BACKGROUND OF THE INVENTION
1. Field of the Invention:
[0001] The present invention relates to a cleaning device for removing residual substances
remaining on a surface of an image data forming body after a series of image forming
processes is completed in an image forming apparatus using electrophotography such
as a copier, a laser printer, or a facsimile apparatus.
2. Description of the Related Art:
[0002] With reference to Figure
12, a general image forming apparatus using electrophotography will be described. A
general image forming apparatus includes a photoconductive body
90 on which image data is to be formed. The image forming apparatus further includes
a main charger
91, a developing device
93, a transfer charger
94, and a charge removing lamp
95 which are located opposed to the photoconductive body
90. When a photoconductive body
90 rotates in the direction of arrow
A, a surface of the photoconductive body
90 is supplied with a uniform charge by corona discharge which is performed by the main
charger
91. When the surface is exposed to light by an exposing device
92, an electrostatic latent image is formed on the surface. The electrostatic latent
image is developed into a toner image by toner
81 which is supplied from the developing device
93. A recording medium such as a paper sheet
97 is transported between the photoconductive body
90 and the transfer charger
94, and the toner image on the surface of the photoconductive body
90 is transferred onto the paper sheet
97 by corona discharge which is performed by the transfer charger
94. The image formed on the paper sheet
97 is fixed by heat and pressure supplied by a fixing device (not shown).
[0003] In the transference of the above-described image forming operation, the toner image
on the surface of the photoconductive body
90 is not entirely transferred onto the paper sheet
97. Accordingly, after the transference, the toner used for the formation of the toner
image partially remains as residual toner
82. Further, substances generated by the corona discharge, paper powders included in
the paper sheet
97, and talc adhere to the surface of the photoconductive body
90. Such substances are represented by an adhering substance
83 in Figure
12. The residual toner
82 and the adhering substance
83 have unfavorable influence on the following image formation and thus lower image
quality. In order to avoid such a problem, a cleaning device such as a cleaning blade
96 is provided between the transfer charger
94 and the charge removing lamp
95. A tip of the cleaning blade
96 contacts the surface of the photoconductive body
90 and thus scrapes off the residual toner
82 and the adhering substance
83 from the surface. Another known cleaning device includes a fur brush or a cleaning
roller, which are put into contact with the surface of the photoconductive body
90 to remove the residual toner
82 and the adhering substance
83.
[0004] Japanese Patent Publication Nos. 5-17552 and 5-23436 each disclose provision of an
air absorbing opening or an air blowing opening in the vicinity of the surface of
the photoconductive body, through which the residual substances are absorbed or blown
off without physical contact. Japanese Laid-Open Patent Publication No. 62-67577 discloses
provision of a metal roller having a rotation axis parallel to the photoconductive
body. The metal roller is supported with a gap from the surface of the photoconductive
body and is supplied with a bias voltage obtained by superimposing a DC bias voltage
and an AC bias voltage, thus to absorb the toner to the surface of the metal roller.
[0005] In a device including a member such as a cleaning blade which removes the residual
substances by contacting the surface of the photoconductive body, an area of the surface
to be contacted with such a member needs to have a sufficient hardness. Further, since
such a member needs to contact the area at a relatively large load, it is possible
that a coat of toner or talc is formed on the surface or that the surface is damaged
by paper powders formed of rugged grains. For these reasons, the image quality is
lowered, and the life of the photoconductive body is shortened.
[0006] By the above-mentioned system of absorbing air from the surface of the photoconductive
body, the image forming apparatus needs to be provided with a relatively large absorption
apparatus. After a continuous use over a long period of time, residual substances
are clogged in the air absorbing opening, thereby lowering the absorbing capability.
Further, maintenance including replacement of filters for separating the toner from
the absorbed air is required. By the above-mentioned system of blowing air to the
photoconductive body, the image forming apparatus needs to be provided with an air
supply apparatus, and thus the size thereof is inevitably enlarged. A blade which
comes in contact with the surface of the photoconductive body is provided in order
to introduce the air to the surface of the photoconductive body efficiently. Such
a blade causes formation of a coat of toner or talc or damage of the surface by paper
powders. Further, maintenance including replacement of filters for separating the
toner from the exhausted air is required.
