FIELD OF THE INVENTION
[0001] The present invention relates to a bogie equipped with a body-tilting system for
a railway car in which running performance of a railway car going around curves in
railway tracks is improved.
BACKGROUND OF THE INVENTION
[0002] Fig. 8 is a schematic front view illustrating a positional relation between the center
of gravity, the center of tilting, the center of axle springs and the center of bolster
springs (air springs) of a car body in a conventional railway car with an active body-tilt
system (so called a pendulum train).
[0003] Fig. 9 is a schematic front view illustrating the car of Fig. 8 in a tilted state.
[0004] In Figs. 8 and 9, 1 denotes a car body, 2 bolster springs, 3 a pendulum beam, 7 a
bogie frame, 9 axle springs, 10 an axle, 13 an actuator for tilting the body, 20 a
body-tilt system (roller type), G the center of gravity of the body, O₀ the center
of tilting of the body, O₁ the center of axle springs and O₂ the center of bolster
springs.
[0005] A railway car equipped with a roller-type body-tilt system comprises a car body 1,
bolster springs 2, a pendulum beam 3, a bogie frame 7, axle springs 9, an axle 10
and a body-tilt system (roller type) 20. In a natural tilt car without active tilt
control, the body 1 is tilted around the center of tilting O₀ thereof in obedience
to the centrifugal force which may act to the center of gravity G thereof in a curve.
Also an active body-tilt control system has recently come into practical use, in which
controlled body-tilting force is applied to the body 1 in addition to the centrifugal
force acting to the center of gravity of the body 1, through a tilting actuator 13
such as an air cylinder between the pendulum beam 3 and the bogie frame 7 in order
to improve riding comfort by swiftly (without delay) and gradually tilting the body
1 on transition curves provided entrances and exits of curves. Even in the active
body-tilt system, however, in order to enable natural tilting caused by centrifugal
forces when the active tilting system fails, the height of the center of tilting is
maintained similar to those of conventional natural tilt systems.
[0006] As described above, since conventional pendulum trains in Japan fundamentally utilize
centrifugal forces, which are applied to the car going around curves, as body tilting
forces, the height of center of tilting O₀ is set as high as possible, for example,
at 2,275mm to 2,300mm above rail running surface, and the height of center of gravity
is set as low as possible at 1,300mm to 1,500mm above rail running surface, thereby
enlarging a momentum force around the center of tilting produced by the centrifugal
force acting to the center of gravity G, wherein the distance between the center of
tilting O₀ and the center of gravity G is the momentum arm length. And the height
of center of bolster springs O₂ is generally set at 900mm to 1,000mm above rail running
surface from the view point of body arrangement.
[0007] In the aforementioned conventional cars with body-tilt systems, however, it is impossible
to further improve the performance of the cars under the concept of conventional positional
relations between the center of gravity, the center of tilting, and the center of
bolster springs of the car body of the cars due to many kinds of problems. This is
because, when the car body is tilted around the center of tilting toward the inside
of the curve (the center of the curve), wheel loads applied to inner rails become
smaller due to the shift of the center of gravity from track center toward outside
rails by "s" between G-G' in Fig. 9. Consequently, this phenomenon causes a danger
of a derailment in an extreme case and forms a factor of restricting velocity of the
car in curves.
[0008] Further, in case that the center of tilting is preserved as high as those in conventional
cars equipped with body-tilt systems in order to promote a natural tilting by enlarging
momentum forces around the center of tilting, which are caused by centrifugal forces
acting to the center of gravity of the body, lateral movement of the body floor during
body-tilting operation becomes greater, thereby, standing passengers and walking passengers
would feel as if their legs were tackled and even sitting passengers would feel discomfort
generated by bigger lateral movement, and furthermore, it becomes difficult for the
cars to increase running velocities in curves.
[0009] In recent years, it has been a significant target for railway services, in connection
with competition with automobiles and airplanes, to further increase running velocities
in curves and improve passenger's comfort. To achieve this target, it has been required
that the constructions of cars equipped with body-tilt systems should be modified
to greatly improve running performances and riding comforts.
