[0001] The present invention generally relates to processes for the thermal cracking of
hydrocarbons and, specifically, to a method for saving energy in the thermal cracking
of hydrocarbons.
[0002] In a process for producing an olefin compound, a fluid stream containing a saturated
hydrocarbon such as ethane, propane, butane, pentane, naphtha, or mixtures of two
or more thereof is fed into a thermal (or pyrolytic) cracking furnace. A diluent fluid
such as steam is usually combined with the hydrocarbon feed material being introduced
into the cracking furnace.
[0003] Within the furnace, the saturated hydrocarbon is converted into an olefinic compound.
For example, an ethane stream introduced into the cracking furnace is converted into
ethylene and appreciable amounts of other hydrocarbons. A propane stream introduced
into the furnace is converted to ethylene and propylene, and appreciable amounts of
other hydrocarbons. Similarly, a mixture of saturated hydrocarbons containing ethane,
propane, butane, pentane and naphtha is converted to a mixture of olefinic compounds
containing ethylene, propylene, butenes, pentenes, and naphthalene. Olefinic compounds
are an important class of industrial chemicals. For example, ethylene is a monomer
or comonomer for making polyethylene and other polymers. Other uses of olefinic compounds
are well known to those skilled in the art.
[0004] As a result of the thermal cracking of a hydrocarbon, the cracked product stream
can also contain appreciable quantities of hydrogen, methane, acetylene, carbon monoxide,
carbon dioxide, and pyrolytic products other than the olefinic compounds.
[0005] The process for thermally or pyrolytically cracking saturated hydrocarbons to an
olefin end-product is highly energy intensive. Typically, 70 to 95 percent of the
total energy cost of operating a cracking process unit or olefins plant is fuel consumed
in the cracking furnaces of such cracking process unit. Generally, depending upon
the molecular weight of the feedstock and the desired feed conversion, the energy
consumption per pound of olefin produced by a cracking process unit can range from
about 7000 Btu per pound olefin produced upwardly to about 15,000 Btu per pound olefin
produced. Typical olefin plants have annual olefin production capacities ranging upwardly
to one billion pounds and, in some instances, more than one billion pounds. Thus,
the energy requirements for operating an olefins plant constitute a major element
in the cost of operating and producing cracked olefins. Because the fuel requirements
for operating a cracking furnace are so large, even a small incremental improvement
in the energy requirements to produce an olefin end-product can result in large cost
savings in the per unit production cost of the olefins.
[0006] It is thus an object of this invention to provide an improved process for cracking
saturated hydrocarbons to produce olefinic end-products.
[0007] Another object of this invention is to provide a method for improving the energy
efficiency of a cracking process without loss of product yield.
[0008] A still further object of this invention is to provide a method of reducing the required
cracking temperature to crack a hydrocarbon feed stream without a loss in the percent
conversion of the hydrocarbon feed stream to olefin end-product.
[0009] In accordance with one embodiment of the invention, the tubes of a pyrolytic cracking
furnace are treated with a composition containing a tin compound and a silicon compound
to provide treated tubes. The treated tubes are utilized in the cracking of hydrocarbons
under cracking conditions. Due to the use of the treated tubes, the cracking temperature
that provides for a given feed conversion is below the cracking temperature required
to achieve the given feed conversion when untreated tubes of a pyrolytic cracking
furnace are used.
[0010] Another embodiment of the invention includes a method of reducing a required cracking
temperature for a given feed conversion in the operation of a cracking furnace of
a thermal cracking process for cracking a hydrocarbon stream. The cracking furnace
is equipped with a cracking tube having a surface. The method includes contacting
the surface of the cracking tube with a composition comprising a tin compound and
a silicon compound so as to provide a treated cracking tube. A hydrocarbon feed stream
is charged to the treated cracking tube, which is maintained at a temperature so as
to provide a cracking temperature below that required for the given feed conversion
when the untreated cracking tube is used.
[0011] A final embodiment of the invention includes a method of reducing energy consumption
for a given feed conversion in the operation of a thermal cracking process for cracking
a hydrocarbon stream. The method includes adding to the hydrocarbon stream in an amount
effective for enhancing feed conversion for a given cracking temperature a composition
comprising a tin compound and a silicon compound. The enhanced feed conversion at
the given cracking temperature permits the reduction of the cracking temperature.
This reduction in cracking temperature results in a reduction in fuel or energy consumption.
