[0001] This invention relates to a ship's hatch, more particularly of the "Friese kap" type,
made of non self-supporting thin metal sheet and having trapezoidal corrugations extending
in the longitudinal direction, the height/depth of which, i.e. the distance between
the upper surface of the ship's hatch and the bottom of the trapezoidal corrugations,
determines the height/thickness of the ship's hatch.
[0002] A ship's hatch of said type is formed by folding metal sheet in such a manner that
trapezoidal gutter-shaped corrugations are formed with constant dimensions, i.e. both
the height/depth of the corrugations and the width of the corrugation bottom remain
constant. The trapezoidal gutter-shaped corrugations permit the stacked hatches to
be inserted into one another. The height or thickness of the hatch is further constant
so that the height or thickness in the area of the coaming is the same as in the middle
of the hatch.
[0003] A ship's hatch of the above intended type has in the area of the coaming on the underside
between the negatively positioned corrugations a transverse reinforcement serving
also as flap box. The coaming is provided with notches for placing the trapezoidal
corrugations fittingly therein.
[0004] Another type of ship's hatch is formed by folding metal sheet in such a manner that
the trapezoidal gutter-shaped corrugations have gradually and continuously decreasing
dimensions. At least one side of the corrugation decreases thereby gradually and continuously
in height/depth, i.e. the intermediary corrugations and the overlapping outer corrugations,
the latter in the use position, decrease gradually and continuously in height/depth.
In some embodiments, the width of the bottom of the corrugations increases proportionally
to said decrease of the height/depth.
[0005] The height/depth of the corrugations decreases, and this from the middle towards
the coaming.
[0006] A ship's hatch of this latter type does not need notches in the coaming because the
height/depth of the corrugations is, in the area of the coaming, equal to the thickness
of the flap box.
[0007] A drawback of the here intended ship's hatch is the more complicated production method
since, just because of the changing height/depth of the sides of the corrugations,
the sheet material has to be outlined trapezoidally in view of the cutting, snipping
and folding process. Hereby is meant that in this case the folding or cutting line
has to be marked (traced) onto each panel from which a hatch is made.
[0008] In the first place the invention has as object to design a ship's hatch which rests
fittingly on the coamings without having to cut notches therein.
[0009] Moreover, the ship's hatch according to the invention enables a markedly improved
production method, allowing a semi-automated production process. A cutting, snipping
and folding bench does not have to be used then for said time-consuming preparatory
steps. An unrolling/"slit" chaining and profiling machine can be used.
[0010] An additional object of the invention is to design a ship's hatch of the type intended
in the preamble, which offers the following advantages compared to the presently existing
ship's hatches :
1) Lower stack height for a same strength ;
2) Or vice versa, a higher strength for a same stack height ;
3) Resisting the large transverse forces present in the area of the coaming.
[0011] In order to enable this, the ship's hatch according to the invention consists of
two parts, i.e. a part of which the constant height/depth of the gutters determines
the height/thickness of the hatch and a part in the form of an extension with a smaller
height/depth of the corrugations, which is situated, in the use position, in the area
of the coaming, and further characterised in that said upper surface of the ship's
hatch is connected to said extension by means of an inclined plate.
[0012] Still according to the invention, said inclined plate extends in such a manner between
said upper surface of the ship's hatch and said extension, that the connection by
means of said inclined plate between the upper surface and the extension ensures a
good transfer of the strength of said trapezoidal corrugations onto the coamings of
the ship.
[0013] A remarkable feature of the invention consists in that the height of the trapezoidal
corrugations of said extension corresponds substantially to the height of a transverse
reinforcement situated at the bottom of the extension and serving also as flap box.
[0014] Other details and advantages of the invention will appear from the following description
of a ship's hatch, more particularly of the "Friese kap" type, according to the invention.
This description is only given by way of example and does not limit the invention.
The reference numerals relate to the figures annexed hereto.
[0015] Figure 1 is a perspective representation of the lowermost extremity of a ship's hatch
according to the invention.
[0016] Figure 2 is, on a larger scale, a front view of a ship's hatch according to the invention
with a partial view of two ship's hatches co-operating therewith and with the coaming
in front view.
[0017] Figure 3 is a longitudinal section across the extremity of a ship's hatch according
to the invention showing however the coaming.
[0018] Figures 4 and 5 are side views of two possible embodiments of ship's hatches according
to the invention.
[0019] The ship's hatch according to the invention and shown by these figures distinguishes
itself thus clearly from the hitherto known ship's hatches mentioned in the preamble
by the combination of characteristics by which the production of these hatches can
be simplified considerably and can be manufactured according to a semi-continuous
process, while the so manufactured ship's hatches permit moreover a continuous connection
with the upper edge of the coamings, so that no notches are to be cut into these coamings.