OBJECTS OF THE INVENTION
[0010] As described also in the BACKGROUND OF THE INVENTION, cars equipped with body-tilt
systems in service in Japan have been generally so designed that the center of tilting
is arranged as high as possible, the center of gravity is arranged as low as possible
and bolster springs are disposed under the bogie frame as shown in Fig. 8 in order
to enable natural pendulum and from the view point of body arrangement.
[0011] Accordingly, when a body of the car tilts toward the center of a curve during running
on the curve, the center of gravity moves toward an outer rail of the curve, which
causes bogie wheel loads applied to an inside rail to be reduced, resulting in restriction
on car velocity. Also, when arranging the center of tilting high, there is a problem
that riding comfort deteriorates due to an increase in lateral movement of body floor.
Furthermore, there is a problem that riding comfort also deteriorates due to a practical
reduction of body tilting angle by the body-tilt system since the car body rolls and
inclines toward the outside of the curve when bolster springs are installed at a low
position.
[0012] Nowadays, such needs to further speed-up curve running velocity of the car equipped
with a body-tilt system and to improve riding comfort during the car running transition
curves have been very stronger. It is an object of the present invention to improve
running performance by preventing the wheel load on an inside rail from decreasing
even when the running velocity on a curve is further increased, and by changing relations
between the heights of the center of tilting, the center of gravity and the center
of bolster springs through changing greatly car structure of a conventional pendulum
train.
[0013] It is another object of the present invention to enhance riding comfort by restraining
lateral movement of a body floor and the rolling of the body during body tilting operation.
[0014] It is still another object of the present invention to enhance riding comfort by
naturally tilting the body by a few degrees by centrifugal force during running on
curves, and thereby reducing the influence of centrifugal acceleration by suspending
bolster springs for body suspension system at high positions.
[0015] It is still another object of the present invention to provide a bogie equipped with
a body-tilt system for a railway car in which riding comfort should not extremely
be deteriorated even when a body-tilt system failed.
SUMMARY OF THE INVENTION
[0016] The bogie equipped with a body-tilt system for a railway car according to the present
invention comprises:
a wheelset including a wheel, an axle and an axle box;
a bogie frame supported on said wheelset;
a support pedestal standing upwardly from said bogie frame to a position adjacent
to a roof of the car body;
a tilting member which is disposed on an upper position of said pedestal and pendulates
around a center of tilting in a lower portion of the car body;
an actuator with a controller therefor for tilting the car body disposed between
said support pedestal and said tilting member; and
an elastic suspension means such as a bolster spring provided between said tilting
member and the car body.
[0017] A bogie equipped with a body-tilt system according to an embodiment of the present
invention comprises:
a wheel set of a railway car;
a bogie frame supported on said wheel set through an axle spring;
a body suspension system composed of an air-spring and the like for suspending
a car body, the body suspension system suspended at a high position close to a body
roof;
a body-tilt system of bearing guide type, roller type or link type and the like
for tilting the car body toward centers of curves when the car going around curves;
a body-tilt control system composed of a hydraulic or air cylinder and the like
for controlling body tilting; and
a support pedestal fixed on said bogie frame for suspending said body suspension
system and body-tilt system at a high position close to the body roof,
wherein, the curvature of the bearing guide or roller type guide or a construction
of a link in the link type is arranged to position the center of tilting below the
center of gravity of the car body and at around floor level of the body, when the
body tilts toward the center of the curve, the center of gravity of the body moves
to inside from the center of a track, thereby preventing wheel load reduction of an
inner rail wheel and consequently improving running performance, and also improving
riding comfort by reducing lateral movement of the body floor during the tilting operation,
and the body suspension system such as an air spring and the like is suspended at
a high position close to the body roof to cause the body naturally to tilt by a few
degrees toward the center of the curve by centrifugal force during the car going around
the curve in addition to body tilting angle produced by the body-tilt system, consequently
reducing lateral normal acceleration on the body floor and thereby enhancing riding
comfort, and, even when the body-tilt system fails, the riding comfort is not extremely
deteriorated by the natural tilting action.
