FIELD OF THE INVENTION
[0001] The present invention relates to a lubricating oil composition for refrigeration
machines, and more particularly to a lubricating oil composition which is used for
compression type refrigeration machines of automotive air-conditioners, electric refrigerators
and room air conditioners, wherein hydrogenated fluorocarbon (HFC) is used as a refrigerant.
BACKGROUND OF THE INVENTION
[0002] Chlorofluorocarbons (CFC) such as R-12 (CCl₂F₂) or hydrogenated chlorofluorocarbons
(HCFC) such as R-22 (CHClF₂) have been heretofore used as refrigerants for compression
type refrigeration machines used in automotive air-conditioners, electric refrigerators
for domestic use, room air-conditioners, etc., but recently, these refrigerants, which
contain chlorine, can be hardly used for those purposes from the viewpoint of prevention
of ozone layer destruction.
[0003] Now, hydrogenated fluorocarbons (HFC) such as 1,1,1,2-tetrafluoroethane (R-134a)
have been developed as ozone layer-nondestructive refrigerants. Examples of lubricating
oils for refrigeration machines developed as the HFC include polyalkylene glycol and
derivatives thereof, carboxylic ester derivatives and carbonic ester derivatives.
[0004] Japanese Patent Laid-Open Publication No. 12497/1991 describes that a lubricating
oil composition comprising a fluoroalkyl group-containing alcohol represented by the
following formula and a polyether compound shows good compatibility with HFC and is
excellent in anti-burning properties.
R
f-R¹-OH
wherein R¹ is an alkylene group of 2 to 15 carbon atoms, R
f is a fluoroalkyl group of 5 to 16 carbon atoms, the number of fluorine atoms in the
R
f group is at least 2n-3 (n is the number of carbon atoms in the R
f group), and at least one fluorine atom is bonded to each carbon atom in the R
f group.
[0005] With regard to the compression type refrigeration machines for automotive air-conditioners,
electric refrigerators for domestic use, etc., there has been recently proposed a
novel refrigerating system as an ozone layer-nondestructive system, that is, a refrigerating
apparatus system in which HFC such as R-134a is used as a refrigerant, a lubricating
oil comprising polyalkylene glycol or its derivative, a carboxylic ester derivative,
a carbonic ester derivative or the like is used, and the refrigerating apparatus is
made of a material suitable for the lubricating oil.
[0006] However, this novel system involves such problems that when repeated endurance tests
are conducted, the amount of metal abrasion is large at the slide part of the compression
type refrigeration machine and the abrasion resistance of the slide part is insufficient.
[0007] Accordingly, it has been desired to develop a lubricating oil for refrigeration machine
which can prominently reduce the amount of metal abrasion at the slide part of the
compression type refrigeration machine where hydrogenated fluorocarbon such as R-134a
is used as a refrigerant.
OBJECT OF THE INVENTION
[0008] The present invention is intended to solve such problems associated with the prior
art technique as mentioned above, and it is an object of the invention to provide
a lubricating oil composition for refrigeration machine which can prominently reduce
the amount of metal abrasion at the slide part of the compression type refrigeration
machine where hydrogenated fluorocarbon such as R-134a is used as a refrigerant.
SUMMARY OF THE INVENTION
[0009] The lubricating oil composition for refrigeration machine according to the invention
comprises:
100 parts by weight of a carboxylic ester having a number-average molecular weight
(Mn) of 200 to 5,000 and a kinematic viscosity at 100 °C of 2 to 100 cSt or a carbonic
ester having a number-average molecular weight (Mn) of 200 to 5,000 and a kinematic
viscosity at 100 °C of 2 to 100 cSt, and
0.001 to 15 parts by weight of a fluoroalkyl group-containing alcohol.
[0010] The molecular weight of the fluoroalkyl group-containing alcohol is preferably in
the range of 30 to 2,000.
