[0001] The present invention relates to a wrapping device for producing packets.
[0002] The present invention may be used to advantage on overwrapping machines for packets
of cigarettes - to which the following description refers purely by way of example
- but may equally be used to advantage on any wrapping machine on which superimposed
portions of wrapping material with adhesive material in between are to be heated.
[0003] On overwrapping machines, finished packets produced on a packing machine are covered
with a sheet of normally transparent heat-seal material, which is folded about the
packet to form a tubular wrapping, the ends of which extend beyond the ends of the
packet on to which they are folded to define a protective outer wrapping.
[0004] On overwrapping machines of the above type, the folded ends are normally stabilized
by means of heat sealing devices located at one or more heat seal stations along the
path of the packets, and which heat seal the packets when these are arrested at the
stations.
[0005] On one known overwrapping machine of the above type, as relatively little time is
available for heat sealing the folded ends of the outer wrapping, the heat sealing
devices must be brought to such high temperatures as to damage the sheet of overwrapping
material if for any reason the machine slows down.
[0006] One attempt to overcome the above drawback has been to equip the machines with movable
heat sealing devices, i.e. which travel along with the packets along a portion of
the machine, and therefore remain contacting the packets for a relatively long period
of time, or at any rate long enough to permit the heat sealing devices to operate
at relatively low temperatures.
[0007] Though successfully eliminating the drawback, such a solution seriously complicates
the mechanical design and circuitry of the machine, on account of the movable heat
sealing devices, which normally feature electric heating systems, requiring movable
brushes and electrified tracks which, in addition to complicating the design of the
machine, also result in a considerable increase in manufacturing and maintenance cost.
[0008] It is an object of the present invention to provide a wrapping device designed to
overcome the aforementioned drawbacks.
[0009] According to the present invention, there is provided a wrapping device for producing
packets, the device comprising at least one seat traveling in steps along a given
path extending through a succession of holding stations at which the seat is arrested;
and at least one heating element traveling with said seat along said path; characterized
in that said heating element is a passive element comprising a portion defining a
heat accumulator; induction means being provided, preferably in a fixed position,
in at least some of said holding stations to supply heat to said accumulator.
[0010] A non-limiting embodiment of the present invention will be described by way of example
with reference to the accompanying drawings, in which:
Figure 1 shows a plan view, with parts removed for clarity, of a portion of a preferred
embodiment of the wrapping device according to the present invention;
Figure 2 shows a front view of a detail in Figure 1;
Figures 3 and 4 show respective radial sections along lines III-III and IV-IV in Figure
1.
[0011] Number 1 in Figure 1 indicates a cellophaning machine comprising an overwrapping
device 2 for forming a wrapping 3 of transparent material about packets 4 of cigarettes.
Device 2 comprises a conveyor wheel 5 supported on a frame 6 and located between two
walls 7 of frame 6 so as to rotate anticlockwise (in Figure 2) in steps about an axis
8 perpendicular to walls 7. Wheel 5 presents a number of peripheral radial seats 9
equally spaced about axis 8, and which are open at their opposite axial ends, and
each receive a respective packet 4 with its longitudinal axis 10 parallel to axis
8, and with two end walls 11 of wrapping 3 perpendicular to axis 8 and located at
the opposite axial ends of seat 9 facing respective walls 7.
[0012] At each step in the rotation of wheel 5 about axis 8, seats 9 are fed forward by
a distance equal to that between two adjacent seats 9, and, at the end of each step,
each seat 9 is arrested at a hold station 9a.
[0013] Each wrapping 3 is formed beforehand in known manner (not shown) by folding a sheet
of wrapping material (not shown) about packet 4 to form a tubular wrapping (not shown),
the opposite end portions (not shown) of which project beyond the respective ends
of packet 4, and are folded in known manner (not shown) to form four tabs (not shown)
which are folded squarely on to one another and stabilized by heat sealing as packet
4 is fed forward by wheel 5.
