[0001] This invention relates to the continuously casting of austenitic stainless steel
strip. It has particular but not exclusive application to continuous casting of stainless
steel strip in a twin roll caster.
[0002] It is known to cast metal strip by continuous casting in a twin roll caster. Molten
metal is introduced between a pair of contra-rotated horizontal casting rolls which
are cooled so that metal shells solidify on the moving roll surfaces and are brought
together at the nip between them to produce a solidified strip product delivered downwardly
from the nip between the rolls. The term "nip" is used herein to refer to the general
region at which the rolls are closest together. The molten metal may be poured from
a ladle into a smaller vessel from which it flows through a metal delivery nozzle
located above the nip so as to direct it into the nip between the rolls, so forming
a casting pool of molten metal supported on the casting surfaces of the rolls immediately
above the nip. This casting pool may be confined between side plates or dams held
in sliding engagement with the ends of the rolls.
[0003] Twin roll casting has been applied with some success to non-ferrous metals which
solidify rapidly on cooling, for example aluminium. Our Australian Patent No 631728
discloses a method and apparatus which enables continuous casting of ferrous strip
within 0.5 mm to 5 mm and apparatus of this type has been developed to the stage where
it is possible to consistently produce good quality mild steel strip. However there
have been particular problems in casting austenitic stainless steel strip because
of the marked tendency for such steel to suffer from cracking and repetitive surface
depressions appearing as a surface defect generally known as "crocodile skin". We
have undertaken extensive experimental work in which we have determined factors which
make it possible consistently to cast austenitic stainless steel strip of good surface
quality without significant cracking defects.
[0004] In the ensuing description it will be necessary to refer to a quantitative measure
of the smoothness of casting surfaces. One specific measure used in our experimental
work and helpful in defining the scope of the present invention is the standard measure
known as the Arithmetic Mean Roughness Value which is generally indicated by the symbol
R
a. This value is defined as the arithmetical average value of all absolute distances
of the roughness profile from the centre line of the profile within the measuring
length l
m. The centre line of the profile is the line about which roughness is measured and
is a line parallel to the general direction of the profile within the limits of the
roughness-width cut-off such that sums of the areas contained between it and those
parts of the profile which lie on either side of it are equal. The Arithmetic Mean
Roughness Value may be defined as

DISCLOSURE OF THE INVENTION
[0005] According to the invention there is provided a method as defined in claim 1. The
surface of this texture may be produced by the machining of regular ridges in the
surface.
[0006] Preferably the chromium to nickel ratio is no greater than 1.55.
[0007] More specifically the invention provides a method as defined in claim 7.
[0008] The casting surfaces of the rolls may have a texture of regular circumferential grooves
with a texture depth in the range 10 microns to 60 microns and a groove pitch in the
range 100 microns to 200 microns.
[0009] In an alternative embodiment, the roll may have a texture of regularly spaced projections,
which may take the form of pyramids or cones with pitch spacing in the range 100 to
200 microns and depth in the range 10 to 60 microns.
[0010] It is preferred that the carbon, chromium and nickel contents of the steel be in
the following ranges:
| Carbon - |
0.04 - 0.06 % by weight |
| Chromium - |
17.5 - 19.5 % by weight |
| Nickel - |
8.0 - 10.0 % by weight. |
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] In order that the invention may be more fully explained its application to the production
of stainless steel strip in a twin roll continuous caster will be explained with reference
to the accompanying drawings in which:
Figure 1 is a plan view of a twin roll continuous strip caster which may be operated
in accordance with the present invention;
Figure 2 is a side elevation of the strip caster shown in Figure 1;
Figure 3 is a vertical cross-section on the line 3-3 in Figure 1;
Figure 4 is a vertical cross section on the line 4-4 in Figure 1;
Figure 5 is a vertical cross-section on the line 5-5 of Figure 1;
Figure 6 illustrates the textured surface of a casting surface used in a series of
trial casts; and
Figures 7 to 9 illustrate the results of the trial casts using steels of varying compositions.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0012] The illustrated caster comprises a main machine frame 11 which stands up from the
factory floor 12. Frame 11 supports a casting roll carriage 13 which is horizontally
movable between an assembly station 14 and a casting station 15. Carriage 13 carries
a pair of parallel casting rolls 16 to which molten metal is supplied during a casting
operation from a ladle 17 via a tundish 18 and delivery nozzle 19. Casting rolls 16
are water cooled so that shells solidify on the moving roll surfaces and are brought
together at the nip between them to produce a solidified strip product 20 at the roll
outlet. This product is fed to a standard coiler 21 and may subsequently be transferred
to a second coiler 22. A receptacle 23 is mounted on the machine frame adjacent the
casting station and molten metal can be diverted into this receptacle via an overflow
spout 24 on the tundish or by withdrawal of an emergency plug 25 at one side of the
tundish if there is a severe malformation of product or other severe malfunction during
a casting operation.
