[0001] The invention concerns a safety device for electrical systems installed on vehicles
and boats.
[0002] Serious fire risks are known to exist in the event of accident, due largely to failure
to disconnect the electrical system: leakage of fuel due to failure of the fuel pump
to shut down while sparks and overheating can be produced can start fires with very
serious consequences both for any trapped occupants and for the vehicle or boat itself
[0003] Safety devices capable of overcoming this problem have long been sought. A good result
has been achieved with the device illustrated in patent application MI 92A001835 which
comprises an insulating casing, two conductor bars having silver-plated contacts built
into the bottom of the casing at a distance from each other, connected by a low current
fuse, an inertial mass that can be moved sideways in the casing, and is held in a
central position by means of radial springs. Said central mass comprises a conductor
disk that is pressed against the contacts of the conductor bars by a spring-loaded
push rod sliding in a core or support, against the action of a lower elastic element.
An electromagnet housed in the casing, when it is supplied with electrical current,
keeps the core in a lowered position against the action of a return spring, which
is generally conical spiral spring, whereas when it is not supplied the action of
the conical spring prevails, lifting the core and the push rod.
[0004] An impact, particularly a horizontal impact, moves the inertial mass and the conductor
disk separates from the contacts of the conductor bars, partially disconnecting the
electrical system; the fuse connection between the conductor bars in fact allows low-consumption
devices (parking lights etc.) to use the electrical system. Subsequently, by disconnecting
the electromagnet, the core and the push rod are raised allowing the conductor disk
to be repositioned centrally through the action of the radial springs.
[0005] This safety device, therefore, unlike its predecessors, does not require manual resetting
of the centered position of the inertial mass on the device itself. Moreover, it presents
the following advantages: it causes the engine and relative fuel pump to stop immediately
in the event of a violent impact; in the event of irreversible damage to the electrical
system, it cuts off the electrical current for good; it is safe, easy to use and of
minimum size.
[0006] Nevertheless, the presence of radial springs (four in the case of the above patent)
that keep the inertial mass in the centered position and serve to reposition it after
the impact, does not guarantee a homogeneous response of the device for every possible
horizontal direction of impact.
[0007] An object of the present invention is to create a safety device, again operating
through inertia, that maintains the advantages of the above patent and has a uniform
response for every horizontal impact, irrespective of the direction from which it
comes.
[0008] The object has been achieved with a device as claimed in claim 1; further innovative
characteristics are stated in the subsequent claims.
[0009] In brief, the new device comprises a casing of insulating material incorporating
in its base two conductor bars, having silver-plated contacts, and joined electrically
by means of a low current fuse, a disk of conductive material that can move between
a position in which it makes an electrical contact between the two bars and a position
at a distance from them in which it does not establish said contact, said disk being
kept in a centered position in the casing by means of an elastic plate disposed between
the bars and ending in a convex appendix that fits into a concave seat provided in
the center of the undersurface of the disk. A push rod pressed by a spring towards
the bottom of the casing engages with a protuberance placed at the centre of the upper
surface of the disk and keeps the disk in a state of contact against the contacts
on the bars, whereas in the event of impact said disk is forced into the position
out of contact by the above mentioned elastic plate disposed between the bars and
acting in opposition to the push rod. An electromagnet co-operates with a core or
support which receives said push rod and relative spring in a hollow along its axis;
when electrical current is supplied to the electromagnet it keeps the core lowered
to allow efficient pressure by the push rod against the conductor disk, when current
is not supplied it allows the core to rise with the relative push rod under the action
of a spring; raising of the push rod allows the conductor disk to be repositioned
in a centered position, exploiting the shape of the above mentioned contact surfaces
between the disk and the elastic plate. It should further be noted that when the vehicle
is stationary after impact, electrical current is supplied only through the fuse,
increasing the safety of the persons transported, as well as that of the vehicle or
boat.
[0010] Even with the vehicle stationary and the engine turned off the device permits complete
safety from any possibility of fire due to unforeseeable causes such as a short circuit
of the electrical system or other intrinsic causes.
[0011] This new device is also safe, easy to use and of minimum size, it maintains the advantages
of the previous device and in addition the horizontal direction of the impact is irrelevant
as far as the response of the device is concerned.
[0012] An embodiment of the invention of a non-limiting nature will be described below with
reference to the attached drawings in which:
- Figure 1
- is an exploded perspective view of the device;
- Figure 2
- is an axial vertical section through the device in operating conditions during normal
running, enlarged with respect to actual size;
- Figure 3
- is an illustration of the device in figure 2, in a section taken along an axial plane
at right angles to the plane of said figure;
- Figure 4
- is a section similar to Figure 2 and illustrates the device as it is disposed after
having received an impact with a horizontal component;
- Figure 5
- is a section along the same plane as Figures 2 and 4 and illustrates the device as
it is when the electrical supply to the electromagnet is cut off to permit resetting
of the device itself;
- Figures 6 and 7
- show a modified embodiment of the device, said modified embodiment being drawn in
sectional views like figures 2 and 3, in the same conditions as shown in said figures.
