 886, 1004) umfaßt, der zur Hin- und Herbewegung in die Pumpenkammer
(124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) entlang der ersten Pumpenachse
eingebaut ist, wobei der Pumpenventilhohlraum (74, 76, 908, 910, 1046, 1080) radial
zwischen der Pumpenkammer (124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002)
und der oberen Oberfläche des Pumpenkopfs (1170, 1189) angeordnet ist, wobei die erste
Pumpenachse durch den Pumpenventilhohlraum (74, 76, 908, 910, 1046, 1080) verläuft,
und vorzugsweise wobei der Pumpenzylinder (116, 820, 844, 890, 892, 995) einstückig
mit dem Pumpenkopf (1170, 1189) ausgebildet ist und/oder wobei das Pumpensteuerventilmittel
einen ringförmigen Ventilsitz aufweist, der an dem Pumpenzylinder (116, 820, 844,
890, 892, 995) in dem Ventilhohlraum (74, 76, 908, 910, 1046, 1080) ausgebildet ist.
1. Assemblage de pompage de carburant haute pression (10, 400, 486, 988) apte à être
commandé par voie électronique pour alimenter en carburant, sous une pression prédéterminée,
via plusieurs conduites d'injection de carburant (806, 1324, 1452, 1612, 1660), des
cylindres correspondants d'un moteur à combustion interne du type à plusieurs cylindres,
dans lequel l'assemblage de pompage (10, 400, 486, 988) comprend
a) un assemblage unifié (10, 400, 486, 988) conçu pour être monté sur le moteur, ledit
assemblage unifié (10, 400, 486, 988) englobant
i. des moyens de pompage pour mettre le carburant sous pression, celle-ci étant supérieure
à la pression prédéterminée, lesdits moyens de pompage englobant un logement de pompe
(22, 428, 500) comportant des moyens de montage pour le montage dudit assemblage unifié
(10, 400, 486, 988) sur le moteur, une chambre de pompe (124, 412, 414, 482, 484,
754, 828, 846, 872, 874, 1002) et un piston-plongeur de pompage (122, 416, 418, 490,
492, 752, 884, 886, 1004) monté à l'intérieur de ladite chambre de pompe (124, 412,
414, 482, 484, 754, 828, 846, 872, 874, 1002) pour effectuer un mouvement alternatif
entre une position avancée et une position rétractée,
ii. un moyen d'accumulateur pour accumuler et stocker temporairement du carburant
haute pression provenant desdits moyens de pompage, ledit moyen d'accumulateur englobant
un logement d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) contenant
au moins une chambre d'accumulateur (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232),
ledit logement d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) étant
monté sur ledit logement de pompe (22, 428, 500), et
iii.un moyen de distributeur de carburant pour déclencher une communication périodique
séquentielle par fluide entre ladite chambre d'accumulateur (36a-g, 924, 926, 1012,
1134a-g, 1176, 1191, 1232) et les cylindres du moteur, ledit moyen de distributeur
englobant un logement de distributeur (44, 410, 528, 713, 782, 1264, 1402) monté sur
ledit logement de pompe (22, 428, 500);
b) une première soupape de commande de la pompe entraînée par un solénoïde (18, 766,
994, 997, 1076, 1100, 1102) pour commander lesdits moyens de pompage dans le but de
maintenir une pression de carburant désirée dans ladite chambre d'accumulateur (36a-g,
924, 926, 1012, 1134a-g, 1176, 1191, 1232), ladite première soupape de commande de
la pompe entraînée par un solénoïde (18, 19, 766, 994, 997, 1076, 1100, 1102) étant
montée sur ledit assemblage unifié (10, 400, 486, 988) et étant à même d'être actionnée
pour commander un déplacement effectif dudit piston-plongeur de pompage (122, 416,
418, 490, 492, 752, 884, 886, 1004), ledit déplacement effectif étant défini en partie
par ladite position avancée dudit piston-plongeur (122, 416, 418, 490, 492, 752, 884,
886, 1004); et
c) une première soupape de commande de l'injection entraînée par un solénoïde (20,
440, 440, 454, 1406, 1604, 1634) pour régler le calage et la quantité de carburant
injectée dans chaque cylindre du moteur en réponse aux conditions de marche du moteur,
ladite première soupape de commande de l'injection entraînée par un solénoïde (20,
440, 440, 454, 1406, 1604, 1634) étant montée sur ledit assemblage unifié (100, 400,
486, 988).
2. Assemblage de pompage selon la revendication 1, caractérisé en ce que l'assemblage
de pompage (10, 400, 486, 988) englobe en outre une deuxième soupape de commande de
l'injection entraînée par un solénoïde (21, 440, 440, 454, 1406, 1604, 1634) pour
régler le calage et la quantité d'injection dans chaque cylindre du moteur même si
ladite première soupape de commande de l'injection entraînée par un solénoïde (20,
440, 440, 454, 1406, 1604, 1634) est désactivée.
3. Assemblage de pompage selon la revendication 1 ou 2, caractérisé en ce que lesdits
moyens de pompage englobent plusieurs chambres de pompes (124, 412, 414, 482, 484,
754, 828, 846, 872, 874, 1002), plusieurs pistons-plongeurs de pompage (122, 416,
418, 490, 492, 752, 884, 886, 1004) montés pour effectuer un mouvement alternatif
à l'intérieur desdites chambres de pompes (124, 412, 414, 482, 484, 754, 828, 846,
872, 874, 1002) et dans lequel ledit assemblage (10, 400, 486, 988) englobe en outre
plusieurs soupapes de commande des pompes entraînées par des solénoïdes (18, 19, 766,
994, 997, 1076, 1100, 1102), dont le nombre correspond à celui desdites chambres d'accumulateur,
lesdites soupapes de commande des pompes entraînées par des solénoïdes (18, 19, 766,
994, 997, 1076, 1100, 1102) étant reliées auxdites chambres de pompes (124, 412, 414,
482, 484, 754, 828, 846, 872, 874, 1002), respectivement, pour commander le déplacement
effectif de chacun desdits pistons-plongeurs de pompage associés.
4. Assemblage de pompage selon l'une quelconque des revendications 1 à 3, caractérisé
en ce que l'assemblage de pompage (10, 400, 486, 988) englobe en outre des moyens
pour générer un signal de pression représentatif de la pression du carburant régnant
dans ledit moyen d'accumulateur et des moyens de commande pour commander lesdites
soupapes de commande des pompes entraînées par des solénoïdes (18, 19, 766, 994, 997,
1076, 1100, 1102) afin de régler le déplacement effectif desdits pistons-plongeurs
de pompage (122, 416, 418, 490, 492, 752, 884, 886, 1004) en réponse audit signal
de pression pour rendre la pression de carburant régnant dans ledit moyen d'accumulateur
égale à ladite pression prédéterminée.
5. Assemblage de pompage selon l'une quelconque des revendications 1 à 4, caractérisé
en ce que ledit moyen de distributeur de carburant englobe plusieurs soupapes de conduites
d'injection (784) pour commander l'écoulement de carburant à des cylindres correspondants
via des conduites d'injection de carburant correspondantes (806), chacune desdites
soupapes de conduites d'injection (784) englobant un élément à tiroir (808) monté
de manière à pouvoir effectuer un mouvement alternatif dans ledit logement de distributeur
(782).
6. Assemblage de pompage selon la revendication 5, caractérisé en ce que ledit moyen
de distributeur de carburant englobe en outre un arbre à cames de distributeur (786)
monté en rotation dans ledit logement de distributeur (782), ledit arbre à cames de
distributeur (786) englobant au moins une came (796) pour faire en sorte que lesdits
éléments à tiroirs de distributeur (808) effectuent des mouvements alternatifs lorsque
ledit arbre à cames de distributeur (786) tourne, dans lequel lesdits éléments à tiroirs
(808) sont montés pour pouvoir effectuer des mouvements alternatifs le long de conduites
axiales respectivement qui sont parallèles à l'axe de rotation dudit arbre à cames
de distributeur (786).
7. Assemblage de pompage selon la revendication 6, caractérisé en ce que chacun desdits
plusieurs éléments à tiroirs (808) est mobile pour prendre une position ouverte dans
le but de définir une période d'injection de carburant respective au cours de laquelle
du carburant haute pression est à même de s'écouler en direction du cylindre de moteur
respectif via la conduite d'injection de carburant respective (806) et une position
fermée bloquant l'écoulement de carburant via ladite conduite d'injection de carburant
respective (806), chacune desdites plusieurs soupapes de conduites d'injection (784)
étant du type à bobine englobant une surface d'appui (812) formée sur ledit élément
à tiroir (808) pour bloquer l'écoulement de carburant lorsque ladite soupape de conduite
d'injection respective (784) se trouve dans ladite position fermée.
8. Assemblage de pompage selon la revendication 7, caractérisé en ce que ledit élément
à tiroir (808) englobe une portion cylindrique possédant une première extrémité et
une seconde extrémité, une rainure annulaire (814) pratiquée dans ladite portion cylindrique
en position adjacente à ladite surface d'appui (812) pour permettre à du carburant
de s'écouler en direction des cylindres du moteur lorsque ladite soupape de conduite
d'injection respective (784) se trouve dans ladite position ouverte, dans lequel l'assemblage
de pompage englobe en outre un moyen de mise en état de précontrainte disposé en position
adjacente à ladite première extrémité pour mettre ladite seconde extrémité en état
de précontrainte en contact jointif avec la ou lesdites cames (796).
9. Assemblage de pompage selon l'une quelconque des revendications précédentes, caractérisé
en ce que l'assemblage de pompage (10, 400, 486, 988) est compact, en ce que le logement
de pompe (22, 428, 500) possède une étendue minimale dans des directions latérale,
radiale et axiale mutuellement perpendiculaires, ledit logement de pompe (22, 428,
500) contenant au moins une cavité de pompe (28, 30, 876, 878, 996) possédant un premier
axe de pompe s'étendant en direction radiale et une cavité d'arbre d'entraînement
(24, 434, 558) en position adjacente à une extrémité de ladite cavité de pompe (28,
30, 876, 878, 996) dont l'axe d'entraînement s'étend en direction axiale, dans lequel
un arbre d'entraînement (26, 756, 888) est monté à l'intérieur de ladite cavité d'arbre
d'entraînement (24, 434, 558) pour effectuer des rotations autour dudit axe d'entraînement,
dans lequel le piston-plongeur de pompage (122, 416, 418, 490, 492, 752, 884, 886,
1004) est monté à l'intérieur de ladite cavité de pompe (28, 30, 876, 878, 996) pour
effectuer un mouvement alternatif le long dudit premier axe de pompe en réponse au
mouvement de rotation dudit arbre d'entraînement (26, 756, 888), et dans lequel le
logement d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) contient
au moins une chambre d'accumulateur allongée (36a-g, 924, 926, 1012, 1134a-g, 1176,
1191, 1232) pour accumuler et stocker temporairement du carburant haute pression et
est monté sur ledit logement de pompe (22, 428, 500) en position adjacente à l'autre
extrémité de ladite cavité de pompe (28, 30, 876, 878, 996), l'axe central de ladite
chambre d'accumulateur allongée (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232)
étant arrangé parallèlement audit axe d'entraînement.
10. Assemblage de pompage selon la revendication 9, caractérisé en ce que ledit logement
d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) possède une étendue
axiale qui est essentiellement supérieure à l'étendue axiale dudit logement de pompe
(22, 428, 500) en créant ainsi un surplomb axial (38, 987) dudit logement d'accumulateur
(34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) par rapport audit logement de pompe
(22, 428, 500).