[0013] Roll carriage 13 comprises a carriage frame 31 mounted by wheels 32 on rails 33 extending
along part of the main machine frame 11 whereby roll carriage 13 as a whole is mounted
for movement along the rails 33. Carriage frame 31 carries a pair of roll cradles
34 in which the rolls 16 are rotatably mounted. Roll cradles 34 are mounted on the
carriage frame 31 by interengaging complementary slide members 35, 36 to allow the
cradles to be moved on the carriage under the influence of hydraulic cylinder units
37, 38 to adjust the nip between the casting rolls 16. The carriage is movable as
a whole along the rails 33 by actuation of a double acting hydraulic piston and cylinder
unit 39, connected between a drive bracket 40 on the roll carriage and the main machine
frame so as to be actuable to move the roll carriage between the assembly station
14 and casting station 15 and vice versa.
[0014] Casting rolls 16 are contra rotated through drive shafts 41 from an electric motor
and transmission mounted on carriage frame 31. Rolls 16 have copper peripheral walls
formed with a series of longitudinally extending and circumferentially spaced water
cooling passages supplied with cooling water through the roll ends from water supply
ducts in the roll drive shafts 41 which are connected to water supply hoses 42 through
rotary glands 43. The rolls may typically be about 500 mm diameter and up to 1300
mm long in order to produce 1300 mm wide strip product.
[0015] Ladle 17 is of entirely conventional construction and is supported via a yoke 45
on an overhead crane whence it can be brought into position from a hot metal receiving
station. The ladle is fitted with a stopper rod 46 actuable by a servo cylinder to
allow molten metal to flow from the ladle through an outlet nozzle 47 and refractory
shroud 48 into tundish 18.
[0016] Tundish 18 is also of conventional construction. It is formed as a wide dish made
of a refractory material such as magnesium oxide (MgO). One side of the tundish receives
molten metal from the ladle and is provided with the aforesaid overflow 24 and emergency
plug 25. The other side of the tundish is provided with a series of longitudinally
spaced metal outlet openings 52. The lower part of the tundish carries mounting brackets
53 for mounting the tundish onto the roll carriage frame 31 and provided with apertures
to receive indexing pegs 54 on the carriage frame so as to accurately locate the tundish.
[0017] Delivery nozzle 19 is formed as an elongate body made of a refractory material such
as alumina graphite. Its lower part is tapered so as to converge inwardly and downwardly
so that it can project into the nip between casting rolls 16. It is provided with
a mounting bracket 60 whereby to support it on the roll carriage frame and its upper
part is formed with outwardly projecting side flanges 55 which locate on the mounting
bracket.
[0018] Nozzle 19 may have a series of horizontally spaced generally vertically extending
flow passages to produce a suitably low velocity discharge of metal throughout the
width of the rolls and to deliver the molten metal into the nip between the rolls
without direct impingement on the roll surfaces at which initial solidification occurs.
Alternatively, the nozzle may have a single continuous slot outlet to deliver a low
velocity curtain of molten metal directly into the nip between the rolls and/or it
may be immersed in the molten metal pool.
