Field of the invention
[0001] The present invention relates to a package comprising a container and a measuring
cup adapted to serve as a closure. The improvement of the present invention achieves
a consistent saving in the manufacturing material, maintaining all the common characteristics
of similar packaging, such as, for example, a liquid tight seal and self draining
properties.
Background of the invention
[0002] Packages comprising a container and dosing cap are well known in the prior art. The
container is able to contain liquid or granular substances. The dosing cap is a measuring
cup adapted also to serve as a closing system. With the help of said dosing cap a
certain contained substance is dosed and the container is closed in a detachable manner.
Lightweighted packages are desirable, because of the low weight and reduced cost in
materials required for their manufacture and the reduced cost related to the disposal.
It is an object of the present invention to propose a package which achieves a consistent
material saving in the manufacture of said package.
[0003] A problem associated with these packages is the spillage from said dosing cap onto
the container, when it is applied again after use on the container, which can cause
contamination of the closure systems, such as threads, with the contained product,
as well as dripping along the container, making the closure and container messy, very
slippery and thus difficult to handle.
[0004] To solve this problem various solution have been proposed. EP-B-0 369 560 describes
an assembly, in which the measuring cup, threaded on the outside of said neck of the
container, presents a skirt extending into the pouring spout body, which protects
the threads of said measuring cup. A further improvement has been achieved with EP-A-0
417 954 in which the drain back trough is part of the container's body. Said trough
has to be formed through an inversion of part of the neck of the container after the
blow-molding process.
[0005] Other solutions are disclosed in US-4 696 416 and US-4 981 239. The dosing cap has
a fastening means formed on its external surface, adapted to be sealed tightly to
the interior surface of a collar secured to the orifice of the container. This means
that no extra skirt is needed in this case to protect the threads of said dosing cap,
although an intermediate piece, which joins the container and the dosing cap, is still
required.
[0006] In all the previous solutions no limitations on the amount of the packaging material
required has been set. On the contrary, more packaging material has been added to
solve spillage problems through specific back draining means. The present invention
reduces the necessary packaging material by inserting the dosing cap inside the neck
of the container directly, as will be described further on.
[0007] In order to save material for the manufacturing of a package, which needs to be dosed,
such as liquid and/or granular detergent, softeners, bleaches and the like, it would
be more desirable that said package is comprised only of two parts : a container and
a dosing cap, but no transition piece to convey the back drain. In particular, it
would be more desirable for the same reason to avoid the forming of a back drain trough
on the neck of the container.
[0008] We have now found that these objects are met by partly inserting the dosing cap into
the neck of the container. This inserted part, protected by the neck of the container,
needs not to be of the same resistance compared to the rest not inserted into said
neck. Nevertheless, minimum constraints have to be taken into account, in order to
determine the effective material saving.
[0009] The amount of packaging material or weight of the dosing cap is primarily determined
by the mass density of the manufacturing material and the thickness of the wall of
said dosing cap. The thickness determines the final resistance and stability properties
of said cap. The resistance and the stability are important features of a reusable
dosing cap, since it has to be gripped many times in order to open the container,
especially considering that most of the commercially available containers are refillable.
Brief description of the figures
[0010]
Figure 1 is a fragmentary side view of the preferred embodiment of the present invention.
Figure 2 is a fragmentary cross-sectional view of the embodiment of Figure 1 taken
along line 5-5.
Figures 3 to 9 are fragmentary cross-sectional views of other embodiments of the present
invention.
Summary of the invention
[0011] The present invention is a package comprising a container and a dosing cap, said
cap comprising a top and a circumferential wall. The wall of said cap has two different
thicknesses, the thinner walled part of said cap fitting into the neck of said container,
to achieve a liquid tight seal.
Detailed description of the invention
[0012] Figure 1 illustrates the top end of the closed package in the preferred embodiment
of the present invention, suitable for holding liquid or granular substances and the
like. Preferably the container (10) is provided with a handle (not shown), integrally
molded therewith, to provide a gripping means to facilitate holding and carrying the
container (10) and dispensing its contents. The container (10) has a removably attached
closure (20) to prevent in adverted spillage or loss of freshness of the contents
of the container (10). The closure (20) may also be used as a measuring cup, to ensure
the desired quantity of liquids is dispensed. The closure (20) is attached directly
into the neck (12) of the container (10) in a liquid tight manner.