11. Assemblage de pompage selon la revendication 9 ou 10, caractérisé en ce que ledit
logement de pompe (22, 428, 500) contient au moins une cavité de pompe supplémentaire
(28, 30, 876, 878, 996) comportant un deuxième axe de pompe parallèle audit premier
axe de pompe et perpendiculaire audit axe d'entraînement, et l'assemblage de pompage
(10, 400, 486, 988) englobe en outre un deuxième piston-plongeur de pompage (122,
416, 418, 490, 492, 752, 884, 886, 1004) monté pour effectuer un mouvement alternatif
le long dudit deuxième axe de pompe en réponse au mouvement de rotation dudit arbre
d'entraînement (26, 756, 888).
12. Assemblage de pompage selon la revendication 10 ou 11, caractérisé en ce que le logement
de distributeur (44, 410, 528, 713, 782, 1264, 1402) est monté sur ledit logement
de pompe (22, 428, 500) en position adjacente à ladite cavité d'arbre d'entraînement
(24, 434, 558) en relation espacée généralement parallèle avec ledit surplomb axial
(38, 987) dudit logement d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187, 1230,
1244).
13. Assemblage de pompage selon la revendication 12, caractérisé en ce que ledit logement
de distributeur (44, 410, 528, 713, 782, 1264, 1402) contient un alésage de rotor
(214, 475) et ledit moyen de distributeur englobe en outre un rotor de distributeur
(216, 425, 462, 708, 1424) monté à des fins de rotation à l'intérieur dudit alésage
de rotor (214, 475), ledit rotor (216, 425, 462, 708, 1424) étant entraîné en rotation
par ledit arbre d'entraînement (26, 756, 888), ledit rotor (216, 425, 462, 708, 1424)
contenant un passage d'approvisionnement axial (226, 438) monté en communication de
fluide pour recevoir du carburant depuis ladite chambre d'accumulateur (36a-g, 924,
926, 1012, 1134a-g, 1176, 1191, 1232), ledit rotor (216, 425, 462, 708, 1424) contenant
également un premier passage d'approvisionnement radial (230) monté en communication
de fluide avec ledit passage d'approvisionnement axial (226, 438), ledit logement
de distributeur (44, 410, 528, 713, 782, 1264, 1402) contenant un groupe d'orifices
de réception (231) conçus pour entrer en communication avec des cylindres de moteurs
correspondants via des conduites d'injection de carburant correspondantes (806, 1324,
1452, 1612, 1660), lesdits orifices de réception (231) étant espacés sur la circonférence
dudit rotor (216, 425, 462, 708, 1424), ledit groupe d'orifices de réception (231)
étant arrangés dans des positions pour venir se mettre en registre de manière successive
avec ledit premier passage d'approvisionnement radial (230) lorsque ledit rotor (216,
425, 462, 708, 1424) effectue des rotations dans le but de définir des périodes distinctes
séparées au cours de chaque rotation dudit rotor (216, 425, 462, 708, 1424) dans lesquelles
lesdits cylindres de moteurs correspondants peuvent venir se mettre en communication
de fluide avec ladite chambre d'accumulateur (36a-g, 924, 926, 1012, 1134a-g, 1176,
1191, 1232), et de préférence dans lequel l'axe de rotation dudit rotor (216, 425,
462, 708, 1424) est coaxial avec l'axe de rotation dudit arbre d'entraînement (26,
756, 888) ou dans lequel l'axe de rotation dudit rotor (216, 425, 462, 708, 1424)
est perpendiculaire à l'axe de rotation dudit arbre d'entraînement (26, 756, 888).
14. Assemblage de pompage selon la revendication 13, caractérisé en ce que l'assemblage
de pompage (10, 400, 486, 988) englobe en outre une conduite d'alimentation de carburant
pour établir une communication de fluide entre ledit passage d'approvisionnement axial
(226, 438) et ladite chambre d'accumulateur (36a-g, 924, 926, 1012, 1134a-g, 1176,
1191, 1232), ladite conduite d'alimentation englobant un orifice d'alimentation pour
approvisionner ledit alésage de rotor (214, 475) en carburant provenant de ladite
chambre d'accumulateur (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232), ledit orifice
d'alimentation étant situé dans un plan d'approvisionnement qui est perpendiculaire
à l'axe de rotation dudit rotor et qui est espacé en direction axiale dudit groupe
d'orifices de réception (231), ledit rotor (216, 425, 462, 708, 1424) contenant un
passage de réception radial (242, 712) disposé en position axiale à l'intérieur dudit
plan d'approvisionnement, et de préférence dans lequel ledit logement de distributeur
(44, 410, 528, 713, 782, 1264, 1402) contient un orifice de décharge de logement de
distributeur disposé à une extrémité dudit alésage de rotor (214, 475) à des fins
de communication avec un drain de carburant basse pression (284), ledit rotor (216,
425, 462, 708, 1424) contenant un premier passage de décharge axial (286) monté en
communication de fluide avec ledit orifice de décharge de logement de distributeur.
15. Assemblage de pompage selon la revendication 14, caractérisé en ce que ledit rotor
(216, 425, 462, 708, 1424) contient en outre un premier passage de décharge radial
établissant une communication avec un passage de décharge axial (286) et avec une
première rainure de décharge pratiquée dans un desdits rotors (216, 425, 462, 708,
1424) et ledit alésage de rotor (214, 475) disposé en direction axiale entre ledit
premier passage d'approvisionnement radial (230) et ledit passage de réception radial
(242, 712) pour recevoir toute quantité de carburant qui fuit à travers l'espace libre
en ajustage serré entre ledit rotor (216, 425, 462, 708, 1424) et la cavité de rotor
s'étendant entre ledit passage d'approvisionnement radial (230) et ledit passage de
réception radial (242, 712).
16. Assemblage de pompage selon l'une quelconque des revendications 12 à 15, caractérisé
en ce qu'il englobe en outre un moyen de pompage de suralimentation disposé entre
ledit moyen de distributeur et ledit logement de pompe (22, 428, 500) pour recevoir
du carburant à partir d'une source de carburant et pour approvisionner ladite cavité
de pompe (28, 30, 876, 878, 996) en carburant sous une pression suffisante pour procurer
une quantité adéquate de carburant à ladite cavité de pompe (28, 30, 876, 878, 996)
tout au long du cycle de marche du moteur, et de préférence dans lequel ledit moyen
de pompage de suralimentation englobe un prolongement d'arbre couplé audit arbre d'entraînement
(26, 756, 888) de ladite pompe de carburant à une de ses extrémités et audit rotor
de distributeur (216, 425, 462, 708, 1424) à son autre extrémité, ledit logement de
distributeur (44, 410, 528, 713, 782, 1264, 1402) possédant un évidement d'étanchéité
entourant l'extrémité dudit rotor de distributeur (216, 425, 462, 708, 1424) en position
adjacente audit prolongement d'arbre.
17. Assemblage de pompage selon la revendication 13, caractérisé en ce que ledit rotor
(216, 425, 462, 708, 1424) contient une rainure d'égalisation de pression s'étendant
sur une distance circonférentielle suffisante autour dudit rotor (216, 425, 462, 708,
1424) dans une position axiale pour entrer en communication de fluide avec l'ensemble
desdits orifices de réception (231), à l'exception- de l'orifice de réception (231)
qui se trouve en communication de fluide avec ledit premier passage d'approvisionnement
radial (230), et de préférence dans lequel lesdits orifices de réception (231) sont
équiangulairement espacés sur la circonférence dudit rotor (216, 425, 462, 708, 1424)
pour maximiser l'espace ménagé entre lesdits orifices de réception (231) et une fois
encore, de préférence, dans lequel ledit moyen de distributeur englobe une rainure
d'approvisionnement (244) pratiquée dans un de ledit rotor (216, 425, 462, 708, 1424)
et ledit alésage de rotor (214, 475), ladite rainure d'approvisionnement (244) étant
positionnée pour communiquer à tout moment avec ledit passage de réception radial
(242, 712) dudit rotor et avec ladite conduite d'alimentation de carburant.
18. Assemblage de pompage selon l'une quelconque des revendications 14 à 17, caractérisé
en ce que ledit moyen de distributeur englobe un moyen de commande de l'injection
pour régler le calage et la quantité de carburant injectée dans chaque cylindre du
moteur en réponse aux conditions de marche du moteur, ledit moyen de commande de l'injection
englobant une première soupape de commande de l'injection entraînée par un solénoïde
(20, 440, 440, 454, 1406, 1604, 1634) montée sur ledit logement de distributeur (44,
410, 528, 713, 782, 1264, 1402) et arrangée pour commander l'écoulement de carburant
à travers ladite conduite d'alimentation de carburant, ladite première soupape de
commande de l'injection entraînée par un solénoïde (20, 440, 440, 454, 1406, 1604,
1634) étant une soupape à trois voies qui peut être actionnée à l'état excité pour
relier ledit passage d'approvisionnement axial (226, 438) dudit rotor (216, 425, 462,
708, 1424) avec ledit moyen d'accumulateur et qui peut être actionnée à l'état désexcité
pour relier ledit passage d'approvisionnement axial dudit alésage de rotor (10, 400,
486, 988) avec un drain basse pression dans lequel ledit logement de distributeur
(44, 410, 528, 713, 782, 1264, 1402) englobe une première cavité de soupape allongée
(270, 460) dans laquelle vient se loger ladite première soupape de commande de l'injection
entraînée par un solénoïde (20, 440, 440, 454, 1406, 1604, 1634).
19. Assemblage de pompage selon la revendication 18, caractérisé en ce que ledit moyen
de commande de l'injection englobe une deuxième soupape de commande de l'injection
entraînée par solénoïde (21, 440, 440, 454, 1406, 1604, 1634) montée sur ledit logement
de distributeur (44, 410, 528, 713, 782, 1264, 1402) et arrangée pour régler l'écoulement
de carburant à travers ladite conduite d'alimentation de carburant en parallèle avec
ladite première soupape de commande de l'injection entraînée par un solénoïde (20,
440, 440, 454, 1406, 1604, 1634), ladite deuxième soupape de commande de l'injection
entraînée par un solénoïde (21, 440, 440, 454, 1406, 1604, 1634) étant une soupape
à trois voies qui peut être actionnée à l'état excité pour relier ledit passage d'approvisionnement
axial (226, 438) dudit rotor (216, 425, 462, 708, 1424) avec ledit moyen d'accumulateur
et qui peut être actionnée à l'état désexcité pour relier ledit passage d'approvisionnement
axial'(226, 438) dudit rotor (216, 425, 462, 708, 1424) à un drain de carburant basse
pression, ledit logement de distributeur (44, 410, 528, 713, 782, 1264, 1402) contenant
une deuxième cavité de soupape (272, 460) dont l'axe central est parallèle à l'axe
central de ladite première cavité de soupape (270, 460), lesdits axes centraux résidant
dans ledit plan d'approvisionnement contenant ledit passage d'approvisionnement radial
(230) approvisionnant en carburant ledit passage d'approvisionnement axial (226, 438)
dudit rotor (216, 425, 462, 708, 1424), lesdites première et deuxième cavités (270,
272, 460) étant positionnées sur les côtés opposés dudit rotor (216, 425, 462, 708,
1424) et de préférence dans lequel lesdites première et deuxième cavités de soupapes
(270, 272, 460) connectées entre elles par un alésage d'alimentation de rotor (276,
448) dont l'axe central est situé dans ledit plan d'approvisionnement, ledit orifice
d'alimentation pour ladite cavité de rotor étant mis en communication de fluide avec
ledit alésage d'alimentation de rotor (276, 448), ledit moyen de distributeur englobant
une soupape d'arrêt à deux voies (453) disposée à l'intérieur dudit alésage d'alimentation
de rotor (276, 448) pour empêcher du carburant approvisionné depuis ladite première
cavité de soupape (270, 272, 460) de s'écouler dans ladite autre cavité de soupape
(270, 272, 460).