[0019] The pool is confined at the ends of the rolls by a pair of side closure plates 56
which are held against stepped ends 57 of the rolls when the roll carriage is at the
casting station. Side closure plates 56 are made of a strong refractory material,
for example boron nitride, and have scalloped side edges 81 to match the curvature
of the stepped ends 57 of the rolls. The side plates can be mounted in plate holders
82 which are movable at the casting station by actuation of a pair of hydraulic cylinder
units 83 to bring the side plates into engagement with the stepped ends of the casting
rolls to form end closures for the molten pool of metal formed on the casting rolls
during a casting operation.
[0020] During a casting operation the ladle stopper rod 46 is actuated to allow molten metal
to pour from the ladle to the tundish through the metal delivery nozzle whence it
flows to the casting rolls. The clean head end of the strip product 20 is guided by
actuation of an apron table 96 to the jaws of the coiler 21. Apron table 96 hangs
from pivot mountings 97 on the main frame and can be swung toward the coiler by actuation
of an hydraulic cylinder unit 98 after the clean head end has been formed. Table 96
may operate against an upper strip guide flap 99 actuated by a piston and a cylinder
unit 101 and the strip product 20 may be confined between a pair of vertical side
rollers 102. After the head end has been guided in to the jaws of the coiler, the
coiler is rotated to coil the strip product 20 and the apron table is allowed to swing
back to its inoperative position where it simply hangs from the machine frame clear
of the product which is taken directly onto the coiler 21. The resulting strip product
20 may be subsequently transferred to coiler 22 to produce a final coil for transport
away from the caster.
[0021] It has been found in the operation of the above described apparatus that it is possible
to consistently produce good austenitic stainless steel strip by careful adjustment
of the steel chemistry in combination with the use of rolls having textured surfaces
to minimise segregation through initial rapid cooling rates.
[0022] In austenitic stainless steel strip casting, solidification mode can play an important
part in determining strip surface quality. Primary austenitic solidification mode
which occurs when the Cr/Ni ratio is less than about 1.60 is not usually recommended
as segregation is enhanced leading to an increase in cracking tendency. It has previously
been thought necessary to ensure a Cr/Ni ratio within the range 1.7 to 1.9 in order
to minimise cracks due to a reduction in segregation severity and to provide tortuous
paths making crack propagation difficult. However our experimental work has shown
that continuous strip casting with steel of this composition is very prone to produce
strips with "crocodile skin" depressions and the depression severity may be so high
as to cause cracking. Steel with Cr/Ni ratio less than 1.55 is most prone to segregation
and can thus increase cracking. If solidification occurs on a smooth substrate initial
heat transfer rates are low and the solidification structure is coarse resulting in
segregation and cracking. However we have determined that this tendency to segregation
and cracking can be overcome by ensuring a high initial heat transfer rate and this
can most readily be achieved by using a textured substrate, for example by the machining
of ridges in the substrate surface.
[0023] Initial experimental work was carried out in a metal solidification test rig in which
a 40 mm x 40 mm chilled block is plunged into a bath of molten steel at such a speed
as to closely simulate the conditions at the casting surfaces of a twin roll caster.
Steel solidifies onto the chilled block as it moves through the molten bath to produce
a layer of solidified steel on the surface of the block. The thickness of this layer
can be measured at points throughout its area to map variations in the solidification
rate and therefore the effective rate of heat transfer at the various locations. It
is thus possible to produce an overall solidification constant, generally indicated
by the symbol K, as well as a map of individual values throughout the solidified strip.
It is also possible to examine the micro structure of the strip surface to correlate
changes in the solidification micro structure with the changes in the observed heat
transfer values.
[0024] The nature of the experimental work and the results obtained will now be described.
EXPERIMENTAL CONDITIONS
[0025] Tests were conducted on three copper substrates with different surface characteristics;
a smooth and a textured copper surface and a Cr coated (100 µm in thickness), ground
surface. Texture was imparted to the copper block by machining longitudinal grooves
and ridges with geometry shown schematically in Figure 6. Each of these blocks was
instrumented with thermocouples to characterise the heat transfer rates prevailing
during solidification. In order to maintain consistent casting conditions throughout
the experiments, variables such as melt superheat and block temperature were kept
constant within reasonable limits. The melt temperature was aimed at about 1525°C
corresponding to a superheat of 75°C. Argon gas introduced into the furnace was quite
effective in preventing chemical interaction of the melt with the surrounding atmosphere.