[0007] In the above-mentioned system of causing the residual toner to adhere to the metal
roller which is supplied with a bias voltage, non-magnetic substances such as paper,
powders or talc cannot be removed.
SUMMARY OF THE INVENTION
[0008] A cleaning device which is used in an image forming apparatus for removing residual
substances on a surface of the image forming apparatus after an image forming operation
including a process for developing an electrostatic latent image formed by electrophotography
on a surface of an image data forming body of the image forming apparatus and a process
for transferring the developed image onto a recording medium includes a first cleaning
device for removing residual toner from the surface of the image data forming body;
and a second cleaning device for removing an adhering substance different from the
toner from the surface of the image data forming body. The second cleaning device
is located downstream with respect to the first cleaning means in a direction in which
the image forming operation proceeds.
[0009] In one embodiment of the invention, the first cleaning device includes a first recovering
member located opposed to the surface of the image data forming body with a gap from
the image data forming body and a power supply device for applying a bias voltage
to the first recovering member, and the second cleaning device includes a second recovering
member having a sufficient flexibility to slide on the surface of the image data forming
body in pressure contact with the surface of the image data forming body.
[0010] According to the present invention, residual toner and the other residual substances
adhering to the surface of the photoconductive body are removed separately by the
first cleaning device and the second cleaning device. Due to such an operation, the
first cleaning device and the second cleaning device may be formed of a material which
has suitable properties for the toner or the other substance to be removed and performs
the removal with certainty without damaging the surface of the image data forming
body or causing formation of a coat of the toner or the other residual substances.
[0011] Further according to the present invention, a bias voltage between the first recovering
member and the image data forming body is applied from the power supply device to
the first recovering member which is located opposed to the surface of the image data
forming body with a gap therefrom. Thus, the residual toner on the surface of the
image data forming body is attracted from the surface of the image data forming body
to the first recovering member. The second recovering member is located downstream
with respect to the first recovering member in a direction in which the image forming
operation proceeds. The second recovering member flexibly slides on the surface of
the image data forming body in a pressure contact state. The adhering substances different
from the toner are removed from the image data forming body by the second recovering
member. In this manner, the toner and the other substances which remain on the surface
of the image data forming body after a series of image forming processes is completed
can be removed separately by the first and second recovering members. Due to such
separate recovery, the toner can be reused. Moreover, since it is not necessary to
remove the toner or other adhering substances by a member contacting the surface of
the image data forming body, the pressure of contact of the second recovering member
to the image forming device can be sufficiently low. Accordingly, formation of a coat
by talc and damaging of the surface by paper powders can be avoided.
[0012] Thus, the invention described herein makes possible the advantage of providing a
cleaning device used for an image forming apparatus, for removing residual substances
on a surface of a photoconductive body in accordance with the type of the substances
without damaging the surface or causing a coat of toner or talc to be formed on the
surface, thus to extend the life of the photoconductive body and raise the speed of
the image forming operation.
[0013] This and other advantages of the present invention will become apparent to those
skilled in the art upon reading and understanding the following detailed description
with reference to the accompanying figures.
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure
1 is a schematic view of a cleaning device used in an image forming apparatus in a
first example according to the present invention.
[0016] Figure
2 is a schematic view of a cleaning device used in an image forming apparatus in a
second example according to the present invention.
[0017] Figure
3 is a graph illustrating the cleaning efficiency by a function of the volume resistivity
of a roller supplied with a bias voltage in the cleaning device in the second example.
[0018] Figure
4 is a graph illustrating the cleaning efficiency by a function of the ratio of the
circumferential speed of another roller with respect to the circumferential speed
of a photoconductive drum in the second example.
[0019] Figure
5 is a graph illustrating the cleaning efficiency by a function of the ratio of the
circumferential speed of the roller supplied with a bias voltage with respect to the
circumferential speed of the photoconductive drum in the second example.
[0020] Figure
6 is a schematic view of a cleaning device used in an image forming apparatus in a
third example according to the present invention.
