[0001] This invention concerns plates to provide a hydrodynamic seal and hydrostatic support
for plants performing the pickling and/or chemical treatment and/or electrochemical
treatment and/or cleaning of metallic strip, as set forth in the main claim.
[0002] The hydrodynamic sealing plates according to the invention are fitted to dip tanks
using a low level, or low head, of a liquid and employed for the treatment of metallic
strip passing through in a straight line.
[0003] The process of pickling has the purpose of removing from the surface of steel the
non-metallic particles and, in particular, the oxides which form on that surface.
[0004] Pickling is carried out by making the surface of the steel cooperate with inorganic
acids or salts that attack more or less strongly the surface of the steel to be treated.
[0005] Plants for the pickling or chemical cleaning of metallic strip, as described in this
invention, are continuous dipping plants and comprise at least one tank filled with
a solution containing the required acid or salt, in which the strip is dipped and
fed at the desired speed.
[0006] For practical reasons the dip tanks through which the strip is fed substantially
straight and horizontally are filled only to a modest height, which can also be defined
as a head, with the acid solution.
[0007] So as to ensure that the whole surface of the strip is lapped by the pickling action,
it is necessary to ensure that the strip is fully immersed in the solution.
[0008] For this purpose the technologies of the state of the art have used tanks in which
the strip is made to cooperate with the lower surface of immersion rolls, which are
at least partly sunk in the solution. These immersion rolls thus ensure that the whole
surface of the strip is dipped in the pickling solution.
[0009] In another type of disclosed embodiment the strip is deflected to form a catenary,
thereby entailing an increase of the volume of the dip tank.
[0010] So as to obviate problems linked to the drawing action which such deflection of the
strip might involve, and to enable tanks of a modest volume to be used, straight pickling
plants have been disclosed in which the strip slides substantially horizontally in
the acid pickling tanks, electrolytic acid pickling tanks or neutral electrolytic
pickling tanks.
[0011] So as to ensure that the upper surface too of the strip is affected by the pickling
action, the strip is caused to cooperate at both the initial and final parts of the
dip tank with sealing means, which ensure that the pickling solution is kept at a
level higher than the plane of sliding of the strip.
[0012] At the same time the sealing means have to contain solution above the strip and to
enable the strip to be fed without any scraping which might lead to scratching of
the strip.
[0013] An embodiment has been disclosed in which the sealing means consist of two pairs
of rolls acting as dykes and arranged respectively at the beginning and end of the
pickling tanks. Each pair of these "dyke" rolls includes a lower dyke roll and an
upper dyke roll, which are superimposed on each other in contact respectively with
the lower surface and upper surface of the strip being fed.
[0014] While the lower dyke roll is fully immersed in the pickling solution, the upper dyke
roll acts to retain the pickling solution present above the strip being fed and at
all times ensures a minimum level of liquid above the strip.
[0015] In both the first and second embodiments disclosed in the state of the art at least
one surface of the strip to be pickled is in contact with a roll. This creates problems
of technical difficulties in operations of maintenance and seal engagement, problems
linked to friction and also problems linked to the quality of the surface of the outgoing
strip due to the condition of the surface of the rolls.
[0016] GB-A-2.031.036 and US-A-4,162,955 disclose plates providing a hydrodynamic seal and
positioned opposite to each other at the inlet and at the outlet of the dip tank;
these plates providing a hydrodynamic seal include a plurality of nozzles directed
towards the strip being fed.
[0017] These nozzles are generally directed in such a way as to provide a countercurrent
to the strip being fed and form an angle less than 90°, but advantageously between
10° and 30°, with the strip being fed.
[0018] These plates are positioned above and below the plane of feed of the strip so as
to define a feed gap of a constant determined height with which the strip being fed
cooperates.
[0019] So as to enable these tanks to be used with a wide range of strip, the height of
the gap has to be high enough, thus entailing a great loss of fluid which leaves through
these hydrodynamic sealing plates when the strip to be processed has a relatively
small thickness.
[0020] As a result, the efficiency of the seal which can be achieved with these plates depends
also on the thickness of the strip to be processed.
[0021] Moreover, the angle of the positioning of the nozzles is stationary and cannot be
changed to suit the thickness of the strip being fed and/or to suit other operating
factors.