The melt chemistry was adjusted to achieve the desired (Cr/Ni)
eq ratios, primarily through additions of Cr, Ni, C and N
2. The following expressions were used to determine Cr
eq and Ni
eq:
Cr
eq = Cr + 1.37 Mo + 1.50 Si + 2.0 Nb + 3.0 Ti (1)
Ni
eq = Ni + 0.31 Mn + 22.0 C + 14.2 N + Cu (2)
[0026] A summary of the test conditions is contained in Table 1. The entire experimental
program comprised approximately 45 tests with (Cr/Ni)
eq ratios varying between 1.55 and 1.74. Salient features of various tests are summarised
in Table 2.
Table 1
| Experimental conditions |
| Substrate surface |
Smooth copper Cr plated (ground) copper Textured copper (150µm pitch, 20µm depth) |
| Substrate cleaning procedure |
Bristle brush and air blowing |
| Melt temperature |
1525°C |
| Block temperature |
125°C |
Table 2
| Details of the various tests |
| CONDITION |
(Cr/Ni)eq |
MELT N2 |
GAS ATM |
TOTAL DIPS |
| 1 |
1.56-1.71 |
0.047 |
Ar |
9 |
| 2 |
1.58-1.71 |
0.037 |
Ar |
9 |
| 3 |
1.57-1.61 |
<0.062 |
N2 |
7 |
| 4 |
1.59 |
0.062 |
Ar |
7 |
| 5 |
1.74 |
0.054-0.059 |
Ar Ar + He |
15 |
RESULTS
Effect of (Cr/NI)eq ratio on strip surface quality
[0027] Visual examination of the samples revealed that (Cr/Ni)
eq ratio has a direct influence on the surface quality of the strip obtained with a
textured substrate, however, no noticeable effect could be seen with the smooth substrates.
Samples cast at varying (Cr/Ni)
eq ratio, reveal a gradual progression from a severe crocodile skin type texture to
a smooth surface texture with decreasing (Cr/Ni)
eq ratio. The effect of (Cr/Ni)
eq ratio on crocodile skin severity, shown in Figure 9, suggests that substantial improvements
in strip surface quality can be achieved by keeping the (Cr/Ni)
eq ratio less than 1.60.
Effect of (Cr/Ni)eq ratio on heat transfer during solidification
i) Textured substrate
[0028] Heat transfer rates from the strip surface to the substrate were determined from
the measured substrate temperatures. Figure 7 shows the influence of melt (Cr/Ni)
eq ratio on heat fluxes for a textured substrate. It can be seen that the profiles are
characterised by an early peak in the heat flux followed by rapid reduction of this
peak and with increasing time, heat flux approaches a constant value. Higher heat
transfer rates (about 30 MW/m
2) encountered in the early stages of solidification can be attributed to the intimate
contact.
[0029] The experimental program determined that the (Cr/Ni)
eq ratio found to producing the best surface texture (on a textured substrate) is less
than 1.60.
ii) Smooth substrate
[0030] Figure 8 reveals the influence of (Cr/Ni)
eq ratio on heat transfer for a smooth substrate. It can be seen that the heat fluxes
are relatively constant throughout solidification and most importantly, the magnitudes
of the peak fluxes are much lower than those measured for a textured substrate (Figure
7). This finding is in agreement with the observed solidification structure which
is coarse at the surface. Although there are some variations in heat flux at different
(Cr/Ni)
eq ratios, there are no definite trends. However, with increasing time the heat fluxes
approach similar values irrespective of (Cr/Ni)
eq. This apparent lack of dependence of heat transfer on (Cr/Ni)
eq ratio with a smooth substrate is in agreement with the observations of strip surface
texture which was not influenced by (Cr/Ni)
eq.
[0031] The experimental program demonstrated that the normal operating window for (Cr/Ni)
eq ratios of 1.7-1.9 is not the optimum in terms of strip surface texture. Using a (Cr/Ni)
eq ratio less than 1.60 produces better surface quality.