[0012] Other objects and advantages of the invention will be apparent from the description
of the invention and the appended claims thereof as well as from the detailed description
of the drawing in which:
FIG. 1 is a schematic diagram representing the portion of an ethylene cracking process
that includes pyroltyic cracking furnace means; and
FIG. 2 includes plots of the cracking tube coil outlet temperatures at a substantially
fixed ethane conversion for an untreated cracking tube and a cracking tube treated
in accordance with the novel methods described herein.
[0013] The process of this invention involves the pyrolytic cracking of hydrocarbons to
produce desirable hydrocarbon end-products. A hydrocarbon stream is fed or charged
to pyrolytic cracking furnace means wherein the hydrocarbon stream is subjected to
a severe, high-temperature environment to produce cracked gases. The hydrocarbon stream
can comprise any type of hydrocarbon that is suitable for pyrolytic cracking to olefin
compounds. Preferably, however, the hydrocarbon stream can comprise paraffin hydrocarbons
selected from the group consisting of ethane, propane, butane, pentane, naphtha, and
mixtures of any two or more thereof. Naphtha can generally be described as a complex
hydrocarbon mixture having a boiling range of from about 180F to about 400F as determined
by the standard testing methods of the American Society of Testing Materials (ASTM).
[0014] The pyrolytic cracking of a higher molecular weight hydrocarbons to a lower molecular
weight hydrocarbons can be referred to as conversion. The terms "conversion", "feed
conversion", and similar such terminology, as used throughout this specification,
are defined as the ratio of the difference between the mass of saturated hydrocarbons
charged to a cracking zone and the mass of unconverted saturated hydrocarbons leaving,
as an effluent, such cracking zone divided by the mass of saturated hydrocarbons charged
to the cracking zone. The numerical value for conversion can be reported as a fraction
(ratio) or as a percentage. Conversion can also be reported on an individual compound
basis such as, for example, ethane conversion, propane conversion, butane conversion,
and the like.
[0015] As an optional feature of the invention, the hydrocarbon feed being charged to pyrolytic
cracking furnace means can be intimately mixed with a diluent prior to entering pyrolytic
cracking furnace means. This diluent can serve several positive functions, one of
which includes providing desirable reaction conditions within pyrolytic cracking furnace
means for producing the desired reactant end-products. The diluent does this by providing
for a lower partial pressure of hydrocarbon feed fluid thereby enhancing the cracking
reactions necessary for obtaining the desired olefin products while reducing the amount
of undesirable reaction products such as hydrogen and methane. Also, the lower partial
pressure resulting from the mixture of the diluent fluid helps in minimizing the amount
of coke deposits that form on the furnace tubes. While any suitable diluent fluid
that provides these benefits can be used, the preferred diluent fluid is steam.
[0016] The cracking reactions induced by pyrolytic cracking furnace means can take place
at any suitable temperature that will provide the necessary cracking to the desirable
end-products or the desired feed conversion. The actual cracking temperature utilized
will depend upon the composition of the hydrocarbon feed stream and the desired feed
conversion. Generally, the cracking temperature can run upwardly to about 2000F or
great er depending upon the amount of cracking or conversion desired and the molecular
weight of the feedstock being cracked. Preferably, however, the cracking temperature
will be in the range of from about 1200F to about 1900F. Most preferably, the cracking
temperature can be in the range from 1500F to 1800F.
[0017] The cracked hydrocarbon effluent or cracked hydrocarbons or cracked hydrocarbon stream
from pyrolytic cracking furnace means will generally be a mixture of hydrocarbons
in the gaseous phase. This mixture of gaseous hydrocarbons can comprise not only the
desirable olefin compounds, such as ethylene, propylene, butylene, and amylene, but
also, this cracked hydrocarbon stream can contain undesirable contaminating components
that include both oxygenated compounds and acidic compounds and light ends such as
hydrogen and methane.
[0018] The cracking furnace means of the inventive method can be any suitable thermal cracking
furnace known in the art. The various cracking furnaces are well known to those skilled
in the art of cracking technology and the choice of a suitable cracking furnace for
use in a cracking process is generally a matter of preference. Such cracking furnaces,
however, are equipped with at least one cracking tube to which the hydrocarbon feedstock
is charged or fed. The cracking tube provides for and defines a cracking zone contained
within the cracking furnace. The cracking furnace is utilized to release the heat
energy required to provide for the necessary cracking temperature within the cracking
zone in order to induce the cracking reactions therein. Each cracking tube can have
any geometry which suitably defines a volume in which cracking reactions can take
place and, thus, will have an inside surface. The term "cracking temperature" as used
herein is defined as being the temperature within the cracking zone defined by a cracking
tube. The outside wall temperature of the cracking tube can, thus, be higher than
the cracking temperature and possibly substantially higher due to heat transfer considerations.