[0018] A bogie equipped with a body-tilt system according to another embodiment of the present
invention comprises:
a wheel set of a railway car;
a bogie frame supported on said wheel set through an axle spring;
a body suspension system composed of an air-spring and the like for suspending
a car body, the body suspension system suspended at a high position close to a body
roof;
a body-tilt system of bearing guide type, roller type or link type and the like
for tilting the car body toward centers of curves when the car going around curves;
a body-tilt control system composed of a hydraulic or air cylinder and the like
for controlling body tilting; and
a support pedestal fixed on said bogie frame for suspending said body suspension
system and body-tilt system at a high position close to the body roof,
wherein, the curvature of the bearing guide or roller type guide or a construction
of a link in the link type is arranged to position the center of tilting below the
center of gravity of the car body and at around floor level of the body, when the
body tilts toward the center of the curves, the center of gravity of the body moves
toward the center of the curve from the center of a track, thereby preventing wheel
load reduction of an inner rail wheel and consequently improving running performance,
and also improving riding comfort by reducing lateral movement of the body floor during
the tilting operation, and even when the body-tilt system fails, the body suspension
system such as an air spring and the like is suspended at a high position close to
the body roof, so that the body naturally tilts by a few degrees to the center of
the curve by centrifugal force during the car going around the curve, consequently
reducing lateral normal acceleration on the body floor, thereby preventing riding
comfort from being extremely deteriorated.
[0019] As for conventional cars each equipped with a body-tilt system in which the center
of gravity is positioned at a high position, when bodies are tilted toward inside
of curves, the center of gravity inevitably moves toward the outer rail, accordingly
wheel load of each bogie on the inner rail becomes small. If one should try to prevent
wheel load of each bogie on inner rails from decreasing without changing arrangement
of conventional car equipped with a body-tilt system, he should have to move the whole
bogie horizontally toward curve inner simultaneously with body tilting timing. Although,
this system is not practical as the equipment arrangement becomes very large. At the
same time, when the center of tilting is as high as a conventional car equipped with
a body-tilt system, lateral motion of body floor naturally get bigger and it is difficult
to overcome this problem. Then, several types of railway car arrangements have been
studied, in which load of inner rail wheel of the bogy would not be decreased and
lateral movement of body floor would be minimized when the car body is tilted at curves
by changing height relations between the center of tilting, the center of gravity
and the center of bolster springs in a conventional car equipped with a body-tilt
system. Fig. 1 is a schematic diagram illustrating height relations between the center
of gravity, the center of tilting and the center of bolster springs in a car equipped
with a body-tilt system. Herein, G denotes the center of gravity, O₀ denotes the center
of tilting, O₁ denotes center of axle springs and O₂ denotes center of bolster springs.
CASE [1] to [5] are examples of car arrangement combining, in several types, the center
of gravity G, the center of tilting O₀, the center of axle springs O₁ and the center
of bolster springs O₂ in order to improve running performance.
CASE[1] is a prior-art car with a body-tilt system, in which the center of tilting
O₀ is set as high as possible and the center of gravity is set as low as possible
thereby permitting enhanced natural tilt.
CASE[2] is a car arrangement, in which the center of tilting O₀ is set lower than
that of CASE [1] within an extent such that natural tilt is available, thereby suppressing
shift of center of gravity and lateral movement of the body floor.
CASE[3] is a car arrangement, in which both the center of tilting O₀ and the center
of gravity G are lowered as low as possible in comparison to CASE [2] thereby, further
improving running performance as a car with a body-tilt system.
CASE [4] is a car arrangement, in which the center of tilting O₀ and the center of
gravity G are maintained similar to those of CASE [3], but bolster springs are suspended
in higher position, thereby tilting car body in response to centrifugal force during
the car running the curve, and by means of spring effect of bolster springs, a few
degrees toward inside of curves in addition to a tilting angle produced by the body-tilt
system in order to improve riding comfort of a car equipped with a body-tilt system.
CASE [5] is a car arrangement, to which an embodiment of the present is applied, and
the center of bolster springs O₂ and the center of gravity are maintained at similar
heights as in CASE[4], but the center of tilting O₀ is set lower than the center of
gravity G in order to suppress wheel load decrease of bogie inner wheels by moving
center of gravity toward the center of the curve from the center of the track when
the car body tilts toward the center of the curve.
[0020] By arranging the center of tilting O₀ as low as possible and the center of bolster
springs as high as possible, it has been enabled to greatly improve running performance
and riding comfort at the same time which had been a target for cars equipped with
a body-tilt system.