[0022] Furthermore, the force exerted to support the moving strip by the flows of liquid
leaving the nozzles can be adjusted only by changing, if possible, the pressure of
the means that feed the fluid to these hydrodynamic sealing plates.
[0023] Besides so as to improve the hydrodynamic seal of these plates, these patents include
the use of air blowoff means arranged respectively upstream of the pair of inlet plates
and downstream of the pair of outlet plates, these blowoff means blowing air under
pressure against the two opposite faces of the strip being fed.
[0024] This air creates problems of oxidation of the strip and, in electrolytic pickling
processes and other electrolytic processes, this air acting as an insulation reduces
considerably the efficiency of the process.
[0025] Moreover, where the air pressure is such as to cause the air to enter the inside
of the treatment tank, the air bubbles reduce considerably the pickling capacity of
the solution.
[0026] Furthermore, the air delivered by these blowoff means increases very greatly the
volume of the gases which have to be treated before they can be discharged to the
outer environment, and this situation increases the costs of the plant and of the
working of the plant that treats the gaseous discharges.
[0027] Besides, these jets of air under pressure are in contrast with the fact that the
treatment tank is generally kept under a slight negative pressure so as to reduce
the volume of the gases to be treated.
[0028] US-A-4,928,717 discloses a device for the surface treatment of a moving strip, the
device including a tank having two openings at its ends for the feed of the strip;
this tank includes at its inlet opening one plate and at its outlet opening two plates
of the above type, which have the task of providing a hydrodynamic seal together with
the problems described above.
[0029] Moreover, the inclusion of only one plate at the inlet opening of the tank cannot
fully ensure a satisfactory seal.
[0030] JP-A-63.270.486 discloses a device for the surface treatment of strip, in which are
included two pairs of superimposed cylindrical plates containing a plurality of inclined
holes to inject a fluid onto the surface of the strip being fed; these cylindrical
plates do not have the task of providing a hydrodynamic seal and are fitted so as
to be stationary both vertically and rotatably.
[0031] The present applicants have designed, tested and embodied this invention to overcome
the shortcomings of the state of the art and to achieve further advantages.
[0032] The invention is set forth and characterised in the main claim, while the dependent
claims describe variants of the idea of the main embodiment.
[0033] The purpose of this invention is to provide a sealing system fitted to the dip tanks
of a plant for the pickling and/or chemical treatment and/or cleaning of metallic
strip, the system lessening or eliminating the possibility of contact and/or sliding
of the strip to be cleaned against surfaces which might scratch the strip or become
worn.
[0034] This invention comprises at least two pairs of sealing plates, each pair of which
is fitted within the dip tank containing the solution in which the strip has to be
dipped.
[0035] These pairs of sealing plates are located respectively at the inlet (pair of initial
plates) and at the outlet (pair of final plates) of the pickling tank.
[0036] Each pair comprises a first lower sealing plate and a second upper sealing plate
placed substantially vertically above the first lower sealing plate; the sealing plates
extend across the whole width of the dip tank.
[0037] The sealing plates have the tasks of manifolds for the solution to be injected into
the tank and of providing a seal.
[0038] The lower sealing plate is fitted to provide a seal engagement together with the
bottom of the dip tank and acts as a lower wall to contain the solution.
[0039] The sealing plates are suitably distanced vertically from each other to define a
feed gap with which the strip being fed cooperates.
[0040] In the invention at least one of the plates of each pair of superimposed plates is
fitted so as to be able to move vertically in such a way as to adjust fully or partly
the height of the feed gap, for instance according to the thickness and relative levelness
of the strip to be treated.
[0041] According to a variant at least one of the plates can be moved in the direction of
feed of the metallic strip.
[0042] The respective initial and final pairs of sealing plates determine an intermediate
dipping zone and retain the pickling solution, which is kept at a level higher than
the horizontal plane of sliding of the strip.
[0043] According to a particular embodiment the surfaces of the plates defining the feed
gap are parallel to each other and the feed gap has a lengthwise section of a constant
height.
[0044] According to a variant the surfaces of the plates defining the feed gap have developments
that diverge at least partly from each other in the direction towards the intermediate
zone of the tank so as to define a feed gap having a lengthwise section of an increasing
height at least in its portion towards the intermediate part of the tank.
