[0001] The present invention refers to a pneumatic control device for use in connection
with home sanitary equipment, such as whirlpool-type bathtubs and the like.
[0002] Whirlpool-type bathtubs are largely known to comprise ports that are adapted to deliver
a mixture of water and air under pressure, said ports being supplied with water that
is circulated by means of at least a pump. Such ports are made according to the description
that is given for instance in EP-A-0 560 097 and the amount of air contained in the
mixture delivered therethrough can be adjusted by the user by means of a pneumatic
control faucet that is arranged to enable the cross-section area of an air intake
facility connected to the ports to be varied from a minimum to a maximum. Usually,
such control faucets are of the type provided with a rotating stem and adapted to
be actuated manually through a rotating knob arranged along the rim of the tub.
[0003] The pump can be switched on and off by the user through a further control device
conveniently arranged along the rim of the tub. For safety reasons, such a further
control device actuates the pump through pneumatic actuation means which are capable
of ensuring a remote control of the power supply to the pump, in such a way as to
substantially isolate the bathtub electrically. Such a further control device comprises
namely a spring-loaded piston with a metal push-button that is actuatable by the user
to control the operation of the pump pneumatically through an electric-pneumatic interface.
[0004] As already hinted at above, all of the afore described pneumatic control devices
are arranged along the rim of the bathtub and, since they have a rigid and substantially
edgy structure, can constitute a dangerous presence for the user in the case that
he or she should hit against them or fall on them accidentally.
[0005] In any case, the various control devices have each a substantially different structure
and mode of operation, so that their construction shall be carried out in a totally
independent manner. This of course makes their manufacturing on an industrial scale
quite more difficult and, as a consequence, much more time-consuming and cost-ineffective.
[0006] It is therefore a main purpose of the present invention to provide a pneumatic control
device for home sanitary equipment, which is totally safe for the user in the practical
use of the equipment, in particular in the case of he or she bumping against or falling
upon them accidentally.
[0007] It is a further purpose of the present invention to provide a pneumatic control device
of the above cited kind, which has a substantially interchangeable structure enabling
different pneumatic commands to be given off selectively.
[0008] According to the present invention, such aims are reached in a pneumatic control
device for home sanitary equipment with the features and characteristics as recited
in the appended claims.
[0009] The characteristics and advantages of the present invention will be more clearly
apparent from the description which is given below by way of non-limiting example
with reference to the accompanying drawings, in which:
- Figure 1 is a phantom view of a control device according to the present invention,
adapted to deliver pneumatic commands; and
- Figure 2 is a schematical, cross-section view, as taken at 90 axial degrees, of the
control device shown in Figure 1.
[0010] With reference to the above listed Figures, the pneumatic control device can be seen
to mainly comprise a body 1 having a substantially cylindrically shaped inner cavity
and capable of being introduced in an opening provided on a wall 2 of a home sanitary
apparatus, such as a whirlpool-type bathtub or the like. An end portion of said body
1 is provided with a ring-shaped flange 3 adapted to abut against the outer surface
of the wall 2, to which said body can be fastened by means of a nut (not shown) to
be screwed on an outer thread 4 provided on the portion of the body 1 which is inside
the bathtub. Inside the body 1 there is provided in an axially slidable manner a hollow
push-button 5, preferably in the shape of an overturned glass. The push-button 5 carries
externally at least an O-ring seal 6, or similar element, adapted to slidably seal
against the inner surface of the body 1. The lower rim of the push-button 5 co-operates
additionally with a compression spring 7 which is housed on the bottom of the body
1 and is adapted to normally keep the push-button 5 in a raised resting position,
as shown in Figures 1 and 2 by a continuous line.
[0011] The body 1 comprises at least a through-hole 8 which, when the push-button 5 is in
a raised position, (ie. pulled out of the body 1), is adapted to allow the inner cavity
of the body 1 to communicate with the outside atmosphere. When the push-button 5 is
on the contrary pushed manually downwards (ie. pushed into the body 1) against the
force of the spring 7, it shuts the hole 8. As this will be more clearly explained
in the following, the push-button 5 can be pushed axially into an intermediate operative
position, or into a lower end-of-stroke position (as shown with a dashed line in Figure
2); in both such positions (which may also substantially coincide), said push-button
shuts the through-hole 8.
[0012] In any case, the free end 9 of the push-button 5 (outside the bathtub) is enclosed
in a flexible cap 10 made of a soft material (such as rubber or the like) sealingly
mounted against the flange 3. In particular, the edge of said cap 10 is preferably
provided with an annular groove 11 in which an attachment ring 12 is inserted elastically,
the edge of said attachment ring being adapted to engage a corresponding rib 13 of
the flange 3 by snap-fitting onto it. Installing and removing the cap 10 can be carried
out in an advantageously simple and convenient manner. Furthermore, in an advantageous
manner the cap 10 can only be removed with the use of a proper tool.
[0013] Said cap 10 has a double purpose, ie.:
a) first of all, it ensures perfect water-tightness of the actual control device,
preventing water from being able to seep inside it, where it would give rise to a
number of problems associated with corrosion, scaling and/or electric insulation;
and
b) thanks to its curvilinear shape, its softness and its heavy thickness, it constitutes
a safety provision for the user by deadening the effects of his or her striking accidentally
against the protruding portion of the body 1 and the push-button 5.
[0014] In a preferred manner, the push-button 5 is prevented from rotating relative to the
body 1 by the fact that the two component parts are coupled to each other by means
of at least a pin 14 and at least a corresponding vertical slot 15. Furthermore, on
the outer side-portion surface of the push-button 5 there is provided a grooved cam
16, or similar element, of the so-called "heart-shaped" type. In a per se known manner,
such a groove is adapted to co-operate with a flexible reed 17 fixed to the body 1
so as to enable the push-button 5 to alternately commutate between said raised resting
position and said intermediate operative position.