1. A method of continuously casting metal strip of the kind in which a casting pool of
molten metal is formed in contact with a moving casting surface such that metal solidifies
from the pool onto the moving casting surface, wherein the metal is an austenitic
stainless steel containing chromium and nickel in a ratio (Cr/Ni)eq of less than 1.60,
the casting surface is textured so as to have an Arithmetical Mean Roughness Value
(Ra) in the range of 2.5 to 15 microns and heat is transferred from said austenitic stainless
steel solidifying onto said textured surface at an initial heat transfer rate of more
than 15 MW/m2 during the initial 20ms to enable the solidification of said steel on the casting
surface without deleterious segregation and surface cracking.
2. A method as claimed in claim 1, wherein the casting surface has a texture of regular
grooves and ridges.
3. A method as claimed in claim 2, wherein the texture depth is in the range of 10 microns
to 60 microns and the groove pitch is in the range 100 microns to 200 microns.
4. A method as claimed in claim 1, wherein the casting surface has a texture of regularly
spaced discrete projections at a pitch spacing in the range 100 to 200 microns and
a texture depth in the range 10 to 60 microns.
5. A method as claimed in any one of the preceding claims, wherein the chromium to nickel
ratio is no greater than 1.55.
6. A method as claimed in any one of the preceding claims, wherein the carbon, chromium
and nickel contents of the steel are in the following ranges:
| Carbon - |
0.04-0.06% by weight |
| Chromium - |
17.5-19.5% by weight |
| Nickel- |
8.0-10.0% by weight |
7. A method of continuously casting metal strip of the kind in which molten metal is
introduced into the nip between a pair of casting rolls via a metal delivery nozzle
disposed above the nip to create a casting pool of molten metal supported on casting
surfaces of the rolls immediately above the nip, wherein the metal is an austenitic
stainless steel containing chromium and nickel in a ratio (Cr/Ni) eq of less than
1.60, the casting surfaces are textured so as to have an Arithmetical Mean Roughness
Value (Ra) in the range 2.5 to 15 microns and heat is transferred from said austenitic stainless
steel solidifying onto said textured casting surfaces of the rolls at an initial heat
transfer of more than 15 MW/m2 during the initial 20ms to enable the solidification of said steel on the casting
surfaces without deleterious segregation and cracking.
8. A method as claimed in claim 7, wherein the casting surfaces of the rolls have a texture
of regular circumferential grooves with a texture depth in the range 10 microns to
60 microns and a groove pitch in the range 100 microns to 200 microns.
9. A method as claimed in claim 7, wherein the rolls have a texture of regularly spaced
discrete projections at a pitch spacing in the range 100 to 200 microns and a depth
in the range 10 to 60 microns.
10. A method as claimed in any of claims 7 to 9, wherein the chromium to nickel ratio
is no greater than 1.55.
11. A method as claimed in any one of claims 7 to 10, wherein the carbon, chromium and
nickel of the steel are in the following ranges:
| Carbon - |
0.04-0.06% by weight |
| Chromium - |
17.5-19.5% by weight |
| Nickel - |
8.0-10.0% by weight |
1. Verfahren zum Stranggießen von Metallband der Art, bei der ein Gießbad aus geschmolzenem
Metall in Kontakt mit einer sich bewegenden Gießoberfläche ausgebildet wird, so daß
Metall aus dem Bad auf der sich bewegenden Gießoberfläche erstarrt, wobei das Metall
ein austenitischer nichtrostender Stahl ist, der Chrom und Nickel in einem Verhältnis
(Cr/Ni)eq von weniger als 1,60 enthält und die Gießoberfläche so texturiert ist, dass sie einen
arithmetischen Rauhigkeitsmittelwert (Ra) im Bereich von 2,5 bis 15 µm hat, und Wärme von dem austhenitischen nichtrostenden
Stahl, der auf den texturierten Gießoberflächen der Walzen erstarrt, mit einer anfänglichen
Wärmeübergangsrate von mehr als 15 MW/cm2 in den ersten 20 ms übertragen wird, um die Erstarrung des Stahls auf den Gießoberflächen
ohne schädliche Seigerung und Oberflächenrißbildung zu ermöglichen.