20. Assemblage de pompage selon l'une quelconque des revendications précédentes, caractérisé
en ce que l'assemblage de pompage (10, 400, 486, 988) est un assemblage de pompage
de carburant ultra-haute pression, en ce que l'assemblage de pompage (10, 400, 486,
988) est unifié et conçu pour être monté sur le moteur à combustion interne, en ce
que le moteur à combustion interne du type à plusieurs cylindres possède un cycle
de marche prédéterminé et comporte des pistons aptes à effectuer des mouvements alternatifs,
associés avec les cylindres respectifs, en ce que le moyen d'accumulateur est un accumulateur
haute pression (12, 402, 466, 702, 776, 1168, 1208, 1606, 1652) pour accumuler un
volume prédéterminé de carburant à ladite pression prédéterminée, et en ce que le
moyen de distribution de carburant est conçu pour déclencher une communication périodique
séquentielle par fluide entre ledit moyen d'accumulateur et les cylindres du moteur
via les conduites d'injection de carburant (806, 1324, 1452, 1612, 1660) associées
aux cylindres de moteurs correspondants pour déclencher une injection périodique de
carburant dans le cylindre de moteur correspondant de manière synchrone avec le mouvement
du piston dans le cylindre de moteur correspondant, dans lequel ledit moyen d'accumulateur
haute pression englobe un logement d'accumulateur compact à résistance élevée (34,
870, 990, 1078, 1110, 1174, 1187, 1230, 1244) contenant un labyrinthe de chambres
d'accumulateur connectées entre elles par fluide (36a-g, 924, 926, 1012, 1134a-g,
1176, 1191, 1232) dont le volume total est suffisant pour permettre la distribution
de quantités contrôlées de carburant à ladite pression de travail à chaque cylindre
de moteur à des moments appropriés tout au long du cycle de marche total du moteur,
comme déterminé par ledit moyen de distribution de carburant.
21. Assemblage de pompage selon la revendication 20, caractérisé en ce que ledit moyen
de pompage englobe au moins une unité de pompe (86, 88, 880, 882, 992, 993, 1112,
1114) pour répondre à un signal de commande dans le but de faire varier la quantité
de carburant pompé, et englobant en outre un moyen de détection de pression pour déterminer
la pression régnant dans lesdites chambres d'accumulateur (36a-g, 924, 926, 1012,
1134a-g, 1176, 1191, 1232) et un moyen de commande de la pompe pour générer ledit
signal de commande de la pompe dans le but de maintenir la pression de carburant régnant
dans lesdites chambres d'accumulateur (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191,
1232) à la pression de travail prédéterminée, et de préférence dans lequel lesdites
chambres d'accumulateur (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) sont de
forme allongée et cylindrique et sont connectées par des passages de connexion.
22. Assemblage de pompage selon la revendication 21, caractérisé en ce que lesdites chambres
d'accumulateur (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) sont disposées en
position adjacente et sont orientées en une relation généralement parallèle, les unes
par rapport aux autres.
23. Assemblage de pompage selon la revendication 21, caractérisé en ce que lesdites chambres
d'accumulateur (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) sont positionnées
pour couper un plan vertical passant par ledit logement d'accumulateur (34, 870, 990,
1078, 1110, 1174, 1187, 1230, 1244) dans un arrangement en deux dimensions.
24. Assemblage de pompage selon la revendication 23, caractérisé en ce que lesdits arrangements
en deux dimensions englobent une rangée supérieure (54) de quatre chambres d'accumulateur
(36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) et une rangée inférieure (56) de
trois chambres d'accumulateur (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232).
25. Assemblage de pompage selon la revendication 21, caractérisé en ce que ledit logement
d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) est réalisé sous
forme d'un bloc solidaire monté en une seule pièce et dans lequel ledit moyen d'accumulateur
englobe plusieurs bouchons disposés aux extrémités des chambres d'accumulateur respectives
(36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) pour conférer une étanchéité aux
fluides aux extrémités desdites chambres d'accumulateur (36a-g, 924, 926, 1012, 1134a-g,
1176, 1191, 1232), et de préférence dans lequel ledit logement d'accumulateur (34,
870, 990, 1078, 1110, 1174, 1187, 1230, 1244) contient plusieurs cavités de pompes
(28, 30, 876, 878, 996) et ledit logement de pompe (34, 870, 990, 1078, 1110, 1174,
1187, 1230, 1244) englobe plusieurs évidements (82, 84, 1116, 1118) pour des unités
de pompes disposés en alignement et communiquant avec lesdites cavités de pompes (28,
30, 876, 878, 996), respectivement, et dans lequel ledit moyen de pompage englobe
plusieurs unités de pompes (86, 88, 880, 882, 992, 993, 1112, 1114), chacune desdites
unités de pompes (86, 88, 880, 882, 992, 993, 1112, 1114) étant montée à l'intérieur
d'une cavité de pompe correspondante (28, 30, 876, 878, 996) et dans un évidement
associé (82, 84, 1116, 1118) pour l'unité de pompe et en outre, de préférence, dans
lequel chacune desdites unités de pompes (86, 88, 880, 882, 992, 993, 1112, 1114)
englobe un corps de pompe (116, 820, 844, 890, 892, 995) contenant une chambre de
pompe (124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) et un piston-plongeur
de pompage (122, 416, 418, 490, 492, 752, 884, 886, 1004) monté pour effectuer un
mouvement alternatif dans ladite chambre de pompe (124, 412, 414, 482, 484, 754, 828,
846, 872, 874, 1002) et en outre, de préférence, englobant encore une soupape de commande
d'unité de pompe (18, 19, 766, 994, 997, 1076, 1100, 1102) associée à ladite chambre
de pompe (124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) pour commander le
déplacement effectif dudit piston-plongeur de pompage (122, 416, 418, 490, 492, 752,
884, 886, 1004), ledit logement d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187,
1230, 1244) englobant un premier côté pour entrer en contact avec ledit logement de
pompe (22, 428, 500) et un second côté formé à l'opposé dudit premier côté, ladite
soupape de commande d'unité de pompe (18, 19, 766, 994, 997, 1076, 1100, 1102) étant
montée sur ledit second côté dudit logement d'accumulateur (34, 870, 990, 1078, 1110,
1174, 1187, 1230, 1244) directement à l'opposé d'un évidement correspondant (82, 84,
1116, 1118) pour l'unité de pompe.
26. Assemblage de pompage selon la revendication 25, caractérisé en ce que ledit moyen
de pompage englobe un arbre à cames (26, 756, 888) monté en rotation à l'intérieur
dudit logement de pompe (22, 428, 500), ledit arbre à cames (26, 756, 888) englobant
plusieurs cames (172) pour faire en sorte que lesdits pistons-plongeurs (122, 416,
418, 490, 492, 752, 884, 886, 1004) respectivement effectuent des mouvements alternatifs
lorsque ledit arbre à cames (26, 756, 888) tourne.
27. Assemblage de pompage selon la revendication 26, caractérisé en ce que ledit moyen
de pompage englobe plusieurs assemblages de poussoirs de soupapes (148) associés auxdites
unités de pompes (86, 88, 880, 882, 992, 993, 1112, 1114) respectivement, chacun desdits
assemblages de poussoirs de soupapes (148) étant monté pour effectuer des mouvements
alternatifs à l'intérieur de la cavité de pompe (28, 30, 876, 878, 996) dans laquelle
est montée ladite unité de pompe correspondante (86, 88, 880, 882, 992, 993, 1112,
1114) et étant relié au piston-plongeur de pompage (122, 416, 418, 490, 492, 752,
884, 886, 1004) de l'unité de pompe correspondante (86, 88, 880, 882, 992, 993, 1112,
1114), et dans lequel ledit moyen de pompage englobe un ressort de mise en état de
précontrainte de poussoir de soupape (158, 898, 900) pour la mise en état de précontrainte
dudit assemblage de poussoir de soupape (148) en contact avec une came correspondante
(172) sur ledit arbre à cames pour faire en sorte que ledit assemblage de poussoirs
de soupapes (148) et le piston-plongeur de pompage connecté (122, 416, 418, 490, 492,
752, 884, 886, 1004) effectuent un mouvement alternatif lorsque ledit arbre à cames
(26, 756, 888) tourne, et de préférence dans lequel chacune desdites cames (172) possède
au moins un lobe (204) pour faire en sorte qu'un piston-plongeur de pompage associé
(122, 416, 418, 490, 492, 752, 884, 886, 1004) subisse une course d'avance et une
course de retour pour chaque révolution dudit arbre à cames (26, 756, 888), le nombre
total de lobes (204) sur l'ensemble desdites cames (172) étant sélectionné pour donner
lieu à une course d'avance pour chacune desdites injections périodiques dans chacun
des cylindres de moteurs.
28. Assemblage de pompage selon l'une quelconque des revendications 25 à 27, caractérisé
en ce que chaque unité de pompe (86, 88, 880, 882, 992, 993, 1112, 1114) englobe un
dispositif de retenue de pompe (104, 998) entourant ledit corps de pompe (116, 820,
844, 890, 892, 995) pour monter l'unité de pompe (86, 88, 880, 882, 992, 993, 1112,
1114) en la supportant à l'intérieur de l'évidement pour l'unité de pompe correspondant
(82, 84, 1116, 1118) dudit logement d'accumulateur (34, 870, 990, 1078, 1110, 1174,
1187, 1230, 1244), chaque unité de pompe (86, 88, 880, 882, 992, 993, 1112, 1114)
s'étendant dans la cavité de pompe correspondante (28, 30, 876, 878, 996) sans entrer
directement en contact avec ledit logement de pompe (34, 870, 990, 1078, 1110, 1174,
1187, 1230, 1244).
29. Assemblage de pompage selon la revendication 28, caractérisé en ce que chaque unité
de pompe (86, 88, 880, 882, 992, 993, 1112, 1114) contient une entrée d'unité de pompe
communiquant avec une source de carburant pour alimenter du carburant dans ladite
chambre de pompe (124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) et une sortie
d'unité de pompe communiquant avec ledit labyrinthe de chambres d'accumulateur (36a-g,
924, 926, 1012, 1134a-g, 1176, 1191, 1232), dans lequel chaque unité de pompe (86,
88, 880, 882, 992, 993, 1112, 1114) englobe une soupape d'arrêt d'unité de pompe (136,
824, 854, 970, 1014, 1128) pour permettre uniquement un écoulement de carburant à
une seule voie depuis la chambre de pompe (124, 412, 414, 482, 484, 754, 828, 846,
872, 874, 1002) à travers ladite sortie d'unité de pompe jusque dans lesdites chambres
d'accumulateur (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232).