Typical pressures within the cracking zone will generally be in the range of from
about 5 psig to about 25 psig and, preferably from 10 psig to 20 psig.
[0019] The inventive method includes the treatment or treating of the tubes of a cracking
furnace by contacting the surface of such tubes with a feed conversion enhancing composition.
The use of the feed conversion enhancing composition provides for or induces an increase
in the conversion of the hydrocarbon feedstock to a cracking furnace for a given cracking
temperature. This enhancement in feed conversion permits the reduction in the cracking
temperature below that required to give the feed conversion which results from utilizing
untreated cracker tubes. The feed conversion enhancing composition is a combination
or mixture of tin and silicon, thus the composition will comprise, consist essentially
of, or consist of tin and silicon.
[0020] Any suitable form of silicon may be utilized in the feed conversion enhancing composition
comprising tin and silicon. Elemental silicon, inorganic silicon compounds and organic
silicon compounds as well as mixtures of any two or more thereof are suitable sources
of silicon. The term "silicon" generally refers to any one of these silicon sources.
[0021] Examples of some inorganic silicon compounds that can be used include the halides,
nitrides, hydrides, oxides and sulfides of silicon, silicic acids and alkali metal
salts thereof. Of the inorganic silicon compounds, those which do not contain halogen
are preferred.
[0022] Examples of organic silicon compounds that may be used include compounds of the formula

wherein R₁, R₂, R₃, and R₄ are selected independently from the group consisting of
hydrogen, halogen, hydrocarbyl, and oxyhydrocarbyl and wherein the compound's bonding
may be either ionic or covalent. The hydrocarbyl and oxyhydrocarbyl radicals can have
from 1-20 carbon atoms which may be substituted with halogen, nitrogen, phosphorus,
or sulfur. Exemplary hydrocarbyl radicals are alkyl, alkenyl, cycloalkyl, aryl, and
combinations thereof, such as alkylaryl or alkylcycloalkyl. Exemplary oxyhydrocarbyl
radicals are alkoxide, phenoxide, carboxylate, ketocarboxylate and diketone (dione).
Suitable organic silicon compounds include trimethylsilane, tetramethylsilane, tetraethylsilane,
triethylchlorosilane, phenyltrimethylsilane, tetraphenylsilane, ethyltrimethoxysilane,
propyltriethoxysilane, dodecyltrihexoxysilane, vinyltriethyoxysilane, tetramethoxyorthosilicate,
tetraethoxyorthosilicate, polydimethylsiloxane, polydiethylsiloxane, polydihexylsiloxane,
polycyclohexylsiloxane, polydiphenylsiloxane, polyphenylmethylsiloxane, 3-chloropropyltrimethoxysilane,
and 3-aminopropyltriethoxysilane. At present hexamethyldisiloxane is preferred. Organic
silicon compounds are particularly preferred because such compounds are soluble in
the feed material and in the diluents which are preferred for preparing pretreatment
solutions as will be more fully described hereinafter. Also, organic silicon compounds
appear to have less of a tendency towards adverse effects on the cracking process
than do inorganic silicon compounds.
[0023] Any suitable form of tin may be utilized in the feed conversion enhancing composition
comprising tin and silicon. Elemental tin, inorganic tin compounds and organic tin
compounds as well as mixtures of any two or more thereof are suitable sources of tin.
The term "tin" generally refers to any one of these tin sources.
[0024] Examples of some inorganic tin compounds which can be used include tin oxides such
as stannous oxide and stannic oxide; tin sulfides such as stannous sulfide and stannic
sulfide; tin sulfates such as stannous sulfate and stannic sulfate; stannic acids
such as metastannic acid and thiostannic acid; tin halides such as stannous fluoride,
stannous chloride, stannous bromide, stannous iodide, stannic fluoride, stannic chloride,
stannic bromide and stannic iodide; tin phosphates such as stannic phosphate; tin
oxyhalides such as stannous oxychloride and stannic oxychloride; and the like. Of
the inorganic tin compounds those which do not contain halogen are preferred as the
source of tin.
