Field of the invention
[0001] The present invention relates to a dispensing and dosing device for granular detergent,
said device being introduced with the laundry in the washing machine.
Background of the invention
[0002] Dispensing devices for granular detergents, which are to be introduced with the laundry
in the washing machine, are well known in the prior art. One of the reasons these
dispensing devices have been introduced is to increase the solubilization of high
density granular detergents, so-called "compact" detergents. In fact, compact detergents
dissolve poorely compared to regular detergents. One of the main benefits of using
compact detergents is that a lesser amount of detergents are needed for a washing.
[0003] On top of the obvious environmental benefit, using smaller amounts of detergents
for a wash cycle means that compact detergents can be packed in smaller packages.
Smaller packages means less space needed for storage and transportation, therefore
also logistic and cost improvements are achieved. However, including a dosing and
dispensing device in said packages means that the volume occupied by said device has
to be made available, instead of being occupied by a corresponding amount of detergent.
Thus, part of the advantage resulting of compact granular detergents is lost when
a dosing and dispensing device is included in the packages.
[0004] EP-A-0 343 069 describes a process of washing laundry in a machine with a bag-shaped
dispensing device. Said device is made of a tissue-like material. The lack of elasticity
of the tissue-like material requires the attachement of a rigid frame inside the bag
to prevent the collapsing and twisting of this tissue, as described in EP-A-0 343
070. Otherwise detergent can be trapped without dissolving in this twisted part. On
the other hand said rigid frame needs an amount of volume which can not be reduced
further. This illustrates the packaging space problem discussed hereinbefore. It is
thus an object of the present invention to provide a dosing and dispensing device
which solves this packaging space problem.
[0005] Furthermore, the tissue-like material is too pliant to allow a dosing of the detergent
amount necessary for a wash cycle in the dispensing device itself. Therefore, an extra
measuring scoop is also necessary. Said extra measuring scoop does not only increase
furthermore the total cost and volume of this dispensing device kit comprising the
dispensing device and the spoon, but makes also the exact measuring of the detergent
difficult. It is therefore another object of the present invention to provide a dosing
and dispensing device which allows an easy dosing without the need for an extra scoop.
[0006] A collapsible dispensing device for liquid detergents with a bellows-shaped wall
is described in EP-B-0 288 347. The walls are made of a plastic material. Therefore,
although this device collapses in the direction of the bellows, the wall does not
deform perpendicular to this collapsing direction. We found that pliable walls can
prevent that lumps of granular detergent can be formed onto the surface inside said
device. These lumps are formed when said detergent contacts with water. Said lumps
can eventually last through the whole wash cycle without being solubilized, therefore
resulting in unnecessary residues and waste of detergent. It is therefore another
object of the present invention to provide a collapsible and resilient dosing and
dispensing device with pliable walls.
Summary of the invention
[0007] The present invention is a dispensing and dosing device for granular detergent. Said
device comprises a pliable bag-shaped sleeve and maintaining means. Said sleeve extends
around an opening which remains at least partially open during the washing. The maintaining
means plunges into the bag, of which one end is fastened in the region of the opening.
Said maintaining means are collapsible and resilient.
Brief description of the figures
[0008] Figure 1 shows cross sectional view of an embodiment of the dosing and dispensing
device according to the present invention.
[0009] Figure 2 shows a cross sectional view of another embodiment of the dosing and dispensing
device according to the present invention.
[0010] Figure 3 illustrates the cross section of the ring (16) shown in Figure 2.
[0011] Figures 4 to 7 show various shapes of the maintaining means applicable to all embodiments
of the dosing and dispensing device according to the present invention.
[0012] Figures 8 to 10 show various examples of masks applicable to all embodiments of the
present invention.
Detailed description of the invention
[0013] In the following, "vertical" means a direction parallel to the longitudinal axis
of the device (10), i.e. the perpendicular direction to the plane generally defined
by the opening (18) of the device (10).