30. Assemblage de pompage selon la revendication 29, caractérisé en ce que chaque soupape
d'arrêt d'unité de pompe (136, 824, 854, 970, 1014, 1128) englobe un évidement (132)
pour la soupape d'arrêt pratiqué dans ledit logement d'accumulateur (34, 870, 990,
1078, 1110, 1174, 1187, 1230, 1244) pour former une voie de communication de fluide
entre un passage de sortie de disque correspondant (130) et lesdites chambres d'accumulateur
(36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232), chaque soupape d'arrêt d'unité
de pompe (136, 824, 854, 970, 1014, 1128) englobant en outre un élément de soupape
d'arrêt conçu pour être mis en état de précontrainte dans une position fermée par
la pression de carburant régnant dans lesdites chambres d'accumulateur (36a-g, 924,
926, 1012, 1134a-g, 1176, 1191, 1232) jusqu'à ce que la pression de carburant régnant
dans la chambre de pompe correspondante (124, 412, 414, 482, 484, 754, 828, 846, 872,
874, 1002) dépasse la pression régnant dans lesdites chambres d'accumulateur (36a-g,
924, 926, 1012, 1134a-g, 1176, 1191, 1232), moment auquel ledit élément de soupape
d'arrêt s'ouvre pour permettre à du carburant de s'écouler depuis la chambre de pompe
correspondante (124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) et à travers
ledit évidement (132) pour la soupape d'arrêt pour pénétrer dans lesdites chambres
d'accumulateur (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232).
31. Assemblage de pompage selon la revendication 29 ou 30, caractérisé en ce que chaque
unité de pompe (86, 88, 880, 882, 992, 993, 1112, 1114) englobe un disque (112) positionné
dans ledit dispositif de retenue (104, 998) à une extrémité dudit corps de pompe (116,
820, 844, 890, 892, 995) pour obturer la chambre de pompe correspondante (124, 412,
414, 482, 484, 754, 828, 846, 872, 874, 1002), ledit disque d'unité de pompe (112)
contenant ladite entrée d'unité de pompe et ladite sortie d'unité de pompe, et dans
lequel ledit dispositif de retenue (104, 998) vient se loger par filet de vis dans
l'évidement pour l'unité de pompe correspondant (82, 84, 1116, 1118) dudit logement
d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) pour mettre en état
de précontrainte ledit corps de pompe (116, 820, 844, 890, 892, 995) et ledit disque
(112) en relation à l'état empilé en direction axiale contre ledit logement d'accumulateur
(34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244), ladite sortie d'unité de pompe
englobant un passage de sortie de disque (130) disposé en position centrale dans ledit
disque (112), ladite entrée d'unité de pompe englobant une rainure de disque annulaire
(126) disposée en position concentrique sur un côté dudit disque (112) et au moins
un passage d'entrée de disque axial (128) s'étendant depuis ladite chambre de pompe
(124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) jusqu'à ladite rainure de
disque annulaire (126).
32. Assemblage de pompage selon l'une quelconque des revendications 29 à 31, caractérisé
en ce que ledit logement d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187, 1230,
1244) contient au moins un passage commun d'alimentation de carburant (90) pour approvisionner
en carburant l'ensemble desdites unités de pompes (86, 88, 880, 882, 992, 993, 1112,
1114) et plusieurs branches d'alimentation de carburant (78, 80) s'étendant entre
ledit passage commun d'alimentation de carburant (90) et lesdits évidements (82, 84,
1116, 1118) pour les unités de pompes respectivement, chacune desdites branches d'alimentation
de carburant (78, 80) communiquant, à une de leurs extrémités, avec ladite rainure
de disque annulaire (126) pratiquée dans l'évidement pour l'unité de pompe correspondant
(82, 84, 1116, 1118) et communiquant à leur autre extrémité avec ledit passage commun
d'alimentation de carburant (90).
33. Assemblage de pompage selon la revendication 32, caractérisé en ce que l'assemblage
de pompage (10, 400, 486, 988) englobe en outre plusieurs soupapes de commande d'unités
de pompes (18, 19, 766, 994, 997, 1076, 1100, 1102) associées auxdites branches d'alimentation
de carburant (78, 80), respectivement, pour commander l'écoulement de carburant à
travers les branches d'alimentation de carburant correspondantes (78, 80) en réponse
à un signal de commande d'unité de pompe pour régler la quantité de carburant pompé
dans lesdites chambres d'accumulateur (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191,
1232) par l'unité de pompe correspondante (86, 88, 880, 882, 992, 993, 1112, 1114)
au cours de chaque course alternative du piston-plongeur de pompage correspondant
(122, 416, 418, 490, 492, 752, 884, 886, 1004), et de préférence englobant en outre
un moyen de détection de pression pour déterminer la pression régnant dans lesdites
chambres d'accumulateur (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) et un moyen
de commande de soupape d'unité de pompe pour générer ledit signal de commande d'unité
de pompe pour chacune desdites soupapes de commande d'unités de pompes (18, 19, 766,
994, 997, 1076, 1100, 1102) dans le but de maintenir la pression de carburant régnant
dans lesdites chambres d'accumulateur (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191,
1232) à la pression de travail prédéterminée.
34. Assemblage de pompage selon l'une quelconque des revendications 20 à 33, caractérisé
en ce que ledit logement d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187, 1230,
1244) contient un passage de décharge d'accumulateur communiquant avec chacun desdits
évidements (82, 84, 1116, 1118) pour les unités de pompes et avec ledit passage commun
d'alimentation de carburant (90), chacune desdites unités de pompes (86, 88, 880,
882, 992, 993, 1112, 1114) englobant un moyen de décharge d'unité de pompe pour diriger
du carburant résultant de fuites au niveau de ladite unité de pompe (86, 88, 880,
882, 992, 993, 1112, 1114) dans ledit passage de décharge d'accumulateur, chacun desdits
moyens de décharge d'unités de pompes englobant en outre un espace intermédiaire d'évidement
(138) ménagé entre le dispositif de retenue correspondant (104, 998) et l'évidement
pour l'unité de pompe correspondant (82, 84, 1116, 1118), chacun desdits espaces intermédiaires
d'évidements (138) communiquant avec le passage de décharge d'accumulateur correspondant.
35. Assemblage de pompage selon la revendication 34, caractérisé en ce que chacun desdits
moyens de décharge englobe en outre un espace intermédiaire d'unité de pompe (140)
entre le corps de pompe correspondant (116, 820, 844, 890, 892, 995) et un dispositif
de retenue (104, 998), une rainure de décharge (144) pratiquée à la surface du piston-plongeur
de pompage correspondant (122, 416, 418, 490, 492, 752, 884, 886, 1004) et un passage
de décharge (142) du dispositif de retenue communiquant à tout moment avec ledit espace
intermédiaire d'unité de pompe (140) et communiquant par intermittence avec ladite
rainure de décharge (144) au cours des mouvements alternatifs des pistons-plongeurs
de pompage correspondants (122, 416, 418, 490, 492, 752, 884, 886, 1004), si bien
que du carburant résultant de fuites au niveau de la chambre de pompe correspondante
(124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) entre le corps de pompe correspondant
(116, 820, 844, 890, 892, 995) et le piston-plongeur de pompage (122, 416, 418, 490,
492, 752, 884, 886, 1004) sera récolté dans lesdites rainures de décharge (144) à
des fins de déchargeage intermittent à travers le passage de décharge correspondant,
et de préférence dans lequel chacun desdits espaces intermédiaires d'unités de pompes
(140) est connecté par fluide pour recevoir du carburant résultant de fuites au niveau
de la zone de contact entre le disque correspondant (112) et le dispositif de retenue
(104, 998), et dans lequel chacun desdits espaces intermédiaires d'évidements (138)
est connecté par fluide pour recevoir du carburant résultant de fuites au niveau de
l'aire de contact entre le disque correspondant (112) et le logement d'accumulateur
(34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) pour permettre à du carburant résultant
de fuites au niveau desdites zones de contact d'être renvoyé audit passage d'alimentation
de carburant commun (90), et de préférence dans lequel le carburant s'écoule depuis
la chambre de pompage correspondante (124, 412, 414, 482, 484, 754, 828, 846, 872,
874, 1002) à travers ledit passage de sortie de disque correspondant (130) et ledit
évidement (132) pour la soupape d'arrêt pour pénétrer dans lesdites chambres d'accumulateur
(36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232).
36. Assemblage de pompage selon la revendication 20, caractérisé en ce que ledit moyen
de pompage englobe un logement de pompe (34, 870, 990, 1078, 1110, 1174, 1187, 1230,
1244) et une tête de pompe (1170, 1189) montée sur ledit logement de pompe, ledit
logement d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) étant positionné
à une certaine distance à l'écart de ladite tête de pompe (1170, 1189), englobant
en outre un premier tube de transfert (1194) pour relier par fluide ledit moyen de
pompage auxdites chambres d'accumulateur (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191,
1232).
37. Assemblage de pompage selon l'une quelconque des revendications précédentes, caractérisé
en ce que le moyen de pompage est conçu pour approvisionner du carburant à une pression
supérieure à approximativement 34,47 MPa (5000 psi), ledit moyen de pompage englobant
un logement de pompe (22, 428, 500) contenant au moins une cavité de pompe (28, 30,
876, 878, 996) s'ouvrant dans une surface (32) entrant en contact avec la tête, dans
lequel le moyen d'accumulateur est un moyen d'accumulateur haute pression relié par
fluide avec ledit moyen de pompage pour accumuler un volume prédéterminé de carburant
sous une pression de travail prédéterminée supérieure à approximativement 34,47 MPa
(5000 psi), dans lequel ledit moyen d'accumulateur haute pression englobe un logement
d'accumulateur compact à résistance élevée (34, 870, 990, 1078, 1110, 1174, 1187,
1230, 1244) contenant au moins une chambre d'accumulateur (36a-g, 924, 926, 1012,
1134a-g, 1176, 1191, 1232) et monté en contact avec ladite surface (32) entrant en
contact avec la tête, dudit logement de pompe (34, 870, 990, 1078, 1110, 1174, 1187,
1230, 1244) pour former une paroi terminale pour ladite cavité de pompe (28, 30, 876,
878, 996).
38. Assemblage de pompage selon la revendication 37, caractérisé en ce que ledit logement
d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) contient un labyrinthe
de chambres d'accumulateur connectées entre elles par fluide (36a-g, 924, 926, 1012,
1134a-g, 1176, 1191, 1232) dont le volume d'agrégat est suffisant pour permettre de
distribuer une quantité contrôlée de carburant à la pression de travail prédéterminée
à chaque cylindre de moteur à des moments appropriés tout au long du cycle de marche
du moteur, ledit logement d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187, 1230,
1244) étant réalisé sous forme d'un bloc solidaire monté en une seule pièce contenant
ledit labyrinthe de chambres d'accumulateur (36a-g, 924, 926, 1012, 1134a-g, 1176,
1191, 1232), configurées et positionnées pour former des parois suffisamment solides
pour résister aux forces générées lorsque lesdites chambres d'accumulation (36a-g,
924, 926, 1012, 1134a-g, 1176, 1191, 1232) sont remplies avec du carburant à la pression
de travail prédéterminée.
39. Assemblage de pompage selon l'une quelconque des revendications précédentes, caractérisé
en ce que le logement de pompe (22, 428, 500) est compact et possède des dimensions
minimales dans des directions latérale, radiale et axiale mutuellement perpendiculaires,
ledit logement de pompe (22, 428, 500) contenant au moins une cavité de pompe (28,
30, 876, 878, 996) possédant un premier axe central s'étendant en direction radiale,
dans lequel le piston-plongeur de pompage (122, 416, 418, 490, 492, 752, 884, 886,
1004) est monté à l'intérieur de ladite cavité de pompe (28, 30, 876, 878, 996) pour
effectuer un mouvement alternatif le long dudit premier axe central, dans lequel ledit
logement d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) est monté
sur ledit logement de pompe (22, 428, 500) en position adjacente à une extrémité de
ladite chambre de pompe (124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002),
au moins une étendue parmi ladite étendue axiale et ladite étendue latérale dudit
logement d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) étant supérieures
à l'étendue correspondante dudit logement de pompe (22, 428, 500) pour ainsi créer
un surplomb en porte-à-faux (38, 40, 987) dudit logement d'accumulateur (34, 870,
990, 1078, 1110, 1174, 1187, 1230, 1244) par rapport audit logement de pompe (22,
428, 500) et dans lequel ledit moyen de distribution de carburant englobe une console
de corps de distributeur montée sur ledit logement de pompe (22, 428, 500) en une
relation parallèle généralement espacée avec ét par rapport audit surplomb (38, 40,
987) dudit logement d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244).