[0013] Figure 2 is a cross sectional view of Figure 1 along the line 5-5, showing the different
thicknesses of the circumferential wall of said dosing cap (20) . The thickness of
said wall is defined to be the minimal distance between the inner and the outer surface
of the wall. The thinner walled part (26) begins right under the external ridge (22).
Said thinner part (26) fits into the neck (12) of container (10) in its closed position.
Since said thinner part (26) of cap (20) is entirely protected by the neck (12) of
container (10), said part (26) can be of a minor resistance and stability than the
rest of the dosing cap (20). Since only a minor resistance and stability conditions
are necessary, as explained before, part (26) can be thinner walled than the rest.
[0014] The thicker walled part (28) begins from the external ridge (22) upwards. This part
(28) of said dosing cap (20) remains outside the neck (12). This part (28) needs to
maintain a certain stability and resistance, since said part (28) has to be gripped
firmly, in order to disconnect said dosing cap (20) from the neck (12) of container
(10). This operation has to be accomplished many times.
[0015] The spillage free feature of the package of the present invention is another advantage,
which is a direct consequence of the partial insertion of the dosing cap (20) into
the neck (12) of container (10). It is evident that the rest of the dosed substance
flows or falls automatically back into the container. This leads to the unnecessity
of any drain back trough or other feature to convey the rest of any dosed substance
back into the container. Not needing any particular drain back facility, as said before,
also diminishes the amount of packaging material necessary for the package. This results
in a significant material saving versus the packages of the prior art.
[0016] The dosing cap (20) may have two inclined features : the external ridge (22) and
the groove (24). The groove (24) on the outer surface of part (26) of the dosing cap
(20) fits exactly onto the identically sloped internal ridge (14). This internal ridge
(14) is made on the inner surface of the neck (12) of container (10) and it has the
identical shape of the groove (24), in order to get a liquid tight seal.
[0017] As shown in Figure 3, the dosing cap (30) can also have two external ridges (22)
and (32). The ridge (32) fits now into the groove (34) on the inner surface of the
neck (12). The number and the shape of grooves (24) or ridges (32) and the corresponding
internal ridges (14) and grooves (34) can be varied by any person skilled in the art.
[0018] The neck (12) of the container (10) not only contributes to the closure system, but
it also serves as the pouring spout of the container of the present invention.
[0019] Referring again to Figure 2, the fitting of the cap (20) into the neck (12) is only
possible, if the lip (29) of the neck (12) is identically inclined as the external
ridge (22) of cap (20). The inclination is defined by an angle a. This angle a is
measured from the plane defined by the supporting basis of the container (10) in its
upright position to a line parallel to the lip of the neck (12) or external ridge
(22). Therefore the angle a has to be always equal for both the external ridge (22)
and the lip (29) of neck (12), in order to obtain a liquid tight seal.
[0020] Figure 4 schematically shows certain features which further improves the liquid tightness
applicable to all embodiments. The new feature in respect to Figure 2 is the ridge
(8) between the neck (12) and collar (9) of the container (10). Said ridge (8) forms
all around inside the neck (12) an area (7). Said area (7) is sloped in Figure 4,
but it can also be flat. Correspondingly, the lip (27) of the dosing cap (90) has
the same slope as the area (7). The lip (27) of the dosing cap (90) coming in direct
contact with area (7) assures an improved liquid tightness of dosing cap (90).
[0021] The inclined versions described so far are the preferred embodiments of the present
invention, since said inclination of the lip (29) of neck (12) helps in separating
the cap (20) from the container (10). In this manner, the cap (20) can be turned in
respect to the neck (12); a 1/4 turn at most is sufficient to force the ridge and
the groove to disengage. Furthermore, the inclination of the lip (29) of neck (12)
facilitates the use as a pouring spout of neck (12) to dose the contained substance
out of the container into the dosing cap (20).