[0045] The respective zones upstream of the initial pair of sealing plates and downstream
of the final pair of sealing plates are discharge zones for collection of the pickling
solution leaving the intermediate dipping zone through the feed gap; this solution
thus leaving is in a quantity less than the rate of flow of solution into the tank.
[0046] The pickling solution is discharged by gravity from the discharge zones and is possibly
re-circulated after a suitable treatment.
[0047] The strip in these respective discharge zones upstream of the initial pair of sealing
plates and downstream of the final pair of sealing plates is caused to cooperate with
supporting and drawing means.
[0048] Each sealing plate contains an inner chamber into which the pickling solution is
fed under pressure.
[0049] A plurality of gauged injection holes through which the pickling solution leaves
under pressure and at speed is included in the wall of the sealing plates which defines
the inner chamber and which faces the sliding strip.
[0050] According to a first embodiment the gauged injection holes have their axis substantially
perpendicular to the plane of sliding of the strip.
[0051] According to a variant the gauged injection holes have their axis suitably inclined
to the line perpendicular to that plane of sliding; this inclination is oriented towards
the intermediate dipping zone defined by the pairs of sealing plates, so that the
solution leaving under pressure and at speed acts also as a sealing means to retain
the solution in the intermediate zone.
[0052] According to yet another variant the gauged injection holes in the sealing plates
can be arranged along a plurality of lines and be inclined differently from each other.
[0053] For instance, there may be a plurality of lines of gauged holes staggered in relation
to each other.
[0054] A particular embodiment of the invention includes at least two rows of gauged holes;
a first row consists of first gauged holes having their axis substantially perpendicular
to the plane of feed of the strip, whereas a second row consists of second gauged
holes which have their axis advantageously inclined towards the inside of the intermediate
part of the tank.
[0055] The first gauged holes have the tasks of hydrostatic supporting of the strip and
of detaching the particles on the surface of the strip.
[0056] The second gauged holes have the task of holding and retaining the solution within
the intermediate zone so as to enable a head to be created in the intermediate zone
of the tank; this head has a height between 50 and 300 mm. depending on the pressure
with which the fluid is fed to the gauged holes.
[0057] Moreover, the inclined gauged holes of the pair of final plates have the purpose
of opposing the outgoing of the solution which the strip being fed tends to draw with
itself.
[0058] Where there is a plurality of gauged holes, the latter can be fed with differentiated
pressures and/or rates of flow.
[0059] According to a particular form of embodiment the plates can be moved advantageously
by being rotated about their own lengthwise axis so as to change the inclination with
which the jets of solution leaving the gauged holes strike the surface of the strip
being fed.
[0060] The pressure and rate of flow of the jet of solution delivered through the gauged
injection holes are such as to ensure a constant action on the whole surface of the
strip.
[0061] As we said above, the pressure and rate of flow of the jet of solution are such as
to provide a hydrodynamic seal for the solution held in the intermediate zone.
[0062] Furthermore, the pressure and rate of flow of the jet of the pickling solution are
such as to create a fluid bed to support and position the strip being pickled.
[0063] To be more exact, the hydrodynamic pressure due to the kinetic energy of the jets
leaving the gauged injection holes opposes, to the extent of at least balancing, the
hydrostatic pressure due to the greater level of the solution in the intermediate
dipping zone.
[0064] These localised jets of solution striking the surface of the strip being fed have
the further task of causing occurrences of local turbulence, which apply a mechanical
action to the surface of the strip and increase the efficiency of the pickling treatment
and chemical cleaning.
[0065] Partition elements which are associated with the sealing plates and which have the
purpose of obtaining well defined sectors in the row or rows of the gauged holes may
be included to ensure a uniform supporting action along the whole strip being pickled.
[0066] According to a first embodiment the partition elements are of a lengthwise type and
are arranged with their axis parallel to the direction of feed of the strip.
[0067] According to another embodiment the partition elements are of a transverse type and
are arranged with their axis at a right angle to the direction of feed of the strip;
in this case they together with the associated lengthwise partition elements define
closed sectors separated from each other, each sector being affected only by the gauged
holes contained therein.
[0068] Thus a level of solution such as will cover the strip fully is ensured within the
intermediate zone and also ensures an intense, widespread action of uniform pickling
of the upper and lower surfaces of the strip.