40. Assemblage de pompage selon la revendication 39, caractérisé en ce que ladite première
soupape de commande de l'injection entraînée par un solénoïde (20, 440, 440, 454,
1406, 1604, 1634) est montée sur ledit logement de distributeur (44, 410, 528, 713,
782, 1264, 1402) dans l'espace ménagé entre ledit logement de distributeur (44, 410,
528, 713, 782, 1264, 1402) et ledit surplomb en porte-à-faux (38, 40, 987) dudit logement
d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244), et de préférence
dans lequel ledit moyen de commande de l'injection englobe une deuxième soupape de
commande de l'injection entraînée par un solénoïde (21, 440, 440, 454, 1406, 1604,
1634) pour régler l'écoulement du carburant à partir dudit moyen d'accumulateur jusqu'auxdits
cylindres de moteurs respectifs, ladite deuxième soupape de commande de l'injection
entraînée par un solénoïde (21, 440, 440, 454, 1406, 1604, 1634) étant montée sur
ledit logement de distributeur (44, 410, 528, 713, 782, 1264, 1402) en position adjacente
à ladite première soupape de commande de l'injection entraînée par un solénoïde (21,
440, 440, 454, 1406, 1604, 1634) dans l'espace ménagé entre ledit logement de distributeur
(44, 410, 528, 713, 782, 1264, 1402) et ledit surplomb en porte-à-faux (38, 40, 987)
dudit logement d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244).
41. Assemblage de pompage selon l'une quelconque des revendications précédentes, caractérisé
en ce que le logement de pompe (22, 428, 500) contient une cavité de pompe s'ouvrant
vers l'extérieur (28, 30, 876, 878, 996), un arbre d'entraînement (26, 756, 888) est
monté en rotation dans le logement de pompe (22, 428, 500), une tête de pompe (1170,
1189) est apte à être montée sur le logement de pompe (22, 428, 500) pour fermer la
cavité de pompe s'ouvrant vers l'extérieur (28, 30, 876, 878, 996), ladite tête de
pompe (1170, 1189) contenant un évidement (82, 84, 1116, 1118) pour l'unité de pompe
positionné pour communiquer avec la cavité de pompe (28, 30, 876, 878, 996), dans
lequel on prévoit une unité de pompe remplaçable (86, 88, 880, 882, 992, 993, 1112,
1114) qui englobe un corps de pompe (116, 820, 844, 890, 892, 995) contenant la chambre
de pompe (124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) et le piston-plongeur
de pompage (122, 416, 418, 490, 492, 752, 884, 886, 1004) conçu pour être monté pour
effectuer un mouvement alternatif à l'intérieur de ladite chambre de pompe (124, 412,
414, 482, 484, 754, 828, 846, 872, 874, 1002) en réponse à la rotation dudit arbre
d'entraînement (26, 756, 888), ladite unité de pompe remplaçable (86, 88, 880, 882,
992, 993, 1112, 1114) englobant un moyen de retenue pour monter ladite unité de pompe
(86, 88, 880, 882, 992, 993, 1112, 1114) à l'intérieur dudit évidement pour l'unité
de pompe (82, 84, 1116, 1118) de ladite tête de pompe (1170, 1189) dans une position
telle qu'elle s'étend au moins en partie dans ladite cavité de pompe (28, 30, 876,
878, 996) en une relation espacée sans contact avec ledit logement de pompe (22, 428,
500), et de préférence dans lequel ledit logement de pompe (22, 428, 500) englobe
plusieurs desdites cavités de pompes s'ouvrant vers l'extérieur (28, 30, 876, 878,
996), ladite tête de pompe (1170, 1189) contenant plusieurs desdits évidements pour
les unités de pompes (82, 84, 1116, 1118) positionnés pour communiquer avec lesdites
cavités de pompes (28, 30, 876, 878, 996), respectivement, et englobant en outre plusieurs
desdites unités de pompes remplaçables (86, 88, 880, 882, 992, 993, 1112, 1114), chacune
desdites unités de pompes (86, 88, 880, 882, 992, 993, 1112, 1114) englobant un corps
de pompe (116, 820, 844, 890, 892, 995) contenant une chambre de pompe (124, 412,
414, 482, 484, 754, 828, 846, 872, 874, 1002), un piston-plongeur de pompage (122,
416, 418, 490, 492, 752, 884, 886, 1004) monté pour effectuer un mouvement alternatif
dans ladite chambre de pompe (124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002)
lorsque ledit arbre d'entraînement (26, 756, 888) tourne et un moyen de retenue pour
monter ladite unité de pompe (86, 88, 880, 882, 992, 993, 1112, 1114) à l'intérieur
d'un évidement pour l'unité de pompe correspondant (82, 84, 1116, 1118) de ladite
tête de pompe (1170, 1189) dans une position telle qu'elle s'étend au moins en partie
dans ladite cavité de pompe (28, 30, 876, 878, 996) en relation d'écartement sans
contact avec ledit logement de pompe (22, 428, 500).
42. Assemblage de pompage selon la revendication 41, caractérisé en ce que ladite tête
de pompe (1170, 1189) forme au moins une paroi terminale partielle (114) pour ladite
chambre de pompe (124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002), ladite
chambre de pompe (124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) étant disposée
en position immédiatement adjacente à ladite tête de pompe (1170, 1189), et/ou dans
lequel ledit corps de pompe (116, 820, 844, 890, 892, 995) est une structure en une
seule pièce englobant une extrémité interne disposée en contact jointif avec ladite
tête de pompe (1170, 1189).
43. Assemblage de pompage selon la revendication 42, caractérisé en ce que ledit corps
de pompe (116, 820, 844, 890, 892, 995) englobe un passage d'entrée de pompe conçu
pour communiquer avec une source de carburant pour alimenter du carburant dans ladite
chambre de pompe (124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) et un passage
de sortie de pompe à travers lequel du carburant peut être évacué de ladite chambre
de pompe (124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002), et dans lequel
ladite unité de pompe (86, 88, 880, 882, 992, 993, 1112, 1114) englobe une soupape
d'arrêt d'unité de pompe (136, 824, 854, 970, 1014, 1128) montée au moins en partie
dans ledit passage de sortie de pompe pour permettre un écoulement de carburant dans
une seule voie à partir de ladite chambre de pompe (124, 412, 414, 482, 484, 754,
828, 846, 872, 874, 1002) à travers ledit passage de sortie de pompe, ladite soupape
d'arrêt d'unité de pompe (136, 824, 854, 970, 1014, 1128) englobant un siège de soupape
d'arrêt formé sur ledit corps de pompe (116, 820, 844, 890, 892, 995).
44. Assemblage de pompage selon la revendication 41, caractérisé en ce que ladite tête
de pompe (1170, 1189) englobe un passage de distribution pour recevoir du carburant
haute pression depuis ladite chambre de pompage (124, 412, 414, 482, 484, 754, 828,
846, 872, 874, 1002), ledit corps de pompe (116, 820, 844, 890, 892, 995) englobant
une extrémité interne disposée en contact jointif avec ladite tête de pompe (1170,
1189) pour former un joint résistant à des pressions élevées, exposé à du carburant
sous pression élevée, distribué depuis ladite chambre de pompe (124, 412, 414, 482,
484, 754, 828, 846, 872, 874, 1002) audit passage de distribution, ledit joint résistant
à des pressions élevées étant le seul joint positionné entre ladite chambre de pompage
(124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) et ledit passage de distribution
exposé à du carburant haute pression.
45. Assemblage de pompage selon la revendication 41, caractérisé en ce que l'assemblage
de pompage (10, 400, 486, 988) englobe en outre plusieurs soupapes de commande d'unités
de pompes (18, 19, 766, 994, 997, 1076, 1100, 1102) associées auxdites chambres de
pompes (124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002), respectivement, pour
régler la quantité de carburant haute pression pompé hors de la chambre de pompe correspondante
(124, 412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) via un piston-plongeur de
pompage correspondant (122, 416, 418, 490, 492, 752, 884, 886, 1004) et une cavité
de soupape formée dans chacun desdits corps de pompes (116, 820, 844, 890, 892, 995),
chacune desdites plusieurs soupapes de commande d'unités de pompes (18, 19, 766, 994,
997, 1076, 1100, 1102) englobant un élément de soupape de commande monté pour effectuer
un mouvement alternatif dans une cavité de soupape respective, et de préférence dans
lequel chacune desdites plusieurs soupapes de commande d'unités de pompes (18, 19,
766, 994, 997, 1076, 1100, 1102) englobe un siège de soupape annulaire formé sur le
corps de pompe correspondant (116, 820, 844, 890, 892, 995) dans ladite cavité de
soupape.
46. Assemblage de pompage selon l'une quelconque des revendications précédentes, caractérisé
en ce que le moyen d'accumulateur comprend un logement d'accumulateur compact manifestant
une résistance élevée (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) contenant
un labyrinthe de chambres d'accumulateur connectées entre elles par fluide (36a-g,
924, 926, 1012, 1134a-g, 1176, 1191, 1232) dont le volume d'agrégat est suffisant
pour permettre de distribuer une quantité contrôlée de carburant à une pression de
travail prédéterminée à chaque cylindre du moteur à des moments appropriés tout au
long du cycle de marche du moteur, ledit logement d'accumulateur (34, 870, 990, 1078,
1110, 1174, 1187, 1230, 1244) étant réalisé sous forme d'un bloc solidaire monté en
une seule pièce contenant ledit labyrinthe de chambres d'accumulateur (36a-g, 924,
926, 1012, 1134a-g, 1176, 1191, 1232), configurées et positionnées pour former des
parois périphériques suffisamment solides pour résister aux forces générées lorsque
lesdites chambres d'accumulateur (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232)
sont remplies avec du carburant à la pression de travail prédéterminée, lesdites chambres
d'accumulateur (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) étant positionnées
pour couper un plan vertical passant par ledit logement d'accumulateur (34, 870, 990,
1078, 1110, 1174, 1187, 1230, 1244) dans au moins un arrangement en deux dimensions,
et de préférence dans lequel lesdites chambres d'accumulateur (36a-g, 924, 926, 1012,
1134a-g, 1176, 1191, 1232) sont réalisées en pratiquant des alésages dans ledit bloc
réalisé en une seule pièce, et dans lequel ledit moyen d'accumulateur englobe plusieurs
bouchons séparés pour conférer une étanchéité auxdites chambres d'accumulateur (36a-g,
924, 926, 1012, 1134a-g, 1176, 1191, 1232), respectivement.
47. Assemblage de pompage selon la revendication 46, caractérisé en ce que ledit arrangement
en deux dimensions englobe une rangée supérieure (54) de plusieurs desdites chambres
d'accumulateur (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) et une rangée inférieure
(56) de plusieurs desdites chambres d'accumulateur (36a-g, 924, 926, 1012, 1134a-g,
1176, 1191, 1232), et de préférence dans lequel lesdites chambres d'accumulateur (36a-g,
924, 926, 1012, 1134a-g, 1176, 1191, 1232) sont connectées entre elles par fluide
via un premier passage transversal qui coupe la rangée supérieure (54) des chambres
d'accumulateur (36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232) et par un deuxième
passage transversal qui coupe la rangée inférieure (56) des chambres d'accumulateur
(36a-g, 924, 926, 1012, 1134a-g, 1176, 1191, 1232).