[0025] Examples of some organic tin compounds which can be used include tin carboxylates
such as stannous formate, stannous acetate, stannous butyrate, stannous octoate, stannous
decanoate, stannous oxalate, stannous benzoate, and stannous cyclohexanecarboxylate;
tin thiocarboxylates such as stannous thioacetate and stannous dithioacetate; dihydrocarbyltin
bis(hydrocarbyl mercaptoalkanoates) such as dibutyltin bis(isoocylmercaptoacetate)
and dipropyltin bis(butyl mercaptoacetate); tin thiocarbonates such as stannous O-ethyl
dithiocarbonate; tin carbonates such as stannous propyl carbonate; tetrahydrocarbyltin
compounds such as tetramethyltin, tetraoctyltin, tetradodecyltin, and tetraphenyltin;
dihydrocarbyltin oxides such as dipropyltin oxide; dibutyltin oxide, dioctyltin oxide,
and diphenyltin oxide; dihydrocarbyltin bis(hydrocarbyl mercaptide)s such as dibutyltin
bis(dodecyl mercaptide); tin salts of phenolic compounds such as stannous thiophenoxide;
tin sulfonates such as stannous benzenesulfonate and stannous-p-toluenesulfonate;
tin carbamates such as stannous diethylcarbamate; tin thiocarbamates such as stannous
propylthiocarbamate and stannous diethyldithiocarbamate; tin phosphites such as stannous
diphenyl phosphite; tin phosphates such as stannous dipropyl phosphate; tin thiophosphates
such as stannous O,O-dipropyl thiophosphate, stannous O,O-dipropyl dithiophosphate
and stannic O,O-dipropyl dithiophosphate, dihydrocarbyltin bis(O,O-dihydrocarbyl thiophosphate)s
such as dibutyltin bis(O,O-dipropyl dithiophosphate); and the like. At present tetrabutyltin
is preferred. Again, as with silicon, organic tin compounds are preferred over inorganic
compounds. Any of the listed sources of tin may be combined with any of the listed
sources of silicon to form the feed conversion enhancing composition comprising tin
and silicon.
[0026] The feed conversion enhancing composition can have any molar ratio of tin to silicon
which suitably provides for the cracker tube treatment or enhanced cracker feed conversion
as required hereunder. Generally, however, the molar ratio of tin to silicon of the
composition can be in the range of from about 1:100 to about 100:1. Preferably, the
molar ratio can be from about 1:10 to about 10:1 and, most preferably, it can be from
1:4 to 4:1.
[0027] The feed conversion enhancing composition is utilized in the treatment of the surfaces
of the cracking tubes of a cracking furnace. The composition is contacted with surfaces
of the cracking tubes either by pretreating the cracking tubes with the composition
prior to charging the tubes with a hydrocarbon feed or by adding the composition to
the hydrocarbon feed in an amount effective for enhancing feed conversion for a given
cracking temperature.
[0028] Any method can be used which suitably treats the tubes of a cracking furnace by contacting
such tubes with the feed conversion enhancing composition under suitable treatment
conditions to thereby provide treated tubes. The treated tubes will provide for a
lower required cracking temperature for a given cracker feed conversion.
[0029] The preferred procedure for pretreating the tubes of the cracking furnace, includes
charging to the inlet of the cracking furnace tubes a saturated or slightly superheated
steam having a temperature in the range of from about 300F to about 500F. The cracking
furnace is fired while charging the tubes with the steam so as to provide a superheated
steam which exits the tubes at a temperature exceeding that of the steam introduced
into the inlet of the tubes. Generally, the steam effluent will have a temperature
upwardly to about 2000F. Thus, the treating temperature can be in the range of from
about 300F to about 2000F, preferably, from about 400F to about 1800F and, most preferably,
from 500F to 1600F. It is desirable for the steam to be charged to the convection
section of the cracking furnace, therefore, first passing through the convection section
tubes followed by passing through the radiant section tubes.
[0030] The feed conversion enhancing composition can then be admixed with the steam being
charged to the cracker tubes. The feed conversion enhancing composition can be admixed
with the steam as either a neat liquid or as a mixture of the feed conversion enhancing
composition with an inert diluent. It is preferred, however, to first vaporize either
the neat liquid or the mixture prior to its introduction into or admixing with the
steam. The amount of feed conversion enhancing composition admixed with the steam
can be such as to provide a concentration of the feed conversion enhancing composition
in the steam in the range of from about 1 ppmw to about 10,000 ppmw, preferably, from
about 10 ppmw to about 1000 ppmw and, most preferably, from 20 to 200 ppmw.