[0021] Figure
7 is a schematic view of a cleaning device used in an image forming apparatus in a
modification of the third example according to the present invention.
[0022] Figure
8 is a graph illustrating the cleaning efficiency by a function of the frequency of
the bias voltage applied to a roller in the third example.
[0023] Figure
9 is a graph illustrating the cleaning efficiency by a function of the peak-to-peak
voltage.
[0024] Figure
10 is a schematic view of a cleaning device used in an image forming apparatus in a
fourth example according to the present invention.
[0025] Figure
11 is a schematic view of a cleaning device used in an image forming apparatus in a
fifth example according to the present invention.
[0026] Figure
12 is a schematic view of a part of an image forming apparatus including a conventional
cleaning device.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0027] Hereinafter, the present invention will be described by way of illustrative examples
with reference to the accompanying drawings.
Example 1
[0028] A cleaning device for an image forming apparatus in a first example according to
the present invention will be described with reference to Figure
1. Figure
1 schematically shows a structure for a cleaning device
1 in the first example.
[0029] The image forming apparatus including the cleaning device
1 also includes a photoconductive drum
10 as a photoconductive member on which image data is formed. The photoconductive drum
10 having a cylindrical shape with an outer diameter of 80 mm and a length of 310 mm
includes a drum base formed of aluminum and an organic photoconductive layer (hereinafter,
referred to as an "OPC layer") formed on an outer circumferential surface thereof.
The photoconductive drum
10 rotates in the direction of arrow
A at a circumferential speed of 175 mm/sec. The photoconductive member may include
a sheet base instead of a drum base, and the drum base or the sheet base may be formed
of other materials instead of aluminum.
[0030] A surface of the photoconductive drum
10 is charged by a main charger (not shown) to have an opposite polarity to the polarity
of toner. An electrostatic latent image is formed on the surface of the photoconductive
drum
10 by exposure performed in accordance with image data. Toner is supplied to the surface
of the photoconductive drum
10 by a developing device (not shown), thereby developing the electrostatic latent image
into a toner image. Then, the toner image is transferred on a paper sheet by a transfer
device (not shown). After the transference is completed, residual toner
7 and the other substances (illustrated as an adhering substance
8 in Figure
1) adhere to the surface of the photoconductive drum
10. The main charger and the transfer device may be of any known type.
[0031] The cleaning device
1 includes a roller
2 as a first recovering member, a power supply circuit
3 as power supply means for providing a bias voltage to the roller
2, and a blade
4 for scratching off the residual toner
7 recovered from a surface of the roller
2. The roller
2 is supported opposed to the photoconductive drum
10 with a small gap
d from the surface of the photoconductive drum
10. A rotation axis of the roller
2 is parallel to a rotation axis of the photoconductive drum
10, and the roller
2 is rotatable in the direction of arrow
B.
[0032] The roller
2 has a shape of a hollow or solid cylinder, and is formed of a non-insulative material
containing (1) a conductive metal material such as aluminum, copper, iron and an alloy
thereof or (2) a conductive or a semi-conductive organic polymer material such as
rubber or plastics including a conductive material such as carbon. The roller
2 may have a multiplelayer structure covered with a conductive or a semi-conductive
organic polymer material including a conductive material such as carbon.
[0033] The non-insulative metal material has a satisfactory strength, a satisfactory resistance
against wearing, and the like. A desirable bias voltage can be applied to the roller
2 formed of such a material. The conductive or semi-conductive organic polymer material
containing a conductive material such as carbon may be a plastic material such as
FRP which contains a conductive fiber such as carbon fiber diffused in engineering
plastics, conductive engineering plastics or rubber, conductive ceramics, or a functionally
gradient material.
[0034] In the first example, the roller
2 is a hollow aluminum cylindrical roller having a diameter of 20 mm and a length of
310 mm. The surface of the roller
2 is smooth. The roller
2 is located opposed to the photoconductive drum
10 with a gap
d of 200 µm from the surface of the photoconductive drum
10. The gap
d may be desirably set in accordance with mechanical or electrical restrictions.