[0011] The lubricating oil composition of the invention is preferably used for compression
type refrigeration machines, particularly those where hydrogenated fluorocarbon (HFC)
is used as a refrigerant.
DETAILED DESCRIPTION OF THE INVENTION
[0012] The lubricating oil composition for refrigeration machine according to the invention
will be described in detail hereinafter.
[0013] The lubricating oil composition for refrigeration machine according to the invention
comprises a carboxylic ester having a specific number-average molecular weight (Mn)
and a specific kinematic viscosity or a carbonic ester having a specific number-average
molecular weight (Mn) and a specific kinematic viscosity, and a fluoroalkyl group-containing
alcohol, in specific amounts.
[0014] The carboxylic ester or the carbonic ester is used as a base oil for a lubricating
oil.
Carboxylic ester
[0016] The carboxylic ester used in the invention has at least one ester group in the molecule,
and has a number-average molecular weight (Mn), as determined by GPC, of 200 to 5,000,
preferably 300 to 4,000, more preferably 300 to 3,000. This carboxylic ester has a
kinematic viscosity at 100 °C of 2 to 100 cSt, preferably 2.5 to 80 cSt, more preferably
3.0 to 70 cSt.
[0017] In the present invention, carboxylic esters described in, for example, the following
publications can be used.
[0018] Japanese Patent Laid-Open Publication No. 227397/1991 describes carboxylic esters
obtained from fatty acids of 2 to 6 carbon atoms (e.g., butanoic acid, 2-methylpropanoic
acid, pentanoic acid, 2-methylbutanoic acid, 3-methylbutanoic acid, hexanoic acid,
2-ethylbutanoic acid, 2-methylpentanoic acid and mixtures thereof) and neopentyl polyols
(e.g., pentaerythritol, dipentaerythritol, tripentaerythritol, tetrapentaerythritol,
ditrimethylolpropane and mixtures thereof). Examples of such carboxylic esters include
neopentyl di-2-methylhexoate, neopentyl dibutyrate, neopentyl dicaproate and neopentyl
dienanthate. Of these, preferred is neopentyl di-2-methylhexoate.
[0019] Japanese Patent Laid-Open Publication No. 128991/1991 describes a carboxylic ester
obtained from at least one divalent alcohol of 5 to 12 carbon atoms which has no ether
linkage and at least one straight- or branched-chain monovalent fatty acid of 3 to
18 carbon atoms, and a carboxylic ester obtained from at least one divalent alcohol
of 5 to 12 carbon atoms which has no ether linkage, at least one straight- or branched-chain
monovalent fatty acid of 3 to 18 carbon atoms and at least one polybasic acid of 4
to 14 carbon atoms. Examples of such carboxylic esters include 2,2-dimethyl-1,3-propanediol
dicaproate, 2-butyl-2-ethyl-1,3-propanediol dicaproate, 2,2-dimethyl-3-methylpentoate
and 3-methyl-1,5-pentanediol di-2-methylhexoate. Of these, particularly preferred
are 2,2-dimethyl-3-methylpentoate and 3-methyl-1,5-pentanediol di-2-methylhexoate.
[0020] Examples of the divalent alcohols of 5 to 12 carbon atoms which have no ether linkage
include neopentyl glycol, 2,2-diethyl-1,3-propanediol, 2-butyl-2-ethyl-1,3-propanediol,
3-methyl-1,5-pentanediol, 2,2,4-trimethyl-1,3-pentanediol and 2-ethyl-1,3-hexanediol.
[0021] Examples of the straight- or branched-chain monovalent fatty acids of 3 to 18 carbon
atoms include propionic acid, isopropionic acid, butanoic acid, isobutanoic acid,
pentanoic acid, hexanoic acid, heptanoic acid, isoheptanoic acid, octanoic acid, 2-ethylhexanoic
acid, nonanoic acid, 3,5,5-trimethylhexanoic acid, decanoic acid, undecanoic acid,
lauric acid, myristic acid, palmitic acid, stearic acid, isostearic acid, oleic acid,
linoleic acid and linolenic acid.
