Background Of The Invention
Technical Field
[0001] This invention relates generally to shower enclosures. More particularly, it relates
to an adjustable sealing system for creating a water-tight seal between a shower stall
base and the bottom edges of both a shower enclosure wall and a shower door.
Background Art
[0002] In the past, sealing strips have typically been mounted on the lower edge of a shower
door or the upper edge of a shower enclosure entry step. When the shower door was
pivoted to the closed position, the strip was designed to prevent leakage between
the door bottom and the top edge of the entry step. However, if the door was hung
somewhat out of alignment, or if the entry step was otherwise not parallel the door
bottom (e.g. the shower base was mounted on a floor with a depression in it), this
could cause a leak to occur. Side wall jambs adjacent the door were sometimes provided
with complex adjusters to correct this problem. However, such systems were costly,
and did not correct for alignment problems at the lower edge of stationary enclosure
walls.
[0003] DE-A-3401135, on which is based the preamble of claim 1, discloses a sealing system
of this type and in which the sealing strip is provided on the door bottom.
[0004] Thus, a need has existed for an improved, low cost, and reliable sealing system that
can adjustably effect a water-tight seal between a shower stall base and both the
shower door and an adjacent enclosure wall.
Disclosure of the Invention
[0005] The present invention resides in a sealing system for use with a shower enclosure
as defined by the features of claim 1.
[0006] In a preferred form the fastener is a set screw. The pin is preferably a threaded
bolt.
[0007] In another aspect there can be four of such bolts, two of which are on each side
of the entry, and a portion of the top surface of the rod below the stationary side
wall can have a groove along its length for receiving a projection extending to the
wall.
[0008] In yet another aspect, the rod can include a vertical bore for receiving a hinge
pin of the door, and there can be a seal disposed between the rod and track.
[0009] The present invention allows a user to adjust the plumb
both under the door and under one or more stationary walls. It does so without leaving
projections that could snag a user's feet at the entry barrier and in a way that effectuates
a tight seal. The system can also provide a hinge bore. The components of the sealing
system are inexpensive, easy to use, and do not require that alterations be made to
either the shower door or wall jamb.
[0010] The objects of the invention therefore include providing a shower enclosure sealing
system of the above kind:
(a) which is easily adjustable so that gaps between a shower base and a shower door,
and also between the base and a shower wall, may be sealed;
(b) which is relatively inexpensive to produce and install, and which has simple and
durable components; and
(c) which provides an effective, yet still aesthetically pleasing seal.
[0011] These and still other objects and advantages of the present invention will be apparent
from the description which follows. In the description, the preferred embodiments
of the invention will be described with reference to the accompanying drawings. These
embodiments do not represent the full scope of the invention. Rather, the invention
may be employed in other embodiments. Reference, therefore, should be made to the
claims to ascertain the full breath of the invention.
Brief Description Of The Drawings
[0012]
Fig. 1 is a perspective view of a shower enclosure having the sealing system of the
present invention;
Fig. 2 is a cross sectional view of the sealing system, taken along line 2-2 of Fig.
1, albeit with both shower doors closed;
Fig. 3 is a cross sectional view of the sealing system, taken along line 3-3 of Fig.
2;
Fig. 4 is a cross sectional view of the sealing system taken along line 4-4 of Fig.
2;
Fig. 5 is a cross sectional view of the sealing system, taken along line 5-5 of Fig.
2;
Fig. 6 is a cross sectional view of the sealing system, taken along line 6-6 of Fig.
2; and
Fig. 7 is a cross sectional view of the sealing system taken along line 7-7 of Fig.
2.
Best Modes For Carrying Out The Invention
[0013] Referring to Fig. 1 of the drawings, a shower stall 10 is shown in which has been
installed a sealing system 12 embodying the present invention. The stall 10 is installed
in a corner alcove 11. It has a base 15 with a drain hole 16, two stationary wall
members 18 (each sealed against an alcove wall along a side), and two hingedly mounted
swinging doors 20. A conventional shower head 21 provides water to the stall 10 (when
activated by knob 22).
[0014] Referring to Figs. 1 and 2, the sealing system 12 provides a water tight seal along
the entire seam between the base 15 and both walls 18 and between the base and both
doors 20. As best seen in Fig. 3, there is a track 24 that has a hat shaped cross
section consisting of rectangular section 35 having a horizontal top surface 27, two
vertical opposing surfaces 28, and a horizontal bottom surface 29. Two foot members
31, one on either vertical surface 28 of the track 24, extend laterally outward along
the length of the track 24.