48. Assemblage de pompage selon la revendication 47, caractérisé en ce que ledit logement
d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) englobe plusieurs
évidements (82, 84, 1116, 1118) pour les pompes, ledit moyen d'accumulateur englobant
en outre plusieurs unités de pompes (86, 88, 880, 882, 992, 993, 1112, 1114) logées
dans lesdits évidements (82, 84, 1116, 1118) pour les pompes, respectivement, et supportées
par ledit logement d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244),
chacun desdits évidements pour les unités de pompes (82, 84, 1116, 1118) étant relié
par fluide avec lesdites chambres d'accumulateur (36a-g, 924, 926, 1012, 1134a-g,
1176, 1191, 1232), et de préférence dans lequel ledit logement d'accumulateur (34,
870, 990, 1078, 1110, 1174, 1187, 1230, 1244) contient au moins un passage commun
d'alimentation de carburant (90) pour approvisionner en carburant l'ensemble desdites
unités de pompes (86, 88, 880, 882, 992, 993, 1112, 1114) et plusieurs branches d'alimentation
de carburant (78, 80) s'étendant entre ledit passage commun d'alimentation de carburant
(90) et lesdits évidements pour les unités de pompes (82, 84, 1116, 1118), respectivement,
chacune desdites branches d'alimentation de carburant (78, 80) communiquant, à une
de leurs extrémités, avec ledit évidement correspondant (82, 84, 1116, 1118) pour
l'unité de pompe et communiquant à leur autre extrémité avec ledit passage commun
d'alimentation de carburant (90).
49. Assemblage de pompage selon l'une quelconque des revendications précédentes, caractérisé
en ce que l'assemblage de pompage (10, 400, 486, 988) comprend un moyen l'approvisionnement
de carburant pour approvisionner du carburant à des fins de distribution au moteur
à combustion interne, ledit moyen d'approvisionnement de carburant englobant un circuit
de transfert de carburant (1262, 1322), en ce que le moyen de distributeur de carburant
est relié par fluide avec ledit moyen d'accumulateur via ledit circuit de transfert
de carburant (1262, 1322) pour déclencher une communication périodique séquentielle
par fluide avec les cylindres du moteur via les conduites d'injection de carburant
correspondantes (806, 1324, 1452, 1612, 1660), en ce que la première soupape de commande
de l'injection entraînée par un solénoïde (20, 440, 440, 454, 1406, 1604, 1634) est
positionnée à l'intérieur dudit circuit de transfert de carburant (1262, 1322) entre
ledit moyen d'accumulateur et ledit moyen de distributeur de carburant pour régler
le carburant injecté dans chaque cylindre de moteur au cours de chacune des périodes
successives de communication déclenchées par ledit moyen de distributeur de carburant
pour ainsi définir des événements d'injection séquentiels, en ce que ladite soupape
de commande de l'injection entraînée par un solénoïde (20, 440, 440, 454, 1406, 1604,
1634) est mobile entre une position ouverte permettant un écoulement de carburant
depuis ledit moyen d'accumulateur jusqu'audit moyen de distributeur de carburant et
une position fermée bloquant l'écoulement de carburant depuis ledit moyen d'accumulateur
jusqu'audit moyen de distributeur de carburant, et en ce que l'assemblage de pompage
(10, 400, 486, 988) comprend un moyen de commande de la configuration de l'allure
positionné à l'intérieur dudit circuit de transfert de carburant (1262, 1322) entre
ledit moyen d'accumulateur et ledit moyen de distributeur de carburant pour introduire,
dans la pression du carburant, un changement prédéterminé variant au cours du temps
qui apparaît de manière séquentielle à chaque cylindre du moteur pour réaliser l'injection.
50. Assemblage de pompage de carburant selon la revendication 49, caractérisé en ce que
ledit moyen de commande de la configuration de l'allure englobe un moyen de limitation
de l'écoulement positionné à l'intérieur dudit circuit de transfert de carburant (1262,
1322) entre ledit moyen d'accumulateur et ledit moyen de distributeur de carburant
pour limiter l'écoulement de carburant depuis ledit moyen d'accumulateur jusqu'audit
moyen de distributeur de carburant au cours de seulement une partie de chacun desdits
événements d'injection séquentiels.
51. Assemblage de pompage selon la revendication 49 ou 50, caractérisé en ce que ledit
moyen de commande de la configuration de l'allure englobe en outre un passage de déviation
(1270, 1332, 1344, 1374) pour diriger l'écoulement de carburant autour dudit moyen
de limitation de l'écoulement et une soupape de déviation pour la configuration de
l'allure (1268, 1342) positionnée dans ledit passage de déviation (1270, 1332, 1344,
1374), ladite soupape de déviation pour la configuration de l'allure (1268, 1342)
étant mobile pour prendre une position fermée bloquant l'écoulement de carburant à
travers ledit passage de déviation (1270, 1332, 1344, 1374) et une position ouverte
permettant l'écoulement à travers ledit passage de déviation (1270, 1332, 1344, 1374).
52. Assemblage de pompage selon la revendication 51, caractérisé en ce que ledit moyen
de limitation de l'écoulement englobe un orifice fixe (1334, 1366) possédant une superficie
de la section d'écoulement constante pour restreindre l'écoulement de carburant à
travers ledit circuit de transfert de carburant (1262, 1322) ou dans lequel ledit
moyen de limitation de l'écoulement englobe une soupape de commande d'écoulement variable
(1266) mobile entre une première position permettant à du carburant de s'écouler à
travers ledit circuit de transfert de carburant (1262, 1322) à un premier débit et
une deuxième position permettant à du carburant de s'écouler à travers ledit circuit
de transfert de carburant à un deuxième débit.
53. Assemblage de pompage selon la revendication 52, caractérisé en ce que ledit premier
débit apparaît au cours d'une première portion de chacun desdits événements d'injection
et ledit deuxième débit apparaît au cours d'une deuxième portion dudit événement d'injection
suivant ladite première portion, ledit premier débit étant supérieur audit deuxième
débit.
54. Assemblage de pompage selon la revendication 51, 52 ou 53, caractérisé en ce que le
mouvement de ladite soupape de déviation pour la configuration de l'allure (1268,
1342) dans ladite position ouverte permet à du carburant de s'écouler à travers ledit
circuit de transfert de carburant (1262, 1322) à un troisième débit, ledit troisième
débit étant supérieur audit deuxième débit, ledit troisième débit apparaissant au
cours d'une troisième portion de chaque événement d'injection suivant ladite deuxième
portion.
55. Assemblage de pompage selon la revendication 52 ou 53, caractérisé en ce que ladite
soupape de commande d'écoulement variable (1266) englobe un piston coulissant (1272)
comportant des première et seconde extrémités (1280, 1282), un alésage central (1284)
comportant une extrémité interne (1286) et une extrémité externe, ladite extrémité
externe s'ouvrant sur ladite première extrémité (1280) dudit piston coulissant (1272),
ledit piston coulissant (1272) englobant plusieurs orifices (1294, 1296) s'étendant
depuis ladite extrémité interne (1286) dudit alésage central (1284) à travers ladite
seconde extrémité (1282).
56. Assemblage de pompage selon la revendication 55, caractérisé en ce que ladite soupape
de commande d'écoulement variable (1266) englobe un ressort de mise en état de précontrainte
(1300) relié en entraînement audit piston coulissant (1272) pour mettre ledit piston
coulissant (1272) en état de précontrainte en direction de ladite première position,
et de préférence dans lequel ledit piston coulissant (1272) est monté à l'intérieur
d'une cavité arrangée pour faire en sorte que ledit piston coulissant (1272) se déplace
en direction de ladite deuxième position chaque fois que la pression en amont dépasse
la pression en aval d'une quantité prédéterminée.
57. Assemblage de pompage selon l'une quelconque des revendications 49 à 56, caractérisé
en ce que ledit moyen de commande de la configuration de l'allure permet d'augmenter
la pression de carburant dans une conduite d'injection de carburant respective (806,
1324, 1452, 1612, 1660) en position adjacente au cylindre de moteur respectif avant
et pendant chacun desdits événements d'injection pour atteindre un premier débit élevé
suivi d'un faible débit inférieur audit premier débit élevé, suivi d'un deuxième débit
élevé, et de préférence dans lequel ledit moyen de commande de la configuration de
l'allure englobe une soupape de commande d'écoulement variable (1266) mobile entre
une première position mettant en oeuvre ledit premier niveau de pression élevé et
une deuxième position mettant en oeuvre ledit faible niveau de pression.
58. Assemblage de pompage selon l'une quelconque des revendications 49 à 57, caractérisé
en ce que le carburant provenant dudit moyen d'accumulateur est capable d'atteindre
un débit maximal non restreint correspondant à une pression maximale régnant dans
chacune des conduites d'injection de carburant (806, 1324, 1452, 1612, 1660) en position
adjacente au cylindre de moteur respectif au cours dudit événement d'injection, ledit
circuit de transfert de carburant (1262, 1322) englobant un premier passage s'étendant
entre ledit moyen d'accumulateur et ladite soupape de commande de l'injection (20,
21, 440, 440, 454, 1406, 1604, 1634), ledit moyen de commande de débit d'injection
englobant ledit premier passage, ledit premier passage possédant une longueur prédéterminée
suffisante pour mettre en oeuvre un temps de retard prédéterminé entre le mouvement
de ladite soupape de commande de l'injection actionnée par un solénoïde (20, 21, 440,
440, 454, 1406, 1604, 1634) dans la direction de la position ouverte et l'atteinte
de ladite pression maximale, et de préférence dans lequel le mouvement de ladite soupape
de commande de l'injection entraînée par un solénoïde (20, 21, 440, 440, 454, 1406,
1604, 1634) en direction de ladite position ouverte crée une onde de pression dans
ledit circuit de transfert de carburant (1262, 1322), l'onde de pression se déplaçant
depuis ladite soupape de commande de l'injection entraînée par un solénoïde (20, 21,
440, 440, 454, 1406, 1604, 1634) jusqu'à un cylindre de moteur pour définir un laps
de temps de déplacement d'onde dans lequel ladite longueur prédéterminée dudit premier
passage est sélectionnée pour procurer un laps de temps de déplacement d'onde désiré.
59. Assemblage de pompage selon la revendication 58, caractérisé en ce que ledit moyen
de commande de débit d'injection englobe en outre un deuxième passage disposé parallèlement
audit premier passage pour diriger l'écoulement depuis ledit moyen d'accumulateur
jusqu'à ladite soupape de commande de l'injection (20, 21, 440, 440, 454, 1406, 1604,
1634) et un orifice disposé dans ledit deuxième passage, et de préférence dans lequel
ledit moyen de commande de la configuration de l'allure permet d'augmenter la pression
du carburant régnant dans une desdites conduites d'injection de carburant (806, 1324,
1452, 1612, 1660) en position adjacente à un cylindre de moteur respectif, au cours
de chacun desdits événements d'injection, à un premier niveau élevé suivi par un faible
niveau inférieur audit premier niveau élevé, suivi par un deuxième niveau élevé, ledit
orifice possédant une superficie effective de la section de passage pour ralentir
ledit premier débit élevé et ledit faible débit pour atteindre des niveaux désirés.