[0022] Examples of the polybasic acids of 4 to 14 carbon atoms include succinic acid, glutaric
acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, phthalic
acid and maleic acid.
[0023] Further, Japanese Patent Laid-Open Publications No. 20597/1992, No. 217493/1991 and
No. 128992/1991 describe carboxylic esters obtained from polyhydric alcohols (e.g.,
trimethylolethane, trimethylolpropane, pentaerythritol and neopentyl glycol) and monocarboxylic
acids (e.g., 2-ethylhexanoic acid, heptanoic acid and caproic acid) or derivatives
thereof. Examples of such carboxylic esters include:
(1) triester composed of trimethylolpropane (1 mol) and 2-ethylhexanoic acid (3 mol),
which is represented by the formula:
C₂H₅C[CH₂OOCCH₂(C₂H₅)(CH₂)₃CH₃]₃,
(2) triester composed of trimethylolpropane (1 mol) and 3,5,5-trimethylhexanoic acid,
which is represented by the formula:
C₂H₅C[CH₂OOCCH₂CH(CH₃)CH₂C(CH₃)₃]₃,
(3) triester composed of trimethylolpropane (1 mol), 2-ethylhexanoic acid (1.5 mol)
and 3,3,5-trimethylhexanoic acid (1.5 mol),
(4) tetraester composed of di(trimethylolpropane) (1 mol), n-hexanoic acid (2 mol)
and 2,4-dimethylpentanoic acid (2 mol), which is represented by the formula:
[RCOOCH₂]₂C(C₂H₅)CH₂OCH₂C(C₂H₅)[CH₂OCOR]₂
(wherein R is -(CH₂)₄CH₃ or -CH(CH₃)CH₂CH-(CH₃)₂), and
(5) tetraester composed of di(trimethylolpropane) (1 mol) and 3,3,5-trimethylhexanoic
acid (4 mol), which is represented by the formula:
[RCOOCH₂]₂C(C₂H₅)CH₂OCH₂C(C₂H₅)[CH₂OCOR]₂
(wherein R is -CH₂CH(CH₃)CH₂C(CH₃)₃).
[0024] Of the carboxylic esters obtained from polyhydric alcohols and monocarboxylic acids
or derivatives thereof, preferred are the carboxylic esters (1) to (5), and particularly
preferred are the carboxylic esters (2), (4) and (5).
[0025] Examples of other carboxylic esters than the carboxylic esters (1) to (5) include
pentaerythritol tetrabutyrate, pentaerythritol tetravalerate, pentaerythritol tetracaproate,
pentaerythritol tetraenanthate, pentaerythritol tetra-2-methylhexoate and pentaerythrltol
tetra-2,2-dimethyl-3-methylpentoate. Of these, preferred are pentaerythritol tetrabutyrate,
pentaerythritol tetravalerate, pentaerythritol tetracaproate, pentaerythritol tetra-2-methylhexoate
and pentaerythritol tetra-2,2-dimethyl-3-methylpentoate; and particularly preferred
are pentaerythritol tetra-2-methylhexoate and pentaerythritol tetra-2,2-dimethyl-3-methylpentoate.
[0026] Moreover, National Publication of International Patent No. 505602/1991 describes
carboxylic esters obtained from polyhydroxy compounds containing at least two hydroxyl
groups and carboxylic acids.
[0027] Examples of the polyhydroxy compounds include ethylene glycol, diethylene glycol,
triethylene glycol, propylene glycol, dipropylene glycol, glycerol, neopentyl glycol,
1,2-butanediol, 1,3-butanediol, 1,4-butanediol, pentaerythritol, dipentaerythritol,
tripentaerythritol, triglycerol, trimethylolpropane and sorbitol.