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention will be more apparent from the ensuring description with reference
to the accompanying drawings wherein:
Fig. 1 is a schematic diagram illustrating height relations between the center of
gravity, the center of tilting and the center of bolster springs in a car equipped
with a body-tilt system;
Fig. 2 is a side view of a bogie equipped with a body-tilt system for a railway car
according to an embodiment of the present invention applied to an articulated car
and disposed between car bodies;
Fig. 3 is a view of the bogie and the car body in Fig. 2 taken along the line A-A;
Fig. 4 is a view of the bogie and the car body in Fig. 2 taken along the line B-B;
Fig. 5 is a detailed perspective view of a bearing guide which partly constitutes
a bearing guide type body-tilt system installed in the bogie in Figs. 2 to 4;
Fig. 6 is a view of the bogie and the car body in Fig. 2 taken along the line C-C;
Fig. 7 is a front view of a bogie according to another embodiment of the present invention
which includes a body-tilt hold-back cylinder for sustaining the car body at a neutral
position;
Fig. 8 is a schematic front view illustrating positional relations between the center
of gravity, the center of tilting, the center of axle springs and the center of bolster
springs of a car body in a conventional railway car equipped with a body-tilt system
(so called a pendulum train);
Fig. 9 is a schematic front view illustrating the car in Fig. 8 in a tilted state;
Fig. 10 is a front view schematically showing a tilting suspension mechanism for a
car body in a railway car bogie equipped with a body-tilt system according to an embodiment
of the present invention;
Fig. 11 is a front view schematically showing an actuated state of pendulum mechanism
in the bogie in Fig. 10; and
Fig. 12 is a front view schematically showing an actuated state of a body tilting
mechanism with bolster springs in the bogie shown in Fig. 10.
EMBODIMENTS
[0022] Now, embodiments of the present invention will be explained.
[0023] First, referring to Figs. 10, 11 and 12, a tilting suspension mechanism of a bogie
equipped with a body-tilt system for a railway car according to the present invention
will be described.
[0024] The bogie of the present invention utilizes the following two tilting suspension
mechanisms:
1. Tilting member (pendulum beam etc.) which tilts around the center of tilting located
at a lower portion of the body, and driving actuator thereof (hereinafter called as
pendulum mechanism); and
2. Elastic suspension means provided between the tilting member disposed at a higher
portion of a car body (upper portion of support pedestal) and the car body (hereinafter
called as tilting mechanism with bolster springs).
[0025] In Fig. 10, a car body 1 illustrated as a hatched portion is suspended by a pendulum
beam 3 through bolster springs 2 composed of a relatively soft spring such as an air
spring. The pendulum beam 3 is disposed at an upper portion of a car which is close
to a body roof 1 and swings in an arc with radius R around the center of tilting O₂
which is positioned at a lower position of the car. Specifically, the lower ridge
of pendulum beam 3 is formed into an arc and is put tiltablely on a roller-type body-tilt
system 20, which may be a bearing guide type, attached to an upper portion of a support
pedestal 5.
[0026] A pedestal 5 is a structure including a pair of left and right columns standing on
the bogie frame 7. An upper end of the columns of the pedestal 5 extends nearly to
roof of the body 1 and upper ends of the columns are connected to each other with
a tie beam 6.
[0027] The pendulum beam 3 is actuated relative to the pedestal 5 by a body-tilt control
cylinder 13, which may be an oil or an air cylinder. A base portion of the body-tilt
control cylinder 13 is fixed to the pedestal 5 and an end of the cylinder rod is fixed
to the pendulum beam 3. Accordingly, when the cylinder 13 rod extends, the pendulum
beam 3 moves right, and when the rod of the cylinder 13 collapses the pendulum beam
3 moves left.
[0028] The bogie frame 7 is suspended on an axle box 22 through axle springs 9. The axle
springs 9 are composed of relatively hard coil springs or rubber. Axle boxes 22 are
supported on the axle 26 and wheels 24. Wheels 24, axle 26, axle box 22 and so on
form a wheelset.
[0029] In Fig. 11, the rod of the body-tilt control cylinder 13 is contracted and the pendulum
beam 3 is moved (tilted) to the left. In accordance with the tiling of the pendulum
beam 3, the body 1 supported by the pendulum beam 3 is also tilted around the center
of tilting O₀ to the left by angle α. At this moment, the center of gravity G of the
body 1 has moved to G' by a distance S left from the center of gravity G.