[0015] A tubing 18, which communicates with the inner cavity of the body 1, extends from
the lower portion of the same body 1. As required, such a tubing 18 may be selectively
connected hermetically with either the air intake of at least one of the water delivery
ports (not shown) of the bathtub or the driving input of an electric-pneumatic control
interface adapted to control the operation of at least a pump provided to supply water
to said delivery ports. For a greater simplicity of this description, said pump and
interface are not shown. In particular, such a control interface may be of any known
type and is adapted to alternately convert successive pulses of air under pressure,
which it receives through the tubing 18, into ON-OFF switching commands for the pump.
[0016] From the above description it can be clearly appreciated that the control device
according to the present invention can be used, in a selectively interchangeable manner,
both to adjust the amount of air taken in by the delivery ports and to control the
operation of the pump.
[0017] In the first case, in which the tubing 18 shall be understood as being connected
with the water delivery ports, the spring-loaded push-button 5 can be switched over
axially between the afore cited resting position (in which the hole 8 is substantially
open) and the afore cited intermediate position, in which said hole 8 is at least
partially closedl, thereby preventing the water delivery ports from taking in air.
[0018] In the second case, in which the tubing 18 shall be understood as being connected
with the electric-pneumatic interface, the cam 16 is released from the reed 17, which
can therefore also be omitted. Furthermore, even the hole 8, the slot-pin coupling
14, 15 and the cam 16 itself can be omitted. The spring-loaded push-button 5 can be
actuated in a piston-like manner toward the afore cited end-of-stroke position (shown
by the dashed line in Figure 2) so as to generate, along the tubing 18, pulses of
air under pressure that are capable of controlling the operation state of the pump.
In a preferred embodiment, ie. in which the hole 8 is not omitted, such pulses of
air under pressure will be generated when the lower end portion of the push-button
5 is lowered below the hole 8, thereby closing it.
[0019] Conclusively, it is therefore quite apparent that the pneumatic control device according
to the present invention has a particularly simple and rational structure that enables
it to be used selectively, in a substantially interchangeable way, to both control
the operating state of the pump and adjust the air flow rate that can be taken in
by the water delivery ports in the bathtub. In both applications, in fact, the push-button
5 is actuated in an axial direction and substantially the same component parts are
capable of imparting different commands, depending on the particular application.
In this connection, the cam 16 and the reed 17 are acting as actuation means that
can be excluded so as to vary the axial displacement of the push-button 5 and, as
a result, the type of pneumatic commands that can be imparted by the inner control
means.
[0020] It will therefore be fully appreciated that manufacturing this control device on
an industrial scale turns out to be particularly rational, convenient and cost-effective.
[0021] It will also be appreciated that the above described control device may be the subject
of a number of modifications without departing from the scope of the present invention.
[0022] So, for instance, a more effective operation may be achieved by providing the piston
5 with an inclined bottom in such a way that its higher edge 19 is only capable of
substantially shutting the hole 8 when the piston 5 is in the afore cited intermediate
axial position. In this case, the piston 5 is inserted in the body 1 in a pre-determined
relative angular position, as shown in Figures 1 and 2, and can be used to adjust
the air taken in by the water delivery ports in the afore described manner.
[0023] Alternatively thereto, the push-button 5 can be inserted in the body 1 in an angular
position which is rotated by an angle of 180° with respect to the one shown in the
cited Figures, in such a way that the above cited higher edge 19 of the piston 5 is
able to substantially shut the hole 8 even when the piston 5 is in its raised resting
position. The control device is therefore able to effectively use the whole displacement
of the piston 5 to operate in a piston-like manner and actuate the electric-pneumatic
interface in the described way.
1. Pneumatic control device for home sanitary equipment, comprising a hollow body in
which a spring-loaded push-button is adapted to slide axially, so as to impart pneumatic
commands along a tubing that extends from said body, from a raised resting position
toward an end-of-stroke position inside said hollow body, and vice-versa, characterized in that the spring-loaded push-button (5) is capable of co-operating with excludable actuation
means (16, 17) that are arranged to enable said push-button to selectively commutate
between said resting position, in which said tubing (18) communicates with the outside
atmosphere through at least a through-hole (8) provided in the hollow body (1), and
an operative axial position in which the push-button (5) substantially shuts said
through-hole (8).
2. Pneumatic control device according to claim 1, characterized in that said excludable actuation means comprise a flexible reed (17) mounted on the hollow
body (1) and capable of engaging a heart-shaped cam-like groove (16) provided on the
outer side-portion surface of the push-button (5), the latter being connected to the
hollow body through pin-and-slot (14, 15) coupling means arranged to prevent them
from axially rotating relative to each other.
3. Pneumatic control device according to claim 1, characterized in that said push-button (5) is provided with an inclined bottom and is adapted to be selectively
positioned in the hollow body (1) in either a first or a second relative angular position,
wherein only in one of said positions it shuts said through-hole (8) when it is raised
in its resting position.
4. Pneumatic control device according to claim 1, wherein the hollow body is adapted
to be mounted in a through-hole provided in a support wall, characterized in that it further comprises a flexible cap (10) that has a thick gauge, is made of a soft
material and is arranged to enclose in a water-tight manner, on the outer side of
said support wall (2), the corresponding end portion of the spring-loaded push-button
(5).
5. Pneumatic control device according to claim 4, wherein the hollow body comprises a
flange adapted to abut against said support wall, characterized in that the rim of said cap (10) comprises a groove (11) in which an attachment ring (12)
is capable of fitting elastically, said attachment ring having a rib capable of snap-fitting
onto a corresponding rib (13) of the flange (3).