[0028] Examples of the carboxylic acids include straight-chain saturated monocarboxylic
acids such as formic acid, acetic acid, propionic acid, butyric acid, pentanoic acid,
hexanoic acid and heptanoic acid; branched-chain saturated monocarboxylic acids such
as 2-ethyl-n-butyric acid, 2-hexyldecanoic acid, isostearic acid, 2-methylhexanoic
acid, 3,5,5-trimethylhexanoic acid, 2-ethylhexanoic acid, neoheptanoic acid and neodecanoic
acid; saturated dicarboxylic acids such as succinic acid; and unsaturated dicarboxylic
acids such as maleic acid.
[0029] Examples of such carboxylic esters as mentioned above include sorbitol hexabutyrate
and sorbitol hexavalerate.
[0030] If the carboxylic esters described hereinbefore are arranged in order of preferability,
there are arranged the carboxylic esters described in National Publication of International
Patent No. 505602/1991, the carboxylic esters described in Japanese Patent Laid-Open
Publication Nos. 20597/1992, 217493/1991 and 128992/1992, the carboxylic esters described
in Japanese Patent Laid-Open Publication No. 128991/1991 and the carboxylic esters
described in Japanese Patent Laid-Open Publication No. 227397/1991 in this order.
Carbonic ester
[0031] The carbonic ester used in the invention has at least one carbonate group in the
molecule, and has a number-average molecular weight (Mn), as determined by GPC, of
200 to 5,000, preferably 300 to 4,000, more preferably 300 to 3,000. This carbonic
ester has a kinematic viscosity at 100 °C of 2 to 100 cSt, preferably 2.5 to 80 cSt,
more preferably 3.0 to 70 cSt.
[0032] Examples of such carbonic esters include those obtained from aliphatic alcohols having
1 to 6 primary hydroxyl groups (e.g., trimethylolethane, trimethylolpropane and neopentyl
glycol) and lower esters of carbonic acids (e.g., dimethyl carbonate, diethyl carbonate,
diphenyl carbonate, ethylene carbonate and propylene carbonate) or carbonyl halides
(e.g., phosgene). More specifically, there can be mentioned 3-methyl-1,5-pentamethylene
di(methylhexylcarbonate), 3-ethyl-3-butyl-1,5-pentamethylene di(methylhexylcarbonate),
etc. These carbonic esters are described in Japanese Patent Laid-Open Publication
No. 217498/1991.
[0033] Other examples of the carbonic esters are the following compounds, which are described
in Japanese Patent Laid-Open Publication No. 18490/1992.
(1) Compounds of the formula (ROCOOCH₂)₄C wherein R is iso-C₆H₁₃ or iso-C₇H₁₅,
(2) Compounds of the formula (ROCOOCH₂)₃CCH₃ wherein R is iso-C₆H₁₃ or iso-C₇H₁₅,
and
(3) Compounds of the formula (ROCOOCH₂)₃CCH₂OCH₂C(CH₂OCOOR)₃ wherein R is iso-C₃H₇
or iso-C₄H₉.
[0034] Other than the carbonic esters mentioned above, there can be also used glycol ether
carbonates described in Japanese Patent Laid-Open Publication No. 247695/1991, which
are represented by the following formula:
R₁-O-[(R₃)O]
n-COO-R₂
wherein R₁ and R₂ are each independently an aliphatic, alicyclic, aromatic or aromatic-aliphatic
hydrocarbon group of 1 to 20 carbon atoms, R₃ is an ethylene group or a propylene
group, and n is an integer of 2 to 100.
[0035] Examples of the glycol ether carbonates represented by the above formula include
compounds of the following formulas:
(1) CH₃-[C₃H₆O]-COO-C₃H₆CH₃
(2) n-C₄H₉O-[C₃H₆O]
n-COO-CH₃
wherein n is an integer of 2 to 100, preferably an integer of 5 to 90, more preferably
an integer of 10 to 60.