[0030] In the state of Fig. 11, where the body 1 is tilted to the left , the car is running
around a curved track with a center thereof at a distant point in the left. In such
a state, centrifugal force towards the right side in the Fig. 11 is generated and
the body 1 is tilted to cancel the centrifugal force in the car body 1. When the body
1 is actively tilted as described above, the center of gravity of the body 1 moves
from G to G', that is, toward inside of the curve. This movement of the center of
gravity is one of significant features of the present invention. Due to this movement
of the center of gravity, the load applied to the inner (left) rail wheel 24' is increased
and the reduction in the wheel load on an inner rail caused by centrifugal force is
supplemented.
[0031] Next, referring now to Fig. 12, another body tilting mechanism utilizing expansion
and contraction of bolster springs for the bogie equipped with a body-tilt system
for a railway car in Fig. 20 will be described. In the bogie shown in Fig. 12, no
active pendulum works to tilt the body. When the car is running around a curved track
with a center at a distant point in the left like the state illustrated in Fig. 11,
centrifugal force toward right is applied to the car. But, this centrifugal force
is canceled by a moment produced by differential reaction forces of bolster springs
2 which support the body 1 and by oblique component of gravity produced by tilting
of the body 1 due to an unequal contraction or expansion in left and right bolster
springs 2. As a result of such action, the body 1 is swung to the right around a point
O₃, which is at approximately the center of the both bolster springs 2, and the body
1 tilts left.
[0032] The bogie equipped with a body-tilt system for a railway car according to the present
invention utilizes both two body tilting mechanisms or selectively activates one of
them.
(1) MODE activating both pendulum mechanism and bolster spring tilting mechanism:
[0033] Even this MODE, body-tilting by pendulum mechanism is mainly used and bolster spring
tilting is somewhat additional. For example, at an entrance and an exit of a transition
curve, when body-tilting should be started and stopped prior to the generation/miss
of centrifugal force in order not to delay in body-tilting, the pendulum mechanism
is activated.
[0034] In this mode, an actual tilting angle is measured and feedbacked time to time, then
the tilting angle of bolster springs are subtracted from a target body tilting angle,
and then control should be continued setting the residual angle to be a necessary
tilting angle for the pendulum mechanism.
(2) MODE activating only pendulum mechanism
[0035] This MODE is the most normal and ,in this MODE, only the pendulum mechanism is activated
with bolster spring tilting mechanism locked.
[0036] In one of specific means to lock tilting by bolster springs, a height controlling
device for bolster springs is provided and the height of bolster springs is maintained
constant at a predetermined value. For example, in a general device in service which
utilizes an air spring as a bolster spring, the height of air springs is constantly
measured and when the height deviates from the standard height, air is supplied to
or discharged from the air spring to maintain the predetermined height of the air
spring. Although even in this type device, control delay and control dead band causes
the bolster spring to tilt the car body. As a result, this tilting generally gives
slight additional body tilt angle whereby reducing lateral stationary acceleration
and improving passengers' riding comfort.
[0037] Even in this mode, when control of pendulum mechanism fails, the mode may be changed
into bolster spring tilting mode to prevent extremely poor riding comfort. This is
an advantage of this mode.
(3) MODE activating only tilting mechanism with bolster springs:
[0038] When pendulum mechanism control system fails, tilting mechanism by bolster springs
shall be activated to prevent riding comfort from getting extremely worse. Also, when
the car runs a track section where no curve data necessary for pendulum mechanism
control are accumulated, by activating this tilting mechanism with bolster springs,
the car can run faster than NON-PENDULUM cars without extremely spoiling riding comfort.
This is an advantage of this mode.
[0039] As for a specific means for holding back the pendulum mechanism, there is a method
of shutting off the pendulum mechanism control and fixing the pendulum beam through
body-tilt hold-back cylinder. On the other hand, the activation of tilting mechanism
with bolster springs may be realized by not activating the spring height adjusting
system for the air springs or interconnecting air chambers of right and left air springs
through an interconnecting tube.
[0040] Now, the next embodiment of a bogie equipped with a body-tilt system for a railway
car according to the present invention applied to an articulated car will be described
referring to attached drawings.