[0035] The roller
2 is supplied with, for example, a DC bias voltage by the power supply circuit
3. By application of the DC bias voltage to the roller
2, particles of the residual toner
7 which are residual on the surface of the photoconductive drum
10 are attracted to the surface of the roller
2. By contact of the blade
4 with the surface of the roller
2, the particles of the residual toner
7 adhering to the surface of the roller
2 are scratched off and then are recovered to a recovering bottle (not shown).
[0036] The cleaning device
1 further includes a roller
5 as a second recovering member and a blade
6 for scratching off the adhering substance
8 from the surface of the roller
5. The roller
5 has a shape of a hollow or solid cylinder, and is formed of an insulative elastic
material containing an organic polymer material such as solid rubber or porous foamed
rubber. The roller
5 may be a brush-like roller formed of an organic polymer material such as an insulative
fiber material. The roller
5 is rotatable in the same direction as the photoconductive drum
10.
[0037] The insulative elastic material may be an organic polymer material such as urethane
which is sufficiently easy to mold and to produce, solid rubber formed of silicon
or the like, or porous foamed rubber.
[0038] In the first example, the roller
5 is a solid insulative and elastic cylindrical roller which is formed of independent
foamed urethane and has a diameter of 20 mm, a length of 310 mm, and a hardness of
50°. The roller
5 is located in contact with the photoconductive drum
10 with a pressure of 200 gf/cm. The pressure of contact can be desirably set based
on the material and the smoothness of the surface of the photoconductive drum
10 and the speed of the image forming operation.
[0039] The roller
5 having the above-described structure and properties flexibly slides on the surface
of the photoconductive drum
10 in pressure contact with the surface. Thus, mainly the adhering substance
8 is recovered from the surface of the photoconductive drum
10 to the surface of the roller
5 by a mechanical shearing force generated by such relative movement of the photoconductive
drum
10 and the roller
5. The adhering substance
8 is then scratched off from the surface of the roller
5 by the blade
6 through contact of the blade
6 with the surface of the roller
5 and then is recovered into a recovering bottle (not shown).
Example 2
[0040] With reference to Figure
2, a cleaning device of an image forming apparatus in a second example according to
the present invention will be described. Figure
2 is a schematic view of a cleaning device
20 in the second example. In the second example, the roller
2, the power supply circuit
3, the blade
4, the roller
5, the blade
6, and the photoconductive drum
10 are the same as those in the first example, and thus detailed description thereof
will be omitted.
[0041] The roller
5 is supplied with a DC bias voltage by a power supply device
11. The DC bias voltage has an opposite polarity to the polarity of the adhering substance
8. The roller
5 slides on the surface of the photoconductive drum
10 in pressure contact therewith flexibly. The adhering substance
8 is recovered from the surface of the photoconductive drum
10 to the surface of the roller
5 by an electrostatic force generated by the application of the DC bias voltage as
well as a mechanical shearing force.
[0042] Figure
3 is a graph illustrating the cleaning efficiency by a function of the volume resistivity
of the roller
5 in the cleaning device
1. As is described above, the roller
5 is a solid cylindrical roller formed of a non-insulative elastic material. For example,
the roller
5 is formed of an organic polymer material such as a semi-conductive solid rubber or
a porous foamed rubber containing a conductive material such as carbon. As is illustrated
in Figure
3, when the volume resistivity of the roller
5 is less than 1 × 10⁷ Ω·cm, a coat of the adhering substance
8 is formed on the surface of the photoconductive drum
10 by an excessive current flowing through the roller
5. When the volume resistivity of the roller
5 is more than 1 × 10⁹ Ω·cm, the volume resistivity is non-uniform in different parts
of the surface of the same roller
5, thereby reducing the cleaning efficiency. Accordingly, the volume resistivity of
the roller
5 is preferably between 1 × 10⁷ Ω·cm and 1 × 10⁹ Ω·cm to obtain satisfactory cleaning
performance.