[0036] Further, there can be used polycarbonates derived from sugar such as sorbitol, and
polycarbonates having no cyclic structure and represented by the following formula:
CH₃-O-[C₃H₆O]
n-COO-[C₃H₆O]
nCH₃
wherein n is an integer of 2 to 100, preferably an integer of 3 to 90, more preferably
an integer of 5 to 60.
[0037] Of the carbonic esters mentioned above, preferably used are the glycol ether carbonates
of the above formula which are described in Japanese Patent Laid-Open Publication
No. 247695/1991, polycarbonates derived from sugar such as sorbitol and polycarbonates
of the above formula which have no cyclic structure.
[0038] If the carbonic esters described hereinbefore are arranged in order of preferability,
there are arranged the glycol ether carbonates of the above formula which are described
in Japanese Patent Laid-Open Publication No. 247695/1991, the polycarbonates derived
from sugar such as sorbitol, the polycarbonates of the above formula which have no
cyclic structure and the carbonic esters described in Japanese Patent Laid-Open Publication
No. 217498/1991 in this order.
Fluoroalkyl group-containing alcohol
[0039] The fluoroalkyl group-containing alcohol used in the invention has a molecular weight
of usually 30 to 2,000, preferably 50 to 1,000, more preferably 100 to 900.
[0040] Examples of the fluoroalkyl group-containing alcohols include monovalent fluoroalkyl
group-containing alcohols such as trifluoroethanol, perfluorohexyl ethyl alcohol,
perfluorooctyl ethyl alcohol, perfluorodecyl ethyl alcohol, 1H,2H,5H-octafluoropentanol
and hexafluoroisopropanol; and divalent fluoroalkyl group-containing alcohols such
as 3-(2-perfluorohexyl)ethoxy-1,2-dihydroxypropane and N-n-2,3-dihydroxypropylperfluorooctyl
sulfonamide. Of these, preferably used are perfluorohexyl ethyl alcohol, perfluorooctyl
ethyl alcohol and perfluorodecyl ethyl alcohol.
[0041] These fluoroalkyl group-containing alcohols are used singly or in combination.
[0042] In the present invention, the fluoroalkyl group-containing alcohol is used in an
amount of 0.001 to 15 parts by weight, preferably 0.1 to 10 parts by weight, more
preferably 1 to 8 parts by weight, based on 100 parts by weight of the carboxylic
ester or the carbonic ester.
[0043] When the fluoroalkyl group-containing alcohol is used in the above-defined amount,
the amount of metal abrasion at the slide part of the compression type refrigeration
machine in which HFC such as R-134a is used as a refrigerant can be extremely reduced.
Moreover, the carboxylic ester or the carbonic ester can be prevented from being lowered
in the solubility, and the lubricating oil composition for refrigeration machine can
be prevented from being greatly decreased in the kinematic viscosity.
[0044] The lubricating oil composition for refrigeration machine according to the invention
is very economical because the expensive fluoroalkyl group-containing alcohol is used
in a relatively small amount as described above.
[0045] The lubricating oil composition for refrigeration machine according to the invention
may further contain conventionally known abrasion decreasing agents, in addition to
the carboxylic ester or the carbonic ester as the base oil for the lubricating oil
and the fluoroalkyl group-containing alcohol as the additive.
[0046] Examples of such abrasion decreasing agents include phosphoric esters; acidic phosphoric
esters; amine salts of acidic phosphoric esters; fatty acids; monoalcohols such as
decanol, lauryl alcohol, 2-ethylhexanol and 2-ethyl-1,3-hexanediol; polyhydric alcohols
such as 1,2-decanediol, 1,2-octanediol, triethylene glycol and diethylene glycol;
dimethyl ether of ethylene oxide/propylene oxide block copolymer; carbamic esters;
zinc dithiophosphate; carboxylates; sulfites; mercaptans; and alkylpolysiloxane fluorides.