[0014] The preferred embodiment of the device used in accordance with the invention is shown
in Figure 1. Said device (10) mainly comprises a bag-shaped, pliable sleeve (12) and
resilient and collapsible maintaining means (14).
[0015] As a first essential feature, the device herein comprises a bag-shaped pliable sleeve
(12). The material of said sleeve may be impermeable or not to water and to the washing
medium. In the case of an impermeable bag, the transfers of fluid in the direction
towards the inside and the outside of said bag, are made solely through the opening
(18) of the bag. Said material of the bag-shaped sleeve has to be sufficiently resistant
to the temperatures of the washing medium reached during the washing. The temperatures
can be up to 95° C. Said material of the sleeve can be a woven or non-woven material
made from natural or synthetic fibres or a mixtures of such fibres.
[0016] Purely by way of illustration, it is possible to use a sleeve consisting of pure
cotton, in the form of a woven fabric having a mesh size smaller than 0.5 mm approximately.
Said cotton can also be in the form of a non-woven article having apertures ranging
in particular from 0.5 mm to 0.8 mm. Said bag may also be made from extruded or co-extruded
films, provided with perforations. The dimensions of the perforations may vary within
wide limits, depending on the nature and the particle size of the particulate product.
As an indication, films having perforations of 380 µm may be used. However, the material
of the bag is not obligatorily a textile material. The sleeve may also be made from
a lattice of plastic material or from a sheet of paper or other porous, water resistant
cellulosic material. If the material used for the bag does not itself have sufficient
resistance to water, it may be provided with a coating making it water resistant.
For example, in the case of porous paper, the coating may consist of a latex based
binder associated with a hydrophobic substance.
[0017] As a second essential feature, the device herein comprises collapsible and resilient
maintaining means. The simplest maintaing means is a spring (14), as illustrated in
Figure 1. Said spring can be replaced by any other elastic body or device that recovers
its original shape when released after being distorted to accomplish the same functions
of the maintaing means in the present invention. Said spring (14) makes the device
(10) collapsible and resilient. Applying a vertical force, the spring (14) can be
folded on itself till the spiral arms (15) are brought to the nearest possible position
from each other. In the collapsed or flat configuration the vertical height of the
device is reduced to a minimum which is also helped by the fact that the sleeve (12)
is pliable.
[0018] To manufacture the device (10), the spring is first inserted inside the bag (12)
and then the sleeve is attached to the spring. Preferably the attachement is made
between the last top spiral arm (13) of said spring and the top portion (11) of said
sleeve. The simplest attachement consists of glueing said top portion onto said last
top spiral arm, or sewing said top portion around said last top spiral arm or a combination
thereof.
[0019] In the preferred embodiment of the present invention the spring (14) stretches and
maintains the sleeve in its maximum volume, i.e. the sleeve is not loose around the
maintaining means (14). This allows a good measurement of the amount of granular detergent
necessary for a wash cycle, since the stretched sleeve defines always a constant volume.
The dosing lines may be on the outer and/or inner surface of the bag-shaped sleeve
(12). Said dosing lines may be printed or indicated in some other manner. It is also
possible to take the spiral arms (15) of the spring (14) as reference lines.
[0020] The spring (14) of the present invention is preferably made of elastomeric materials,
such as polypropylene, polyethylene or polyesther. All these ensure enough compatibility
with the wash solution and resistance to the temperatures mentioned above. However,
a metal spring can also be considered, provided that it is stainless steel or it is
protected by a layer of plastic on the outside. Also aluminum is a suitable material.
The metal spring has the advantage that it allows an easier variation in shape of
the spring itself. In Figures 4 to 7 are represented possible forms of the spring
(14), plastic or metal. The form of the spring may be chosen by any person skilled
in the art.