[0014] For this purpose, for each seat 9, wheel 5 presents a pair of compacting members
12 movable in opposite directions to and from an operating position contacting the
outer surface of respective walls 11, and each comprising a square rocker arm 13 pivoting
centrally on a respective pin 14 perpendicular to axis 8, and mounted between the
ears of a respective fork 15 projecting from a respective axial end surface 16 of
wheel 5. Rocker arm 13 comprises two arms 17 and 18 extending on either side of pin
14, and of which arm 17 extends inside an axial through cavity 19 formed through wheel
5 radially inwards of seat 9 and separated by a wall 21 from the bottom surface 20
of seat 9. Arm 18 on the other hand extends outside respective surface 16, and is
fitted integrally on its free end with a heating element 22 facing a respective axial
end of respective seat 9. Each heating element 22 comprises a sealing plate 23 which,
in use, is positioned contacting the outer surface of respective wall 11 when respective
compacting member 12 is in the operating position; and a heat accumulating block 24
contacting the surface of plate 23 facing respective wall 7.
[0015] As shown more clearly in Figures 3 and 4, arm 17 of each compacting member 12 is
connected to arm 17 of the other compacting member 12 via the interposition of a connecting
rod 25, the central portion of which is hinged to the free end of the output rod 26
of a linear actuator 27 located radially inside respective cavity 19 and which provides
for moving connecting rod 25 radially outwards in opposition to a spring 28 interposed
between connecting rod 25 and wall 21.
[0016] In addition to wheel 5, wrapping device 2 also comprises a heating unit 29 in turn
comprising a succession of pairs of induction heating members 30; and each heating
member 30 - normally comprising a solenoid - in each pair is supported on frame 6
at a respective station 9a, and positioned facing and adjacent to accumulating block
24 of a respective compacting member 12 stationary in station 9a. More specifically,
and as shown in Figures 3 and 4, each wall 7 is defined, on the side facing wheel
5, by a surface 31 which presents a recessed portion 32 located a greater distance
from wheel 5 than surface 31, and extending over the path portion of compacting members
12 along which members 12 are maintained in the raised idle position. Surface 31 and
recessed portion 32 present a number of cavities 33, each located at a station 9a,
and each housing a cup-shaped casing 34 for a respective heating member 30.
[0017] Operation of wrapping device 2 is self-explanatory from the foregoing description.
It should be pointed out, however, that, on the one hand, heating members 30 are fixed
heating elements requiring no power supply brushes or similar; and, on the other,
compacting members 12, by traveling with packets 4, may cooperate with the packets
for a relatively long period of time and at such relatively low operating temperatures
as to in no way impair the material of wrappings 3.
[0018] Though described as forming part of a cellophaning machine 1, device 2 may of course
also be applied to other types of machine. For example, wheel 5 may be the folding
or drying wheel of a packing machine, wherein, as opposed to heat sealing, compacting
members 12 provide simply for securing in position the gummed parts of the wrapping
and drying the gum between the parts.
[0019] Finally, device 2 may be operated as described on sheets of wrapping material at
least partly comprising metal material (e.g. foil or similar) for heat sealing the
superimposed portions of the sheets.
1. A wrapping device for producing packets (4), the device comprising at least one seat
(9) traveling in steps along a given path extending through a succession of holding
stations (9a) at which the seat (9) is arrested; and at least one heating element
(22) traveling with said seat (9) along said path; characterized in that said heating
element (22) is a passive element comprising a portion defining a heat accumulating
block (24); induction means (30) being provided in at least part of said holding stations
(9a) to supply heat to said accumulating block (24).
2. A device as claimed in Claim 1, characterized in that said induction means (30) are
located in a fixed position in respective said holding stations (9a).
3. A device as claimed in Claim 1 or 2, characterized in that it comprises a conveyor
(5) presenting a number of equally spaced said seats (9) and moving in steps to feed
said seats (9) along said path; said conveyor (5) supporting at least one said heating
element (22) for each said seat (9).
4. A device as claimed in any one of the foregoing Claims, characterized in that said
heating element (22) is movable, in relation to said seat (9), to and from a heating
operating position.
5. A device as claimed in any one of the foregoing Claims, characterized in that each
said heating element (22) forms part of a compacting member (12) which, when the heating
element (22) is in said heating operating position, cooperates, in use, with one end
of a respective packet (4) housed inside said seat (9).