[0022] Nevertheless, other versions are possible with the same characteristical features
between dosing cap (20;30) and neck (12) described above, which form the closure system,
but with different angles between each other. One possibility is to have the external
ridge (22) and the lip (29) of neck (12) inclined with an angle a, whereas the groove
(24) and the corresponding internal ridge (14) with another completely different angle
;8, as illustrated in Figure 5. Angle is measured from the plane defined by the supporting
basis of container (10) in its upright position to a line parallel to groove (24)
or internal ridge (14). This includes also the following possibilities for the angles
:
a) a = 0, β≠0;
b) a 0, (3 = 0;
c) a 0.
[0023] The possibility schematically described by the item a) is illustrated in Figure 6.
The external ridge (22) on the dosing cap (50) and the lip (29) of neck (12) have
no inclination, on the contrary to groove (24) and internal ridge (14). The latter
inclination is defined by β. The possibility b) is shown in Figure 7, representing
the exact opposite of case a) : no inclination of groove (24) and internal ridge (14),
an inclination defined by a for external ridge (22) and the lip (29) of neck (12).
The possibility described by c) is a complete non-inclined version of the present
invention and it is shown in Figure 8.
[0024] Another embodiment of the present invention is shown in Figure 9. It is similar to
Figure 2 with the only difference that the lip (27) of the dosing cap (80) is also
inclined with an angle y. This angle y is measured from the plane defined by the supporting
basis of the container (10) in its upright position to a line parallel to the lip
of the dosing cap (80) The inclination of lip (27) helps the pouring out of the dosed
substance. In all the Figures described above, the different thickness of the circumferential
wall of the dosing cap is schematically illustrated.
[0025] The thickness of the walls of the dosing cap of the present invention may be up to
1.2 mm, preferably up to 0.6 mm, and most preferably from 0.1 mm to 0.3 mm especially
for the thinner walled part of said cap. All the angles a, and γ have values, which
can be chosen by any person skilled in the art for any necessary specific requirement.
Preferably said values are from 0 radians to 5π/12 radians, more preferably from π/12
radians to π/3 radians.
[0026] All embodiments described are preferably made of plastic, whereas the container is
preferably blow-molded and the dosing cap injected. Nevertheless, as said before,
the closure system itself does not limit the use of other commercially available manufacturing
materials. The type of plastics usable for this type of application are generally
thermoplastics, such as PolyEthylene (PE), PolyEthylene Terephthalate (PET), PolyPropylene
(PP), PolyVinyl Chloride (PVC), and any other, less common polymers, like PolyStyrene,
PolyCarbonate and Ploymethane. These type of plastics is completely recyclable. It
is possible to have material savings up to 80 % compared to current self draining
caps.
[0027] All the dosing caps shown in Figures 1 to 9 present on their outer and/or inner surface
of the wall of said caps dosing lines (80). Said lines (80) help to dose precisely
the contained substance out of the container (10). These lines (80) can be easily
varied in number, depending from the specific uses of the contained substances.
[0028] The pouring spout of the container and the lip of said dosing cap for all embodiments
are made anti-drip in order to avoid unnecessary product spillage. Furthermore, a
pilfer proof ring, tape, shrink sleeve or the like to avoid cap loosening during transportation
and distribution can be added.
[0029] The possible contained substances are all those ones, which need to be dosed for
a specific use. For example, this happens very often in the laundry and household
products, such as liquid or granular detergents, liquid softeners, household cleaners
and bleaches.
1. A package comprising a container and a dosing cap characterized in that said dosing
cap partly fits directly into the neck (12) of said container, to achieve a liquid
tight seal without transition piece.
2. A package comprising a container and a dosing cap characterized in that said wall
has two different thicknesses, the thinner walled part (26) of said cap fitting into
the neck (12) of said container.
3. A package according to Claim 1 characterized in that said cap comprises an external
ridge (22), which comes in tight contact with the lip (29) of the neck (12) of said
container in closed position, and which is situated on the outer surface of said cap
separating the two different thicknesses of said wall.