[0015] A rod in the form of sleeve 25 is generally of an inverted "U" shape. It can be formed
in one piece or in several segments that are bolted or otherwise rigidly linked together.
For most of its length there is a horizontal section 32 and vertical members 33, 34.
This defines downwardly open channel 36 that is sized to receive the upper rectangular
portion 35 of the track 24. Two "T" grooves 37 can be provided along the channel,
one on each of the interior surfaces of vertical members 33, 34. These receive seals
39.
[0016] Referring now to Figs. 2 and 3, a groove 40 is provided within the top surface 41
of the horizontal member 32 below each stationary wall member 18. The groove 40 tightly
receives a suitably sized sill 42. Sill 42 has a wall slot 43 at its upper end which
tightly receives and provides support for a glass part of wall 18.
[0017] Referring to Figs. 2 and 4, at four adjustment points 45 near opposite lateral edges
48, 49 of each wall 18, the track further includes bores 50 that can threadably receive
vertical adjustment bolts 51. The bolts 51 each include an exaggerated head member
53.
[0018] The rod 25 also has a vertical bore 52 extending partially up through the bottom
surface 47 of the horizontal member 32. The sleeve bore 52 and groove 40 together
forming an uninterrupted passageway. The sleeve bore 52 extends radially outwardly
farther than the width of the groove 40 so as to define an internal sleeve flange
56. The sleeve bore 52 receives the exaggerated head member 53 so that the flange
56 rests on the top surface 55 of the head member 53.
[0019] The tops of the bolt heads 53 have a suitable slot so that the bolt can be moved
up or down via access through groove 40 (before the wall 18 is installed). It will
be appreciated that the farther the bolt is screwed into the bore 50, the lower that
part of the rod 25 will be held relative to the base.
[0020] Referring now to Figs. 2 and 5, at the joint 58 between the wall 18 and the door
20, while the track 24 continues, there is a modified sleeve 25' having a modified
horizontal member 32' and one vertical member 33. The modified horizontal member 32'
is of a substantially reduced thickness.
[0021] A pivot sheath 60 has a horizontal portion 61 and first and second downwardly extending
vertical extensions 62, 63. The sheath 60 defines a channel 64 that receives both
the upper rectangular portion 35 of the track 24 and the modified sleeve 25'. The
top surface 41' of the modified horizontal member 32' is in supporting communication
with the bottom surface 59 of the horizontal portion 61 of the sheath 60.
[0022] When the reduced thickness of the modified horizontal member 32' is added to the
thickness of the horizontal portion 61 of the sheath 60, the combined thickness is
identical to that of the unmodified horizontal member 32 (see Fig. 3), so that the
top surface 66 of the sheath 60 is co-planar with the top surface 41 of adjacent portions
of the horizontal member 32. A vertical pivot bore 65 is provided through the vertical
extension 63. The pivot bore 65 receives a pin 67 integrally attached to and extending
longitudinally down from an associated door 20.
[0023] Referring also to Fig. 1, as the door 20 is opened, the pin 67 rotates within the
pivot bore 65. A second pin (not shown) is provided at the opposing adjacent top corner
68 of the door 20, the second pin being received in a similar pivot bore near the
top of the shower 10 (not shown) coaxial aligned with pivot bore 65. It will be appreciated
that vertical adjustments of the track will normally not move the door.
[0024] Referring to Fig. 5, a "T" slot 69 is provided in the top surface 66 of the sheath
60. The "T" slot receives a rubber seal 71. The seal 71 is compressible when the door
20 is closed on it.
[0025] Referring next to Figs. 2 and 6, between the two pivot sheaths 60 (and under the
region where the doors close) the track continues. Also, a sleeve 25 is provided with
a horizontal member 32, and two vertical members 33, 34 to define the sleeve channel
36. Because the top surface 66 of the sheath 60 and the top surface 41 of the horizontal
member 32 are co-planar, the slot 69 and seal 71 may run the entire distance between
the two pivot joints 58 (see Fig. 1) and the seal 71 may make a smooth transition
between the sheath 60 and adjacent portions of the sleeve 25 beneath the doors 20.