[0043] Figure
4 is a graph illustrating the cleaning efficiency by a function of the ratio of the
circumferential speed of the roller
2 with respect to the circumferential speed of the photoconductive drum
10 in the second example. As is appreciated from Figure
4, by rotating the roller
2 and the photoconductive drum
10 in opposite directions from each other while the above-mentioned ratio is between
50% and 500%, the residual toner
7 which has been recovered to the roller
2 is not scattered. The above-mentioned ratio is preferably between 100% and 300% in
order to separate the residual toner
7 from the surface of the photoconductive drum
10 more easily. In this manner, more satisfactory cleaning performance can be achieved.
[0044] Figure
5 is a graph illustrating the cleaning efficiency by a function of the ratio of the
circumferential speed of the roller
5 with respect to the circumferential speed of the photoconductive drum
10. As is appreciated from Figure
5, by rotating the roller
5 and the photoconductive drum
10 in the same direction while the above-mentioned ratio is between 50 and 500%, the
adhering substance
8 can be recovered satisfactorily. Especially when the above-mentioned ratio is 100%
or more, the cleaning efficiency rises sharply. When the above-mentioned ratio exceeds
200%, the mechanical shearing force between the roller
5 and the surface of the photoconductive drum
10 is excessively large, causing fluctuation in the rotation load between the roller
5 and the photoconductive drum
10 and other inconveniences. Accordingly, the above-mentioned ratio is preferably between
100% and 200%.
Example 3
[0045] With reference to Figure
6, a cleaning device in a third example according to the present invention will be
described. Figure
6 shows a schematic structure for a cleaning device
30 in the third example.
[0046] As is illustrated in Figure
6, the cleaning device
30 includes a DC power supply circuit
13 and an AC power supply circuit
14 instead of the power supply circuit
3 shown in Figures
1 and
2. The other elements of the cleaning device
30 are the same as those in the previous examples, and detailed description thereof
will be omitted.
[0047] By the above-described structure, the roller
2 as a first recovering member for recovering the residual toner
7 from the surface of the photoconductive drum
10 is supplied with a DC bias voltage from the DC power supply circuit
13 and also with an AC bias voltage from the AC power supply circuit
14.
[0048] The levels of the bias voltages supplied by the DC power supply circuit
13 and the AC power supply circuit
14 are determined in accordance with various conditions such as the size of the gap
d. For example, when the gap
d is 200 µm, the absolute value of the amplitude of only the DC bias voltage in one
of the two polarities is larger than the absolute value of the potential at which
the photoconductive drum
10 is charged, but is 2.7 kV or less. Further, in order to allow the residual toner
7 to vibrate easily electrostatically, the frequency of the AC bias voltage is set
to 3 kHz, and a peak-to-peak voltage of 2 kVp-p is applied. At this point, a DC bias
voltage of -200 V is applied.
[0049] The AC bias voltage is applied to allow the residual toner
7 to vibrate electrostatically and may have a square waveform, a rectangular waveform,
a triangular waveform, a waveform obtained by differentiating the rectangular waveform,
or a waveform obtained by integrating rectangular waveforms. The AC bias voltage may
have any other waveform which vibrates to both of the polarities with respect to the
level of the DC bias voltage.
[0050] By applying a DC bias voltage and an AC bias voltage to the roller
2, an electrostatic vibrating force acts on the residual toner
7 on the surface of the photoconductive drum
10 by the AC bias voltage. In detail, the particles of the residual toner
7 adhere to the surface of the photoconductive drum
10 in multiple layers. By the vibrating force supplied by the AC bias voltage, the particles
of the residual toner
7 jump reciprocally one after another starting from the particles in the outermost
layer. The particles hit one another appropriately in repetition, and thus go into
the state of floating in the gap
d between the surface of the photoconductive drum
10 and the surface of the roller
2. In this manner, the adhesion of the residual toner
7 to the surface of the photoconductive drum
10 is alleviated by the AC bias voltage, and the residual toner
7 is attracted to the surface of the roller
2 more easily by the DC bias voltage.
[0051] In the case that the cleaning device is provided with the power supply device
11 as is shown in Figure
7, the same effects are obtained.