[0069] Where there are tanks of a great length or a plurality of tanks in series, means
for intermediate supporting of the strip being fed may be included. These intermediate
supporting means may consist of a lower supporting roll or of a pair of respective
lower and upper rolls, which are opposite to each other or are staggered in relation
to each other.
[0070] Where there is only one intermediate supporting roll or one pair of intermediate
supporting rolls, the roll or rolls can be of an idling type or be powered.
[0071] The attached figures are given as a non-restrictive example and show some preferred
embodiments of the invention as follows:
- Fig.1
- is a diagram of the lengthwise section of a single dipping tank for chemical treatment
of strip, the tank including plates to provide hydrodynamic sealing according to the
invention;
- Fig.2
- shows the detail A of Fig.1 in an enlarged scale;
- Fig.3
- shows a section along the line B-B of Fig. 2;
- Fig.4
- is a diagram of a lengthwise section of a multiple tank for chemical treatment of
strip, the tank including the hydrodynamic sealing plates according to the invention;
- Fig.5
- shows the detail C of Fig.4 in an enlarged scale;
- Fig.6
- shows a variant of the detail of Fig.5;
- Figs.7a, 7b and 7c
- show diagrams of some possible cross-sections of a sealing plate of the initial pair
of plates:
- Fig.8
- shows a cross-section of an initial pair of sealing plates comprising two separate
inner chambers;
- Fig.9
- shows a cross-section of a pair of initial sealing plates of a rotary type;
- Fig.10
- shows part of a lengthwise section along the line D-D of the pair of sealing plates
of a rotary type of Fig.9.
[0072] The reference number 10 in the attached figures denotes generally a sealing system
according to the invention as applied to a dip tank 11 of a chemical treatment plant
to clean metallic strip 12.
[0073] The sealing system 10 according to the invention includes sealing means 13 installed
at both the initial part and final part of the dip tank 11.
[0074] These sealing means 13, which are initial sealing means 13a and final sealing means
13b respectively, define an intermediate zone 14 in which a chemical solution is contained.
[0075] The sealing means 13 define also two discharge zones 21, which are an initial discharge
zone 21a and a final discharge zone 21b respectively and are located upstream of the
initial sealing means 13a and downstream of the final sealing means 13b.
[0076] In this case two pairs of guiding and supporting rolls 22 with which the strip 12
being fed cooperates are included in the discharge zones 21.
[0077] The sealing means 13 comprise a pair of vertically superimposed and facing sealing
plates 15, which are a lower sealing plate 15a and an upper sealing plate 15b.
[0078] The sealing plates 15 extend transversely across the tank 11 and the upper sealing
plate 15b is raised from the lower sealing plate 15a so as to define a feed gap 16
with which the strip 12 being fed cooperates.
[0079] According to an advantageous form of embodiment shown in Fig.2 the feed gap 16 includes
in its length a narrowed portion 24 in the direction towards the discharge zones 21
so as to oppose the outward departure of the pickling solution held in the intermediate
zone 14.
[0080] According to a particular form of embodiment (Fig.7a), surfaces 18 of the sealing
plates 15a-15b defining the feed gap 16 are parallel to each other and the feed gap
16 has a lengthwise section of a constant height.
[0081] According to a variant (Figs.7b and 7c) the surface 18 of at least one sealing plate
15 defining the feed gap 16 has a development diverging at least partly in the direction
towards the intermediate zone 14 of the tank 11.
[0082] Thus the feed gap 16 defined by the pair of initial sealing plates 15 has a lengthwise
section with a height increasing at least in the part facing towards the intermediate
zone 14 of the tank 11, whereas the feed gap 16 defined by the pair of final sealing
plates 15 has a development decreasing towards the final discharge zone 21b.
[0083] This progressively variable development has the purpose of reducing the flow of solution
tending to leave the intermediate zone 14 through the feed gaps 16 towards the discharge
zones 21, thus enabling a head of solution of a desired height to be ensured in the
intermediate zone 14.
[0084] The lower sealing plate 15a is fitted with a seal engagement to the bottom of the
dip tank 11 and acts as a lower retaining wall for the solution.
[0085] According to a particular form of embodiment the upper sealing plate 15b can be moved
vertically to enable the height of the feed gap 16 to be adjusted, for instance, according
to the thickness of the strip 12 to be processed.