[0026] Referring now to Figs. 2 and 7, the sealing configuration below the doors 20 is shown
at 76. At this position, threaded horizontal bore 77 is provided through a vertical
member 33. A set screw 78 is threadably received within the bore 77. When tightened,
end 79 of the lateral screw 78 wedges against vertical surface 28 of the track 24
to lock the rod in place with respect to the track. This also causes a compression
of the seal 39 against the opposing vertical surface 28 of the track 24.
[0027] Note that at the entry barrier no vertically projecting adjustment element is used.
This reduces the risk of a user becoming snagged upon entry. However, the heavy loads
of the stationary walls are directly borne by
vertical bolts.
[0028] To install the sealing system 12, a layer of silicone 80 (or a similar sealant) is
applied to the bottom 29 of the track 24. The track 24 is then placed on the edge
17 of the shower base 15. Next, the seals 39 are inserted into their respective "T"
slots 39 on the interior surface of the sleeve channel 36.
[0029] Referring to Fig. 4, the vertical adjustment bolts 51 can then be partially screwed
into their associated adjustment bores 50 and the sleeve 25 can then be set on top
of the track 24 so that the bolt heads 53 are received within the sleeve bores 52
and the seals 39 are slightly compressed.
[0030] After the sleeve 25 is in place, a screwdriver can be inserted through groove 40
and placed in communication with each bolt head 53. The bolts 51 may be threaded into
the track so that the top surface 41 of the sleeve 25, below where the wall members
18 are to be installed, is properly plumbed and fully supported by the two bolt heads
53 under each stationary wall.
[0031] Next, sills 42 can be placed on the lower edge 18' of the wall members 18 and secured
thereto by silicone sealant if desired. Each sill 42 can then be inserted into groove
40 in a horizontal member 32.
[0032] The lateral screw 78 is then partially threaded in the horizontal bore 77 in a loose
manner so that the sleeve 25 can be moved slightly vertically relative to the track
24, adjacent point 76. Next, the door pivot pins 67 are inserted into their associated
pivot bores 65 so that the doors 20 hingedly hang by their lateral edges. The bottom
edge 72 of each door 20 will then be near, but not touching, the seal 71 extending
up from the sleeve 25. The sleeve 25 may then be pushed upward until the seal 71 is
lightly compressed against the bottom edge 72. The lateral screw 78 can then be tightened.
If desired, multiple horizontal set screws can be provided under the entry.
[0033] Silicone can also be added along the seams between sleeves 25 and 25' and/or between
the sleeve and track. In the latter case, the silicone may make the use of one or
more of the internal seals 39 unnecessary.
[0034] It should be appreciated that various modifications to the preferred embodiments
are possible within the scope of the claims. For example, a shower enclosure may have
only a single door. Also, the vertical bolt need not be positioned
directly under the sill 42, and if desired the sills 42 can be wedged or bolted in place relative
to sleeve 25. Thus, the breadth of the invention should not be judged by the description
above, but by the following claims.
Industrial Applicability
[0035] The present invention provides a sealing system that can adjustably effect a water-tight
seal between a shower stall base and both the shower door and an adjacent enclosure
wall.
1. A sealing system (12) for use with a shower enclosure (10), the enclosure (10) being
of the type having a base (15), an entry, at least one stationary side wall (18) positioned
within the entry which closes off a portion of the entry and a door (20) that pivots
between on open position and a position that closes the entry, the system comprising:
a track (24) adapted to be mounted on the base (15) along the entry;
characterised in that the system further comprises:
a rod (25) mounted on the track (24) along the entry, wherein the track (24) and the
rod (25) are sized and positioned to be in a vertical overlapping relationship,
a fastener (78) for adjustably securing the rod (25) to the track (24),wherein the
fastener (78) extends sideways between the rod (25) and the track (24) and can lock
the rod (25) in a vertical position relative to the track (24) at a position under
the door (20);
a seal (71) mounted on top of the rod (25) along that part of the entry under the
shower door (20); and
at least one substantially vertical support pin (51) connected between the rod (25)
and the track (24) under the stationary wall (18) whereby the pin (51) can be adjusted
during installation of the enclosure (10) to alter the vertical position of the rod
(25) relative to the track (24);
whereby, when installing the door (20) the seal (71) can be moved relative to the
track (24) so as to move the seal (71) into a position in which it will contact a
lower edge of the shower door (20) when the door closes the entry.
