[0001] This invention concerns a resilient connecting device for fixing rails to support
media, in accordance with the pre-characterising portion of claim 1.
[0002] Rails are typically fixed to underlying sleepers by means of the interposition of
a suitable connecting device between the sleepers and the base of the rails. The connecting
device must allow the rail a degree of elasticity in relation to the underlying sleeper
while the train passes over the rail. Some existing connecting devices have variously
curved shapes with one of the ends placed against the sleeper fixing piece and the
other interacting directly with the base of the rail. The main aim of the present
invention is to provide a connecting device which is free from the drawbacks found
in existing connecting devices and which will improve certain aspects of same, in
particular making it possible to achieve the desired pressure rating on the base of
the rail, at the same time maintaining a high level of resistance to metal fatigue
and yield, as well as a high degree of elasticity.
[0003] Another important aim of the invention is to produce a device which combines the
preceding characteristics with the ability to regulate, within a broad range of values,
the pressure exerted on the base of the rails, without thereby changing the slope
of the stress strain curve characteristic of the connection, over a broad range of
working loads or, in other words, without reducing the degree of elasticity of the
connection.
[0004] Within the above requirements, another important aim is to produce a connecting device
which can be used safely, reducing maintenance operations and which could, were such
operations to be necessary, be quickly and easily disconnected without impairing its
flexibility. A further important aim of the invention is to produce a device which
combines with the preceding characteristics that of eliminating the possibility that
it could accidentally be uncoupled from a means of anchoring to the sleeper.
[0005] Another important aim is to produce a device which combines with the aforementioned
characteristics the ability to be interposed quickly and easily between the base of
the rail and a means of anchoring to the sleeper, without the need to resort to complicated
tooling or special equipment for assembly. Last but not least, it is aimed to produce
a device which, along with the preceding characteristics, is structurally simple and
is economical. These aims and further characteristics and advantages, which will be
seen to a greater extent in the following description, are obtained in accordance
with the invention, as defined in the characterising portion of claim 1. Thus, the
aims of the invention are met by providing a resilient connecting device for fixing
a rail (7) to a support medium; the device comprising a curved resilient element (1),
with two ends (2,2'), connected by one or more curved (6) or straight (5) connecting
portions; characterised in that the portions (3,3') next to said ends (2,2') cooperate
to define a seat in which a fixing means for fixing to an underlying support medium
(9) may be accommodated, one of the connecting portions (5,6) being arranged in use
to rest on the base (8) of the rail (7), and at least one of the connecting portions
(5,6) being arranged in use to rest directly, or through an interposed medium, on
the support medium.
[0006] Particular and preferred embodiments of the invention are set forth in the dependent
claims appended hereto.
[0007] The invention will now be illustrated in more detail, but not limited, by reference
to the particular embodiments shown in the accompanying drawings in which:
Figures 1 to 3 represent three views of a connecting device according to one embodiment
of the invention; and
Figures 4,5,6 and 7 each represent one way of using the connecting device of Figures
1 to 3.
[0008] Referring now to the drawings, it can be seen that in figures 1 to 3, the device
comprises a resilient element (1) whose two ends (2,2') may or may not lie on the
same plane. Starting from these two ends (2,2'), there are two portions (3,3') which
each have a loop (19,19'), these loops being of reciprocal concavity. Portion (3,3')
then extend into curved portions (4') with convexity in the opposite direction in
relation to the ends (2,2'). These curved portions in turn extend into subsequent
portions (5,5'), which are in their turn connected by a further curved section (6).
[0009] In Figure 4, it can be seen that resilient element (1) is used to fix a rail (7),
and in particular its base (8) to an underlying support medium (9) which may be for
example, a sleeper or a cement platform or a plate formed of metal or another material,
held up by a supporting means, (not illustrated in the figure). In this case, the
means of fixing is a screw and, in Figure 4, a dowel (10) onto whose shank a boss
(11), preferably made of plastics material, is screwed, which is in its turn embedded
in the body of the support medium or inside any piece which enables it to be anchored
to the support medium. This dowel is of the right thickness to be housed exactly in
the space between the loops (19, 19') present in sections 3 and 3' (figure 2) of piece
1.
[0010] As shown in Figure 4, portions (5') rest on the base (8), of the rail (7) and portions
(5) rest on the plates (12), which in turn rest on support medium (9). Plates (12)
will preferably be made of a plastics material with insulating properties in order
to ensure proper insulation of the rail (7) in relation to the ground. Plates (12)
have a bearing surface (12') into which portion (5) of the resilient element (1) is
rabbeted. The height of the surface (12') of the plate (12), in relation to the height
of the base (8) of the rail, determines the working preloading of the resilient element
itself. The plate (12) also provides a rabbeted surface (12'') which, interacting
with the base of the rail, allows the gauge of the track to be maintained.