[0086] Each sealing plate 15 contains a plurality of gauged holes 17 arranged evenly on
the surface 18 of the sealing plate 15 facing the strip being fed.
[0087] These gauged holes 17 permit intercommunication between an inner chamber 19 within
the sealing plates 15 and the feed gap 16. The inner chamber 19 acts as a manifold
to feed the solution, and is continuously supplied with the chemical solution under
pressure through a feeder conduit 20.
[0088] According to a variant, partition elements 25 shown with lines of dashes in Fig.3
may be provided on the surfaces 18 of the sealing plates 15 in which the gauged holes
17 are made; these partition elements 25 have the purpose of defining well defined
sectors 26 in the row or rows of gauged holes 17.
[0089] According to a first embodiment the partition elements 25 are of a lengthwise type
25a and arranged with their axis parallel to the direction of feed of the strip 12
so as to form open sectors 26 upstream and downstream.
[0090] According to another embodiment the lengthwise partition elements 25a are associated
with transverse partition elements 25b arranged with their axis perpendicular to the
direction of feed of the strip 12 so as to define closed sectors 26 separated from
each other.
[0091] The inclusion of the partition elements 25 ensures a more uniform treatment of the
whole surface of the strip 12 being fed and a more uniform supporting of the strip
12.
[0092] In the case of Fig.2 each gauged hole 17 has its axis inclined to the horizontal
so as to be directed towards the inside of the intermediate zone 14 and so as to define
together with the direction of feed of the strip 12 an angle of incidence "a" between
30° and 60°, but advantageously 45°.
[0093] According to a variant which is not shown here, the gauged injection holes 17 have
their axis substantially at a right angle to the plane of feed of the strip 12.
[0094] According to still another variant the gauged injection holes 17 in the sealing plates
15 may be arranged in a plurality of lines. According to the variant shown in Fig.8
for example, two rows of gauged holes 17 on the same axis as each other or offset
from each other may be provided with different inclinations, namely first holes 17b
and second holes 17a respectively.
[0095] The particular form of embodiment of the invention as shown in Fig.8 includes two
rows 17a and 17b respectively of gauged holes 17, of which a first row consists of
first gauged holes 17b with their axis substantially perpendicular to the plane of
feed of the strip 12, whereas the second row consists of second gauged holes 17a which
have their axis advantageously inclined towards the inside of the intermediate zone
14 of the tank 11.
[0096] The first row of gauged holes 17b has mainly the task of the hydrostatic supporting
of the strip 12 and the removal of the particles on the surface of the strip 12 being
fed.
[0097] The second row of gauged holes 17a has the task of obstructing and retaining the
solution so as to enable a head of acid solution to be created in the intermediate
zone 14 of the tank 11; this head will have a height between 50 and 300 mm., depending
on the pressure and speed with which the acid solution is fed to the gauged holes
17b-17a.
[0098] The second row of holes 17a is especially advantageous in the pair of the final sealing
plates 15 inasmuch as it acts to oppose the departure of the solution which the moving
strip 12 tends to draw with it.
[0099] Where there is a plurality of rows of gauged holes 17, the sealing plate 15 may have
its inner chamber 19 divided into a first inner chamber 19b and second inner chamber
19a respectively, which communicate with the first row of gauged holes 17b and the
second row of gauged holes 17a respectively.
[0100] In this case (Fig. 8) it is possible to feed the first inner chamber 19b and second
inner chamber 19a with fluid at differentiated pressures and therefore to feed the
first gauged holes 17b and second gauged holes 17a respectively with differentiated
pressures.
[0101] The rate of flow and pressure of the flow of solution leaving each gauged hole 17
can be adjusted advantageously by the machine operator according to factors such as,
for instance, the speed of feed of the strip 12 and the height of the desired head
of solution in the intermediate dipping zone 14.
[0102] The hydrodynamic pressure generated by the kinematic energy possessed by the jet
of solution leaving the gauged holes 17 is such as will resist and balance the static
pressure of the head of solution in the intermediate zone 14 of the dip tank 11.
[0103] The chemical solution leaving the intermediate dipping zone 14 through the feed gap
16 is collected in the discharge zones 21, whence it is discharged through discharge
conduits 23.