[0041] In the Figs. 2 to 7, 1 denotes a car body, 2 bolster springs (air springs), 3 a pendulum
beam, 4 a bearing-type body-tilt system, 5 a support pedestal, 6 a tie beam of the
support pedestal, 7 a bogie frame, 8 an axle box suspension, 9 axle springs, 10 an
axle, 11 a pass way between car bodies, 12 a yaw damper, 13 an actuator for body tilting,
14 an actuator for holding back body tilt, 15 a vehicle gauge, 16 a bearing guide
block, 17 a bearing guide rail, 18 bearing guide balls, 19 a bearing guide seal, G
the center of gravity of the car body, O₁ the center of axle springs, O₂ the center
of bolster springs and R radius of curvature.
[0042] Fundamental concept of the bogie equipped with a body-tilt system for a railway car
of this embodiment is to arrange the body-tilt system for suspending the bolster springs
(air springs) 2 at a position as high as possible, at the same time to dispose the
center of tilting O₀ still below the center of gravity of the car body and approximately
as low as the car body floor.
[0043] Then, an embodiment of the present invention is described. The bolster springs (air
spring) 2 are suspended at a high position close to the roof of the car body 1 as
illustrated in Figs. 2 to 4. The pendulum beam 3 and the body-tilt system 4 (bearing
guide type) are also suspended at a high position similar to bolster spring 2 as shown
in Figs. 2 to 4, since it is difficult to set the center of tilting O₀ at a position
with the same height as the body floor when the design is ruled by the prior art bogie
equipped with a body-tilt system for a railway car in which body-tilt system is suspended
between a bogie and a car body.
[0044] As this embodiment is applied to an articulated car, the body suspension system such
as the air springs 2, the pendulum beam 3 and the bearing-type body-tilt system 4
are provided in two sets on one bogie as shown in Fig. 2 such that they may support
and tilt the car bodies of front and rear cars independently. The air spring 2 and
others are supported by the support pedestal 5 standing on the bogie frame 7 as shown
in Figs. 2 to 4. Right and left columns of the pedestal 5 are tied to each other with
a tie beam 6 as shown in Fig. 6 to increase strength of the pedestal 5.
[0045] The body-tilt system 4 adopts a bearing guide type system which is compact and light
and easily arranged for suspension at a high position. Details of the bearing guide
which is used in the bearing guide type body-tilt system is shown in Fig.5. Several
number of grooves 17a are formed on a bearing guide rail 17 which partly constitute
a body-tilt system guide and has a radius of curvature R. These grooves 17a engage
a row of balls 18 which circulate within bearing guide block 16 and bearing guide
block 16 and rail 17 relatively moves in an arc having an identical center with the
rail 17 and loads may be transferred between the block 16 and rail 17.
[0046] In the bogie of Figs .2 to 4, two or four sets of bearing guides of Fig. 5 are attached
between the pedestals 5 and the pendulum beam 3 supporting two bolster springs 2,
with the center of their guide rails being coincident with the center of tilting the
body which is situated about the same level with the body floor. As shown in Figs.
2 and 3, air or oil pressure actuator for body tilting 13 are attached between the
pendulum beam 3 and support pedestal 5. These actuator 13 contribute in improving
riding comfort through body tilt control of the car running around a transition curve
or a circular curve.
[0047] Now, another embodiment of the present invention will be described. In the bogie
in Fig. 7, a stopper bracket 3a provided in the center of the pendulum beam 3 is sandwiched
from right and left by body-tilt hold-back actuators 14 which is suspended on the
tie beam 6 of the support pedestal 5, and the actuator 14 hold back the car body 1
to a neutral position, thereby preventing body 1 from falling into an inverted pendulum
state and inclining to one side (left or right) in case that body tilt control is
ceased or fails.
ADVANTAGEOUS EFFECT OF THE INVENTION
[0048] As described above, the present invention may improve running performance by preventing
decrease in inside rail wheel load and may enhance riding comfort by depressing lateral
movement of body floor during body tilting operation by greatly changing the structure
of the body tilt system and the body suspension system compared with the conventional
pendulum train by disposing the center of tilting O₀ below the center of gravity of
the car body and approximately as low as the car body floor, or by suspending the
bolster springs of the body suspension system at a high position close to the body
roof.