[0020] Ship's hatches according to the invention can have several trapezoidal corrugations
extending in the longitudinal direction. In the figures, only two overlapping outer
corrugations were depicted. These overlapping outer corrugations are clarified by
reference 1. By reference 2 is indicated the bottom of the trapezoidal corrugations,
while the sides 3 and 4 refer to an inner and outer side, respectively. The outer
side 4 can have a continuous height (for example ± 3 cm) as clearly shown in Figure
1.
[0021] Essential for the invention is thus a constant height of the inner side 3 of the
overlapping outer corrugations 1. Hereby is thus meant that the ship's hatches show
a constant height/thickness over their entire length, except however for the part
which is situated at the extremities and which consists of the extension 5, the upper
surface 6 of which determines locally a height/thickness of the ship's hatch which
is considerably smaller than the height/thickness of the ship's hatch measured over
the remaining part of its length.
[0022] Between the upper surface 7 of the ship's hatch and the upper surface 6 of the extension,
a considerable difference can be seen. Between both upper surfaces 6 and 7, a plate
8 is provided which is welded along the lateral sides 3 and which can also be welded
along the lines a and b, unless one of these weld connections is replaced by folding
the sheet material.
[0023] This structure of the ship's hatches offers several advantages, two of which will
be very clearly underlined.
[0024] First of all, the structure of the extension 5 with "lowered" upper surface 6 allows
to apply a transverse reinforcement (Figures 2 and 3), which serves as flap box 9.
The height of such a flap box 9 is thus relatively small and allows in any case to
provide a continuous surface between the underside of the gutters 2 and the underside
of the actual flap box 9, so that it is possible to put the successive ship's hatches
onto the coamings 10 without having to cut out notches in the upper edge of the coaming
10. Cutting out said notches is a time-consuming delicate operation which does not
have to be performed here because the ship's hatches according to the invention provide
a continuous surface between the underside of the different gutters and the transverse
reinforcements which are fixed therebetween, and which serve as flap box 9.
[0025] A second very important advantage offered by the structure of the ship's hatches
according to the invention is the possibility to manufacture the sheet material of
the ship's hatches, the height/thickness of which is constant in both parts, according
to a semicontinuous process by using a profiling-"Rollform" machine. The concept of
the new ship's hatches allows thus to manufacture stackable and insertable ship's
hatches, the above mentioned parts of which can be made from the coils by a profiling-"Rollform"
machine, so that only at the lines a and b an additional welding operation is required
to connect the actual ship's hatch to its lowered extension.
[0026] A further advantage is the lower stack height of the inserted ship's hatches in case
of a larger span.
[0027] The angles formed by the sides of the different gutters with the bottom of the overlapping
outer corrugations can have very diverse values. The different angles deducible from
the figures are in no way binding for the invention.
[0028] Also the angle between the plate 8 and the upper surfaces 6 and 7 is not strictly
determining, although this angle has yet to meet two criteria, namely :
a) the ship's hatches have to be well insertable ;
b) the connection between the upper surface and the extension by means of the inclined
plate 8 has to ensure a good transfer of the strength of the trapezoidal corrugations
of the hatch onto the coaming 10 of the ship.
[0029] It is clear that the invention is not limited to the embodiment described hereinabove
and that important modifications could be applied thereto, provided they still fall
within the scope of the claims annexed hereto.
1. A ship's hatch, more particularly of the "Friese kap" type, made of non self-supporting
thin metal sheet and having trapezoidal corrugations extending in the longitudinal
direction, the height/depth of which, i.e. the distance between the upper surface
of the ship's hatch and the bottom of the trapezoidal corrugations, determines the
height/thickness of the ship's hatch, characterised in that it consists of two parts,
i.e. a part of which the constant height/depth of the gutters determines the height/thickness
of the hatch and a part in the form of an extension with a smaller height/depth of
the corrugations, which is situated, in the use position, in the area of the coaming,
and further characterised in that said upper surface of the ship's hatch is connected
to said extension by means of an inclined plate.
2. A ship's hatch according to claim 1, characterised in that said inclined plate extends
in such a manner between said upper surface of the ship's hatch and said extension,
that the connection by means of the inclined plate between the upper surface and the
extension ensures a good transfer of the strength of said trapezoidal corrugations
onto the coamings of the ship.
3. A ship's hatch according to either one of the claims 1 and 2, characterised in that
the height of the trapezoidal corrugations of said extension corresponds substantially
to the height (in cross section) of a transverse reinforcement situated underneath
the extension and serving also as flap box.
4. A ship's hatch according to claim 3, characterised in that the height of said transverse
reinforcement has been chosen in such a manner that said trapezoidal corrugations
of the extension and said transverse reinforcement are situated with their bottom
side in a continuous plane and rest thus upon a continuously extending upper edge
of a coaming.
5. A method for making a ship's hatch according to claim 1, characterised in that both
said non self-supporting metal sheet with trapezoidal corrugations and said extension
can be fold in a profiling-"Rollform" machine and cut off to the length.