[0011] The base (8) of the rail (7) rests on the support medium (9) by means of an interposed
plate (13), also made of an insulating material which should preferably also have
resilient and damping properties.
[0012] In Figure 5 it can be seen that, in this case, connecting device has housed within
it, specifically between its loops (19,19') (Figure 2) a dowel concrete screw (14)
for fixing the rail (7) to a supporting medium (9) which in this case comprises a
wooden sleeper. A plate (15), made of metal, is interposed between the rail (7) and
said supporting medium (9), this also being connected to the sleeper, (9) by means
of the dowel-concrete screw (14). If necessary, it is possible subsequently to fix
the plate (15), with two or four further dowels inserted in appropriate holes in the
plate itself (not indicated in the figures).
[0013] It is also possible to use the same type of connection shown in Figure 6, replacing
the dowel-concrete screw (14) with an ordinary dowel. In this case, the portions (5)
of the resilient element (1) rest on raised portions (15') of piece (15), while the
portion (5') of resilient element (1) rest directly on the base (8) of the rail (7).
Even in this case, the height of the raised portion (15') in relation to the base
(8) of the rail determines the working pre-loading of the resilient element (1).
[0014] Plate (15) has shoulders (15''), and the interaction of shoulders (15'') with the
base (8) of the rail maintains the gauge of the track. Figure 6 shows a possible connection
using the dowel-concrete screw in the case where the support (9) is made up of a cement
sleeper. The remarks made in relation to the preceding embodiment are also applicable
here, except that in this embodiment, the dowel-concrete screw (14) is screwed onto
a boss (11'), preferably made of a plastics material, embedded in the body of the
supporting medium. The plate (15) is flat and it is preferred to interpose a sub-plate
(13') between the plate (15) itself and the sleeper (9), preferably made of resilient
material, with insulating and damping properties. In this, as well as the previous
embodiment the dowel-concrete screw (14) may be replaced with an ordinary dowel.
[0015] In this embodiment of the invention, as in the other embodiments illustrated in the
figures, it is intended that a pair of resilient elements (1), should be used, corresponding
to both sides of the base (8) of the rail, said resilient elements (1) being placed
with the ends (2) turned in opposite directions.
[0016] Finally, in Figure 7, a dowel (16) is used as a fixing piece in order to enable the
rail (7) to be fixed to a supporting medium comprising a sleeper made of wood or cement.
In this embodiment also, there is a plate (15) on the supporting medium, with raised
portions (15'), which, as in the preceding embodiments, determines the working pre-loading
of the resilient element (1). Plate (15) also has shoulders (15'') which interact
with the base of the rail to maintain the gauge of the track. In the event that the
supporting element (9) is constituted by a cement sleeper, it is advantageous interpose,
between the sleeper itself and the plate (15), a sub-plate, preferably made of a plastics
material with insulating as well as resilient and damping properties.
[0017] Holes (18) are shown in the plate (15), into which dowels to fix the plate itself
may be inserted if necessary. Of course, it is also possible to use other ways of
fixing the resilient element to the supporting medium and the embodiments illustrated
clearly demonstrate the great flexibility of the connecting device. Returning to Figures
1 to 3, it should be pointed out that the description given of the invention therein
of the way the resilient element is made is simply one example amongst many, although
of course its basic characteristics remain unchanged.
[0018] Referring again to Figures 1 to 3, it can be seen that portion 6 has a pair of curved
portions (18, 18') which lie on inclined planes in relation to those of the ends (2,2').
Moreover, portions (4) and (4') also lie on inclined planes in relation to said ends
(2,2'). The foregoing shows clearly how the connecting device of the invention makes
it possible to achieve the aims previously set out.
[0019] The connecting devices of the invention do indeed have a high degree of elasticity,
which is obtained mainly because the portion of the device on which the stress is
distributed is of a greater length than that in existing devices.
[0020] Such distribution of stress on longer portions includes more uniform distribution
of stress on the resistant section. The fact that the resilient element interacts
with the means of anchoring to the support along two sections, instead of only one,
means that the stress is distributed along the resilient element from both of them.
This makes it possible to obtain, if required, greater fixing strength in the base
of the rail, while subjecting the material to lower stress per unit of surface area.
What we have just described also explains the high resistance to fatigue of the resilient
element, thus giving a device which is longer lasting in terms of fixing and is safer
to use, as well as requiring consequently less maintenance. As already shown, the
presence of two portions interacting between the resilient element and the means of
anchoring to the support also makes it possible to pre-load the resilient element
itself, thus regulating the working pressure within a broad range, while maintaining
a high degree of elasticity in the connection.
[0021] A further advantage provided by the connecting device of the invention lies in its
ability to exert precise, constant pressure on the rail.
[0022] A further increase in the security of the connecting device derives from the fact
that it is impossible for the resilient piece inadvertently to come undone or accidentally
become detached from the means of anchorage.