These abrasion decreasing agents may be used singly or in combination.
[0047] In the present invention, the lubricating oil composition for refrigeration machine
may further contain oiliness improvers, anti-foaming agents, anti-corrosive agents
and colorants, which are generally used for lubricating oils such as refrigeration
machine oils, with the proviso that the object of the invention is not marred.
[0048] The lubricating oil composition for refrigeration machine according to the invention
can be obtained, for example, by adding a specific amount of the fluoroalkyl group-containing
alcohol to the specific amount of the carboxylic ester or the carbonic ester, followed
by stirring.
[0049] The liquid temperature in the stirring is preferably in the range of room temperature
to 150 °C. The stirring is carried out preferably in an inert gas atmosphere.
EFFECT OF THE INVENTION
[0050] As described above, according to the invention, the lubricating oil composition for
refrigeration machine comprises 100 parts by weight of a carboxylic ester having a
number-average molecular weight (Mn) of 200 to 5,000 and a kinematic viscosity at
100 °C of 2 to 100 cSt or a carbonic ester having a number-average molecular weight
(Mn) of 200 to 5,000 and a kinematic viscosity at 100 °C of 2 to 100 cSt, and 0.001
to 15 parts by weight of a fluoroalkyl group-containing alcohol. Therefore, this composition
can prominently reduce the amount of metal abrasion at the slide part of the compression
type refrigeration machine in which hydrogenated fluorocarbon such as R-134a is used
as a refrigerant.
[0051] Further, the lubricating oil composition according to the invention can be also used
for refrigeration machines of other types than the compression type because of its
excellent lubricating properties.
EXAMPLE
[0052] The present invention will be further described with reference to the following examples,
but it should be construed that the invention is in no way limited to those examples.
[0053] In the examples, the tests for various properties were carried out in accordance
with the following methods.
[Test method]
[0054]
a. Kinematic viscosity at 100 °C and 40 °C and viscosity index
This test was carried out in accordance with JIS K-2283.
b. Density
This test was carried out in accordance with JIS K-2249.
c. Pour point
This test was carried out in accordance with JIS K-2265.
d. Load bearing capacity (Falex value)
After a 5-minute warming-up operation under a load of 250 lbf using a falex tester,
the load was increased continuously, and a value of the increased load obtained, at
which burn mark appeared, was taken as a value of load bearing capacity, in accordance
with ASTM D-2670.
e. Electrical resistance
This test was carried out in accordance with JIS C-2101.
f. Total acid value
This test was carried out in accordance with JIS K-2501.
g. Compatibility with R-134a
The lubricating oil composition and R-134a were introduced in various proportions
between them into a glass tube, which was then sealed up, and the composition and
R-134a were made compatible with each other to examine the highest and the lowest
temperatures (critical temperatures) between which they were compatible with each
other, in accordance with JIS K-2211.
h. Amount of abrasion
The abrasion test was carried out using a Falex tester under the following conditions,
and the amount of abrasion was determined as loss in weight of a test piece (V block,
journal) after subjected to the abrasion test.
Test conditions:
[0055]
Amount of sample oil: 90 ml
Test piece: V block of A4032 (equivalent to alloy No. 4032 of JIS H4140) and journal
standardized in ASTM D-3233
Temperature: 125 °C
Number of revolutions: 260 rpm
Load: 250 lbf for 30 minutes
Type and flow rate of gas (refrigerant): R-134a, 5 l/hr
Reference Example 1
[0056] A 5-liter flask equipped with a distillation column of a 10-sieve tray was charged
with 588 g (4.98 mol) of 3-methyl-1,5-pentanediol, 2,500 g (21.42 mol) of methylhexanol
(a mixture of 87 % of 3-methylhexanol and 13 % of 5-methylhexanol), 1,932 g (21.45
mol) of dimethyl carbonate and 3.8 g (0.020 mol) of a 28 % by weight of methanol solution
of NaOCH₃.