60. Assemblage de pompage selon l'une quelconque des revendications précédentes, caractérisé
en ce que l'assemblage de pompage (10, 400, 486, 988) comprend un moyen' d'approvisionnement
de carburant pour approvisionner du carburant à des fins de distribution à un moteur
à combustion interne, ledit moyen d'approvisionnement de carburant englobant un premier
circuit de transfert de carburant (1262, 1322), en ce que le moyen de distributeur
de carburant est relié par fluide audit moyen de pompage via ledit circuit de transfert
de carburant (1262, 1322) pour déclencher une communication périodique séquentielle
par fluide avec les cylindres de moteurs via les conduites d'injection de carburant
correspondantes (806, 1324, 1452, 1612, 1660), en ce qu'un moyen de commande de l'injection
est prévu pour régler la quantité de carburant injectée dans chaque cylindre de moteur
au cours de chacune des périodes séquentielles de communication déclenchées par ledit
moyen de distributeur de carburant pour ainsi définir des événements d'injection séquentiels,
et en ce qu'on prévoit un moyen de commande de la configuration de l'allure qui est
positionné à l'intérieur dudit circuit de transfert de carburant (1262, 1322) entre
ledit moyen de pompage et ledit moyen de distributeur de carburant pour introduire,
dans le débit de carburant injecté dans chaque cylindre de moteur au cours desdits
événements d'injection séquentiels, un changement prédéterminé qui varie au cours
du temps, un passage de dérivation (1270, 1332, 1344, 1374) pour diriger l'écoulement
de carburant autour dudit moyen de limitation de l'écoulement et une soupape de dérivation
pour la configuration de l'allure (1268, 342) positionnée à l'intérieur dudit passage
de dérivation (1270, 1332, 1344, 1374).
61. Assemblage de pompage selon la revendication 60, caractérisé en ce que ladite soupape
de dérivation pour la configuration de l'allure (1268, 1342) est mobile pour prendre
une position fermée bloquant l'écoulement de carburant à travers ledit passage de
dérivation (1270, 1332, 1344, 1374) et une position ouverte permettant un écoulement
à travers ledit passage de dérivation (1270, 1332, 1344, 1374), et de préférence dans
lequel ledit moyen de limitation de l'écoulement englobe un orifice fixe (1334, 1366)
possédant une superficie constante de la section de passage pour restreindre l'écoulement
de carburant à travers ledit circuit de transfert de carburant (1262, 1322), ou dans
lequel ledit moyen de limitation de l'écoulement englobe une soupape de commande d'écoulement
variable (1266) mobile entre une première position permettant à du carburant de s'écouler
à travers ledit circuit de transfert de carburant (1262, 1322) à un premier débit
et une deuxième position permettant à du carburant de s'écouler à travers ledit circuit
de transfert de carburant (1262, 1322) à un deuxième débit.
62. Assemblage de pompage selon l'une quelconque des revendications précédentes, caractérisé
en ce que l'assemblage de pompage (10, 400, 486, 988) comprend un moyen d'approvisionnement
de carburant pour approvisionner du carburant à des fins de distribution au moteur
à combustion interne, ledit moyen d'approvisionnement de carburant englobant un circuit
de transfert de carburant (1262, 1322), en ce que le moyen de distributeur de carburant
est relié par fluide audit moyen d'accumulateur via ledit circuit de transfert de
carburant (1262, 1322) pour déclencher une communication périodique séquentielle par
fluide avec les cylindres de moteurs via les conduites d'injection de carburant correspondantes
(806, 1324, 1452, 1612, 1660), en ce que la soupape de commande de l'injection entraînée
par un soléndïde (20, 21, 440, 440, 454, 1406, 1604, 1634) est positionnée à l'intérieur
dudit circuit de transfert de carburant (1262, 1322) entre ledit moyen d'accumulateur
et ledit moyen de distributeur de carburant pour régler la quantité de carburant injectée
dans chaque cylindre du moteur au cours de chaque période séquentielle de communication
déclenchée par ledit moyen de distributeur de carburant, et en ce qu'on prévoit un
moyen de contrôle de la cavitation pour minimiser la cavitation dans ledit circuit
de transfert de carburant (1262, 1322) entre ledit moyen de contrôle de la cavitation
et les cylindres, dans lequel ledit moyen de contrôle de la cavitation englobe une
soupape de restriction de l'écoulement en retour (1460) positionnée à l'intérieur
dudit circuit de transfert de carburant (1262, 1322) entre ladite soupape de commande
de l'injection (20, 21, 440, 440, 454, 1406, 1604, 1634) et ledit moyen de distributeur
de carburant pour permettre un écoulement de carburant vers l'avant essentiellement
sans entrave en direction de chaque cylindre du moteur, tout en restreignant essentiellement
l'écoulement en retour.
63. Assemblage de pompage selon la revendication 62, caractérisé en ce que l'assemblage
de pompage (10, 400, 486, 988) englobe en outre un passage de décharge à des fins
de connexion avec ledit circuit de transfert de carburant (1262, 1322), dans lequel
ladite soupape de commande de l'injection entraînée par un solénoïde (20, 21, 440,
440, 454, 1406, 1604, 1634) est mobile entre une position ouverte permettant l'écoulement
de carburant depuis ledit moyen d'accumulateur jusqu'audit moyen de distributeur de
carburant et une position fermée bloquant l'écoulement depuis ledit moyen d'accumulateur
tout en reliant par fluide ledit passage de décharge audit circuit de transfert de
carburant (1262, 1322) en aval de ladite soupape de commande de l'injection entraînée
par un solénoïde (20, 21, 440, 440, 454, 1406, 1604, 1634), ladite soupape de restriction
de l'écoulement en retour (1460) pouvant être actionnée pour permettre un écoulement
de carburant essentiellement non restreint depuis ladite soupape de commande de l'injection
entraînée par un solénoïde (20, 21, 440, 440, 454, 1406, 1604, 1634) jusqu'audit moyen
de distributeur de carburant lorsque ladite soupape de commande de l'injection entraînée
par un solénoïde (20, 21, 440, 440, 454, 1406, 1604, 1634) se trouve dans ladite position
ouverte et pour restreindre l'écoulement de carburant depuis ledit distributeur de
carburant en direction de ladite soupape de commande de l'injection entraînée par
un solénoïde (20, 21, 440, 440, 454, 1406, 1604, 1634) lorsque ladite soupape de commande
de l'injection entraînée par un solénoïde (20, 21, 440, 440, 454, 1406, 1604, 1634)
se trouve dans ladite position fermée.
64. Assemblage de pompage selon l'une quelconque des revendications précédentes, caractérisé
en ce que l'assemblage de pompage (10, 400, 486, 988) comprend un moyen d'approvisionnement
de carburant pour approvisionner du carburant à des fins de distribution au moteur
à combustion interne, ledit moyen d'approvisionnement de carburant englobant un circuit
de transfert de carburant (1262, 1322), en ce qu'on prévoit un passage de décharge
à des fins de connexion avec ledit circuit de transfert de carburant (1262, 1322),
en ce que le moyen de distributeur de carburant est relié par fluide avec ledit moyen
de pompage haute pression via ledit circuit de transfert de carburant (1262, 1322)
pour déclencher une communication périodique séquentielle par fluide avec les cylindres
de moteurs via les conduites d'injection de carburant correspondantes (806, 1324,
1452, 1612, 1660), en ce que la soupape de commande de l'injection (20, 21, 440, 440,
454, 1406, 1604, 1634) est positionnée à l'intérieur dudit circuit de transfert de
carburant (1262, 1322) entre ledit moyen de pompage haute pression et ledit moyen
de distributeur de carburant pour régler la quantité de carburant injectée dans chaque
cylindre de moteur au cours de chacune des périodes séquentielles de communication
déclenchées par ledit moyen de distributeur de carburant pour ainsi définir des événements
d'injection séquentiels, ladite soupape de commande de l'injection (20, 21, 440, 440,
454, 1406, 1604, 1634) étant mobile entre une position ouverte permettant un écoulement
de carburant depuis ledit moyen de pompage haute pression jusqu'audit moyen de distributeur
de carburant et une position fermée bloquant l'écoulement à partir dudit moyen de
pompage haute pression tout en reliant par fluide ledit passage de décharge audit
circuit de transfert de carburant (1262, 1322) en aval de ladite soupape de commande
de l'injection (20, 21, 440, 440, 454, 1406, 1604, 1634) et en ce qu'on prévoit un
moyen de contrôle de la cavitation pour minimiser la cavitation dans ledit circuit
de transfert de carburant (1262, 1322) et dans les conduites d'injection de carburant
(806, 1324, 1452, 1612, 1660) entre ladite soupape de commande de l'injection (20,
21, 440, 440, 454, 1406, 1604, 1634) et les cylindres de moteurs, dans lequel ledit
moyen de contrôle de la cavitation peut être actionné pour maintenir du carburant
dans ledit circuit de transfert de carburant (1262, 1322) en aval dudit moyen de distributeur
de carburant, ledit moyen de contrôle de la cavitation englobant un approvisionnement
de carburant auxiliaire (1600) relié audit passage de décharge pour approvisionner
en carburant sous pression, sous une pression d'approvisionnement auxiliaire, ledit
circuit de transfert de carburant (1262, 1322) en aval de ladite soupape de commande
de l'injection (20, 21, 440, 440, 454, 1406, 1604, 1634) lorsque ladite soupape de
commande de l'injection (20, 21, 440, 440, 454, 1406, 1604, 1634) se trouve dans ladite
position fermée, dans lequel ladite pression d'approvisionnement auxiliaire est suffisamment
élevée pour minimiser les effets de la cavitation tout en étant suffisamment faible
pour ne pas déclencher d'injection de carburant.
65. Assemblage de pompage selon la revendication 64, caractérisé en ce que le moyen d'accumulateur
est positionné le long dudit circuit de transfert de carburant (1262, 1322) entre
ledit moyen de pompage haute pression et ladite soupape de commande de l'injection
(20, 21, 440, 440, 454, 1406, 1604, 1634) pour accumuler et stocker temporairement
du carburant haute pression provenant dudit moyen de pompage haute pression.
66. Assemblage de pompage selon la revendication 64 ou 65, caractérisé en ce que le logement
de distributeur (22, 428, 500) contient un alésage de rotor (214, 475), en ce que
ledit moyen de distributeur de carburant englobe un rotor de distributeur (216, 425,
462, 708, 1424) monté à des fins de rotation dans ledit alésage de rotor (214, 475),
ledit moyen de contrôle de la cavitation englobant un moyen de ravitaillement pour
ravitailler en carburant lesdites plusieurs conduites d'injection (806, 1324, 1452,
1612, 1660), ledit moyen de ravitaillement en carburant englobant un moyen de pompe
de suralimentation pour approvisionner ledit moyen de pompe en carburant soumis à
une surpression, un passage de sortie de la pompe de suralimentation reliant par fluide
ledit moyen de pompe de suralimentation audit moyen de pompage, et un orifice de ravitaillement
en carburant pratiqué dans ledit rotor de distributeur (216, 425, 462, 708, 1424)
et relié par fluide en continu audit passage de sortie de la pompe de suralimentation,
la rotation dudit rotor de distributeur (216, 425, 462, 708, 1424) faisant en sorte
que ledit orifice de ravitaillement en carburant relie par fluide, de manière périodique
ledit passage de sortie de la pompe de suralimentation à chacune desdites plusieurs
conduites d'injection (806, 1324, 1452, 1612, 1660) de façon à maintenir du carburant
dans lesdites plusieurs conduites d'injection (806, 1324, 1452, 1612, 1660) soumis
à une surpression.