[0031] The admixture of steam and feed conversion enhancing composition is contacted with
or charged to the cracker tubes for a period of time sufficient to provide for treated
tubes, which when placed in cracking service, will require a cracking temperature
for a given feed conversion below that for untreated tubes. Such time period for pretreating
the cracker tubes is influenced by the specific geometry of the cracking furnace including
its tubes; but, generally, the pretreating time period can range upwardly to about
12 hours, and longer if required. But, preferably, the period of time for the pretreating
can be in the range of from about 0.1 hours to about 12 hours and, most preferably,
from 0.5 hours to 10 hours.
[0032] In the case where the feed conversion enhancing composition is directly admixed with
the hydrocarbon cracker feed, it can be added in such an amount to be effective in
enhancing the feed conversion above that which occurs when no feed conversion enhancing
composition is added. Due to the memory effect resulting from the application of the
feed conversion enhancing composition, the mixing with the hydrocarbon cracker feed
is conducted intermittently as required but, preferably, for periods up to about 12
hours. The concentration of the feed conversion enhancing composition in the hydrocarbon
cracker feed during treating of the cracker tubes can be in the range of from about
1 ppmw to about 10,000 ppmw, preferably, from about 10 ppmw to about 1000 ppmw and,
most preferably, from 20 to 200 ppmw.
[0033] Now referring to FIG. 1, there is illustrated by schematic representation cracking
furnace section 10 of a pyrolytic cracking process system. Cracking furnace section
10 includes pyrolytic cracking means or cracking furnace 12 for providing heat energy
required for inducing the cracking of hydrocarbons. Cracking furnace 12 defines both
convection zone 14 and radiant zone 16. Respectively within such zones are convection
coils as tubes 18 and radiant coils as tubes 20.
[0034] A hydrocarbon feedstock or a mixture of steam and such hydrocarbon feedstock is conducted
to the inlet of convection tubes 18 by way of conduit 22 which is in fluid flow communication
with convection tubes 18. During the treatment of the tubes of cracking furnace 12,
the admixture of steam and the feed conversion enhancing composition can also be conducted
to the inlet of convection tubes 18 through conduit 22. The feed passes through the
tubes of cracking furnace 12 wherein it is heated to a cracking temperature in order
to induce cracking or, in the situation where the tubes are undergoing treatment,
to the required treatment temperature. The effluent from cracking furnace 12 passes
downstream through conduit 24. To provide for the heat energy necessary to operate
cracking furnace 12, fuel gas is conveyed through conduit 26 to burners 28 of cracking
furnace 12 whereby the fuel gas is burned and heat energy is released.
[0035] During the treatment of convection tubes 18 and radiant tubes 20, the feed conversion
enhancing composition is conveyed to cracking furnace 12 feed stream through conduit
30 and admixed prior to the resulting mixture entering cracking furnace 12. Interposed
in conduit 30 is heat exchanger 32 which provides heat exchange means for transferring
heat energy and to thereby vaporize the feed conversion enhancing composition.
[0036] The following example is provided to further illustrate the present invention.
EXAMPLE
[0037] This example demonstrates the energy savings of a tube treated with tin and silicon
compared to an untreated tube.
[0038] A 1.52" I.D. HP-Modified tube that was 12 feet in length was treated with 500 ppmw
dimethylsulfide for four hours at 1250F. dimethylsulfide was introduced with 26.4
lb/hr steam and 3.5 lb/hr nitrogen at 400F and 40 psig several feet upstream of an
electric furnace which enclosed the reactor tube. The feed rate was then changed to
25.3 lb/hr ethane and 7.6 lb/hr steam at 12 psig and the temperatures in the furnace
were brought up to cracking conditions in a period of one hour. Residence time in
the reactor tube was held at 270 milliseconds. The dimethylsulfide injection was reduced
to 125 ppmw at twenty hours after the ethane charge was introduced and injection was
continued for the remainder of the 56 hour test run. The steady-state coil outlet
temperature was maintained at 1770F to hold ethane conversion constant at 67% throughout
the test run.