2. Verfahren nach Anspruch 1, wobei die Gießoberfläche eine Textur aus regelmäßigen Rillen
und Rippen hat.
3. Verfahren nach Anspruch 2, wobei die Texturtiefe im Bereich von 10 µm bis 60 µm liegt
und der Rillenabstand im Bereich von 100 µm bis 200 µm liegt.
4. Verfahren nach Anspruch 1, wobei die Gießoberfläche eine Textur aus regelmäßig beabstandeten
getrennten Vorsprüngen in einem Abstand im Bereich von 100 bis 200 µm und eine Texturtiefe
im Bereich von 10 bis 60 µm hat.
5. Verfahren nach einem der vorhergehenden Ansprüche, wobei das Verhältnis zwischen Chrom
und Nickel nicht größer als 1,55 ist.
6. Verfahren nach einem der vorhergehenden Ansprüche, wobei der Kohlenstoff-, Chrom-
und Nickelgehalt des Stahls in den folgenden Bereichen liegen:
| Kohlenstoff - |
0,04 bis 0,06 Gew.-% |
| Chrom - |
17,5 bis 19,5 Gew.-% |
| Nickel - |
8,0 bis 10,0 Gew.-%. |
7. Verfahren zum Stranggießen von Metallband der Art, bei der geschmolzenes Metall in
den Spalt zwischen einem Paar Gießwalzen durch eine Metallaustrittsdüse eingebracht
wird, die über dem Spalt angeordnet ist, um ein Gießbad aus geschmolzenem Metall zu
erzeugen, das auf Gießoberflächen der Walzen unmittelbar über dem Spalt gehalten wird,
wobei das Metall ein austhenitischer nichtrostender Stahl ist, der Chrom und Nickel
in einem Verhältnis (Cr/Ni) von weniger als 1,60 enthält, die Gießoberflächen so texturiert
sind, dass sie einen arithmetischen Rauhigkeitsmittelwert (Ra) in dem Bereich von 2,5 bis 15 µm haben, und Wärme von dem austhenitischen nichtrostenden
Stahl, der auf den texturierten Gießoberflächen der Walzen erstarrt, mit einer anfänglichen
Wärmeübergangsrate von mehr als 15 MW/cm2 in den ersten 20 ms übertragen wird, um die Erstarrung des Stahls auf den Gießoberflächen
ohne schädliche Seigerung und Oberflächenrißbildung zu ermöglichen.
8. Verfahren nach Anspruch 7, wobei die Gießoberflächen der Walzen eine Textur aus regelmäßigen
Umfangsrillen mit einer Texturtiefe im Bereich von 10 µm bis 60 µm und einem Rillenabstand
im Bereich von 100 µm bis 200 µm haben.
9. Verfahren nach Anspruch 7, wobei die Walzen eine Textur von regelmäßig beabstandeten
getrennten Vorsprüngen in einem Abstand im Bereich von 100 bis 200 µm und einer Tiefe
im Bereich von 10 bis 60 µm haben.
10. Verfahren nach einem der Ansprüche 7 bis 9, wobei das Verhältnis zwischen Chrom und
Nickel nicht größer als 1,55 ist.
11. Verfahren nach einem der Ansprüche 7 bis 10, wobei der Kohlenstoff-, Chrom- und Nickelgehalt
des Stahls in den folgenden Bereichen liegt:
| Kohlenstoff - |
0,04 bis 0,06 Gew.-% |
| Chrom - |
17,5 bis 19,5 Gew.-% |
| Nickel - |
8,0 bis 10,0 Gew.-%. |
Wärme von dem austhenitischen nichtrostenden Stahl, der auf den texturierten Gießoberflächen
der Walzen erstarrt, mit einer anfänglichen Wärmeübergangsrate von mehr als 15 MW/cm
2 in den ersten 20 ms übertragen wird, um die Erstarrung des Stahls auf den Gießoberflächen
ohne schädliche Seigerung und Oberflächenrißbildung zu ermöglichen.