[0021] Through the opening (18) the dosing and dispensing device (10) is filled with the
granular detergent. As discussed previously, in the case of an impermeable bag-shaped
sleeve, the transfers of fluid and dissolved detergent in the direction towards the
inside and the outside of said bag, are only possible through said opening (18). Therefore
the opening (18) of the bag (12) has to be kept at least partially open during the
washing to allow the progressive release of aqueous solution of granular detergent.
The shape of said opening is preferably rounded to avoid to cause scratches in the
fabrics through sharp edges. The last top spring arm is sufficiently resistant to
have the device (10) serving also as a scoop. In this manner, by scooping with the
device (10) it is possible to directly convey the granular detergent into the bag-shaped
sleeve (12) without the need of an additional scooping device.
[0022] As an optional, but preferred feature, a ring (16) is added around the opening (18)
as shown in Figure 2. This improves the before mentioned scooping of the detergent
into said device (10). The ring (16) may be made of a material of widely varying hardness.
The only conditions being that the opening (18) should be held open during the washing
and that said ring resists at least at the same temperatures of the sleeve (12). The
hardness of the ring (16) ensures that the lip of said ring is resistant enough to
scoop the granular detergent inside the bag (12). The material of the ring (16) may
be any water resistant material, withstanding also the temperatures reached in the
washing and/or dryer machines. For example it is possible to use plastic, such as
polyethylene and polypropylene, or also metallic materials.
[0023] It is possible to use flexible, i.e. deformable and resilient, materials for the
ring (16), but hard enough to allow the scooping. A deformable ring reduces the noise
of the device (10) during the agitation in the drum of the washing mashine. A resilient
ring is to insure that the opening (18) is always held open as wide as possible during
the washing. Such a material is, for example, polyurethane (PU) or other elastomers.
The ring (16) may have any possible cross section, not only the preferred U-shaped
one. This ring can also act as the sole attachement means between said sleeve and
said maintaining means. The fastening of the spring (14) with the ring (16) is illustrated
in Figure 3 in a cross sectional view. The last top spiral arm (13) and the sleeve
are inserted into the hollow ring (16) and held by the transverse portion (17) of
said ring. The last top spiral arm is inserted by pushing into the hollow part of
the ring using the elasticity of the material. Other possible execution of the holding
of the sleeve and the spring inside the ring can be considered by any person skilled
in the art.
[0024] In another optional, but preferred embodiment of the present invention, the ring
is provided also with means to mask the opening (18) apart from predetermined orifices
which allow the filling and dispensing of the dosing and dispensing device. A top
view of a mask (50) is shown in Figure 8. Other examples are shown also in Figures
9 and 10. The impellors (72) of mask (70) are in a helical form. Indeed said masks
ensure the filling of the bag (12) with the granular detergent and the access in the
interior and the exit from the interior of the bag (12) of washing medium.
[0025] The advantage of the masks (50) to (70) resides in the fact that they cut in smaller
pieces the lumps of granular detergent breaked up from the interior of the device
(10) before said lumps get on the laundry during the wash cycle. This means, that
these masks (50) to (70) further contribute to the better dissolution of the granular
detergent in an aqueous medium.
[0026] All the embodiments of the dosing and dispensing devices described so far can be
brought in a collapsed or flat configuration. The device (10) in the flat configuration
has great logistic advantages. Granular detergents are supplied to the consumer in
packages. These packages are usually cylindrical or rectangular canisters made of
carton or plastic. Bags made of pliable material, like paper or plastified paper may
also be used to contain granular detergent. Said bags containing compact detergent
are small enough to be easily transported by the consumer without any need for cartons.
[0027] The flat configuration of the device (10) reduces to a minimum the space needed for
a package comprising the detergent and the device (10). Said device (10) in collapsed
configuration can be easily put onto or inside said packages. For example, the device
(10) being in flat configuration can be fastened outside or put inside the package
in a fastened manner to hold the flat configuration. Fastened in this manner, the
dosing and dispensing device does not prevent a stable stacking of said packages.