4. A package according to the preceding Claims characterized in that said cap (20;30)
comprises grooves (24) and/or ridges (32) on the outer surface of the thinner walled
part (26) of said cap (20;30) tightly fitting identically shaped internal ridges (14)
and/or grooves (34) on the inner surface of the neck (12) of said container to consent
a liquid tight closure of said container with said cap (20;30).
5. A package according to Claim 3 characterized in that said external ridge (22) of
said cap (20;30) and the lip (29) of the neck (12) of said container are inclined
with an angle a.
6. A package according to Claim 3 and 4 characterized in that said external grooves
(24) or ridges (32) on the outer surface of the thinner walled part (26) of said cap
(20;30) and the correspondent internal ridges (14) or grooves
(34) on the inner surface of the neck (12) of said container are inclined with an
angle β.
7. A package according to Claim 5 characterized in that angle is equal to angle a.
8. A package according to any of the preceding Claims characterized in that the lip
(27) of the dosing cap (100) is inclined with an angle y.
9. A package according to any of the preceding claims characterized in that the liquid
tightness is improved by another ridge (8), said ridge forming an area (7), said area
coming in direct contact with lip (27) of dosing cap (20).
10. A package according to any of the preceding Claims characterized in that the lip
of said dosing cap and the lip of the neck (12) of said container, serving both as
a pouring spouts, are anti-drip.
11. A package according to any of the preceding Claims characterized in that the outer
surface of the wall of said cap comprises a securing system, such as a pilfer proof
system, tape, shrink sleeve or the like to avoid loosening of said cap during transportation
and distribution of said package.
12. A package according to any of the preceding Claims characterized in that said
cap comprises dosing lines (80) on the the outer and/or inner surface of the wall
of said cap.
Amended claims in accordance with Rule 86(2) EPC.
1. A package comprising a container and a dosing cap characterized in that said dosing
cap partly fits directly into the neck (12) of said container, to achieve a liquid
tight seal without transition piece.
2. A package according to claim 1 characterized in that said wall has two different
thicknesses, the thinner walled part (26) of said cap fitting into the neck (12) of
said container.
3. A package according to any of the preceding claims characterized in that said cap
comprises an external ridge (22), which comes in tight contact with the lip (29) of
the neck (12) of said container in closed position, and which is situated on the outer
surface of said cap separating the two different thicknesses of said wall.
4. A package according to any of the preceding claims characterized in that said cap
(20;30) comprises grooves (24) and/or ridges (32) on the outer surface of the thinner
walled part (26) of said cap (20;30) tightly fitting identically shaped internal ridges
(14) and/or grooves (34) on the inner surface of the neck (12) of said container to
consent a liquid tight closure of said container with said cap (20;30).
5. A package according to claim 4 characterized in that said external ridge (22) of
said cap (20;30) and the lip (29) of the neck (12) of said container are inclined
with an angle a.
6. A package according to claims 4 and 5 characterized in that said external grooves
(24) or ridges (32) on the outer surface of the thinner walled part (26) of said cap
(20;30) and the correspondent internal ridges (14) or grooves (34) on the inner surface
of the neck (12) of said container are inclined with an angle β.
7. A package according to claim 6 characterized in that angle is equal to angle a.
8. A package according to any of the preceding claims characterized in that the lip
(27) of the dosing cap (100) is inclined with an angle y.
9. A package according to any of the preceding claims characterized in that the liquid
tightness is improved by another ridge (8), said ridge forming an area (7), said area
coming in direct contact with lip (27) of dosing cap (20).
10. A package according to any of the preceding claims characterized in that the lip
of said dosing cap and the lip of the neck (12) of said container, serving both as
a pouring spouts, are anti-drip.
11. A package according to any of the preceding claims characterized in that the outer
surface of the wall of said cap comprises a securing system, such as a pilferproof
system, tape, shrink sleeve or the like to avoid loosening of said cap during transportation
and distribution of said package.
12. A package according to any of the preceding claims characterized in that said
cap comprises dosing lines (80) on the the outer and/or inner surface of the wall
of said cap.