(19)
(11) EP 0 678 488 A3

(12) EUROPEAN PATENT APPLICATION

(88) Date of publication A3:
17.01.1996 Bulletin 1996/03

(43) Date of publication A2:
25.10.1995 Bulletin 1995/43

(21) Application number: 95301626.8

(22) Date of filing: 13.03.1995
(51) International Patent Classification (IPC)6C04B 18/08
(84) Designated Contracting States:
DE FR GB

(30) Priority: 18.04.1994 JP 78466/94
21.04.1994 JP 83274/94
17.06.1994 JP 136065/94
19.01.1995 JP 6317/95
19.01.1995 JP 6322/95
19.01.1995 JP 6324/95

(71) Applicant: NGK INSULATORS, LTD.
Nagoya-City, Aichi Prefecture 467 (JP)

(72) Inventors:
  • Seike, Shoji
    Nagoya-city, Aichi-Pref. 458 (JP)
  • Yoshizawa, Junko
    Nagoya-city, Aichi-Pref. 466 (JP)
  • Imai, Osamu
    Kasugai-city, Aichi-Pref. 487 (JP)

(74) Representative: Paget, Hugh Charles Edward et al
MEWBURN ELLIS York House 23 Kingsway
London WC2B 6HP
London WC2B 6HP (GB)


(56) References cited: : 
   
       


    (54) Process for preparing solidified material containing coal ash


    (57) A process for preparing a solidified material containing a coal ash comprises a first step of mixing the coal ash with a calcium compound to obtain a mixture, a second step of molding the mixture to obtain a molded article, and a third step of subjecting the molded article obtained in the second step to a hydrothermal treatment at a temperature of 120°C or more under a high pressure. In the first step, 40 to 95 parts by weight of the coal ash is mixed with 60 to 5 parts by weight of the calcium compound, and the coal ash to be used has a bulk density of 0.8 g/cm³ or more, an average particle diameter of 5 to 40 µm and an aluminum content of 35% by weight or less in terms of Al₂O₃. By the use of a blowing agent or the like, it is also possible to obtain a porous light-weight solid. In consequence, there can be obtained the solid containing the coal ash and having a high mixing ratio of the coal ash, an excellent dimensional stability to water, a high strength and a decreased unevenness of the strength, and this kind of solid can be applied to many fields as building materials, construction materials, artificial aggregates and the like. Furthermore, a laminated solid having not only the above-mentioned characteristics but also weight reduction properties can also be obtained, and this solid can be suitably applied to building materials such as panels, blocks, bricks and boards for accoustic use, artificial light-weight aggregates and the like. Accordingly, the coal ash which is an industrial waste can be effectively utilized in large quantities, so that the conventional hard and troublesome problem of treating the coal ash can be solved or relieved.





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