[0013] The device is indicated as a whole by reference number 1.
[0014] It comprises an insulating casing 2 that forms a housing 3 on the inside and in the
bottom wall of which are incorporated two power supply bars, respectively 4 and 5.
A terminal 6 is fixed to the bar 4 or 5 in an electrically conductive manner. Each
bar, in the portion on the inside of the casing and integrally with the bottom of
it, bears one or two conductive pads or rivets 7. The space 3 has a lower part 3'
with a smaller diameter and an upper part 3'' with a larger diameter, forming an annular
shoulder 8.
[0015] In the space between the conductor bars, a disconnecting contact plate 9 rises from
the bottom of the casing, consisting of an elastic conductive blade ending in a convex
appendix 10 and electrically connected to a conductor cable 11. Above the plates 9
and the pads 7 is placed a self-centering disk 12 of conductive material that is received
in the part 3' of the space in the casing and is free to oscillate horizontally; that
is to say, the disk 12 has a smaller diameter than the diameter of the part 3' of
the space. The disk 12 has a concave seat 13 in the middle of the undersurface, in
which seat the convex part of the contact plate 9 engages, keeping it centered during
normal running of the vehicle or boat. Said disk 12 also has a circular channel 14'
on the upper surface which centrally defines a protuberance 14 the upper surface of
which is level with the surface of the disk around the channel. The height of the
disk at the protuberance is called h. The height of the space 3' from the surface
of the pads 7 at the shoulder 8 is h + s so as to permit an axial movement
s of the disk.
[0016] The concave seat has a substantially frustoconical shape, with the bottom rounded,
and the base rim of the seat has a radius R that is greater than the radius r of the
appendix 10. There is little friction between the contact surfaces of the seat and
the appendix 10.
[0017] An intermediate bottom 15 is disposed on the shoulder 8. A solenoid or electromagnet
indicated as a whole by 16 is placed on it, its coil, indicated by 16', being wound
on a body 16''. Reference number 17 indicates an annular body called "magnetic continuity
ring". The electrical supply cables of the solenoid are indicated by 18 and 19. It
should be noted that the cable 11 in the direction of the coil, connected to the plate
is passed in a suitable semicircular seat of the ring 17, so that it leaves the casing
from the same opening as cables 18 and 19.
[0018] The body 16' of the solenoid is preferably shaped to widen at the top into a cap
on which a conical spiral pressure spring 20 rests, which acts between an upper disk-shaped
plate of the winding body 16" of the solenoid and a disk-shaped part 21' of a core
21 that can move inside the solenoid along its axis (coinciding with the axis of the
casing). The core 21 is hollow on the inside and has a cavity 22 with a larger diameter
and a terminal hole 21 with a smaller diameter. The hollow 22 receives the head 24'
of a peg or push rod 24 that is axially movable inside the hole 23 and is pushed to
a condition wherein it extends from the hole by means of a spiral pressure spring
25.
[0019] A threaded dowel 26 engages in a suitable thread in the hollow 22 and closes it,
acting as a support for the spring 25.
[0020] A spacer ring 27 placed around the tray-like part of the solenoid body serves as
a protection and provides an upper stop for the stroke of the core 21. Obviously this
stop could be provided by separate elements.
[0021] Screws 28 fix together a cover 29 (possibly equipped with a heat dissipator 30),
the spacer ring 27 and the casing.
[0022] The latter, generally on a side opposite the bars, may comprise a seat 31 open to
the outside, in which terminals 32 are received, generally of the spring type (figure
3), each electrically connected to a respective bar 4 or 5; a fuse (not illustrated)
may be placed between the terminals.
[0023] The device must be assembled so that the disk 12 is substantially horizontal and
must be connected to the terminal of the positive pole of the vehicle or boat battery
by means of the terminal 6 and with the general electrical supply cable by means of
the bar 5. Cables 18, 19 supplying the electromagnet are connected to the engine ignition
block. The wire 11 is connected to the ignition power supply.
[0024] Under normal running conditions, illustrated in figures 2 and 3, the disk 12 is kept
centered thanks to the convex appendix 10 of the contact plate engaged in the concave
seat 13 of the disk itself the protuberance 14 is in contact with the push rod 24.
The force of the spring 25 overcomes the force of the elastic contact plate 9 and
therefore the conductor disk 12 is kept in contact with the pads 7: an electrical
continuity is established between the bars 4 and 5 and the circuits connected to them.