[0057] The mixture was heated at a temperature of 110 to 160 °C for 8 hours under atmospheric
pressure to distill off the resulting methanol. The yield of the methanol was 98 %.
[0058] Then, the mixture was heated at a temperature of 130 to 170 °C for 8 hours under
a reduced pressure (130 to 10 mmHg) to distill off methanol, dimethyl carbonate, methylhexanol
and methyl methylhexyl carbonate.
[0059] After washing the thus obtained mixture with an aqueous solution containing ammonium
carbonate in an amount of 5 times the molar quantity of the NaOCH₃ used, an excess
di(methylhexyl)carbonate was removed by distillation to obtain 1,480 g of polycarbonate.
[0060] As a result of analysis, it was found that the polycarbonate thus obtained is a mixture
of dicarbonate having the following structure and its condensate.
C₇H₁₅OCOOCH₂CH₂CH(CH₃)CH₂CH₂OCOOC₇H₁₅
The dicarbonate obtained had a number-average molecular weight (Mn), as determined
by GPC, of 450, a density of 1.001 g/ml, a kinematic viscosity at 100 °C of 5.67 cSt,
a kinematic viscosity at 40 °C of 29.6 cSt and a total acid value of 0.01 mg-KOH/g.
Reference Example 2
[Preparation of carboxylic ester]
[0061] A 1-liter four-necked separable flask equipped with a stirring rod, a nitrogen blowing
pipe made of glass, a thermometer and a water separator having a cooling tube was
charged with 134 g (1.0 mol) of trimethylolpropane, 664 g (4.2 mol) of 3,5,5-trimethylcaproic
acid and 2 g of p-toluenesulfonic acid to perform esterification reaction at 190 °C
for 8 hours in a stream of nitrogen while removing the resulting water from the system.
[0062] After the reaction was completed, the reaction product was washed three times with
250 cc of a 10 % aqueous solution of sodium carbonate, and then dried at 120 °C and
1 Torr for 1 hour under a reduced pressure to obtain 540 g of a 3,5,5-trimethylcaproic
acid triester of trimethylolpropane.
[0063] The carboxylic ester thus obtained had a number-average molecular weight (Mn), as
determined by GPC, of 550, a density of 0.941 g/ml, a kinematic viscosity at 100 °C
of 7.1 cSt, a kinematic viscosity at 40 °C of 51.7 cSt and a total acid value of 0.01
mg-KOH/g.
Example 1
[0064] 100 Parts by weight of the dicarbonate obtained in Reference Example 1 and 4 parts
by weight of 2-(perfluorooctyl)ethanol were mixed with each other at 80 °C to give
a solution.
[0065] The lubricating oil composition thus obtained was subjected to the abrasion test
to determine the amount of metal abrasion.
[0066] The result is shown in Table 1.
[0067] This lubricating oil composition had a kinematic viscosity at 100 °C of 6.0 cSt,
a kinematic viscosity at 40 °C of 32.0 cSt, a viscosity index of 136, a pour point
of -60.0 °C, a load bearing capacity (Falex value) of 880 lbf, an electrical resistivity
of 3.3 × 10¹⁵ Ω·cm and a total acid value of 0.01 mg-KOH/g.
[0068] Further, the compatibility of the lubricating oil composition with R-134a was evaluated.
As a result, it was found that when a weight ratio between the lubricating oil composition
and R-134a was 15 : 85, the critical temperature on the higher side was 91 °C, while
the critical temperature on the lower side was -60 °C, and the lubricating oil composition
was excellent in compatibility with R-134a.
Example 2
[0069] The procedure of Example 1 was repeated except that the addition amount of 2-(perfluorooctyl)ethanol
was changed to 0.4 part by weight, to obtain a lubricating oil composition.
[0070] The lubricating oil composition thus obtained was subjected to the abrasion test
to determine the amount of metal abrasion.
[0071] The result is shown in Table 1.