2. The system of claim 1, wherein the track (24) has an upper rectangular portion (35)
and the rod (25) is in the form of a sleeve, the sleeve being of a generally inverted
U shape with a horizontal section (32) and vertical members (33, 34) defining a downwardly
open channel (36) that is sized to receive the upper rectangular portion (35) of the
track (24).
3. The system of claim 2, wherein the fastener (78) is a set screw.
4. The system of claim 2, wherein the support pin (51) is a threaded bolt.
5. The system of claim 4, wherein there is a first and a second such stationary wall
(18), the first such stationary will (18) positioned on one side of the door (20)
above the rod (25), the second stationary wall (18) positioned on an opposite side
of the door (20) above the rod (25), and there are four of said bolts (51), two of
which are under the first stationary wall (18) and two of which are under the second
stationary wall (18).
6. The system of claim 2, wherein a portion of a top surface (41) of the rod (25) below
the stationary wall (18) has a groove (40) along its length for receiving a projection
(42) extending to the stationary wall.
7. The system of claim 2, wherein the rod (25) includes a vertical bore (65) for receiving
a hinge pin (67) of the door (20).
8. The system of claim 2, wherein a compressible seal (39) is disposed between the rod
(25) and the track (24).
1. Dichtungssystem (12) zur Verwendung in Verbindung mit einer Duschkabine (10), wobei
die Kabine (10) von dem Typ ist, der eine Basis (15), einen Eingang, mindestens eine
stationäre Seitenwand (18) innerhalb des Eingangs, die einen Teil des Eingangs verschließt,
und eine Tür (20) umfaßt, die zwischen einer offenen Stellung und einer den Eingang
verschließenden Stellung drehbar ist, wobei das System folgendes umfaßt:
eine Schiene (24), die entlang dem Eingang an der Basis (15) angebracht werden kann;
dadurch gekennzeichnet, daß das System ferner folgendes umfaßt:
eine Stange (25), die entlang dem Eingang an der Schiene (24) angebracht ist, wobei
die Schiene (24) und die Stange (25) so bemessen und positioniert sind, daß sich sich
gegenseitig vertikal überlagern;
eine Befestigungseinrichtung (78) zur verstellbaren Befestigung der Stange (25) an
der Schiene (24), wobei sich die Befestigungseinrichtung (78) seitwärts zwischen der
Stange (25) und der Schiene (24) erstreckt, und wobei sie die Stange (25) im Verhältnis
zu der Schiene (24) an einer vertikalen Stellung unter der Tür (20) verriegeln bzw.
sperren kann;
eine Dichtung (71), die oben auf der Stange (25) an dem Teil des Eingangs unter der
Duschkabinentür (20) angebracht ist; und
mindestens einen im wesentlichen vertikalen Tragzapfen (51), der zwischen der Stange
(25) und der Schiene (24) unter der stationären Wand (18) verbunden ist, wobei der
Zapfen (51) während dem Einbau der Kabine (10) so einstellbar ist, daß die vertikale
Stellung der Stange (25) im Verhältnis zu der Schiene (24) verändert werden kann;
wobei die Dichtung (71) beim Einbau der Tür (20) im Verhältnis zu der Schiene (24)
bewegt werden kann, so daß die Dichtung (71) an eine Stellung bewegt wird, an der
sie eine Unterkante der Duschkabinentür (20) berührt, wenn die Tür den Eingang verschließt.
2. System nach Anspruch 1, wobei die Schiene (24) ein oberes rechteckiges Teilstück (35)
aufweist, und wobei die Stange (25) in Form einer Muffe vorgesehen ist, wobei die
Muffe allgemein umgekehrt U-förmig ist, wobei ein horizontaler Abschnitt (32) und
vertikale Elemente (33, 34) einen nach unten offenen Kanal (36) vorsehen, der so bemessen
ist, daß er das obere rechteckige Teilstück (35) der Schiene (24) aufnimmt.
3. System nach Anspruch 2, wobei es sich bei der Befestigungseinrichtung (78) um eine
Stellschraube handelt.
4. System nach Anspruch 2, wobei es sich bei dem Tragzapfen (51) um einen Gewindebolzen
handelt.