[0025] In the event of an impact from any direction, the disk 12 undergoes a horizontal
movement with respect to the axis of the push rod, a movement which, however, does
not exceed the radius R of the horizontal projection of the concavity 13, and, no
longer being opposed by said push rod, it is thrust by the plate 9 against the bottom
15 breaking the electrical continuity of the bar 4 and 5. The push rod in turn, being
unopposed, is pushed to protrude to the maximum extent by the spring 25 (figure 4).
This actually prevents the device from being reset without the intentional intervention
of the driver of the vehicle. The battery current therefore passes through the fuse
which allows only low intensities, such as that required, for example, by the parking
lights. A larger electricity requirement breaks the circuit.
[0026] When the electrical circuit is broken the current is disconnected from the circuits
that supply the engine ignition and the fuel pump: therefore the engine is stopped
and at the same time, by stopping the pump, any possible escape of fuel is prevented
from setting the vehicle on fire.
[0027] The current to the electromagnet 16 must be cut off for resetting to take place:
this may be done, by the driver through a control on the dashboard, when suitable.
The conical pressure spring 20 then raises the support 21 which in turn raises the
push rod 24 (figure 5). With the latter in a position protruding slightly or not at
all from the bottom 15, the action of the elastic plate 9 because of the shape of
the contacting concave surface 13 and convex surface 10, creates a horizontal component
that returns the disk 12 to the centered position, with the projection 14 on the vertical
axis
a of the casing and the push rod.
[0028] When electricity is again supplied to the electromagnet 16 this causes the core 21
to be lowered against the action of the spring 20, the push rod 24 again pushes the
conductor disk 12 into electrical contract against the conductor bars 4 and 5, overcoming
the elastic force of the plate 9.
[0029] In figures 6 and 7 a modified embodiment of the device is shown, which is indicated
on the whole with reference numeral 101. Portions of the device 101 which are identical
to the corresponding ones of the device 1 have the same reference numerals and will
not be described in detail.
[0030] The device 101 has a further spring 125 acting on the push rod 24, between the head
24' thereof and the bottom 15, in contrast with respect to the spring 25 and the spring
20. The spring 125 is weaker than the spring 25. Such an arrangement has the advantage
of allowing a more uniform setting in the devices.
[0031] Furthermore the conductor bars 4 and 5 of the device 101 are buried in the material
of the housing 2, so as to have an insulating coat above then. Preferably the plate
109 is placed in such a way that the cable 11 thereof could have the shortest run
up to the housing outlet hole.
[0032] Finally the device 101 lacks of the heat dissipator 30 and the cover is built in
one piece with the ring and indicated with 127.
1. A fire-prevention device for vehicles and boats comprising:
an insulating casing (2);
two conductor bars (4, 5) in the insulating casing positioned at a distance from each
other;
a conductor disk (12) constituting an inertial mass having a ring-like channel that
defines a protuberance (14) at the centre of the upper surface, said disk having a
smaller diameter than the diameter of the space that receives it and being moveable
between a position in electrically conductive contact with said bars and a raised,
sideways shifted position out of contact, through opposing actions of means (24,10)
pushed by elastic elements (25, 9), the action of one (24) of said means pushed by
elastic elements being under the control of an electromagnet (16)
characterized by the fact that the disk (12) on the surface opposite the channel and
the other (9) of said elastic means have co-operating concave and convex surfaces.
2. A device according to claim 1 characterized by the fact that the conductor disk (12)
has on its undersurface a concave seat (13), and said other elastic means is an elastic
plate (9) with a convex appendix (10).
3. A device according to claim 2 characterized by the fact that the concave seat has
a substantially frustoconical shape with a rounded tip, with a base radius R, and
the convex appendix (10) has a base radius r that is smaller than R.
4. A device according to claims 1 and 3 characterized by the fact that the sideways movement
of the disk between the position in electrical contact and the position out of contact
does not exceed the radius R of the concave seat.
5. A device according to claim 1 characterized by the fact that the conductor bars (4,
5) are connected together through a fuse.
6. A device according to claim 2 characterized by the fact that the elastic plate or
blade (9) is electrically conductive and is connected to a conductor cable (11).
7. A device according to claim 1 characterized by the fact that said first means pushed
by an elastic element is a push rod (24) that moves along the axis of the device and
is engaged in a core or support (21) of an electromagnet (16) and a pressure spring
(20) acts between it and the coil, biassing said elements away from each other.
8. A device according to claim 1 characterized by the fact that the casing has a lower
space (3') that receives said conductor disk (12), and is defined superiorly by a
bottom; said lower space having a greater height than the height of the conductor
disk (12) at the protuberance (14).
9. A device according to claim 7 characterized in that said pushing elastic elements
for said push rod (24) comprise a spring (25) acting to bias the push rod to project
from the core.
10. A device according to claim 9 characterized in that said pushing elastic elements
for said push rod comprise a second spring (125) acting between the push rod (24)
and a bottom (15) in the housing, in contrast with respect to the above mentioned
springs (25 and 20).