1. A resilient connecting device for fixing a rail (7) to a support medium; the device
comprising a curved resilient element (1), with two ends (2,2'), connected by one
or more curved (6) or straight (5) connecting portions; characterised in that the
portions, (3,3') next to said ends (2,2') cooperate to define a seat in which a fixing
means for fixing to an underlying support medium (9) may be accommodated, one of the
connecting portions (5,6) being arranged in use to rest on the base (8) of the rail
(7), and at least one of the connecting portions (5,6) being arranged in use to rest
directly, or through an interposed medium, on the support medium.
2. A connecting device according to claim 1, further characterised in that the two ends
(2,2') have extending therefrom adjacent portions (3,3') each of which comprises a
loop region (19,19'), the said loop regions (19,19) being of reciprocal concavity
and together forming the said seat; the said adjacent portions (3,3') extending into
curved portions (4,4') having convexity in the opposite direction in relation to the
ends (2,2'); the said curved portions (4,4) extending into further portions (5,5'),
which in turn are reciprocally connected by a further curved portion (6), the resilient
element (1) being adapted to rest on the supporting medium (9) and on the base (8)
of the rail at said further portions (5, 5'), the fixing means being of a suitable
thickness to be housed in the seat defined by the loops (19,19').
3. A connecting device according to claim 2 further characterised in that between the
two ends (2,2'), there is present a curved portion (6) which has a pair of curved
regions (18,18') lying in a plane which is inclined relative to the planes in which
the ends (2,2') lie.
4. A connecting device according to claim 2 further characterised in that the said curved
portions (4,4') lie a plane which is inclined relative to the plane in which the ends
(2,2') lie.
5. A connecting device according to claim 2, further comprising a plate (12), whereby
in use a resilient element (1) is placed on each of the two opposite sides of the
base (8) of a rail (7), each said resilient element (1) resting on a plate (12), each
plate (12) in turn being placed on the support medium (9), a fixing means in the form
of a screw (10) of the right thickness being inserted between the loops (19,19') and
screwed directly or through an interposed anchoring piece to the supporting medium
(9).
6. A connecting device according to claim 5 further characterised in that the screw is
in the form of a dowel (10).
7. A connecting device according to claim 5 further characterised in that the screw is
made up of a dowel-concrete screw.
8. A connecting device according to claim 5, further characterised in that the anchoring
piece is in the form of a boss (11) embedded in the supporting medium (9).
9. A connecting device according to claim 2, further characterised in that a resilient
element (1), is adapted to be placed on either side of the base (8) of the rail (7),
the resilient element (1) resting on the base (8), as well as on a single plate (15),
placed underneath the base itself, said plate (15) resting in its turn, directly or
indirectly, on the supporting medium (9) to which it is held by at least two fixing
elements, the resilient element (1) being adapted to be secured to the plate by means
of a fixing element to be housed in the seat defined by the two loops (19,19').
10. A connecting device according to claim 9, further characterised by the fact that the
fixing elements for securing the plate (15) to the support (9) are in the form of
two or more screws.
11. A connecting device according to claim 10, further characterised by the fact that
the screws are in the form of dowels.
12. A connecting device according to claim 9 further characterised by the fact that the
fixing element for securing the resilient element (1) to the plate (15) is in the
form of a screw.
13. A connecting device according to claim 12 further characterised by the fact that the
screw is in the form of a dowel.
14. A connecting device according to claim 12, further characterised by the fact that
the screw is in the form of a concrete screw.
15. A connecting device according to claim 12, further characterised by the fact that
the screw is in the form of a dowel-concrete screw.
16. A connecting device according to claim 10 or 12, further characterised by the fact
that the said screws are screwed directly to the supporting medium.
17. A connecting device according to claim 10 or 12, further characterised by the fact
that the said screws are screwed to an anchoring piece providing anchorage to the
supporting medium.
18. A connecting device according to claim 17, further characterised by the fact that
the anchoring piece is made up of a boss, preferably made of a plastics material,
embedded in the supporting piece.
19. A connecting device according to claim 9 further characterised by the fact that a
sub-base (13) made of insulating material, preferably plastic, is interposed between
the base (8) of the rail (7) and the underlying plate (15).
20. A connecting device according to claim 9, further characterised by the fact that a
sub-plate (13'), preferably made of a plastics material is interposed between the
plate (15) and the supporting medium (9).
21. A connecting device according to claim 9, further characterised by the fact that the
fixing elements holding the resilient elements to the plate (15) are constituted by
same elements which hold the plate itself to the underlying supporting medium (9).
22. A connecting device according to claim 9, further characterised by the fact that the
fixing elements which hold the plate (15) to the supporting medium (9) are constituted
by the same elements which hold the resilient elements to the underlying plate, or
are constituted by other fixing elements.