[0039] A pretreatment of six hours with 100 ppmm tetrabutyltin and 50 ppmm hexamethyl disiloxane
at temperatures from 1200F to 1500F and 40 psig was done on the same tube described
above. This mixture was also injected at the same location as the dimethylsulfide
with 26.4 lb/hr steam and 3.5 lb/hr nitrogen. The feed was then changed to 25.3 lb/hr
ethane and 7.6 lb/hr steam and the temperatures in the furnace were brought up to
cracking conditions in a period of one hour. Residence time in the reactor tube was
held at 270 milliseconds. Four hours after the ethane charge was brought in, the concentration
of the tin/silica mixture was reduced to 50 ppmm tetrabutyltin and 25 ppmm hexamethyl
disiloxane. Eight hours after the ethane charge was brought in, the injection of the
tin/silica mixture was discontinued for the remainder of the 103 hour test run. The
steady state coil outlet temperature was maintained at 1615F to hold ethane conversion
constant at 67% throughout the test run. This is 155F lower than the test run with
the untreated tube which clearly demonstrates the energy savings that can be obtained
by treating an ethane pyrolysis tube with a tin/silica composition.
[0040] Selected data points obtained from the two test runs described in this Example are
presented in Table I. These data are presented in the plot of FIG. 2. A comparison
of the data obtained from the two test runs shows the benefit of a significantly reduced
coil outlet temperature that results from the use of the novel cracker tube treatment
method.
TABLE I
Comparative Data for Conventional Dimethylsulfide (DMS) Treatment of Cracker Tubes
Versus the Inventive Treatment of Cracker Tubes With Tin/Silicon (Sn/Si) Compound |
Run Time (Hrs) |
DMS Run |
Sn/Si Run |
Difference |
0 |
1575 |
1650 |
-75 |
5 |
1671 |
1639 |
32 |
10 |
1738 |
1626 |
112 |
11 |
1768 |
1621 |
147 |
15 |
1766 |
1620 |
146 |
20 |
1772 |
1616 |
156 |
25 |
1772 |
1614 |
158 |
30 |
1775 |
1612 |
163 |
35 |
1772 |
1612 |
160 |
40 |
1775 |
1615 |
150 |
45 |
1774 |
1612 |
162 |
50 |
1777 |
1613 |
164 |
55 |
1777 |
1614 |
163 |
[0041] Reasonable variations and modifications are possible by those skilled in the art
within the scope of the described invention and the appended claims.
1. A method comprising the steps of:
contacting a tube of a cracking furnace with a composition containing a tin compound
and a silicon compound to thereby provide a treated tube; and
thereafter, operating said treated tube under cracking conditions and at a cracking
temperature suitable for achieving a given conversion, said cracking temperature being
below that required to achieve said given conversion with said tube.
2. A method of reducing a required cracking temperature for a given feed conversion in
the operation of a cracking furnace of a thermal cracking process for cracking a hydrocarbon
stream said cracking furnace being equipped with a cracking tube having a surface,
said method comprises:
contacting said surface of said cracking tube with a composition comprising a tin
compound and a silicon compound so as to provide a treated cracking tube;
charging said hydrocarbon stream to said treated cracking tube; and maintaining a
cracking temperature below said required cracking temperature for said given feed
conversion.
3. The method of claim 1 or 2, wherein said tin compound is an organotin compound, preferably
tetrabutyltin, and said silicon compound is an organosilicon compound, preferably
hexamethyldisiloxane.
4. The method of any of claims 1 to 3, wherein in said composition the molar ratio of
said tin compound to said silicon compound is in the range of from 1:100 to 100:1.
5. The method of any of the preceding claims, wherein the contacting step further includes
utilizing said composition in an admixture with steam at a concentration in the range
of from 1 to 10,000 ppmw.
6. The method of any of the preceding claims, wherein the contacting step is conducted
at a temperature in the range of from 149 to 1093°C (300 to 2000F), particularly for
a time period upwardly to 12 hours.
7. A method of reducing energy consumption for a given feed conversion in the operation
of a cracking furnace of a thermal cracking process for cracking a hydrocarbon stream,
comprising the steps of:
adding to said hydrocarbon stream in an amount effective for enhancing feed conversion
for a given cracking temperature a composition comprising a tin compound and a silicon
compound; and
thereafter, reducing said given cracking temperature to thereby reduce energy consumption.
8. The method of claim 7, wherein said tin compound is an organotin compound, preferably
tetrabutyltin, and said silicon compound is an organosilicon compound, preferably
hexamethyldisiloxane.
9. The method of claim 7 or 8, wherein in said composition the molar ration of said tin
compound to said silicon compound is in the range of from 1:100 to 100:1.
10. The method of any of claims 7 to 9, wherein said amount of said composition added
to said hydrocarbon stream is such as to provide a concentration in the range of from
1 to 10,000 parts by weight of said composition per parts by weight of said hydrocarbon
stream.
11. The method of any of claims 7 to 10, wherein said cracking temperature is in the range
of from 649 to 1093°C (1200 to 2000F).