Example 3
[0072] The procedure of Example 1 was repeated except that 1H,2H,5H-octafluoropentanol was
used in place of 2-(perfluorooctyl)ethanol, to obtain a lubricating oil composition.
[0073] The lubricating oil composition thus obtained was subjected to the abrasion test
to determine the amount of metal abrasion.
[0074] The result is shown in Table 1.
Example 4
[0075] The procedure of Example 3 was repeated except that the addition amount of 1H,2H,5H-octafluoropentanol
was changed to 0.04 part by weight, to obtain a lubricating oil composition.
[0076] The lubricating oil composition thus obtained was subjected to the abrasion test
to determine the amount of metal abrasion.
[0077] The result is shown in Table 1.
Example 5
[0079] The procedure of Example 1 was repeated except that the addition amount of 2-(perfluorooctyl)ethanol
was changed to 6 parts by weight, to obtain a lubricating oil composition.
[0080] The lubricating oil composition thus obtained was subjected to the abrasion test
to determine the amount of metal abrasion.
[0081] The result is shown in Table 1.
Example 6
[0082] The procedure of Example 1 was repeated except that the carboxylic ester of Reference
Example 2 was used in place of the dicarbonate of Reference Example 1, to obtain a
lubricating oil composition.
[0083] The lubricating oil composition thus obtained was subjected to the abrasion test
to determine the amount of metal abrasion.
[0084] The result is shown in Table 1.
Comparative Example 1
[0085] Only the dicarbonate of Reference Example 1 was subjected to the abrasion test to
determine the amount of metal abrasion.
[0086] The result is shown in Table 1.
Comparative Example 2
[0087] The procedure of Example 1 was repeated except that the addition amount of 2-(perfluorooctyl)ethanol
was changed to 0.0004 part by weight, to obtain a lubricating oil composition.
[0088] The lubricating oil composition thus obtained was subjected to the abrasion test
to determine the amount of metal abrasion.
[0089] The result is shown in Table 1.
Comparative Example 3
[0090] Only the carboxylic ester of Reference Example 2 was subjected to the abrasion test
to determine the amount of metal abrasion.
[0091] The result is shown in Table 1.
Table 1
|
Lubricating oil base |
Fluoroalkyl group-containing alcohol |
Amount of abrasion [mg] |
|
Type |
Amount |
Type |
Amount |
V block |
Journal |
Total |
Ex.1 |
Carbonic ester of Ref.Ex.1 |
100 |
A |
4 |
0 |
1 |
1 |
Ex.2 |
Carbonic ester of Ref.Ex.1 |
100 |
A |
0.4 |
1 |
9 |
10 |
Ex.3 |
Carbonic ester of Ref.Ex.1 |
100 |
B |
4 |
1 |
1 |
2 |
Ex.4 |
Carbonic ester of Ref.Ex.1 |
100 |
B |
0.04 |
1 |
11 |
12 |
Ex.5 |
Carbonic ester of Ref.Ex.1 |
100 |
A |
6 |
1 |
2 |
3 |
Ex.6 |
Carboxylic ester of Ref.Ex.2 |
100 |
A |
4 |
2 |
10 |
12 |
Comp. Ex.1 |
Carbonic ester of Ref.Ex.1 |
100 |
- |
- |
4 |
15 |
19 |
comp. Ex.2 |
Carbonic ester of Ref.Ex.1 |
100 |
A |
0.0004 |
4 |
14 |
18 |
Comp. Ex.3 |
Carboxylic ester of Ref.Ex.2 |
100 |
- |
- |
7 |
20 |
27 |
Remarks:
1. The unit of each amount of the carbonic ester, the carboxylic ester and the fluoroalkyl
group-containing alcohol is part(s) by weight.
2) Type of the fluoroalkyl group-containing alcohol
A: 2-(perfluorooctyl)ethanol
B: 1H,2H,5H-octafluoropentanol |