As a consequence, the packages comprising these devices have the same dimensions and
occupy the same volume as those packages without said devices. Therefore, the packages
containing the detergent together with the dosing and dispensing devices are not different
from the packages containing only the refill of detergent. The logistic and cost problems
deriving from a strict differentiation are completely solved. Also, the packagings
will comprise a greater amount of detergent, for a given package volume.
[0028] Means to fasten the dispensing device (10) on the refill bags or to hold the dispensing
device (10) itself in flat configuration, when put inside the refill bags, may be
chosen by any person skilled in the art. For example, ligatures or adhesive tapes
may be used. But also shrinkable plastic film are possible. These means are placed
around the refill bags fastening the dispensing device (10) on top of said bag or
directly around the dispensing device (10) to hold it in a collapsed configuration.
[0029] Another important advantage of the collapsibility and pliability of the device (10)
is the avoidance of residues. The weight of the dry or wet laundry landing on said
device (10) during the drying or washing cycle in the washing machine is sufficient
to let said device (10) collapse and deform at least partially. Once the load is removed,
said spring (14) recovers quickly its original shape. This compression/springback
action during the wash cycle helps to break up lumps of detergent formed on the inside
of the walls and therefore obtaining a more effective dissolution of the detergent
in the wash cycle. The residues of detergent remaining after the wash process are
therefore reduced to a minimum.
1. A device for dosing and dispensing granular detergent compositions in a washing machine,
said device comprising a pliable bag-shaped sleeve extending round an opening which
remains at least partially open during the washing, and a maintaining means which
plunges into the bag, of which one end is fastened in the region of said openig, characterized
in that said maintaining means are collapsible and resilient.
2. A device according to claim 1 characterized in that said device resiliently collapses
at least partially under the load of the laundry during the wash cycle.
3. A device according to any of the preceding claims characterized in that said maintaining
means stretches said sleeve to the maximum possible volume of said sleeve.
4. A device according to any of the preceding claims characterized in that said maintaining
means is a spring.
5. A device according to claim 4 characterized in that said spring is made of plastic.
6. A device according to claim 4 characterized in that said spring is made of metal completely
covered with a layer of plastic.
7. A device according to any of the preceding claims characterized in that said sleeve
is made of a material capable of retaining a granular product, without allowing it
to pass through it in solid form, and also of withstanding the temperature reached
in the machine washing of laundry, particularly up to 95° C
8. A device according to claims 1 to 7 characterized in that said sleeve is made of a
woven or non-woven material of natural fibres, such as cotton, or of synthetic fibres
or mixtures of such fibres, or made from exruded or co-extruded films provided with
perforations.
9. A device according to claims 1 to 7 characterized in that said sleeve is made from
a lattice of plastic material or from a sheet of paper or other porous, water resistant
cellulosic material.
10. A device according to any of the preceding claims characterized in that the material
of said sleeve is provided with a water resistant coating.
11. A device according to any the preceding claims characterized in that said device comprises
a ring (16) around said opening (18).
12. A device according to any of the preceding Claims characterized in that the material
of which the ring is made is a water resistant material withstanding the temperatures
reached in the machine washing of laundry, particularly up to 95° C.
13. A device according to any of the preceding claims characterized in that the ring is
provided with masking means, said masking means covering the opening except for certain
predetermined orifices.
14. A device according to claim 13 characterized in that said ring is flexible.
15. A package comprising a granular detergent and the dosing and a dispensing device according
to any of the preceding claims wherein said device is inside said package in a collapsed
configuration, or said device is fastened on the outside said package in a collapsed
configuration.
16. A package according to claim 15 characterized in that the fastening means are ligatures,
adhesive tapes or shrinkable plastic films.
17. A package according to Claims 15 characterized in that said package is stackable.
18. A package according to any of the preceding claims characterized in that said package
is selected from the group consisting of a plastic canister, a container made of paperboard
and a bag made of pliable material.
19. A package according to claim 18 characterized in that said pliable material is paper
or plastified paper.