[0052] Figure
8 is a graph illustrating the cleaning efficiency by a function of the frequency of
the bias voltage applied to the roller
2 in the cleaning device
30. Figure
9 is a graph illustrating the cleaning efficiency by a function of the peak-to-peak
voltage applied to the roller
2. As is appreciated from Figures
8 and
9, in the case when a voltage obtained by superimposing a DC bias voltage and an AC
bias voltage is applied to the roller
2 while the charge-to-mass ratio of the residual toner
7 is 13 µC/g, the AC bias voltage preferably has a frequency of 500 Hz to 6 kHz and
a peak-to-peak voltage of 500 Vp-p to 5 kVp-p. More preferably, such an AC bias voltage
has a frequency of 1.5 to 6 kHz and a peak-to-peak voltage of 1 to 4 kVp-p. By such
voltage application, the powders of the residual toner
7 are put into the floating state at a higher efficiency, and thus the residual toner
7 is more easily separated from the surface of the photoconductive drum
10. As a result, the cleaning efficiency is significantly improved. It is considered
that the residual toner
7 goes into the floating state more easily by the above-described voltage application
because the threshold voltage and the resonance frequency for causing the residual
toner
7 to float and other factors are stabilized.
[0053] The cleaning efficiency indicated in Figures
3,
4,
5,
8, and
9 were obtained from the optical density of the toner adhering to the photoconductive
drum
10 before and after the cleaning. In detail, the measurement of the optical density
was performed as follows in accordance with JIS K7611 "Method for Measuring Photographic
Characteristics of General Photographic Paper". The toner adhering on the photoconductive
drum
10 was peeled off by a tape, and the density of the toner adhering to the tape was optically
measured by a reflection densitometer. Such measurement was performed before and after
the cleaning, and the cleaning efficiency was obtained from equation:

where CR indicates the cleaning efficiency and R indicates the ratio of the densities
obtained before and after the cleaning.
Example 4
[0054] Figure
10 schematically illustrates a structure for a cleaning device
40 used in an image forming apparatus in a fourth example according to the present invention.
[0055] As is illustrated in Figure
10, the cleaning device
40 includes a corona discharger
19 and a charge removing lamp
20 upstream with respect to the roller
2 acting as a first recovering member in a direction in which the image forming operation
proceeds. The corona discharger
19 may be of a corotron type or a scorotron type. By the corona discharger
19 and the charge removing lamp
20, the residual charge on the surface of the photoconductive drum
10 is removed. Accordingly, the adhesion of the residual toner
7 to the surface of the photoconductive drum
10 is weakened. Thus, the toner recovering capability of the roller
2 is improved, resulting in an improved cleaning efficiency.
Example 5
[0057] Figure
11 schematically illustrates a structure for a cleaning device
50 used in an image forming apparatus in a fifth example according to the present invention.
[0058] As is illustrated in Figure
11, the cleaning device
50 includes a transporting screw
22 extending between the roller
2 acting as a first recovering member and a developing device
21 of the image forming apparatus. By such a structure, the residual toner
7 recovered from the surface of the photoconductive drum
10 to the roller
2 is scratched off from the surface of the roller
2 by the blade
4 and then is transported to a developing tank of the developing device
21 by the transporting screw
22. In this manner, the toner can be reused efficiently.
[0059] According to the present invention, residual toner and the other substances remaining
on a surface of a photoconductive drum can be recovered separately by two different
rollers. By such an operation, satisfactory cleaning can be performed over a long
period of time without damaging the photoconductive drum. As a result, the life of
the photoconductive drum is extended and also the speed of the image forming operation
is raised.
[0060] Further according to the present invention, one of the rollers is supplied with a
bias voltage between the roller and the image data forming body and slides flexibly
on the surface of the photoconductive drum in a pressure contact state. The residual
toner on the surface of the photoconductive drum can be recovered with certainty by
an electrostatic force of such a roller, and the other substances such as paper powders
and talc adhering to the surface of the photoconductive drum can also be recovered
reliably by a mechanical shearing force generated by the relative movement of the
roller and the photoconductive drum in a pressure contact state.
[0061] Various other modifications will be apparent to and can be readily made by those
skilled in the art without departing from the scope and spirit of this invention.
Accordingly, it is not intended that the scope of the claims appended hereto be limited
to the description as set forth herein, but rather that the claims be broadly construed.