1. Procédé de coulée continue d'une bande de métal du type dans lequel une masse de coulée
de métal fondu est formée au contact d'une surface de coulée mobile de telle sorte
que du métal se solidifie à partir de la masse sur la surface de coulée mobile, dans
lequel le métal est un acier inoxydable austénitique contenant du chrome et du nickel
selon un rapport (Cr/Ni)éq inférieur à 1,60, la surface de coulée a une texture telle que la valeur arithmétique
moyenne de rugosité (Ra) est comprise dans la gamme de 2,5 à 15 µm et que la chaleur
est transférée à partir dudit acier inoxydable austénitique qui se solidifie sur la
surface de coulée texturée à une vitesse initiale de transfert de chaleur supérieure
à 15 MW/m2 au cours des 20 ms initiales pour permettre la solidification dudit acier sur la
surface de coulées sans ségrégation ni fissuration de surface nuisible.
2. Procédé suivant la revendication 1, dans lequel la surface de coulée présente une
texture de rainures et d'arêtes régulières.
3. Procédé suivant la revendication 2 dans lequel la profondeur de la texture est comprise
dans la gamme de 10 µm à 60 µm et le pas des rainures est compris dans la gamme de
100 µm à 200 µm.
4. Procédé suivant la revendication 1, dans lequel la surface de coulée a une texture
de protubérances discrètes régulièrement espacées avec un pas compris dans la gamme
de 100 à 200 µm et une profondeur de texture comprise dans la gamme de 10 à 60 µm.
5. Procédé suivant l'une quelconque des revendications précédentes, dans lequel le rapport
du chrome au nickel ne dépasse pas 1,55.
6. Procédé suivant l'une quelconque des revendications précédentes, dans lequel les teneurs
en carbone, chrome et nickel de l'acier sont comprises dans les gammes suivantes :
| Carbone |
0,04 à 0,06 % en poids |
| Chrome |
17,5 à 19,5 % en poids |
| Nickel |
8,0 à 10,0 % en poids |
7. Procédé de coulée continue d'une bande de métal du type dans lequel du métal fondu
est introduit dans la pince formée entre deux rouleaux de coulée par l'intermédiaire
d'une buse de distribution de métal située au-dessus de la pince pour créer une masse
de coulée de métal fondu supportée sur des surfaces de coulée des rouleaux immédiatement
au-dessus de la pince, dans lequel le métal est un acier inoxydable austénitique contenant
du chrome et du nickel selon un rapport (Cr/Ni)eq inférieur à 1,60, les surfaces de
coulée ont une texture telle qu'elles ont une Valeur arithmétique moyenne de rugosite
(Ra) comprise dans la gamme de 2,5 à 15 microns et la chaleur est transférée à partir
dudit acier inoxydable austénitique qui se solidifie sur les surfaces de coulée texturées
des rouleaux à une vitesse initiale de transfert de chaleur supérieure à 15 MW/m2 au cours des 20 ms initiales pour permettre la solidification dudit acier sur les
surfaces de coulées sans ségrégation ni fissuration.
8. Procédé suivant la revendication 7, dans lequel les surfaces de coulée des rouleaux
présentent une texture de rainures circonférentielles régulières avec une profondeur
de texture comprise dans la gamme de 10 µm à 60 µm et un pas des rainures compris
dans la gamme de 100 µm à 200 µm.
9. Procédé suivant la revendication 7, dans lequel les rouleaux ont une texture de protubérances
discrètes régulièrement espacées avec un pas d'espacement compris dans la gamme de
100 µm à 200 µm et une profondeur de texture comprise dans la gamme de 10 µm à 60
µm.
10. Procédé suivant l'une quelconque des revendications 7 à 9, dans lequel le rapport
du chrome au nickel ne dépasse pas 1,55.
11. Procédé suivant l'une quelconque des revendications 7 à 10, dans lequel les teneurs
en carbone, chrome et nickel de l'acier sont comprises dans les gammes suivantes :
| Carbone |
0,04 à 0,06% en poids |
| Chrome |
17,5 à 19,5% en poids |
| Nickel |
8,0 à 10,0% en poids |