5. System nach Anspruch 4, wobei eine erste und eine zweite stationäre Wand (18) vorhanden
sind, wobei die erste stationäre Wand (18) auf einer Seite der Tür (20) über der Stange
(25) angeordnet ist, wobei die zweite stationäre Wand (18) auf einer entgegengesetzten
Seite der Tür (20) über der Stange (25) angeordnet ist, und wobei vier der genannten
Bolzen (51) vorgesehen sind, wobei sich zwei dieser Bolzen unter der ersten stationären
Wand (18) und zwei unter der zweiten stationären Wand (18) befinden.
6. System nach Anspruch 2, wobei ein Teilstück einer oberen Oberfläche (41) der Stange
(25) unter der stationären Wand (18) entlang deren Länge eine Rille (40) zur Aufnahme
eines Vorsprungs (42) aufweist, der sich zu der stationären Wand erstreckt.
7. System nach Anspruch 2, wobei die Stange (25) eine vertikale Bohrung (65) zur Aufnahme
eines Scharnierstifts (67) der Tür (20) aufweist.
8. System nach Anspruch 2, wobei sich zwischen der Stange (25) und der Schiene (24) eine
zusammendrückbare Dichtung (39) befindet.
1. Système (12) d'étanchéité destiné à être utilisé avec une enceinte (10) de douche,
l'enceinte (10) étant du type qui comporte une base (15), une entrée, au moins une
paroi latérale fixe (18) placée dans l'entrée et qui ferme une partie de l'entrée,
et une porte (20) qui pivote entre une position d'ouverture et une position de fermeture
de l'entrée, le système comprenant :
une voie (24) destinée à être montée sur la base (15) le long de l'entrée,
caractérisé en ce que le système comporte en outre :
une tige (25) montée sur la voie (24) le long de l'entrée, la voie (24) et la tige
(25) ayant des dimensions et une position telles qu'elles se recouvrent verticalement,
un organe de fixation (78) destiné à fixer de manière réglable la tige (25) sur la
voie (24), l'organe de fixation (78) dépassant latéralement entre la tige (25) et
la voie (24) et pouvant bloquer la tige (25) en position verticale par rapport à la
voie (24) à une position qui se trouve sous la porte (20),
un joint d'étanchéité (71) monté à la partie supérieure de la tige (25) le long de
la partie de l'entrée qui se trouve sous la porte (20) de la douche, et
au moins une broche sensiblement verticale (51) de support raccordée entre la tige
(25) et la voie (24) sous la paroi fixe (18), si bien que la broche (51) peut être
ajustée pendant l'installation de l'enceinte (10) afin qu'elle modifie la position
verticale de la tige (25) par rapport à la voie (24),
si bien que, lors de l'installation de la porte (20), le joint d'étanchéité (71) peut
être déplacé par rapport à la voie (24) afin que le joint (71) soit mis en position
dans laquelle il est au contact d'un bord inférieur de la porte (20) de douche lorsque
la porte ferme l'entrée.
2. Système selon la revendication 1, dans lequel la voie (24) possède une partie supérieure
rectangulaire (35) et la tige (25) est sous forme d'un manchon, le manchon ayant une
forme générale en U retourné avec un tronçon horizontal (32) et des organes verticaux
(33, 34) qui délimitent un canal (36) ouvert vers le bas et ayant une dimension telle
qu'il loge la partie rectangulaire supérieure (35) de la voie (24).
3. Système selon la revendication 2, dans lequel l'organe de fixation (78) est une vis
d'arrêt.
4. Système selon la revendication 2, dans lequel la broche de support (51) est une tige
filetée.
5. Système selon la revendication 4, qui comprend une première et une seconde paroi fixe
(18), la première paroi fixe (18) étant placée d'un premier côté de la porte (20)
au-dessus de la tige (25) et la seconde paroi fixe (18) étant placée du côté opposé
de la porte (20) au-dessus de la tige (25), et quatre boulons (51), deux étant placés
sous la première paroi fixe (18) et deux sous la seconde paroi fixe (18).
6. Système selon la revendication 2, dans lequel une partie d'une surface supérieure
(41) de la tige (25) placée sous la paroi fixe (18) a une gorge (40) sur sa longueur
pour le logement d'une saillie (42) rejoignant la paroi fixe.
7. Système selon la revendication 2, dans lequel la tige (25) a un trou vertical (65)
destiné à loger une broche d'articulation (67) de la porte (20).
8. Système selon la revendication 2, dans lequel un joint compressible d'étanchéité (39)
est placé entre la tige (25) et la voie (24).