[0104] In this way the sealing system 10 according to the invention ensures full immersion
of the strip 12 and therefore a correct surface treatment of all the surfaces of the
strip 12 and reduces to a minimum the contacts with, and sliding on, rolls or other
guiding and supporting elements in the pickling bath 11.
[0105] According to a particular form of embodiment shown in Figs.9 and 10 the two sealing
plates 15, namely a lower plate 15a and an upper plate 15b respectively, have a cylindrical
conformation and include gauged injection holes 17 arranged in two rows, a first row
17b and a second row 17a respectively.
[0106] These plates 15 can be rotated about their lengthwise axis so as to change, as required,
the inclination with which the jets of solution leaving the gauged injection holes
17 strike the strip 12 being fed.
[0107] According to the embodiment shown in Fig.4 the dip tank 11 is of a modular type and
a plurality of these tanks 11 is placed end to end so as to form a multiple dip tank
111 when a longer stay time of the strip 12 in the chemical treatment station is required.
[0108] Where there is a tank 11 of a great length or a multiple tank 111, intermediate supporting
and guiding means 27 may be included to prevent the strip 12 bending along its length.
[0109] In the situation of Fig.4 these intermediate supporting and guiding means 27 consist
of the supporting plates 15 themselves, advantageously of a double type, in which
the gauged holes 17 face towards the inside of the intermediate zone 14 with which
they cooperate (Fig.5).
[0110] In the case of Fig.6 the intermediate supporting and guiding means 27 consist of
an auxiliary supporting roll 28 placed below the strip 12 being fed in an intermediate
position between two pairs of sealing plates 15. This auxiliary supporting roll 28
can be of an idler type or be powered.
[0111] According to a variant shown with lines of dashes in Fig.6, the intermediate supporting
and guiding means 27 consist of a pair of opposed auxiliary supporting rolls 28-128
positioned respectively below and above the strip 12 being fed.
1. Plates to provide a hydrodynamic seal and hydrostatic support for plants performing
the pickling and/or chemical treatment and/or cleaning of metallic strip, the plates
cooperating at least with the inlet and outlet of the dip tanks (11) in which the
metallic strip (12) is fed straight without diversions within the dip tank (11), the
plates comprising a first lower sealing plate (15a) and a second upper sealing plate
(15b), the first (15a) and second (15b) plates being distanced from each other vertically
to define a feed gap (16) for the feed of the metallic strip (12), a plurality of
holes (17) for injection of the chemical solution under pressure being contained in
the two opposed surfaces (18) of the first plate (15a) and second plate (15b), these
injection holes (17) being oriented towards the inside of the tank (11), the plates
(15) being characterized in that at least one of the plates (15a-15b) can be moved
vertically so as to alter as desired the height of the feed gap (16).
2. Hydrodynamic sealing plates as in Claim 1, in which the lengthwise section of the
feed gap (16) defined by the pair of initial sealing plates (15a-15b) in the direction
of feed of the strip (12) diverges at least partly.
3. Hydrodynamic sealing plates as in Claim 1 or 2, in which the lengthwise section of
the feed gap (16) defined by the pair of final sealing plates (15a-15b) in the direction
of feed of the strip (12) converges at least partly.
4. Hydrodynamic sealing plates as in any claim hereinbefore, in which the injection holes
are gauged injection holes (17) and are arranged in at least two rows (17a-17b).
5. Hydrodynamic sealing plates as in any claim hereinbefore, in which at least part of
the gauged injection holes (17) have an axis perpendicular or substantially perpendicular
to the plane of the metallic strip (12).
6. Hydrodynamic sealing plates as in Claim 4, in which at least the first row of gauged
injection holes (17b) and at least the second row of gauged injection holes (17a)
are fed with differentiated pressures.
7. Hydrodynamic sealing plates as in any claim hereinbefore, in which at least one sealing
plate (15a-15b) can be moved by being rotated about its lengthwise axis.
8. Hydrodynamic sealing plates as in any claim hereinbefore, which include lengthwise
partition elements (25a), in the direction of feed of the strip (12), which define
open sectors (26) upstream and downstream.
9. Hydrodynamic sealing plates as in Claim 8, which include transverse partition elements
(25b) perpendicular to the lengthwise partition elements (25a) so as to define closed
sectors (26) containing a determined number of gauged injection holes (17).