67. Assemblage de pompage selon l'une quelconque des revendications précédentes, caractérisé
en ce que l'assemblage de pompage (10, 400, 486, 988) comprend un moyen d'approvisionnement
de carburant pour approvisionner du carburant à des fins de distribution au moteur
à combustion interne, ledit moyen d'approvisionnement de carburant englobant un circuit
de transfert de carburant (1262, 1322), en ce qu'on prévoit un passage de décharge
à des fins de connexion avec ledit circuit de transfert de carburant (1262, 1322),
en ce que le moyen de distributeur de carburant est relié par fluide avec ledit moyen
de pompage haute pression via ledit circuit de transfert de carburant (1262, 1322)
pour déclencher une communication périodique séquentielle par fluide avec les cylindres
du moteur via les conduites d'injection de carburant correspondantes (806, 1324, 1452,
1612, 1660), en ce que la soupape de commande de l'injection (20, 21, 440, 440, 454,
1406, 1604, 1634) est positionnée à l'intérieur dudit circuit de transfert de carburant
(1262, 1322) entre ledit moyen de pompage haute pression et ledit moyen de distributeur
de carburant pour régler la quantité de carburant injectée dans chaque cylindre du
moteur au cours de chacune des périodes séquentielles de communication déclenchées
par ledit moyen de distributeur de carburant, dans lequel ladite soupape de commande
de l'injection (20, 21, 440, 440, 454, 1406, 1604, 1634) est mobile entre une position
ouverte permettant à du carburant de s'écouler en direction dudit moyen de distributeur
de carburant et une position fermée bloquant l'écoulement depuis ledit moyen d'accumulateur
tout en reliant par fluide ledit passage de décharge audit circuit de transfert de
carburant (1262, 1322) en aval de ladite soupape de commande de l'injection (20, 21,
440, 440, 454, 1406, 1604, 1634), dans lequel le mouvement de ladite soupape de commande
de l'injection (20, 21, 440, 440, 454, 1406, 1604, 1634) depuis ladite position ouverte
jusqu'à ladite position fermée et depuis ladite position fermée jusqu'à ladite position
ouverte définit un événement de déchargeage, et le mouvement de ladite soupape de
commande de l'injection depuis ladite position fermée jusqu'à ladite position ouverte
et depuis ladite position ouverte jusqu'à ladite position fermée définit un événement
d'injection, et en ce qu'on prévoit un moyen de contrôle de la cavitation pour minimiser
la cavitation dans ledit circuit de transfert de carburant (1262, 1322) et dans les
conduites d'injection de carburant entre ladite soupape de commande de l'injection
et les cylindres de moteurs, dans lequel ledit moyen de contrôle de la cavitation
englobe un moyen de régulation de la pression positionné dans ledit passage de décharge
pour maintenir du carburant dans ledit circuit de transfert de carburant (1262, 1322)
en aval de ladite soupape de commande de l'injection (20, 21, 440, 440, 454, 1406,
1604, 1634) et dans les conduites d'injection de carburant (806, 1324, 1452, 1612,
1660) à l'état dans lequel il est soumis à une pression régulée au cours dudit événement
de déchargeage.
68. Assemblage de pompage selon la revendication 67, caractérisé en ce que le moyen d'accumulateur
est positionné le long dudit circuit de transfert de carburant (1262, 1322) entre
ledit moyen de pompage haute pression et ladite soupape de commande de l'injection
(20, 21, 440, 440, 454, 1406, 1604, 1634) pour accumuler et stocker temporairement
du carburant haute pression provenant dudit moyen de pompage haute pression, et de
préférence englobant en outre un passage (1678) de ravitaillement en carburant relié
par fluide à une de ses extrémités audit passage de décharge entre ladite soupape
de commande de l'injection (20, 21, 440, 440, 454, 1406, 1604, 1634) et ledit moyen
de régulation de la pression, et à son extrémité opposée audit moyen de distributeur
de carburant, dans lequel ledit moyen de distributeur de carburant a en outre pour
rôle de relier par fluide de manière périodique ledit passage (1678) de ravitaillement
en carburant auxdites plusieurs conduites d'injection (806, 1324, 1452, 1612, 1660)
de façon à maintenir le carburant dans lesdites plusieurs conduites d'injection (806,
1324, 1452, 1612, 1660) à l'état dans lequel il est soumis à ladite pression régulée,
et de préférence dans lequel ledit moyen de régulation de la pression englobe un cylindre
(1636) englobant une première extrémité et une deuxième extrémité, un piston (1640)
monté en coulissement dans ledit cylindre (1636) et un moyen de mise en état de précontrainte
pour mettre ledit piston (1640) en état de précontrainte en direction de ladite première
extrémité pour forcer du carburant à pénétrer dans ledit passage (1678) de ravitaillement
en carburant.
69. Assemblage de pompage selon l'une quelconque des revendications précédentes, caractérisé
en ce que le logement de pompe (22, 428, 500) contient une cavité de pompe s'ouvrant
vers l'extérieur (28, 30, 876, 878, 996), en ce qu'on prévoit une tête de pompe (1170,
1189) qui peut être montée sur le logement de pompe (22, 428, 500) pour fermer la
cavité de pompe s'ouvrant vers l'extérieur (28, 30, 876, 878, 996), ladite tête de
pompe (276, 448) contenant un évidement (82, 84, 1116, 1118) pour l'unité de pompe
positionné pour communiquer avec la cavité de pompe (28, 30, 876, 878, 996) et une
cavité de soupape (74, 76, 908, 910, 1046, 1080) dont l'axe central est disposé en
alignement avec l'axe central dudit évidement (82, 84, 1116, 1118) pour l'unité de
pompe, en ce qu'on prévoit une unité de pompe (86, 88, 880, 882, 992, 993, 1112, 1114)
qui est montée à l'intérieur dudit évidement (82, 84, 1116, 1118) pour l'unité de
pompe, ladite unité de pompe (86, 88, 880, 882, 992, 993, 1112, 1114) englobant un
corps de pompe (116, 820, 844, 890, 892, 995) contenant la chambre de pompe (124,
412, 414, 482, 484, 754, 828, 846, 872, 874, 1002) et le piston-plongeur de pompage
(122, 416, 418, 490, 492, 752, 884, 886, 1004) conçu pour être monté à des fins de
mouvement alternatif dans ladite chambre de pompe (122, 416, 418, 490, 492, 752, 884,
886, 1004), et en ce qu'un moyen de soupape de commande à déplacement variable est
monté dans ladite cavité de soupape (74, 76, 908, 910, 1046, 1080) pour faire varier
le déplacement effectif de ladite unité de pompe (86, 88, 880, 882, 992, 993, 1112,
1114) en réponse à un signal de commande à déplacement variable.
70. Assemblage de pompage selon l'une quelconque des revendications précédentes, caractérisé
en ce que l'assemblage de pompage (10, 400, 486, 989) comprend un logement de pompe
compact (22, 428, 500) possédant des dimensions minimales dans des directions latérale,
radiale et axiale mutuellement perpendiculaires, ledit logement de pompe (22, 428,
500) contenant au moins une cavité de pompe (28, 30, 876, 878, 996) possédant un premier
axe de pompe s'étendant en direction radiale, en ce que le moyen de pompage est monté
dans ladite cavité de pompe (28, 30, 876, 878, 996) pour la mise du carburant sous
pression, celle-ci étant supérieure à la pression élevée prédéterminée, en ce qu'on
prévoit une tête de pompe (1170, 1189) qui peut être montée sur ledit logement de
pompe (22, 428, 500) pour fermer la ou lesdites cavités de pompes (28, 30, 876, 878,
996), ladite tête de pompe (1170, 1189) englobant une surface inférieure pour entrer
en contact avec ledit logement de pompe (22, 428, 500), une surface supérieure formée
à l'opposé de ladite surface inférieure et plusieurs surfaces latérales reliant lesdites
surfaces inférieure et supérieure, en ce qu'un moyen de soupape de commande de la
pompe (18, 19, 766, 994, 997, 1076, 1100, 1102) est monté sur une desdites plusieurs
surfaces latérales de ladite tête de pompe (1170, 1189) pour régler la quantité de
carburant pompé dans la ou lesdites chambres d'accumulateur (36a-g, 924, 926, 1012,
1134a-g, 1176, 1191, 1232).
71. Assemblage de pompage selon la revendication 70, caractérisé en ce que l'assemblage
de pompage (10, 400, 486, 988) englobe en outre un évidement (70, 72, 510, 512, 1104,
1106) pour la soupape de pompe pratiqué dans ladite surface latérale parmi lesdites
plusieurs surfaces latérales et une cavité de soupape de pompe (74, 76, 908, 910,
1046, 1080) s'étendant depuis ledit évidement (70, 72, 510, 512, 1104, 1106) pour
la soupape de pompe pour que vienne s'y loger ledit moyen de soupape de commande de
la pompe, ledit moyen de soupape de commande de la pompe englobant un élément de soupape
alternatif monté dans ladite cavité de soupape de pompe (70, 72, 510, 512, 1104, 1106)
pour effectuer un mouvement le long d'un axe de soupape s'étendant essentiellement
en direction transversale par rapport audit premier axe de pompe et de préférence
dans lequel ladite tête de pompe (1170, 1189) et ledit moyen d'accumulateur sont réalisés
de manière solidaire, ou dans lequel ledit moyen d'accumulateur englobe un logement
d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187, 1230, 1244) dans lequel est
formée au moins une chambre d'accumulateur (36a-g, 924, 926, 1012, 1134a-g, 1176,
1191, 1232), ledit logement d'accumulateur (34, 870, 990, 1078, 1110, 1174, 1187,
1230, 1244) étant positionné à une certaine distance de ladite tête de pompe (1170,
1189).
72. Assemblage de pompage selon la revendication 71, caractérisé en ce que l'assemblage
de pompage (10, 400, 486, 988) englobe en outre une cavité de soupape de pompe (74,
76, 908, 910, 1046, 1080) pratiqué au moins en partie dans ladite tête de pompe (1170,
1189) dans laquelle vient se loger ledit moyen de soupape de commande de la pompe,
ledit moyen de pompage englobant un corps de pompe (116, 820, 844, 890, 892, 995)
contenant une chambre de pompe (124, 412, 414, 482, 484, 754, 828, 846, 872, 874,
1002) et un piston-plongeur de pompage (122, 416, 418, 490, 492, 752, 884, 886, 1004)
monté pour effectuer un mouvement alternatif dans ladite chambre de pompe (124, 412,
414, 482, 484, 754, 828, 846, 872, 874, 1002) le long dudit premier axe de pompe,
ladite cavité de soupape de pompe (74, 76, 908, 910, 1046, 1080) étant disposée en
position radiale entre ladite chambre de pompe (124, 412, 414, 482, 484, 754, 828,
846, 872, 874, 1002) et ladite surface supérieure de ladite tête de pompe (1170, 1189),
ledit premier axe de pompe s'étendant à travers ladite cavité de soupape de pompe
(74, 76, 908, 910, 1046, 1080), et de préférence, dans lequel ledit corps de pompe
(116, 820, 844, 890, 892, 995) est réalisé de manière solidaire avec ladite tête de
pompe (1170, 1189) et/ou dans lequel ledit moyen de soupape de commande de la pompe
englobe un siège de soupape annulaire formé sur ledit corps de pompe (116, 820, 844,
890, 892, 995) dans ladite cavité de soupape (74, 76, 908, 910, 1046, 1080).